DUWA Downriver Wastewater
Treatment Plant
Condition Assessment Report
Site Visits: July 13‐September 28, 2016
Participants:
Jeff Harvey, Veolia NA Alex Jansen, Veolia NA Lawrence Koch, Veolia NA SourceOne Corrosion Probe Predictive Services
Report date: October 7, 2016
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Table of Contents
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1. EXECUTIVE SUMMARY
2. PERSONNEL SUMMARY
3. ASSESSMENT MANAGEMENT SUMMARY
4. INSTRUMENT & CONTROLS SUMMARY
5. STRUCTURAL CONDITION CORROSION PROBE SUMMARY
6. ELECTRICAL CONDITION SOURCEONE SUMMARY
7. EQUIPMENT CONDITION PREDICTIVE SERVICES SUMMARY
8. ROLLING STOCK/ VEHICLE SUMMARY
9. INTERCEPTOR SYSTEM SUMMARY
10. CAPITAL PROGRAM SUMMARY
11. SPARE PARTS INVENTORY SUMMARY
12. ENVIRONMENT HEALTH & SAFETY SUMMARY
13. APPENDIX 1 CORROSION PROBE DATA
14. APPENDIX 2 SOURCEONE DATA
15. APPENDIX 3 PREDICTIVE SERVICES VISUAL INSPECTION DATA
16. APPENDIX 4 PREDICTIVE SERVICES PdM DATA
17. APPENDIX 5 SPARE PARTS INVENTORY DATA
18. APPENDIX 6 OVERALL ASSET LIST WITH OUTSIDEEQUIPMENT
19. APPENDIX 7 EVALUATED ASSET LIST RPN 21 AND UP
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1. EXECUTIVE SUMMARY:
The DUWA team contracted Veolia NA to perform a condition assessment of the Wayne County Downriver
Wastewater Treatment Facility equipment. The Assessment was performed by Veolia Technical Operations staff and
various subcontract specialists in equipment and structural integrity conditions. The audit began in mid‐July 2016 and
onsite work was completed September 28, 2016. The following report summarizes the site condition and provides all
in‐depth data from the assessment. The assessment subject matter experts used:
Jeff Harvey, Veolia NA, Project Leader
Alex Jansen, Veolia NA, Automation and Controls
Lawrence Koch, Veolia NA, Capital Review
SourceOne, a Veolia Subsidiary, Electrical Systems
Corrosion Probe, Concrete and Structural
Predictive Services, Equipment Inspections and Predictive Evaluations
The site visits by the team members took place at various times between July 13th and September 28th, 2016. The
evaluation involved document review, site team interviews and actual hands on equipment and structure inspections.
The Downriver Waste Treatment Water Facility is located on a 34‐acre site in Wyandotte, Michigan. It was
originally constructed in 1929. Current primary and secondary treatment processes have a capacity of 150 MGD
(million gallons per day) and 125 MGD respectively. The maximum facility capacity is 225 MGD. The facility reported
34 employees divided into management staff and two area teams for the Primary/Preliminary area and Secondary/
Dewatering/UV areas. Outside the main grounds the facility includes some Interceptor tunnel systems linking the offsite
Basins and Lift Stations from each contributing Township.
The project scope involved assessing all Above Ground Assets and minimal evaluation of the underground Interceptor
Systems. The Interceptor System review included interviews and evaluation of previous inspection reports. This
review will support the DUWA team in their Downriver Wastewater facility acquisition plan, as well as the Veolia NA
team as they transition into the site Operations and Maintenance team.
The Downriver Wastewater Facility upon initial walkthrough appeared to be in great condition with respect to age.
The site staff actively participated in the review and provided sound information. We received excellent support
throughout the process, even with the limitations of site staff available due to attrition and limited ability to hire due to
ongoing negotiations to change facility ownership and operations. The first portion of this report will give a high level
view of each area condition assessment with detailed data to support following in the appendices.
2. PERSONNEL SUMMARY
The facility is currently operated by Wayne County employees and led by Firooz Fath‐Azam (former site manager who
returned on interim basis while new site manager is retained). The site leadership from Plant Engineer
through operations leadership all was active in the review and very forthcoming with information. The team appears
to be very knowledgeable of the site and focused on retaining or improving the site performance. Based on site
walk through the hourly staff appears engaged in the operation and the site does not appear to be over staffed.
The site is currently experiencing heavy attrition and challenging hiring practices due to the current transition phase.
Team members are wary of the change from local government leadership to the unknown privatized leadership. An
expedited transition process is recommended to reduce the effects of the transition unknowns and improve morale.
This report was purely equipment condition based and no full scale evaluation of the staff or future staffing was
completed during this evaluation. Deeper evaluation of staffing both current and future will be determined during the
transition period.
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3. ASSET MANAGEMENT SUMMARY
Maintenance management relies on preventative maintenance creation from the site’s CMMS. The current system is
based in Maintimizer, but has very limited implementation throughout the facility. The PM tasks were developed by
the site staff from review of O&M manuals for OEM recommended tasks, frequencies, etc. There appears to have
been no focus in developing an asset management program outside of pure preventive maintenance. The asset
registry is incomplete and the program contains no formal prioritization of tasks on criticality. The facility uses
reactive maintenance as mature PM and PdM programs are not developed. Corrective maintenance is managed ad‐
hoc based on perceived urgency. Work orders are generated typically by operations members who provide details in
current operations computer system, and then the maintenance team creates work orders when issues are identified.
Maintenance record analysis was not possible due to the lack of history as well as established preventative and
predictive maintenance plans.
The Downriver facility has very little in the form of true Asset Management practices in use. There is little or no
formalization of level of service requirements, prioritization of resources or management of risk, cost and
performance. These are discussed below according to the major components of Veolia’s Asset Management
approach:
Asset knowledge (asset register, hierarchy, details/information, etc.)
There is a formal asset register being constructed, but this is not complete. The most complete listing of site
assets can be found in Appendix 6. This listing is more of a risk profile spreadsheet, but includes the
most complete listing of Downriver assets currently compiled. There is currently little to no use of
hierarchy, asset classes, etc. Some asset details / information appears to have been collected from O&M
manuals associated with the recent plant modifications, but these are not complete.
Risk management (risk assessment, condition assessment, criticality assessment, etc.)
No formal risk assessment is currently performed which impacts the Asset Management components
outlined here. Condition assessment is currently limited to informal sensory‐type (visual, touch, smell, etc.)
done during operator rounds and the limited PdM tasks already being performed. No desktop forms of
condition assessment have been done (in service dates, failure history, etc.). Criticality is not formalized in
any way.
Maintenance Management (work feedback, costs, failure mode, optimization, planning & scheduling, quality
assurance, etc.)
Maintenance management is organized via the site’s CMMS and the maintenance “planner”. PM and PdM
plans are extremely limited in terms of benefit that can be generated out of work history and ability to
optimize crew effectiveness, wrench time, etc.
Maintenance practice is a mix of immature PM and PdM plans and a significant amount of classically reactive
maintenance.
Maintenance costs are not tracked reliably, and there is no link between the site’s financial system and the
CMMS for materials use, labor hours, etc.
There is no formal approach to optimization, planning and scheduling, quality assurance, etc.
Reliability Centered Maintenance (functional focus, FMEA, life cycle cost analysis, RCM analysis, RCFA, etc.)
This is essentially non‐existent/not formalized in any form.
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Inventory management (cataloging, inventory practices, inventory control, procurement, etc.)
Poor/costly inventory management practices are in place and with essentially no maturity in an Asset
Management sense. Spares are kept at a central location but with limited inventory control and no formal
critical spares evaluation program. This project will require an installation of Veolia’s CMMS (OWAM or
Jobplus) and support of the corporate technical team for several weeks during the transition period to
conduct a criticality analysis and help set up a PM/PdM program.
Human Resource Management (staffing levels, skills formalization, skill retention programs, technical
knowledge retention, training programs, etc.)
Skill formalization and retention programs are seemingly not formalized. Technical knowledge retention and
training programs are reportedly non‐existent. Safety practices during work execution were not verified due
to inaccessibility of staff, but the staff explained that lock‐out/tag‐out, confined space entry, etc. practices
are appropriate and that safety is taken very seriously by plant staff and management.
Budgeting (maintenance, capital renewals/replacements, etc.)
Maintenance and renewal budgeting doesn’t appear to follow any formal process and tends to be
accomplished by picking the high trouble area by feel; and perform a complete rebuild of said area.
Document management (standards and procedures, drawings, updates, etc.)
Older/original plant drawings and documents are available but it is unclear how the documents are
organized. No formal check out, updating, etc. procedures were documented. We were unable to determine
the completeness and accuracy of these drawings, but documentation associated with the recent plant
modifications is reportedly very good.
Performance monitoring (KPIs/dashboard, continuous improvement, etc.)
None of Veolia’s typically proposed Asset Management/maintenance KPIs will be available for
reporting/monitoring on an ongoing basis under the current operation. With the very immature CMMS in
place, it will not be easy to report MTTR, MTBF, Backlog, Critical Asset Availability and Closed CM Work Order
without Labor or Costs indicators and there is currently no way of determining the adequacy of preventative
maintenance to maintain the assets in good working condition due to a lack of maintenance records/details
for analysis purposes.
A very high level criticality evaluation of the facility was completed for the purpose of this review, but a significantly
more detailed program will be required for true asset management program can be initiated. We reviewed the
current asset list from the Downriver facility CMMS. The initial list included almost 3000 items. The complete list
can be found in Appendix 6. Our first cut removed all outside assets that are not part of the first
level O&M contract. This step reduced the list to approximately 1582 assets. Next step we rated each of the
remaining assets based on the following risk profile:
a. Frequency‐ How Often does this happen?
b. Severity‐ What is the impact to the plant whether financially, environmentally, or safety?
c. Likelihood‐ Based on current equipment age and condition what is the probability of failure?
d. Customer Impact‐ What is the impact to the end user: Loss of service, perception and visibility?
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Each was graded based on the following scale:
a. 1‐Low
b. 5‐Medium
c. 9‐High
We also included a multiplier of 2X the scale factor for severity and customer impact in the final equation to increase
how these items impact our RPN (Risk Priority Number). After this process we reduced our asset list removing all
items under an RPN of 21. The current list of assets that we will be evaluating for the condition assessment includes
1052 items. This list can be found in Appendix 7.
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4. INSTRUMENT & CONTROLS SUMMARY
The following are findings and recommendations for the SCADA and control systems at the Downriver WWTP in
Wayne County, MI. Alex Janson, Controls and Automation Engineer with Veolia, visited the treatment plant on July
20‐21, 2016. During that visit Alex toured and reviewed the automation and IT systems at length with Shawn O’Day,
Operations Engineer.
System Overview
The Downriver WWTP has mature SCADA and control systems that appear to be well standardized, administered, and
maintained. The plant has standardized on the GE iFIX suite as their SCADA platform; this is the main system in place
for plant monitoring, control, and historical data collection and reporting. The SCADA software has been updated
within the last couple of years and is an up‐to‐date, well supported product.
The SCADA system backbone consists of a modern computing system for the computing and networking needs of the
SCADA and general control systems at the plant. The core of the SCADA system is a VMware environment with three
server hosts connected by a SAN supporting a number of virtual machines (VMs) that contain the Windows‐based
servers and PCs that are the basis of the SCADA system. In lieu of traditional PCs in the control rooms for SCADA
visualization and process control the plant uses a Thin Client architecture; this consists of Thin Client terminals at the
control rooms with the actual computing being hosted in VMware environment in VMs (note that each major process
area has its own SCADA control room, as opposed to the single control room that is seen at many plants). This is
system was implemented within the past couple of years and is an up‐to‐date and robust environment.
The SCADA system network consists of two portions – the in‐plant network and the remote lift station network. The
in‐plant network is a robust fiber network connecting the major control areas of the plant. The remote lift station
network is a mix of old frame relay communications and newer cellular and AT&T private network solutions. With the
exception of the frame relay communications, the systems appeared to be well secured (utilizing secure architectures
and having firewalls and other necessary equipment as necessary) and well architected. Plant personnel have taken
Cisco and similar training as needed and vendor installed equipment appears to have been installed and configured
by competent professionals.
For the controller hardware and software the plant has standardized on Allen Bradley PLCs. Most process areas
utilize the Allen Bradley PLC5 line of controllers and I/O. As the PLC5 is an obsolete product line the plant has
changed its standard within the last few years to the Allen Bradley ControlLogix line of controllers and I/O. The latest
PLC upgrade projects and any currently planned future projects within the plant are utilizing this newer standard.
Select critical process areas within the plant utilize redundant controller architecture to eliminate that single point of
failure.
With the recommendations and deficiencies listed below notwithstanding, this plant is very well run and maintained
from a SCADA and control systems standpoint. In many ways this plant is a model plant – in particular, the plant has
adopted industry leading technologies and has a very strong documentation and standards program for their systems.
Deficiencies and Recommendations
Based on the conditions described and subsequent investigation and research, I have several recommendations and
identified needs for the Downriver WWTP throughout the 20 year life of the proposed O&M agreement. The first
recommendations are the projects that should be completed within the first few years of the O&M agreement; these
recommendations are generally to correct existing deficiencies that are of pressing importance. The later
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recommendations are some general items needed throughout the life of the contract to keep these systems in a state
of good repair.
Separation of the Downriver facility from the remaining Wayne County facilities will leave a major gap in the overall
control of those remaining Wayne County systems. Those off-site lift stations are monitored and controlled from the
controls based at the Downriver facility. This monitoring and control includes the mainframe control computers, Wi-
Fi Service Provider and Monitoring Headcount. These off-site facilities will have two primary options going forward:
1. Develop an O&M service contract with Veolia to continue the current structure. This is most likely the least
costly measure.
2. Implement new control mainframe, Internet Service Contracts and Headcount to manage the systems remote of
the Downriver Facility. The approximate cost would be $100-200K investment as well as the annual
expenditures on additional service contracts, maintenance and headcount.
Short Term Projects
A. Upgrade Plant PLC5 controllers to ControlLogix
NEED: The Allen Bradley PLC5 family is obsolete technology; very few original spare parts still exist in the market
for this line and Allen Bradley has discontinued official support for it. While the PLC5 hardware is robust and has
had a very good track record of reliability, the fact remains that most of the PLC5 components within the plant
are at least 15 years old and thus towards or at the end of their lifetimes. With these components being near or
at the end of their lifetimes this greatly increases the risk of system downtime caused by PLC and PLC component
failures. In addition, the increasing cost and scarcity of replacement parts further increases the risk and cost of
recovery. For instance, if the plant had a PLC5 controller failure on a non‐redundant system, the recovery
options would be either to procure and program a replacement controller (which would likely require purchasing
a refurbished controller from third party supplier at a cost of $20‐30k and paying an integrator premium rush
rates for at least a week of work to get the system recovered) or replace the controller as described below with a
ControlLogix PLC but in an emergency situation (same cost as the project below but with additional costs to
expedite the project and likely at least two weeks of downtime).
PROJECT OVERVIEW: For this project, the plant should contract with an integrator to complete the following
work:
- Replace and migrate all existing PLC5 controllers, communication cards, I/O cards, and remote I/O racks to
the latest equivalent ControlLogix PLC components (note: this includes approximately seven (7) PLC5
controllers and chassis with communication and I/O cards and approximately sixteen (16) remote I/O chassis
with communication and I/O cards)
- Where feasible, replace all serial‐based Allen Bradley communications (DeviceNet, ControlNet, Data Highway
Plus) with Allen Bradley’s latest Ethernet based standards (EthernetIP, utilizing a Device Level Ring (DLR)
topology where advantageous)
- Run new fiber/Ethernet as needed for these new communications
- Adjust tags and communications within the iFIX system to accommodate the upgraded PLCs
- Evaluate existing HMIs in the plant and replace or upgrade to new panel mounted industrial PCs running iFIX
or Allen Bradley PanelView Plus HMIs (need further consultation with plant regarding their operational needs
to determine the best path forward with HMIs).
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project could be done as a single project (with one chassis replaced after another until the entire plant is upgraded) or
it could be completed in a phased approach with several PLCs and Remote I/O racks replaced every year; if a phased
approach is selected then it should be timed such that all PLC5 components be migrated within four years of the start
of the O&M contract. Finally, this project should be issued directly to a systems integrator firm rather than through a
larger general contractor – most of the effort for this project will be completed by the systems integrator, therefore
having a general contractor over the top of the project will just add cost and complexity without generally improving
the project execution.
B. Upgrade remaining Wonderware lift station programs and associated communications (The remaining systemsrequiring upgrade are not part of the Downriver System, once the Rouge Valley Project is complete the DUWArisk is mitigated.)
NEED: While most of the existing functionality for the Lift Station Wonderware HMI (and their associated frame
relay communications) are being upgraded in the ongoing Rouge Valley project, approximately four lift stations
(including Redford, Inkford, and Banner St.) will continue be controlled via an obsolete HMI (Wonderware
InTouch Version 7, which is at least ten versions behind the current version of Wonderware InTouch and requires
Windows XP or earlier to run) and will continue to communicate between the plant and lift station will be via
ancient frame relay communications. The frame relay communications are a particular risk considering that
many phone companies are discontinuing support for these types of systems and will not assist in troubleshooting
them, sometimes with very short notice to the remaining customer base.
PROJECT OVERVIEW: For this project a two‐step approach should be taken:
- Step 1: Procure a new PC and migrate the Wonderware HMI to the latest version, removing any screens and
tags that have been migrated to the iFIX SCADA system
- Step 2: Replace the existing frame relay communications system with a modern cellular and/or private
network solution, add network equipment and adjust programming within the Wonderware system as
needed to support
- Step 3 (Optional): Migrate the remaining Wonderware HMI functionality into the iFIX SCADA system
This project ensures that the plant will have a modern, maintainable, and reliable PLC control backbone for years to
come. While this project’s main goal is to update the obsolete controller and communication technology present,
these projects could also be a good opportunity to make minor control changes to the controllers as requested by the
plant to improve reliability and general operations of the plant; the plant should have the opportunity as this project
goes along to make such requests.
While PLC replacement can be costly process, the cost in this case is partially mitigated by the fact that Allen Bradley
has a direct code migration path from the PLC5 platform to the ControlLogix platform; while some programming
would need to be done and the system would need to be re‐tested there is much less programming effort and cost
required as opposed to programming a PLC from scratch or from migrating from one PLC vendor to another. This
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better maintained as this will allow a fully dedicated person for the role rather than the piecemeal efforts of
varied personnel from systems integration firms.
B. SCADA System Routine Maintenance
NEED: The iFIX SCADA software, computing components, and network components, like all other SCADA systems,
require routine maintenance and upgrades to keep the systems in a state of good repair. Performing this work
on regular intervals helps lessen and spread out the overall cost of upgrades will greatly increasing the reliability
and dependability of the SCADA systems.
PROJECT OVERVIEW: Every 5 years, an integrator should complete the following:
- Replace all PCs and Thin Client boxes with up‐to‐date equivalent or better hardware. Upgraded hardware
should run the latest SCADA supported version of Windows
- Replace all Server Hosts, Server Environments, and SANs with up‐to‐date equivalent or better hardware.
Upgraded hardware should run the latest SCADA supported versions of Windows and VMware
- Upgrade and migrate the SCADA software to the latest stable version of the program
In addition, the following should be done as routine maintenance and support:
- Keep software support up‐to‐date for all Allen Bradley, iFIX, Win‐911, and other SCADA related software by
paying the yearly support and maintenance fees for those packages.
- Every 10 years (or earlier as required by SCADA or outside networking upgrades) replace network
components as needed (switches, firewalls, etc.).
C. SCADA and PLC long‐term replacement planning
RECOMMENDATION: While it is hard to tell the future for SCADA and control systems in terms of technology
direction, if history is our guide then a full scale PLC system and SCADA system will likely be required during the
second half of the 20 year period. This would include either migrating iFIX to a new platform or migrating iFIX to
a newer future version of the software that does not allow “direct migration”. During this upgrade it would make
sense to modernize the SCADA graphics and other internal SCADA systems as needed. Likewise the PLCs may
require replacement and migration later in the 20 year period as the typical lifetime of a PLC is 15‐20 years. At
this replacement cycle the PLC landscape would need to be reviewed and the upgrade path would be determined
based on the latest supported technology at the time. My recommendation is to regularly (every 1‐2 years)
review the existing systems and determine if full scale upgrade and/or migration is necessary within the next five
years; if so plant personnel should start planning at that time for those upgrades.
RECOMMENDATION: While the plant has technicians to perform basic I&C troubleshooting and calibrations anda plant engineer who performs a variety of roles for the plant, there is not a dedicated SCADA professional onstaff that maintains the systems and troubleshoots control system issues. Instead, much of this work isoutsourced to systems integration firms. While they do generally good work, it is at a high hourly cost (usually atleast $150/hour). In talking with plant personnel, they have previously hired Automation Engineers for the plantbut have struggled to recruit and retain good help because of the salary limitations with the civil service payscale.
I recommend that an Automation Engineer be hired to lead in maintaining and developing the control systems at
the plant. If this position is budgeted for and advertised at the market rate the plant should have more success
with recruiting and retaining talent for this position. Furthermore, the plant will likely see a cost savings as the
need of system integrator call‐ins and maintenance should fall by at least 80%‐90% and the systems should be
A. Hire an Automation Engineer for the plant
Longer Term Projects & Other Recommendations
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5. STRUCTURAL CONDITION CORROSION PROBE SUMMARY
Veolia Water retained Corrosion Probe, Inc. (CPI) to perform a condition assessment of the concrete equipment
and associated structures at the Wayne County Downriver Wastewater Treatment Facility. The objective of the
condition assessment is to identify and document potential deficiencies based on visual assessments. The
condition assessment focuses on construction deficiencies, overload that may have been added, altered or use
damaged equipment/structure, and deterioration of the equipment/structure.
On the dates of July 18th– July 20th, 2016 Mr. Kyle Tielens, P.E. and Albert Marchini, P.E. (CPI) visited the Wayne
County Downriver Wastewater Treatment Facility to collect data and conduct the condition assessment. Mr. Dan
Alford, P.E. (Wayne County) and Mr. Jeffrey Harvey, P.E. (Veolia Water North America) assisted in the interface
with the plant. A visual observation was performed on the exterior of the equipment and within the associated
structures.
During the course of the inspection there were five (5) deficiencies noted that could pose a safety risk to onsite
personnel. These issues should be addressed as soon as practical. Examples of these types of issues include
missing toe plates on elevated platforms, trip hazards, unrated lifting points/monorails, etc.
During the course of the inspection sixteen (16) deficiencies/issues were noted that if left unaddressed would
possibly result in premature deterioration and long term failure of the equipment/structure. These deficiencies
would warrant remediation within the next five (5) years. Examples of these types of issues include active
weeping through tank walls with corresponding rust bleed indicating attack and corrosion of the reinforcing steel
within the tank wall.
During the course of the inspection eighty (80) minor deterioration and cosmetic issues were noted. These
deficiencies would not be expected to cause premature failure of the equipment or structures but should be
addressed as a part of an ongoing maintenance program. Examples of these types of issues include failing
parge coat on a clarifier wall, minor chipping/spalling on the edges of slabs, etc.
The table on the following page contains each piece of equipment and/or building and the number of issues
of each type for that particular piece of equipment and/or building.
The detailed summary report including full photos and descriptions are located in Appendix 1.
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Number of Issues by Equipment or Building Equipment/Building Description Number Issues to
Address Within 5 Years
Minor Deterioratio
n / Cosmetic
Potential Safety Issues
Clarifier 6 0 6 0 Clarifier 5 1 3 0 Clarifier 4 0 5 0 Clarifier 3 0 5 0 Clarifier 2 0 0 0 Clarifier 1 0 4 0
Aeration Tank Train 0 1 5 1 Aeration Tank Train 1 0 2 0 Aeration Tank Train 2 0 3 0 Aeration Tank Train 3 0 2 0 Aeration Tank Train 4 0 5 0
Aeration Tanks Perimeter 4 2 0 West Sludge Storage 0 0 0 East Sludge Storage 0 2 0 Thickener Tank 1 0 1 0 Thickener Tank 2 1 2 0 Thickener Tank 3 0 1 0 Thickener Tank 4 0 2 0
Sludge Storage Gallery 0 0 1 East Detritor 0 1 0 West Detritor 0 2 0
Fine Screens Building 0 3 1 Ferric Chloride Containment 2 0 0
Pump Station 0 2 1 Aerated Grit Tanks 2 3 0
Grit and Screening Collection Building 0 3 0 Tunnel Pump Station 0 0 0
Primary 1 0 2 0 Primary 2 0 1 0 Primary 3 1 0 0 Primary 4 0 0 0 Primary 5 0 2 0 Primary 6 0 2 0 Primary 7 0 1 0
Primary 1 & 3 Skimmings Building 0 0 0 Primary 5 Skimmings Building 0 0 0 Primary 6 Skimmings Building 0 0 0
Pump Gallery b/t Primary 5 and 6 1 4 0 Pump Gallery b/t Primary 3 and 4 0 0 1 Pump Gallery b/t Primary 1 and 2 1 0 0
Bypass Gate Valve Complex 2 4 0 Totals 16 80 5
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6. ELECTRICAL CONDITION SOURCEONE SUMMARY
SourceOne a national recognized Energy Solution company was contracted to perform a condition
assessment of the electrical substation equipment. Detailed site surveys were conducted to identify existing
conditions, site management staff was interviewed to identify maintenance practices and maintenance
history, switchgear testing reports were reviewed to identify any existing deficiencies, and research was
done to determine the availability of spare parts and the feasibility of replacing obsolete equipment. The
study identifies the existing condition of the equipment and also provides the recommendations and
improvements required to satisfy future growth and maintain overall efficiency, continuous availability and
reliability of the plants critical infrastructure.
Typically a wastewater treatment plant is subject to harsh environmental conditions for electricalequipment. The electrical equipment examined and evaluated generally was in good condition and goodworking order. There were no significant problems found during our evaluation, but there were somedeficiencies identified while reviewing the electrical testing report generated by Power Plus Engineering in2013 (Report 12‐0771). Most of the deficiencies in the report may have been resolved.
Other than periodic electrical maintenance and testing performed by outside contractors, we saw no other
structured maintenance programs. However, due to the limited number of deficiencies found during our
survey, it was evident that the onsite management team has constantly strived to resolve all equipment
issues in a timely fashion. The age of the substation equipment and MCCs are generally under 20 years old,
with some equipment approaching forty years in age. The substations that are over 20 years old have
been upgraded with newer components. The MCCs that are over 40 years are functional but may need
replacement in the future.
The two more significant opportunities found were the need for Vacuum Breaker Testing in the near
future (12‐18 months). The site appears to lack enough on staff electrical support for a facility of this size
and nature. Currently the site is staffed using 1 FTE and supplemented with contract labor. This needs to
be evaluated for long term site needs to keep the electrical equipment in the current working state. Full
Details of the SourceOne Electrical Inspection can be found in Appendix 2.
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7. EQUIPMENT CONDITION PREDICTIVE SERVICES SUMMARY
Visual Equipment Inspections
To minimize the impact on local staffing resources at the facility, the visual inspections took place primarily
unescorted. A map and basic directions were provided, as well as a CMMS extract in MS Excel format as a master
equipment list. The inspectors were granted free access to all areas and whenever questions or specific directions
were required, the site personnel were consulted. The asset condition was separated into three general asset
health categories:
Level 1 – 5S: Based on the 5S standard of Sort, Set in Order, Shine, Standardize, Sustain.
Level 2 – Deficiency: Defects were found and should be scheduled for corrective activities.
Level 3‐ Repair/Replace: Current conditions warrant immediate repair actions
The results are collectively listed with associated pictures within an MS Excel worksheet deliverable.
This inspection process was performed visually. No other test methodologies were employed or obliged and as
such, the level of certainty and the assumptions made in this report must be taken as opinions based on observed
or circumstantial evidence only.
During the time of this inspection the facility was operating at a reported 25‐35% of the maximum capacity of 225
MGD. The facility appeared to be operating within expectation and was reported to be meeting its production
targets. The maintenance and operations departments appeared to be under resourced for personnel which may
account for the short falls observed. It should also be noted that the site was very cooperative and supportive in
this inspection effort including office personnel, operations, mechanics and the site engineer.
The overall condition of housekeeping for the buildings, many work areas and equipment was lacking and poor.
Corrosion is apparent throughout and is especially severe on older equipment, mounting platforms and bases.
Much of the maintenance activities such as PM or PdM work, are now or have been, deferred for long periods of
time.
The data extract from the facility CMMS contained many inaccuracies concerning actual equipment found. Some
equipment was incorrectly identified with make and model information, contained mismatched labelling when
compared to tags in the field, orequipment was not listed or missing. This presented challenges for the inspection
process.
Security for the facility was open and the many entrance points offered little or no restrictions from public access
to the areas, buildings and equipment.
It was also reported that a safety audit had been recently performed on site. It is assumed that review will cover
PPE protocol and site safety policy which should address a LOTO (lock out tag out) protocol in the SOP (Standard
Operating Procedure). It was observed that some equipment that was reported to be in a broken down state and
in need of repair was still energized.
Of the 1076 assets included in the CMMS system extract list, 781 assets were inspected and assessed. Of those 781
assets, 336 appeared to have no visible anomalies or deficiencies. The remaining 445 assets included sub‐sets of
equipment such as the components of larger equipment. Theequipment was assessed based on the
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aforementioned criteria of 1, 2 or 3 levels of severity. The specific equipment details such as description and
location are covered in the attached excel spreadsheet found in Appendix 3.
Level 1: (337 assets) This represents the bulk of findings and was predominately classed as general housekeeping.
The equipment is poorly maintained and in an untidy manner. There may be dirt, grease or oil on the equipment or
debris surrounding the equipment area. The equipment may be lacking paint, protective coating or missing covers.
Level 2: (91 assets) The level 2 condition assets represent those items which are suspect but appear to be
functioning. Confirmation of performance and/or condition should be scheduled and addressed within the normal
maintenance process.
Level 3: (17 assets) Level 3 assets were determined to be of a relative importance or state of operation that a more
immediate action should be taken. These included coolant or hydraulic leaks, motor noise, excess leakage, broken
or missing instrument glass, excess heating (felt by touch), and excessive corrosion.
Note: At no time was any equipment observed to be in a catastrophic failure mode or represent a danger to
personnel, the facility proper or the environment.
Recommendations:
The facilities housekeeping practices for both buildings and equipment should be
immediately addressed. Scattered debris and refuse, dirty areas, oil or liquid spillage and
poorly maintain assets all directly affect operations, equipment reliability and general
safety.
The CMMS system does not correctly reflect all maintainable assets and should be vetted
for errors and updated accordingly.
PM audit should be conducted to ensure that there are correct and appropriate PM work
orders being generated by the CMMS.
Redundant equipment which is not in use, should be scheduled for refit, rebuild or re‐
conditioning as required and returned to a ready state of service.
Any PM work orders and any follow up work orders that are being generated should be
reviewed for compliance.
Assets that are not correctly identified with either an engineering (tag id) nomenclature or
asset identifier should be updated with new tags.
Some nameplate data is either missing, is orientated such that it cannot be photographed,
or has been damaged to a point it is illegible.
Nameplate information for almost all instrumentation is missing.
Many areas have poor or improper lighting which represent potential hazards and safety
concerns.
Contractor’s jobsite cleanup should be included as part of the site SOP.
15
A clearly defined SOP for site PPE, LOTO and general safety should be included as part of a
periodic safety audit and review. All hazards or risks of exposure to potential biologics, if
any, should be covered as part of an onboarding or guest site orientation and safety review.
Equipment which is not in use or in need of repair should be de‐energized and isolated from
process or product flows where ever possible. This includes flush water and air flows.
Open access through gates and entries by the general public represents potential safety
and liability risks.
Further Visual Inspection Details can be found in Appendix 3
Equipment Predictive Tools Assessment
The table below summarizes the PdM issues found:
C: Critical
S: Serious
I: Important
M: Minor
Tablet: Compliance
?: Visual
The following summarizes the issues found in the table above. Complete problem descriptions and potential
repairs are located in Appendix 4.
16
Critical Item:
50 HP Aerator Train Gearbox 4 appears to have excessive wear in gear teeth. This is believed to be slated
for replacement in current Capital Program for Aeration.
Serious Items:
100 HP Aerator Train 1 Stage Vibration Indicates Bearing Wear and Lubrication Issue
60 HP Aerator Train 2 Stage Vibration Indicates Bearing Wear and Lubrication Issue
Aeration Blower #2 Possible bearing defect and/or flow turbulence/vane passing present in the motor
spectrum. Inspect blower wheel for damage and proper flow rate. Check that the motor fan is tightened
and Lubricate motor outboard bearing. Continue to monitor.
Primary Sludge Pump P‐402 Excessive vibration at 1X and 2X running speed indicates shaft/coupling/insert
misalignment problem and/or a mechanical looseness condition.
Raw Sewage Pump #1 Excessive vibration present in the pump spectrum indicates mechanical
looseness/misalignment condition probably caused by worn/damaged internal parts.
SC‐2 Excessive vibration present across the machine, motor and gearbox, indicates weak/deteriorated or
insufficient support and/or mechanical looseness condition.
SC‐4 Excessive vibration present in the spectrum indicates weak/deteriorated or insufficient support
and/or mechanical looseness condition.
Compressed Air System MCC‐ME 1‐12 Blower B651 Serious leak at pipe for Blower B651 located in
Aerated Grit Building (MCC‐ME 1‐12). Bad clamp. Decibel level was 68 dB. Was informed that this piece of
equipment is being replaced.
Compressed Air System Oxygen Skimmer serious leak at top flange of Oxygen Skimmer located in Unox
Instrument Air Building (bad gasket). Decibel level was 57 dB, pressure was 100 PSI.
Lighting Panel LP‐1B A‐Phase Load Side Lug Loose, verify, clean and tighten.
Lighting Panel LP‐1B B‐Phase Load Side Lug Loose, verify, clean and tighten.
Compressor AC‐1 the viscosity (142.1 cSt) is higher than expected for MOTOR OIL INC.‐Compressor Oil 68
and considered abnormal. The viscosity specification for this lubricant is 68 cSt.
T253 Gearbox the viscosity (170.5 cSt) is lower than expected for MOBIL‐MOBILGEAR 600 XP 220 and
considered abnormal. The viscosity specification for this lubricant is 220 cSt.
T454 the viscosity (168.9 cSt) is lower than expected for MOBIL‐MOBILGEAR 600 XP 220 and considered
abnormal. The viscosity specification for this lubricant is 220 cSt.
Important Items:
100 HP Aerator Train 0 Stage Excessive vibration at 1X and several harmonics indicates mechanical
looseness present at inboard bearing/coupling/insert.
60 HP Aerator Train 1 Stage Excessive vibration present in the spectrum indicates weak or deteriorated
support, mechanical looseness condition and/or misalignment.
60 HP Aerator Train 2 Stage Excessive vibration present in the spectrum indicates weak or deteriorated
support, mechanical looseness condition and/or misalignment.
60 HP Aerator Train 4 Stage High frequency vibration is showing harmonics of gear mesh frequency
indicating possible gear related issues and/or lubrication problems on the gearbox.
Centrifuge #1 the velocity spectrum is showing evidence of mass imbalance present in the centrifuge
bowl.
17
Centrifuge #2 the velocity spectrum is showing evidence of mass imbalance present in the centrifuge
bowl.
Classifying Screw Conveyor #2 Excessive vibration present in the spectrum indicates weak or deteriorated
support.
Dual Disk Pump #3 Excessive vibration present in the spectrum indicates weak or deteriorated support,
mechanical looseness condition and/or misalignment. Wear is also present in the high frequency
spectrum.
Industrial Water Pump #2 Excessive vibration present in the spectrum at 1X rpm indicates
weak/deteriorated or insufficient support and/or mechanical looseness condition.
Low Lift Pump #2 Vibration on the motor bearings indicates possible lubrication issue or early signs of
bearing faults/wear developing.
Low Lift Pump #3 Vibration on the motor bearings indicates possible lubrication issue or early signs of
bearing faults/wear developing.
Primary Sludge Pump P‐406 Excessive vibration at 1X running speed and harmonics with correlating peaks
in the high frequency/Demod spectrum indicates loose/insufficient support and mechanical looseness
condition. This could be caused by a worn/loose bearing in the housing/shaft or a worn coupling‐insert.
Raw Sewage Pump #5 Motor Impacting at 2X line frequency is indicating soft/sprung foot condition
and/or electrical problems in the motor. The pump is also showing lubrication issues and some flow
turbulence problems.
Raw Sewage Pump #5 Pump Vibration on the pump bearing line indicates possible lubrication issue or
early signs of bearing faults/wear. Flow turbulence problems are also present in the spectra.
Sc‐2 Gearbox High frequency vibration has increased along with mechanical looseness indicating early
signs of bearing/gear wear related issues and/or lubrication problems on the gearbox.
SFE Pump #3 Vibration on the pump outboard bearing indicates possible lubrication issue or early signs of
bearing faults/wear.
Compressed Air System Important leak at plug of T‐connection located in Aeration Tank Deck. Decibel
level was 50 dB.
FH‐2‐HV‐2 A Phase Loose Connection verify, clean and tighten.
Rotary Lobe Pump #3 VFD‐RLP3.C.P.DD‐6 B‐Phase loose connection verify, clean and tighten.
Compressor AC‐2 The viscosity (80.2 cSt) is higher than expected for MOTOR OIL INC.‐Compressor Oil 68
and considered abnormal. The viscosity specification for this lubricant is 68 cSt.
Minor Items:
There are a total of 15 minor issues detailed in Appendix 4. These items are air leaks and loose electrical
connections that need repair and/or verification, cleaning and tightening.
Compliance Issues:
There are a total of 6 potential compliance issues that need further investigation. These issue range from
Clearance or incomplete enclosure sealing. Further details are found in appendix 4.
18
19
20
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8. ROLLING STOCK/VEHICLE SUMMARY
The following is a complete list per the site of all vehicles and/or rolling equipment tied to the transition:
A. 500‐11301 Ford Taurus
B. 500‐11302 Ford Taurus
C. 501‐39506 Chevy Step Van
D. 502‐31201 GMC Canyon Pick‐Up
E. 502‐11501 Ford F250 Pick‐Up
F. 501‐11502 Ford Transit Connect Van
G. 513‐10201 Ford Scum Truck (Diesel)
H. 502‐10201 Ford Ranger Pick‐Up
I. 502‐31202 GMC Canyon Pick‐Up
J. 502‐11502 Ford F250 Pick‐Up
K. 501‐11503 Ford Transit Connect Van
L. 502‐11504 Ford F150 Pick‐Up
M. 510‐29902 Jeep Cherokee
N. 501‐30401 Chevy Van
O. 501‐11504 Ford Transit Connect Van
P. 528‐29001 Toyota Hi‐Lo
Q. 537‐27401 1974 Grove Crane
R. 544‐09002 Ford Back Hoe
S. 528‐28602 Nissan Hi‐Lo
T. 536‐19101 Ford Tractor
9. INTERCEPTOR SYSTEM SUMMARY
Jeff Harvey met with Hubbell, Roth and Clark team to discuss Interceptor System. The Collection System Assessment from HRC focused on The Wyandotte River Drive Interceptor March 2009. Five Sections were Assessed and the A and B Sections of the Assessment are in the direct vicinity of Lincoln Park. Most Section notes assessed the sections as Fair Condition with displaced bricks and some mineral deposits. Video of the system was performed by Veolia Environmental Services a sister company under the same parent as Veolia M&C. The files are available, but the current evaluation team does not have the software to open these files. We do have the capability within our company if the DUWA team wants to view the video. At this point we have only reviewed the summary reports.
22
10. CAPITAL PROGRAM SUMMARY
Veolia has reviewed the “2014 FINAL SRF PROJECT PLAN FOR IMPROVEMENTS TO THE DOWNRIVER SEWAGE
DISPOSAL SYSTEM” dated June 19, 2014, that was prepared by HRC Consulting Engineers for the Wayne County
Department of Public Services.
Table 1‐1 in the referenced report summarized recommended improvements and prioritized them as:
Priority 1 Projects (FY 2015 to 2019)
Priority 2 Projects (FY 2020 to 2024)
Priority 3 Projects (FY 2025 to 2029)
Priority 4 Projects (FY 2030 to 2034)
At this time the Priority 1 projects are, or should be under way if the recommendations are being followed. We
found the status of Priority 1 projects to be as follows:
Secondary/Headworks Improvements Segment 1: began construction in March 2016. Duperon fine
screens are being installed in the Headworks. The estimated Capital Cost, from the 2014 Plan, is
$18,000,000.
Biosolids Drying and Beneficial Reuse Design & Construction: Nothing has started. The first step would
be a Request for Proposals (RFP) for engineering, but no RFP has been issued. The estimated Capital Cost,
from the 2014 Plan, is $5,421,000.
DSDS Interceptor System Improvements: Nothing is started. The estimated Capital Cost, from the 2014
Plan, is $5,000,000.
Biosolids Drying and Beneficial Reuse. