Ser
vice
man
ual
ERBE
ICC 50
ICC 80
ICC BIPOLAR
08.99
ICC 50, ICC 80, ICC BIPOLAR
Service manual
10122-003, 10122-008, 10122-010, 10122-040, 10122-041
10122-100, 10122-101, 10122-102, 10122-103, 10122-104
10122-054, 10122-055, 10122-060, 10122-061
08.99
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All rights to this service manual, particularly the right to reproduction, distribution and translation, arereserved. No part of this service manual may be reproduced in any form (including photocopying, microfilmor other means), or processed, reproduced or distributed by means of electronic systems without priorwritten permission from ERBE Elektromedizin GmbH.
The information contained in this service manual may be revised or extended without prior notice andrepresents no obligation on the part of ERBE Elektromedizin GmbH.
Copyright © ERBE Elektromedizin GmbH, Tübingen1999
Printed by: ERBE Elektromedizin GmbH, Tübingen Art. No.: 80116-251
Printed in Germany
This manual was created by
Michael GrosseDipl.-Phys. (Physics)
Tel.: +49(0)70 71 / 755-254Fax.: +49(0)70 71 / 755-5254E-Mail: [email protected]
http://www.erbe-med.de
Please contact me directly with yoursuggestions, criticisms or informationregarding this manual. Your feedbackhelps me to design this documentaccording to your requirements and toconstantly improve it.
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Contents
Chapter Title Page
0 Table of contents ................................................................................................. 5
1 Test programs ...................................................................................................... 7
2 ERROR list ........................................................................................................ 17
3 Adjustment and testing instructions .................................................................. 25
4 Circuit diagrams ................................................................................................ 33
5 Appendix and addresses .................................................................................... 53
CHAPTER 1
Test programs
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Test programsICC 50, ICC 80, ICC BIPOLAR
No. Test program function
1 Basic setting of the front panel
2 Calling up the Error list
3 Programming the required activation time limitation
4 Activation of all visual front panel displays
5 Activation of the audible signals
6 Manual closure of the output relays
7 (not assigned)
8 Display of the software version number
9 (not assigned)
10 Measurement of the internal 15 volt supply voltage
11 Automatic verification of the power supply unit for the entire range of 0…90 volts
12 Adjustment of the phase control for the HF generator
13 Calibration of the HF power output
14 Automatic calibration of the NE monitor
15 Verification of the activation signals (accessories) and safety shut off feature
16 Automatic burn-in procedure for two hours
17 Setup of programmable options
18 (not assigned)
19 (not assigned)
20 Selection of content for the CONFIG register of the microcontroller
21 Verification of the modulation timer and the modulation monitor
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Calling up the test programs
When switching on the unit, hold down the CUT effect key. »Pr. 1« appears in the displays on the frontpanel.
The required test program number can be selected via the »Up/Down« keys in the COAG field.
The selected test program is started by pressing the CUT effect key.
If not described differently, the individual test programs can be cancelled and exited again by briefly pressingthe CUT effect key.
1 Basic setting of the front panel
Set the front panel as required. (Attention: to switch over the CUT effect, only press the effect key briefly,since the Save process is started if it is pressed for a longer period of time!)
To save, the CUT effect key must be held down for about 3 seconds. At the same time, the Save process isindicated symbolically in the display together with an acoustic signal. Once the Save has been completed,there is a short tone. If the CUT effect key is released too soon, nothing is saved and therefore the previoussetting or the setting preprogrammed at the factory for the front panel is again valid.
Once the Save has been completed, Test program 1 is exited by releasing the CUT effect key.
If Test program 1 is exited without storing a new front panel setting, the unit must be switched off to do this.
2 Calling up the ERROR list
The ICC units are equipped with a system for error detection, error indication and error memory. Everyerror is labelled with an error number (ERROR No.). The ICC 50, ICC 80 and ICC BIPOLAR units storethe last 20 ERROR numbers. Test program 2 indicates the stored ERROR numbers. The most recent erroris in Memory location 1.
After activating Test program 2, the display »Er-.—« appears for about 1 second, and then 1. xx, where»1.« stands for the last error and »xx« is the number of the error described in the error list.
Using the Up/Down keys in the CUT field, the 20 stored errors can be selected. For example, »2.« thenstands for the penultimate error, »3.« stands for one before that, etc.
Press the CUT effect key for 3 seconds to delete the entire error memory. This is indicated acoustically andsymbolically in the displays. The deletion is complete when a short tone is heard. If the CUT effect key isreleased too soon, the memory is not deleted.
Then exit the test program.
To exit the test program without deleting the memory only briefly press the CUT effect key.
3 Programming the required activation time limit
Display of »tL.« for time limit and »—«for the required limit value.
Using the Up/ Down keys in the COAG field, the permissible activation time is set in seconds.
Test programsICC 50, ICC 80, ICC BIPOLAR
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Test programsICC 50, ICC 80, ICC BIPOLAR
Range: 1…99 seconds.
This value must be stored in memory by pressing the CUT effect key for about 3 seconds. Refer to Testprogram 1.
It is possible to exit the test program without saving a new value to memory by briefly pressing the CUTeffect key.
4 Activation of all visual front panel displays
5 Activation of all acoustic signals
Audible signals are selected using the »Up/Down« buttons in the CUT field (display t.x). By pressing anybutton in the COAG field, the alarm volume can be adjusted.
• t.1: Signal for activation CUT
• t.2: Signal for activation FORCED and SOFT
• t.3: Signal for activation BIPOLAR
• t.4: Alarm signal
6 Manual closing of the output relay
Display: r.x xx, in which »r.x« stands for the relay number.
By pressing any button in the COAG field, the two relays can be switched as required, which is indicated by»on« in the COAG display.
