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© 2012 Eaton Corporation. All rights reserved.
EATON Hose and Fitting Presentation
Ulrich Ammer
Product Marketing Manager
Hose and Fittings, EMEA
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2© 2012 Eaton Corporation. All rights reserved.
Eaton Fluid Conveyance product portfolio Overview EMEA
Flu
id C
on
ve
ya
nce
Hose & Fittings
Tube assemblies
Flexmaster
Adapters
STC®
PTFE
Couplings incl. HansenTM
and GromelleTM
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3© 2012 Eaton Corporation. All rights reserved.
New products innovations
GH850
500bar hose
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© 2012 Eaton Corporation. All rights reserved.
Eaton Hose Material
A well proven quick connections System
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5© 2012 Eaton Corporation. All rights reserved.
Low – medium pressure„Braided“
1& 2 wire braided:
-4: 448 / 255 bar, -32: 41 / 110 bar
Textile braid:40 – 100 bar
Eaton Fluid Conveyance product groups
High / Super high pressure „Spiral“
4 spiral wire layers SP/SH- 6: 490bar-16: 280 bar/420 bar6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hosesWorking pressure up to
~ 35 bar
Special hoses
•AQP® (blue colour): High temperature
•Bruiser
•Suction hose SAE 100R4
•ICE: Low temperature
•PTFE: Aggressive medium, high temperature
•Synflex: Thermoplastic hoses/tubing
Connectors
•Crimp/ socketless Fittings
•100R5 Reusable Fittings
•Walterscheid Tube connectors
•Adapters
•Flexmaster
•Hydraulic/ Pneumatic/ A/C Couplings
•STC: Snap to Connect
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6© 2012 Eaton Corporation. All rights reserved.
The Triple Crown Advantage
• What is Eaton Aeroquip’s Triple Crown Advantage?
• Higher Pressure
• Higher Temperature
• Better Abrasion Resistance
• New DURA-TUFF™ cover
Overall – Eaton Aeroquip hose is higher in pressure by an average of 18%
compared to competitive products identified
GH663 – 1SN
GH793 – 2SN
GH781 – 2SC
GH120 MatchMate Ice
New MatchMate ® Global
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7© 2012 Eaton Corporation. All rights reserved.
The solution - GH100 ESP
• GH100 hose developed for use with up to 100% BioFuel in
under the hood applications use for trucks, Bus, AG,
Construction and Mobile Off- Highway
Specifications and fittings Part number HOSE I.D HOSE O.D. MAX. OPER.
Pressure MIN. BURST Pressure
MIN. Bend radius
(mm) mm) (bar) (bar) (mm)
GH100-4 6,4 13,3 28 112 31,8
GH100-6 9.5 15.9 28 112 38.1
GH100-8 12.7 19.1 28 112 50.8
GH100-10 15.9 23.1 24 96 63.5
GH100-12 19.1 27.9 24 96 76.2
Fitting design and qualification
• Global SAE Crimp and STC®; OTC fittings
• Custom Tube applications/Hose assemblies, D023B
Steel fittings for
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8© 2012 Eaton Corporation. All rights reserved.
Centaur hose EC100/EC200
“Centaur“ development
Unique technology of two combined production processes
Development of following types:
• EN857 1SC (EC100) /2SC (EC200) in sizes -4; -5; -6; -8
• Benefits
• Technical High-engineered Elastomer inner tube
• Standardized product globally
• Common design
• Same product supplied from each region worldwide
• Synthetic cover
• Wrapped cover – same cover from each plant (all wrapped)
• Compact design
• Small bend radius - Performance according to 1SC/2SC Norm DIN857
• DIN857 1SC/2SC performance dictates small bend radius• Easy installation
• “Made in Germany“
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9© 2012 Eaton Corporation. All rights reserved.9
AQP (high temperature +150°C)
Hose pressure range Characteristics
FC510 (Hi-pac,1wire) -04: 345bar / -20: 112bar used with TTC, skive fittings Exceeds the SAE100 R2
GH194 (AQP) -4: 225bar / -20: 60bar used with TTC, skive fittingsExceeds the SAE100 R1AT MatchMate Blue
GH195 (AQP) -4: 400bar / -32: 100bar used with TTC, skive fittingsExceeds the SAE100 R2AT MatchMate Blue
Features:
� feasable for high temperatures up to +150°C
1 & 2 wire braid
Blue coloured cover for AQP
*Rubber covered hose styles for use with gases above 17.5 bar
(250psi) have to be perforated.
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10© 2012 Eaton Corporation. All rights reserved.
Low – medium pressure „Braided“
1& 2 wire braided:
-4: 448 / 255 bar, -32: 41 / 110 bar
Textile braid:40 – 100 bar
Eaton Fluid Conveyance product groups
High / Super high pressure„Spiral“
4 spiral wire layers SP/SH- 6: 490bar-16: 280 bar/420 bar6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hosesWorking pressure up to
~ 35 bar
Special hoses
•AQP® (blue colour): High temperature
•Bruiser
•Suction hose SAE 100R4
•ICE: Low temperature
•PTFE: Aggressive medium, high temperature
•Synflex: Thermoplastic hoses/tubing
Connectors
•Crimp/ socketless Fittings
•100R5 Reusable Fittings
•Walterscheid Tube connectors
•Adapters
•Flexmaster
•Hydraulic/ Pneumatic/ A/C Couplings
•STC: Snap to Connect
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11© 2012 Eaton Corporation. All rights reserved.
Spiral Hose Aeroquip
Eaton as „Full-Liner“ offers...
• 420 bar working pressure at all sizes up to -32
• Abbreviation resistant outer skin „BRUISER“
for all sizes for 4SP, 4SH and 6SP hose
• Outer Layer depended on application
selectable
• „ICE HOSE“ for extreme cold temperatures
down to –55°C and working pressure up to
420 bar
• „AQP“ for high temperature applications up to
+150°C (blue outer skin)
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12© 2012 Eaton Corporation. All rights reserved.
Spiral Schlauch 4SP
Hose # Pressure Range Special Remarks
2755 -6 490bar/-16 320bar Use with Crimp- and Reusable Fittings
2755B -6 490bar/-16 320bar Abbreviation outer BRUISER
GH275 -6 490 bar/-16 320bar improved abbreviation and fluid
resistant
GH755 -6 490bar/-16 320bar Reduced Hose Cover,
use of TTC
GH435 -6 490bar/ -16 320bar verwendbar für aggressive Medien wie
Phosphat Ester
FC 323/324/325 -12 350bar/ -16 350bar AQP for high Temperature;
–40°C to +150°C
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13© 2012 Eaton Corporation. All rights reserved.
Spiral Hose 4SH
GH506 -12 420bar/-32 250bar High Performance 4SH Hose
GH200 -12 420bar / -16 420bar Standardperformance
GH355 -8/ 1000bar WATERBLAST Hose
Hose Type Size / Pressure Special Remark
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14© 2012 Eaton Corporation. All rights reserved.
Spiral Hose 6SP
GH466 -20 / 420bar 420 bar for all sizes
-24 / 420 bar
-32 / 420 bar
-40 /350bar
Komatus Mining PC8000Komatus Mining, Duesseldorf
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15© 2012 Eaton Corporation. All rights reserved.
GH466 – 32, 6SP
420 bar working pressure
size –32 [DN51]Temperatur Range –40°C to +120°C
EN856/100R15
Leakage Class 0
2 Millionen Flex -
Impuls Cyclen
New Fitting and
Nippel design
6 Wire layers
Safety Factor 4:1Application: Excavators, Agricultural Machines,
Mining, Plastic injection Machines, Presses,...
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16© 2012 Eaton Corporation. All rights reserved.
„ICE Hose“ GH810
Application:• High pressure for Mineral Oil
application for extreme cold
working conditions
sizes -4 up to -32,
working pressure 420 bar,
working temperature -55°C up to
+100°C
Design improvements :
• special hose cover for cold environmental temperatures
• Improved reliability usage time at
cold temperatures
• Improved hose internal hose
design
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17© 2012 Eaton Corporation. All rights reserved.
Low – medium pressure „Braided“
1& 2 wire braided:
-4: 448 / 255 bar, -32: 41 / 110 bar
Textile braid:40 – 100 bar
Eaton Fluid Conveyance product groups
High / Super high pressure „Spiral“
4 spiral wire layers SP/SH- 6: 490bar-16: 280 bar/420 bar6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hosesWorking pressure up to
~ 35 bar
Special hoses
•AQP® (blue colour): High temperature
•Bruiser
•Suction hose SAE 100R4
•ICE: Low temperature
•PTFE: Aggressive medium, high temperature
•Synflex: Thermoplastic hoses/tubing
Connectors
•Crimp/ socketless Fittings
•100R5 Reusable Fittings
•Walterscheid Tube connectors
•Adapters
•Flexmaster
•Hydraulic/ Pneumatic/ A/C Couplings
•STC: Snap to Connect
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18© 2012 Eaton Corporation. All rights reserved.
GH134 A/C Standard Hose
• Temperature Range: -40°to +125°C
• R134a Effusions rate at 80°C: 2,44 kg/cm²/year
• Moisture ingression: 0,0122g/cm²/year
• Fittings: Double O-Ring, Crimp fittings, E-Z-Clip
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19© 2012 Eaton Corporation. All rights reserved.
GH134 A/C
• Exceeding the requirements of SAE J2064 Type E
• Approval and used at several car manufacturer applications
• Polyamide inner tube: R134a Effusion rate 75% less then required within
SAE J2064
• Butyl rubber backing layer: moisture ingression values 70% lower than
required by SAE J2064
• Polyester Braided –Reinforcement allows excellent Flexibility
• Compatible with the following fluids:
• PAG, ester, mineral oil, alkyl benzene and the following refrigerants:
R22, R134a and R404a (further fluid on request).
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20© 2012 Eaton Corporation. All rights reserved.
Low – medium pressure „Braided“
1& 2 wire braided:
-4: 448 / 255 bar, -32: 41 / 110 bar
Textile braid:40 – 100 bar
Eaton Fluid Conveyance product groups
High / Super high pressure „Spiral“
4 spiral wire layers SP/SH- 6: 490bar-16: 280 bar/420 bar6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hosesWorking pressure up to
~ 35 bar
Special hoses
•AQP® (blue colour): High temperature
•Bruiser
•Suction hose SAE 100R4
•ICE: Low temperature
•PTFE: Aggressive medium, high temperature
•Synflex: Thermoplastic hoses/tubing
Connectors
•Crimp/ socketless Fittings
•100R5 Reusable Fittings
•Walterscheid Tube connectors
•Adapters
•Flexmaster
•Hydraulic/ Pneumatic/ A/C Couplings
•STC: Snap to Connect
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21© 2012 Eaton Corporation. All rights reserved.
Synflex - Product Program -thermoplastic hoses and tubing
• Hose Monowall and multilayer core tubesTextile and wire braidedSizes up to –32 (50 mm)
• Tubing Monowall and multilayer capabilitiesReinforced and non-reinforced
• Bundles PlasticMetal (for instance Synflex 1300)HosesInsulated and non-insulated
• Couplings one-piece fittings/two piece fittings
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22© 2012 Eaton Corporation. All rights reserved.
Fluid Power market
• Areal lifts/access platforms
• Lift trucks
• Rescue tools
• Automatic storage
• Marine
Offshore market
• Directional boring equipment
• Subsea control bundles
• Oil and gas pipe
rehabilitation
• De-ballasting systems
Speciality market
• Lubrication lines
• Compressed Natural Gas
dispensing
• Specialist hose for
conveying paint and coatings
spray
Truck Market
• Air brake tubes
• Multilayer core tubes
Markets
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23© 2012 Eaton Corporation. All rights reserved.
Basic Hose Construction
CORE TUBE
JACKET / SHEATH / COVER
FIBER
REINFORCEMENT
Polyvinyl Chloride (PVC)
Polyamide (Nylon 6, 6-6, 6-12, 11, 12)
Polyurethane
Co - Polyester Elastomer
Polyolefins
(Polyethylene, E.V.A., LLDPE, HDPE)
Thermoplastic Elastomer (TPE – TPR)
F.E.P. (Teflon)
Polyester Fiber
Nylon Fiber
Polyamide Fiber (Kevlar)
Polyvinyl Alcohol (PVA)
Rayon Fiber
Brass Plated Steel Wire
Stainless Steel Wire
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24© 2012 Eaton Corporation. All rights reserved.
Reinforcement
• Lapped / Served (Spiral) Product• Fibers tight or loosely grouped
• Fibers on the same layer have same orientation
• One layer applied on top of the other
• Not interwoven
• Layers paired and wrapped in opposite directions
• Braided Product
• Fibers tightly grouped
• Grouped fibers are interwoven
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25© 2012 Eaton Corporation. All rights reserved.
Off Shore Market
�Offshore Applications:
�Seismic – hose in towed arrays
�Directional boring equipment
�BOP pod bundles
�Hot Lines
�Jumper bundles
�Hydraulic flying lead systems
�IWOC and other sub-sea control bundles
�Other
�Jacking systems
�Oil and gas pipe repair
�De-ballasting systems
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26© 2012 Eaton Corporation. All rights reserved.
Low – medium pressure „Braided“
1& 2 wire braided:
-4: 448 / 255 bar, -32: 41 / 110 bar
Textile braid:40 – 100 bar
Eaton Fluid Conveyance product groups
High / Super high pressure „Spiral“
4 spiral wire layers SP/SH- 6: 490bar-16: 280 bar/420 bar6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hosesWorking pressure up to
~ 35 bar
Special hoses
•AQP® (blue colour): High temperature
•Bruiser
•Suction hose SAE 100R4
•ICE: Low temperature
•PTFE: Aggressive medium, high temperature
•Synflex: Thermoplastic hoses/tubing
Connectors
•Crimp/ socketless Fittings
•100R5 Reusable Fittings
•Walterscheid Tube connectors
•Adapters
•Flexmaster
•Hydraulic/ Pneumatic/ A/C Couplings
•STC: Snap to Connect
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© 2012 Eaton Corporation. All rights reserved.
Fitting Styles
Socketless
Reuseable
Pressarmaturen (OTC/TTC)
ISC Fitting
TTC Fitting
„Super Gem“ Fitting
In Stahl und Edelstahl verfügbar
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© 2012 Eaton Corporation. All rights reserved.
STC Snap to Connect
A well proven quick connections System
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29© 2012 Eaton Corporation. All rights reserved.
STC®
Male STCConnector
Latch Ring
O-Ring
Back-Up Ring
Female STCConnector
ReleaseSleeve
Leak Free Connections...in a Snap
With Over 30 Million Connections in Service Today
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30© 2012 Eaton Corporation. All rights reserved.
Features
• STC ® is tested and approved to the demanding high pressure
DIN 2ST (global) performance standard.
• While other quick-connect fittings are available for low pressure
service (less than 300psi), the robust design of STC ® provides
operating pressure capability up to 6,000 psi when STC adapters
are used.
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31© 2012 Eaton Corporation. All rights reserved.
STC® Availability
The STC ® connection is available in sizes -4 up to -16
A size -20 nipple can be combined with a -16 male
STC end
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32© 2012 Eaton Corporation. All rights reserved.
Proper Installation of STC ®
• Installation of the male STC ® connector must be
made straight into the adapter and not at an angle
• Do not use the rubber sleeve as leverage to push
the male half onto the female half
• After the STC ® connection is made, pull on the
connection to make sure the male and female are
properly connected
• Correct way to test an elbow
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© 2012 Eaton Corporation. All rights reserved.
Actually in qualification
EC850 DYNAMAX®Multi spiral hose for 500bar working pressuer
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34© 2012 Eaton Corporation. All rights reserved.
New Hose program developmentHose EC850 -10 up to -20
Developed hose sizes with the appropriate working pressure w/ industry specs.:
size -10 [DN16] 500bar [7,250psi] DIN EN856/4SP 4 layers
size -12 [DN19] 500bar [7,250psi] DIN EN856/4SH 4 layers
size -16 [DN25] 500bar [7,250psi] SAE100R15 4 layers
size -20 [DN31] 500bar [7,250psi] SAE100R15 6 layers
considering pressure peaks and a four times safety factor.
EC850 DYNAMAX is flexible, light in weight and keep the high performance of 500bar
[7,250psi]
The new multi spiral wire layer hose EC850 will be produced in the euorpean hose
manufacturing plant in Hann.-Muenden, Germany.
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35© 2012 Eaton Corporation. All rights reserved.
New Hose program developmentFitting EC850 -10 up to -20
SAE Code 62 DKO-S ORS
future
requirement
Wire nutPull-over nut
Size -10 (20S)
Size -12 (25S)
Size -16 (30S)
Size -20 (38S)
Size -10 (20S)
Size -12 (25S)
Size -16 (30S)
Size -20 (38S)
Size -12
Size -16
Size -20
Size -24
Connection side
design for 500 bar
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36© 2012 Eaton Corporation. All rights reserved.
Market Situation & Requirements
The current development shows that the new generation of various vehicles for
different applications will have a working pressure over 420bar [6,000psi], meaning
ending up at 500bar [7,250psi].
The reasons are:
• the machines become bigger and bigger
• the space to route becomes smaller / stays the same compared to the big
machine
• the flow rates become higher
Some of the component manufacturers e.g. Bosch Rexroth and Linde have picked up
this new requirement and have developed the appropriate pumps feasible for 500bar
[7,250psi].
Also Eaton will be prepared for this new hose generation.
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37© 2012 Eaton Corporation. All rights reserved.