• r.1: Bipolar output
• r.2: Monopolar output with neutral electrode output
• r.r.: Both outputs
7 (not assigned)
8 Display of software version number (Display: S.n. xx)
9 (not assigned)
10 Measurement of the internal 15 volt supply voltage (»U dd« for Vdd)
11 Automatic checking of the power supply unit for the entire range 0…90 V
Automatic testing is activated with the footswitch for CUT. During the run of the test, indicated symbolicallyin the COAG display, the footswitch must remain pressed.
The voltage is increased from 0 to 90 volts and measured internally at the same time. If there is a difference,this may be displayed as an error (ERROR 80 and 81).
After this run, a voltage of 90 volts is set which can be measured between MP2 and MP1. The measurementvalue of the internal measurement is indicated in the COAG display.
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Test programsICC 50, ICC 80, ICC BIPOLAR
By pressing the CUT effect button, the voltage is decreased to 50 volts.
By pressing the CUT effect key again, the test program is exited.
Test program 12
12 Adjustment of the phase control for the HF generator
This adjustment is made as the generator idles, but with the monopolar patient lines connected.
After starting up the test program, the power unit voltage is set to 10 volts (Display: U_ 10).
Using the CUT footswitch, the generator is activated. The HF voltage is measured using an oscilloscopeand adjusted to a sinusoidal characteristic at TP3. During activation, the power unit current (I_ xx) isdisplayed, which must at the same time be at its minimum.
As soon as the footswitch is released, the power unit voltage is automatically set to 50 volts. The generatoris again activated using the CUT footswitch and set at this higher voltage as described above.
Then the whole process is repeated for a power unit voltage of 90 volts. For the final adjustment, the cleansinusoidal characteristic has a higher priority than the power unit current, which should nevertheless beclose to its minimum.
By then releasing the CUT footswitch, the test program is automatically exited.
13 Calibration of the HF power output (c.P. hF)
ATTENTION
This test program can only be conducted in the unit's Special Test Mode. To do this, the bridge J7 must beconnected, otherwise the display »J7 n.c.« will appear.
An HF power meter (APM 600) is connected to the monopolar output. CUT is activated with the footswitchat a load resistance of 500 ohms set at the output. Via the »Up/Down« keys in the CUT field, the outputpower is adjusted in such a way that the value measured by the power meter corresponds to the setup valueon the front panel.
Proceed in the same manner at a load resistance of 200 ohms when activating SOFT. Here the power is setvia the »Up/Down« keys in the COAG field to the preset value.
To save the calibration values, the CUT effect key must be held down for approx. 3 seconds until a hightone is heard which indicates that these have been saved to memory.
14 Automatic calibration of the NE monitoring
ATTENTION
This program can only be conducted in the unit's Special Test Mode. To do this, the bridge J7 must beconnected. Otherwise the display »J7 n.c.« will appear.
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Test programsICC 50, ICC 80, ICC BIPOLAR
At the NE socket a resistance of 260 ohms is connected via a standard NE cable. Then the reference valuefor the NE monitoring is automatically adjusted by the unit, which is indicated by the appearance of anunbroken line (»—«) in the COAG display and the illumination of both the red and the green NE LEDs.
This calibration value must now be stored by holding down the CUT effect key for 3 seconds.
15 Checking the activation signals (accessories) and safety shut off feature
All four activation signals (finger- and footswitch) must be pressed at least once so that instead of »— —«a display of »oo oo« appears and the test program is automatically finished.
16 Automatic burn-in procedure for 2 hours (»2h b.i.«)
Automatic burn-in procedure for 2 hours (»2h b.i.«) with 25% activation (10 sec ON, 30 sec OFF), in whichthe maximum power (50 watts) is output for CUT at 500 ohms.
A 500 ohm load resistance (noninductive and noncapacitive) is connected to the monopolar output.
Before the burn-in procedure can be started, the CUT footswitch signal must be present.
Start the procedure with the CUT effect key.
17 Setting programmable options (»P.O.«)
For example, to lock the activation signals according to Spanish regulations.
ATTENTION
This program can only be conducted in the unit's Special Test Mode. To do this, the bridge J7 must beconnected. Otherwise the display »J7 n.c.« will appear.
The possible options can be called up in the COAG field via the »Up/Down« keys. To save the optioncurrently displayed, or to switch the unit to this mode, the CUT effect key must be held down for approx. 3seconds as for all save procedures.
Options:
• St.: Standard
• SP.: Spanish version: if another activation signal is detected during activation, the unit switches offimmediately with an error message.
18 (not assigned)
19 (not assigned)
20 Display contents of the CONFIG register
Display the contents of the CONFIG register to determine the basic initialization of the microcontroller(»c.r. xx«).
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Test programsICC 50, ICC 80, ICC BIPOLAR
21 Verification of the modulation timer and the modulation monitor (»t.t.«)
At the test program start, the timer is initialized and switched on. Activation using the CUT footswitch turnson the generator (with the output relay open) and the feedback is measured. In the COAG display, themeasurement value for the feedback is indicated. This must accept a value of 30 (28–32). Greater deviationsare not permitted.
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CHAPTER 2
ERROR list
2 ERROR list 19 / 58
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ERROR list V 3.XERBOTOM ICC 50, ICC 80, ICC BIPOLAR
Automatic error detection, indication and documentation
ERBOTOM ICC series high-frequency surgical units are equipped with a device for automatic error detection,indication and documentation (ERROR monitor).
Error detection
For ERBOTOM ICC series equipment with software version 1.07, the ERROR monitor can detect up to 91different errors, depending on the type of equipment and its features, and indicate these on the display.
Error indication
Error numbers (ERROR nos.) are assigned to the various errors. If an error is detected, it is immediatelyreported. The error report is both and visual and audible.
Error documentation
The error numbers of detected errors are automatically saved in chronological order. Since only 20 memorylocations are available, only the last 20 error messages are displayed. If the same error is detected severaltimes in a row, the corresponding error number is then saved only once in consideration of the limited numberof available memory locations. The error numbers documented in memory can be displayed via Test program2 and deleted.
Troubleshooting for ICC family equipment
The ICC equipment family is equipped with an error detection system which records the last 20 (ICC 50, ICC80, ICC BIPOLAR) errors in an ERROR list and saves them in memory. This error memory can be called upvia Test program no. 2. The idea of troubleshooting is to help the user of the equipment in the event ofmalfunction. He should thus be capable of localizing errors himself and deciding whether this is an operationalerror or an error originating with the accessories which he can possibly remedy himself, or whether it isnecessary to contact the technical service.
If there is a complete failure of the system and no display is visible, the power supply may have been interruptedor the voltage supply inside the unit is defective. In such a case, first check whether the outlet used is live or afuse in the house power supply has been tripped (Does a different unit function at this outlet?). If the outletused is live, check the powerline to the unit and replace if necessary. The equipment fuses on the rear panelshould also be checked and replaced if necessary.
If these efforts produce no results, there is presumably an error within the unit. You should then contact thetechnical service.
In the case of a malfunction with a properly functioning display, but without indication of an ERROR numberon the display, the error may be located in defective accessories. There may, for example, be a defect in thefingerswitch or footswitch, or there may be a power interruption. The cause of the error may be determined byexchanging the accessories used.
To determine other causes of errors, an ERROR number in the unit display indicates the course of furtheraction according to the following table.
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ERROR nos. 1–13
Errorno. Explanation and remedy
1Activation time limit reached.If the activation time limit has been set too short, extend this by using Test program no. 3.
2During monopolar activation, the NE monitor produces an impermissible value.Check whether the NE is correctly applied and connected to the unit. Check the NE lines.Tech. Service: Check NE monitor.
3Activation of the unit without prior acknowledgement of the front panel setting.Setup values on the front panel must be acknowledged by pressing any key before the unitcan be reactivated.
4Activation of CUT with nonspecified power setting.With a nonspecified power setting, the CUT function is inactive.
5Activation of COAG with nonspecified power setting.With a nonspecified power setting, the COAG function is inactive.
6Activation of COAG with fingerswitch at BIPOLAR setting.The unit is setup for bipolar coagulation and cannot therefore be activated with thefingerswitch for coagulation, but rather only with the footswitch or via AUTO START.
7
Several activation signals simultaneously.If several activation signals were not simultaneously activated, check the fingerswitch andfootswitch for correct functioning.Check the activation detection of the unit with the help of Test program 15. If errors aredetected: Tech. Service
8(Only for the version according to Spanish regulations: During activation, a further activationsignal leads to shutdown.)
9 (not assigned.)
10Power supply unit voltage too high during self-check.Equipment error: Tech. Service.
11Incorrect dosage during activation phase: Power supply unit current too high before switchingon the generator.Generator defective: Tech. Service
12Incorrect dosage during activation phase: Power supply voltage too high.Equipment error: Tech. Service
13Incorrect dosage during activation phase: Power supply voltage too high.Equipment error: Tech. Service
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ERROR nos. 14–25
ErrorNo.
Explanation and remedy
14Incorrect dosage during CUT: Voltage 20% too high.Equipment error: Tech. Service.
15Incorrect dosage during FORCED: 20% too high.Equipment error: Tech. Service.
16Incorrect dosage during SOFT or BIPOLAR: Voltage 20% too high.Equipment error: Tech. Service.
17Incorrect dosage during CUT Effect 2 or FORCED: Modulation pulse length outsidepermissible tolerance limits.Equipment error: Tech. Service.
18Incorrect dosage during CUT Effect 2 or FORCED: Modulation frequency outside permissibletolerance limits.Equipment error: Tech. Service.
19Current measurement produces impermissibly low value during activation phase.Equipment error: Tech. Service.
20
Activation signal present when switching on the unitRelease footswitch CUT key.Check function of footswitch.Check activation detection of the unit with the help of Test program 15.
21
Activation signal present when switching on the unitRelease footswitch COAG key.Check function of footswitch.Check activation detection of the unit with the help of Test program 15.
22
Activation signal present when switching on the unitRelease fingerswitch CUT key.Check function of fingerswitch.Check activation detection of the unit with the help of Test program 15.
23
Activation signal present when switching on the unitRelease fingerswitch COAG key.Check function of fingerswitch.Check activation detection of the unit with the help of Test program 15.
24»Up« key in CUT field of the unit pressed or defective.Check whether the corresponding key was pressed before switching on the unit.If not: Front panel or unit defective, Tech. Service.
25»Down« key in CUT field of the unit pressed or defective.Check whether the corresponding key was pressed before switching on the unit.If not: Front panel or unit defective, Tech. Service.
2 ERROR list22 / 58
ERROR nos. 26–64
ErrorNo. Explanation and remedy
26»COAG« mode scroll key pressed when switching on the unit or defective.Check whether the corresponding key was pressed before switching on the unit.If not: Front panel or unit defective, Tech. Service.
27»Up« key in COAG field pressed when switching on the unit or defectiveCheck whether the corresponding key was pressed before switching on the unit.If not: Font panel or unit defective, Tech. Service.
28»Down« key in COAG field pressed when switching on the unit or defective.Check whether the corresponding key was pressed before switching on the unit.If not: Front panel or unit defective, Tech. Service.
29 (not assigned.)
30During the activation phase, no feedback is present at the safety shut off feature.Equipment error: Tech. Service.
31–59 (not assigned.)
60
Error when switching on the unit: Memory value for calibration of power control invalid or powercontrol not yet calibrated.Unit is available but the power output is limited to lower value, which is indicated with everyactivation by a brief blinking of the incorrect dosage LED. Power must be calibrated with thehelp of Test program 13.Otherwise: Memory failure, Tech. Service.
61
Error when switching on the unit: Memory value for calibration of the NE monitor invalid or NEmonitor not yet calibrated.Unit is available but only non-split neutral electrodes should be used. NE monitor must becalibrated with the help of Test program 14.Otherwise: Memory failure, Tech. Service.
62
Error in calibration (Test programs 13 and 14): Value to be stored in memory is impermissible.Possibly no adjustment or an incorrect adjustment was made.For NE adjustment (Test program 14), check whether the correct resistance is connected tothe NE line.Otherwise: Equipment error, Tech. Service
63Error when storing a value in memory (front panel basic setting or calibration value) inEEPROM. Storage not successful.Memory failure, Tech. Service.
64
Error when switching on the unit: The value stored in memory is invalid for the programmableoption.Unit is available.Otherwise: Memory failure, Tech. Service.
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ERROR nos. 65–93
ErrorNo.
Explanation and remedy
65–79 (not assigned.)
80Error when checking the power supply unit (Test program 11): Voltage too low.Equipment error: Tech. Service.
81Error when checking the power supply unit (Test program 11): Voltage too high.Equipment error: Tech. Service.
82Error when checking the power supply unit (Test program 11): Power supply unit current toohigh.Equipment error: Tech. Service.
83Burn-in procedure started without CUT footswitch.Before activation of the burn-in procedure (Test program 16), the footswitch signal for CUTmust be present.
84–89 (not assigned.)
90System error: Watch Dog has triggered Interrupt and ResetEquipment error: Tech. Service.
91System error: Clock monitor has triggered Interrupt and ResetEquipment error: Tech. Service.
92System error: Faulty opcode; Interrupt triggered.Equipment error: Tech. Service.
93System error: Stack range exceeded.This error is only stored in memory, i.e. no immediate display on the front panel.Equipment error: Tech. Service.
CHAPTER 3
Adjustment andtesting
instructions
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ATTENTION
If individual assemblies are replaced during repairs, either a partial readjustment or a complete reset mustbe performed, depending on the assembly involved.
Adjustment and testinginstructionsICC 50, ICC 80, ICC BIPOLAR
General remarks
All ERBE equipment is adjusted before shipping and subjected to a burn-in test and a final inspection.Nevertheless, repairs, the replacement of boards, extremely abnormal operating conditions orcustomization require readjustment of the equipment under certain circumstances.
The following instructions for adjustment of HF surgical units ICC 50, ICC 80 and ICC BIPOLAR allowthe service technician to perform all adjustment work. This adjustment work must only be performed bythe manufacturer or by third parties expressly authorized to do this by the manufacturer in consideration ofthe particular safety requirements for electromedical equipment.
WARNING
A maladjustment can lead to patient injury as well as to damage to the equipment.
ATTENTION
If nonauthorized persons perform improper adjustments, modifications or repairs to the unit or accessories,the manufacturer accepts no liability. In addition, the guarantee becomes void in this case.
No. Adjustment or testing of:
1 Basic initialization
2 Testing the internal power supply Vdd (+15 V)
3 Checking the power supply unit, voltage control and monitor
4 Setting the phase control of the HF generator
5 Calibration of the HF power output
6 Calibration of the NE monitor
7 Checking the activation signals and safety interlock signal.
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Adjustment and testinginstructionsICC 50, ICC 80, ICC BIPOLAR
An essential component of the ICC 50, ICC 80 and ICC BIPOLAR unit is the microcontroller (68HC11A1),which directly influences almost all functions of equipment and unifies a large number of functions throughits capabilities. These include, for example, the analog measurement inputs, self-monitoring functions, andmuch more. Of particular importance is the internal EEPROM, which is used to store data, calibrationvalues etc. permanently and independent of the supply voltage.
On the other hand, this microcontroller requires basic initialization for its application in order to activaterequired functions and adapt to its environment. This basic initialization must be conducted first for theICC 50, ICC 80 and ICC BIPOLAR, while at the same time the specific parameters are automaticallysaved.
ATTENTION
The adjustment or testing of nos. 1–7 absolutely must be performed in the indicated order for new equipmentand also after replacement of the microcontroller!
Since most setup values are stored as calibration values in the EEPROM of the microcontroller, the testprograms in which these calibration values can be changed are only accessible in the so-called »SpecialTest Mode«. This is used to prevent unintentional alteration of the calibration values. To operate the unit inthe Special Test Mode, a shorting bridge must be attached at J7 (main board). If the presence of thisshorting bridge is detected when the unit is switched on, this is made clear in that the unit is automaticallyin the test program mode after switching on and Test program 10 (»Pr. 10«) is displayed. Furthermore,when first switching on the unit in Special Test Mode, the basic initialization is automatically performedand saved.
The shorting bridge absolutely must be removed once the setting has been completed, as otherwise severalinternal safety monitors of the microcontroller are not activated, In addition, the unit would always be intest program mode after switching on and not in the normal operating mode.
Fig.: Position of J7 on the main board(refer to text above).
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Adjustment and testinginstructionsICC 50, ICC 80, ICC BIPOLAR
1 Basic initialization
Attach the shorting bridge to J7.
Switch the unit on.
At the same time, basic initialization is automatically performed insofar as this has not already occurredwith the respective microcontroller.
The unit is in the test program mode after switching on. On the front panel appears »Pr. 10«.
2 Testing the internal supply voltage Vdd (+15V)
Activate Test program 10.
Display on the front panel: U dd for Vdd (for about 1 second)
Next follows the display of the voltage measured: xx. yy.
(xx = integer volt; yy = tenth and hundreth volt).
Voltage must be 15 V, tolerance: ±0.5 V.
Although only the voltage Vdd (+15 V) is directly measured, this test program also checks the 5 V voltageused as a measurement reference. In the event of malfunction, this should therefore also be measured.
Deactivate the test program.
3 Checking the power supply unit, voltage control and monitoring
Both measurements should be checked using a meter at MP2 (main board; mass = MP1)!
Activate Test program 11.
Display on the front panel: U_ for »DC power supply unit«.
The check is started by activating with the CUT footswitch.
CAUTION
During the automatic run, the footswitch must remain depressed, as otherwise the power supply unit isswitched on, which results in an error report (Error 80).
The power supply voltage is now slowly increased from 0 to 90 volts, measured simultaneously and monitoredfor uniformity within a narrow tolerance. In the event of a malfunction, the error is displayed and the testprogram interrupted. The voltage increase is indicated symbolically in the COAG display.
After a complete check of the entire voltage range, the voltage remains at 90 volts, and the internalmeasurement value is indicated in whole volts in the COAG display. Here as well, the footswitch mustremain depressed.
The measurement value must be 90 V, tolerance: ±2 V.
By pressing the CUT effect key, the voltage is reduced to 50 V and displayed as described above.
The measurement value must be 50 V, tolerance: ±1 V.
By pressing the CUT effect key again, the test program is concluded.
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4 Setup of the phase control for the HF generator
Connect the monopolar patient lines with no load. This is important for a precise setup!
Connect the oscilloscope and probe at MP4 to MP5. Probe 100:1 recommended.
It is recommended to set the trim potentiometer TP3 to about the center before starting the setup.
Activate Test program 12.
Display on the front panel: Ph. (for about 1 second).
Then the display U_ 10 appears, which means that the power supply unit is regulated to 10 volts at the nextactivation.
Activate using the CUT footswitch. In this way, the generator is switched on at a voltage of 10 volts with noload.
Set the phase control using the voltage characteristic shown on the oscilloscope.
The setup criterion is a voltage characteristic that is as sinusoidal as possible.
In the COAG display, the power supply current is displayed relatively (I_ xx) and is also used as a setupcriterion for the purpose of the power supply current assuming as minimal a value as possible.
Deactivate at the footswitch.
Display on the front panel: U_ 50, i.e. the power supply is regulated to 50 volts at the next activation.
Activate with the CUT footswitch.
Repeat the above procedure, but at 50 volts power supply voltage.
After deactivation, the display for 90 volt power supply voltage appears, at which the final setup is performed.At the same time, ensuring that the characteristic of the HF output voltage is as sinusoidal as possible haspriority over the absolute minimum of the power supply unit current. However, this should be close to itsminimum (typical display of approx. 65).
Additionally, the HF voltage at 90 volt power supply voltage should have a peak value of approx. 700 volts.
As soon as the setup is completed and deactivated via the footswitch, the test program is also completed.
Adjustment and testinginstructionsICC 50, ICC 80, ICC BIPOLAR
Fig.: HF voltagecharacteristic at 90volts power unitvoltage with no load.
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5 Calibration of the HF power output
Connect the monopolar patient lines to the HF power meter (APM 600).
Activate Test program 13 (only possible in Special Test Mode, see above).
Display on the front panel: cP hf (for about 1 second).
Then the front panel sets itself up for CUT effect 1, 30 (watts) and SOFT, 20 (watts), which represents thesetup for the following calibration.
To calibrate, CUT is activated at a load resistance of 500 ohms via the footswitch.
Now the power output can be set to the values indicated in the CUT display via the »Up/Down« keysin the CUT field, i.e. for a setting of 30, 30 watts must be measured at the HF power meter.
The same is performed for COAG, however at a load resistance of 200 ohms, (setting = 20 and HF outputpower = 20 watts).
If both calibrations have thus been performed, the values must be saved in EEPROM. To do this, theCUT effect key must be held down for about 3 seconds. After about 0.5 seconds, an audible signal (deeptone) is heard and a symbolic display of the Save process appears. After about 3 seconds, an alarm isheard with the »full« display, which signals that the Save is successfully completed.
If the key is not held down until the alarm is heard, no value is saved.
By pressing only briefly, the test program can also be exited without saving.
6 Calibration of the NE monitor
Connect the NE line to the NE socket. In place of a neutral electrode, the NE line is terminated with aresistance of 250 ohms.
Activate Test program 14 (only possible in Special Test Mode, see above).
Display on the front panel: NE xx.
Now an automatic adjustment follows which is completed when a straight line (»—«) appears in the COAGdisplay and the red and the green NE displays light up at the same time.
The calibration value must now be stored in the EEPROM using the CUT effect key as described above.
7 Checking the the activation signals and the safety interlock signal
Activate Test program 15.
Display on the front panel: oo oo for about 1 second.
Then display of : — —.
By starting all 4 activation possibilities (2 x footswitch, 2 x fingerswitch), the lines in the displays areconverted into »o«. As soon as all activation possibilities have been operated once, the test program isautomatically interrupted.
Adjustment and testinginstructionsICC 50, ICC 80, ICC BIPOLAR
CHAPTER 4
Circuit diagrams
ICC 50
36 / 584
Schaltbilder
ICC
50M
ainboard30122-108
1
80
V1
8V
T2A
120V
100V
230V
240V
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
Benennung/Title
Zeichnungsnummer/DWG.NO
Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
unzulssig
Datum Name
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Gepr ft
LP un.:
LP bs.:
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40122-011
3
Mainboard 50W
ICC50
Nr.
M. Hagg
M.Fritz07-04-05
07-04-95
30122-108
30122-108
B 4749 Fritz18-2-99R37,R38 war 5k6
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23
4S
chaltbilder37 / 58
Art. No. 80116-25108 / 99
ICC
50M
ainboard30122-108
2
1
4
Coag
Cut
FootswitchFusschalter
NE
AE
Bipolar
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
Benennung/Title
Zeichnungsnummer/DWG.NO
Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
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Datum Name
Gezeich.
Gepr ft
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3
Mainboard 50W
ICC50
Nr.
M. Hagg
M.Fritz07-04-05
07-04-95
30122-108
30122-108
B 4749 Fritz18-2-99R37,R38 war 5k6
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GND GND
GND
GND
GND
GND
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GND
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GND GND
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GND
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31
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31
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1
2
3
1
3
2
1
2
3
1
38 / 584
Schaltbilder
ICC
50M
ainboard30122-108
3
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
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Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
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Gezeich.
Gepr ft
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3
Mainboard 50W
ICC50
Nr.
M. Hagg
M.Fritz07-04-05
07-04-95
30122-108
30122-108
B 4749 Fritz18-2-99R37,R38 war 5k6
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PB2/A10
PB3/A11
PB4/A12
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PA2/IC1
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PA4/OC4
PA5/OC3
PA6/OC2
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33
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31
30
29
28
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37
36
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10
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12
13
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15
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43278965
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5
3
2
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1
4 Schaltbilder 39 / 58
Art
. N
o. 8
0116
-251
08 /
99
ICC 50Mainboard40122-011
gelb yellow
orange orange
lila purple
schwarz black
rot red
braun brown
MASSE GROUND
Ausg. Issue
ICC 80
42 / 584
Schaltbilder
ICC
80M
ainboard30122-151
1
80
V1
8V
T2A
120V
100V
230V
240V
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
Benennung/Title
Zeichnungsnummer/DWG.NO
Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
unzulssig
Datum Name
Gezeich.
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3Nr.
M. Hagg
M.Fritz
30122-151
ICC80
Mainboard 80W30122-151
10-08-99
Gepr ft 10-08-99
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4
2
3
1
3
7
5
4
1
6
2
2
3
1
1
23
4S
chaltbilder43 / 58
Art. No. 80116-25108 / 99
ICC
80M
ainboard30122-151
2
1
4
Coag
Cut
FootswitchFusschalter
NE
AE
Bipolar
Diese Zeichnung ist urheber-
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LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3Nr.
M. Hagg
M.Fritz
30122-151
ICC80
Mainboard 80W30122-151
10-08-99
Gepr ft 10-08-99
0.7
0.7
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&
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BC517
T5
BC517
BC557T8
T7BC547
BS170
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BC557T10
TP
1 47
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UE1
30122-021
1 2
UE2
30122-021
1 2
+2
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RE
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AC_2A
AC_2B
AE
FOOT_A
FOOT_A
FOOT_B
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FS
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FS_A
FS
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FS_B
GND
GND GND
GND
GND
GND
GND
GNDGNDGND
GND
GND
GND GND
GND
GND GND GND
GND
GND
GND GND
GND GND GND GND
GNDGND
MASK_1
MASK_2
MASK_3
MASK_4
NE
NE_ANA
REL_1 REL_2
SIC
SND
Vcc+5V
Vcc+5V
Vcc+5V
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Vcc+5V
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2
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1
2
3
2
31
2
31
2
3
1
2
3
1
3
2
1
2
3
1
44 / 584
Schaltbilder
ICC
80M
ainboard30122-151
3
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
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Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
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Datum Name
Gezeich.
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3Nr.
M. Hagg
M.Fritz
30122-151
ICC80
Mainboard 80W30122-151
10-08-99
Gepr ft 10-08-99
8.0Mhz
Q1 C2
18
pF
C3
18
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C2
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9
68
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C5
8
68
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68
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D1
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R/W
AS
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PD0/RXD
PD2/MISO
PD1/TXD
PD3/MOSI
PC0/AD0
PC1/AD1
PC2/AD2
PC3/AD3
PC4/AD4
PC5/AD5
PC6/AD6
PC7/AD7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PD4/SCK
PD5/SS
EXTAL
XTAL
RESET
XIRQ
IRQ
MODA/LIR
MODB/V
PA0/IC3
PA1/IC2
PA2/IC1
PA3/OC5
PA4/OC4
PA5/OC3
PA6/OC2
PA7/PAI
PE0/AN0
PE1/AN1
PE2/AN2
PE3/AN3
PE4/AN4
PE5/AN5
PE6/AN6
PE7/AN7
VRH
VRL
IC4
68HC11A1
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D6
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IC15
13
12
11
10
9
8
7
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CS
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D
A
AG
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EF
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19
18
16
17
15
13
12
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A1
A3
A2
A4
A5
A6
A7
A8
A9
A10
A11
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10
9
8
7
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GATE2
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OUT
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GEN_ON
IRQ
IRQ
RD
RD_RTC
RD_RTC
RESET
RESET
RESET
RESET
RESET
RESET
SIC
SND_AL
WR
WR_DAC
WR_DAC
WR_RTC
WR_RTC
XIRQ
XIRQ
ADR15
ADR15
ADRBUS
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DATABUS
DATABUS
E_CLK
E_CLK
E_CLK
F_MOD
F_MOD
F_MOD
F_MOD
FOOT_A
FOOT_B
FS_A
FS_B
GEN_EN
GEN_ON
GEN_ON
GND
GND
GND
GND
GND
GNDGND
GND
GND
GND
GND
GND
GND GND
GND GND
GND
GND
GND
I_GL
K_OUT
K_OUT
K_OUT
MASK_1
MASK_2
MASK_3
MASK_4
MOD_ON
MOD_ON
MOD_ON
NE_ANAOUT_0
OUT_1
OUT_1
REL_1
REL_2
RES_1
RES_1
RXD
RXD
RXD
SIC
SIC
SIC_GEN
SND
SND_ON
SND_ON
TXD
TXD
TXD
V_ANA
V_DAC
V_REF
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
+5V
Vcc+5V
+15VVdd
+15VVdd
+15VVdd
VDD_M
VDD_M
D7
D6
D5
D4
D3
D2
D1
D0
A1
A0
A15
A7
A6
A5
A4
A3
A2
A1
A0
A14
A13
A4
A3
A2
A15
A14
A13
A12
A11
A10
A9
A8
D7
D6
D5
D4
D3
D7
D6
D5
D4
D3
D2D2
D1 D1
D0D0
D5
D6
D4
D3
D2
D1
D0
D7
1 2
2
1
3
19
17
18
4
5
7
3
2
34
33
32
31
30
29
28
27
42
41
40
39
38
37
36
35
9
10
11
12
13
14
15
16
20
21
22
23
24
25
43
45
47
49
44
46
48
50
6
52
51
8
14
16
17
15
4
D0-D7
5 18
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3 1
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4
5
1
2
3
6
15
14
13
12
11
10
9
7
1
9 12
8 13
7 14
6 15
5 16
4 17
3 18
2 19
11
12
13
9
10
8
5
4
7
6
3
1
2
12
13
10
11
14
16
15
8 9
1
4 5
7 6
8 9
13 12
14 15
17 16
18 19
3 2
11
1
89
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76
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14
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22
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1
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17 18
19
2
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7 8
9
1 2
3 4
1
43278965
1
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6
9
8
4
2
5
3
2
3
1
4 Schaltbilder 45 / 58
Art
. N
o. 8
0116
-251
08 /
99
ICC 80Mainboard40122-011
gelb yellow
orange orange
lila purple
schwarz black
rot red
braun brown
MASSE GROUND
Ausg. Issue
ICC BIPOLAR
48 / 584
Schaltbilder
ICC
BIP
OLA
RM
ainboard30122-109
1
80
V1
8V
T2A
120V
100V
230V
240V
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
Benennung/Title
Zeichnungsnummer/DWG.NO
Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
unzulssig
Datum Name
Gezeich.
Gepr ft
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3
Mainboard 50W
ICC Bipolar
Nr.
M. Hagg
M.Fritz07-04-95
07-04-95
30122-109
30122-109
A
2.0
1.0
2.0
1.0+-
~~
BR1
B250C5000
C4
9
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C5
5
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8
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Uref
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-
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Q
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&
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1
2
3
4
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L1
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MP1
MP2
MP5
MP4
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R6
2
51
R
R2
3
1k
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Z3
1
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T22N3440
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BD
X5
4F
TP
3 5k
UE3
5:40
1 2
F_MOD
SIC
TSI
TSI
AC_2A
AC_2B
GEN_EN
GND
GND GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GNDGND
GNDGND GND
GNDGNDGND
GND
GND
I_GL
I_P
K
I_PK
SIC_GEN
V_ANA
V_DAC
V_
GL
V_
GL
V_
GL
V_REF
+15VVdd
+15VVdd
+1
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d
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d
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72
54
4
5
1
12
13
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11
14
8
2
3
6
10
15
16
8
6
4
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5
1
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13
10
3
12
2
13
9
11
12
15
10
14
9
10
8
13
12
14
11
4
2
3
1
3
7
5
4
1
6
2
2
3
1
1
23
4S
chaltbilder49 / 58
Art. No. 80116-25108 / 99
ICC
BIP
OLA
RM
ainboard30122-109
2
Bipolar
1
4
Coag
Cut
FootswitchFusschalter
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
Benennung/Title
Zeichnungsnummer/DWG.NO
Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
unzulssig
Datum Name
Gezeich.
Gepr ft
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3
Mainboard 50W
ICC Bipolar
Nr.
M. Hagg
M.Fritz07-04-95
07-04-95
30122-109
30122-109
A
0.7
0.7
1.0
+-
~~
BR2
$wert
C1
1 +
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C5
+
22
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C1
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I
G
O
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IC3
L4962
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F.COMP FEEDB
&
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IC5
&
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IC5
&
74hc00
IC5
IC6
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IC20
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&
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J11
J10
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L4
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8
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37
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R4
8
10
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22
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7
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REL1
REL1
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BC557T8
T7BC547
BS170
T6
BC557T10
TP
1 47
k
+2
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+2
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RE
SE
T
SND_AL
AC_2A
AC_2B
AE
FOOT_A
FOOT_A
FOOT_B
FOOT_B
FS_A
FS
_A
FS_B
FS
_B
GND GND
GND
GND
GND
GND
GND
GND GND GND
GND
GND
GND GND
GND GND GND
MASK_1
MASK_2
MASK_3
MASK_4
NE
NE_ANAREL_1
SIC
SND
Vcc+5V
Vcc+5V
Vcc+5VVcc
+5V
Vcc+5V
+15VVdd
+15VVdd
2
1 3
11 10
4 5 12 13
7
14
2
15
9
108
4
56
12
1311
2
4
5
1
6
6
5
7
1
23
1
2
3
4
5
1
2
3
1
2
3
2
3
1
2
3
1
3
2
1
2
3
1
50 / 584
Schaltbilder
ICC
BIP
OLA
RM
ainboard30122-109
3
Diese Zeichnung ist urheber-
ohne unsere Genehmigung
Benennung/Title
Zeichnungsnummer/DWG.NO
Gert/UNITWeitergabe und Vervielfltigungrechtlich gesch tzt, daher
unzulssig
Datum Name
Gezeich.
Gepr ft
LP un.:
LP bs.:
Blatt vonDatum Namenderung
40122-011
3
Mainboard 50W
ICC Bipolar
Nr.
M. Hagg
M.Fritz07-04-95
07-04-95
30122-109
30122-109
A
8.0Mhz
Q1 C2
18
pF
C3
18
pF
C8
+
1u
F
C2
0 +
1u
F
C4
+
10
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C7
68
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C2
3
68
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C1
9
68
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C5
8
68
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C9
68
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TL431
D2
D1
1N4148
R/W
AS
E
PD0/RXD
PD2/MISO
PD1/TXD
PD3/MOSI
PC0/AD0
PC1/AD1
PC2/AD2
PC3/AD3
PC4/AD4
PC5/AD5
PC6/AD6
PC7/AD7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PD4/SCK
PD5/SS
EXTAL
XTAL
RESET
XIRQ
IRQ
MODA/LIR
MODB/V
PA0/IC3
PA1/IC2
PA2/IC1
PA3/OC5
PA4/OC4
PA5/OC3
PA6/OC2
PA7/PAI
PE0/AN0
PE1/AN1
PE2/AN2
PE3/AN3
PE4/AN4
PE5/AN5
PE6/AN6
PE7/AN7
VRH
VRL
IC4
68HC11A1
STBY
D7
D6
D5
D4
D3
D2
D1
D0
WR
IC15
13
12
11
10
9
8
7
6
VOUT
AD7224
RES
CS
LDAC
D
A
AG
ND
VS
S
VR
EF
VD
D
DG
ND
CE
OE
D7
D6
D5
D4
D3
D2
D1
D0
19
18
16
17
15
13
12
11A0
A1
A3
A2
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
10
9
8
7
6
5
4
3
25
24
21
23
2
26
A14
A15
27
1
27C512
IC14
0
2
G7
0
DMUX
74HC138
0
1
2
34
5
6
7
&
IC10
1D
IC12
EN
74HC573
C1
IC6
&
74hc20
IC9
ULN2004A
1D
C1
IC16
74HC273
R
1D
C1
IC11
74HC273
R
&
74HC00
IC7
&
74HC00
IC7
&
74HC00
IC7
&
74HC00
IC7
0
2
G7
0
DMUX
74HC138
0
1
2
34
5
6
7
&
IC8WR
CS
RD
D7
D6
D5
D4
D3
D2
D1
D0
A1
A0
OUT
GATE2
CLK
OUT
GATE
CLK
1
OUT
GATE0
CLK
8
7
6
5
4
3
2
1
IC13
TMP82C54-2
J9
J7
J8
J6
R1
10M
R10
1k0
R20
20R
R8
4k7
R6
3k3
R31k
R51k
R71k
R4
1k
R2
3k3
R2
82k
R7
0
22
0R
RN
3
10
k
RN1
10k
BC557T1
+24V
F_MOD
GEN_ON
GEN_ON
IRQ
IRQ
RD
RD_RTC
RD_RTC
RESET
RESET
RESET
RESET
RESET
RESET
SIC
SND_AL
WR
WR_DAC
WR_DAC
WR_RTC
WR_RTC
XIRQ
XIRQ
ADR15
ADR15
ADRBUS
ADRBUS
DATABUS
DATABUS
E_CLK
E_CLK
E_CLK
F_MOD
F_MOD
F_MOD
F_MOD
FOOT_A
FOOT_B
FS_A
FS_B
GEN_EN
GEN_ON
GEN_ON
GND
GND
GND
GND
GND
GND
GNDGND
GND
GND
GND
GND
GND
GND GND
GND GND
GND
GND
I_GL
K_OUT
K_OUT
K_OUT
MASK_1
MASK_2
MASK_3
MASK_4
MOD_ON
MOD_ON
MOD_ON
NE_ANAOUT_0
OUT_1
OUT_1
REL_1
REL_2
RES_1
RES_1
RXD
RXD
RXD
SIC
SIC
SIC_GEN
SND
SND_ON
SND_ON
TXD
TXD
TXD
V_ANA
V_DAC
V_REF
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
Vcc+5V
+5V
Vcc+5V
+15VVdd
+15VVdd
+15VVdd
VDD_M
VDD_M
D7
D6
D5
D4
D3
D2
D1
D0
A1
A0
A15
A7
A6
A5
A4
A3
A2
A1
A0
A14
A13
A4
A3
A2
A15
A14
A13
A12
A11
A10
A9
A8
D7
D6
D5
D4
D3
D7
D6
D5
D4
D3
D2D2
D1 D1
D0D0
D5
D6
D4
D3
D2
D1
D0
D7
1 2
2
1
3
19
17
18
4
5
7
3
2
34
33
32
31
30
29
28
27
42
41
40
39
38
37
36
35
9
10
11
12
13
14
15
16
20
21
22
23
24
25
43
45
47
49
44
46
48
50
6
52
51
8
14
16
17
15
4
D0-D7
5 18
2
3 1
A0-A15
20
D0-D7
22
4
5
1
2
3
6
15
14
13
12
11
10
9
7
1
9 12
8 13
7 14
6 15
5 16
4 17
3 18
2 19
11
12
13
9
10
8
5
4
7
6
3
1
2
12
13
10
11
14
16
15
8 9
1
4 5
7 6
8 9
13 12
14 15
17 16
18 19
3 2
11
1
89
1312
1415
76
45
1716
32
1819
11
4
56
13
1211
1
23
10
98
4
5
1
2
3
6
15
14
13
12
11
10
9
7
19
20 9
15
18
21
D0-D7
11
14
16
10
13
17
22
23
1
10
11 12
13 14
15 16
17 18
19
2
20
3 4
5 6
7 8
9
1 2
3 4
1
43278965
1
7
6
9
8
4
2
5
3
2
3
1
4 Schaltbilder 51 / 58
Art
. N
o. 8
0116
-251
08 /
99
ICC BIPOLARMainboard40122-011
gelb yellow
orange orange
lila purple
schwarz black
rot red
braun brown
MASSE GROUND
Ausg. Issue
CHAPTER 5
Appendix andAddresses
5 Appendix and addresses 55 / 58
Art
. No.
801
16-2
5108
/ 99
Appendix
ATTENTION
The unit contains a lithium battery which can only be disposed of in old battery collection containers whencompletely discharged! Otherwise make certain that a short circuit is prevented!
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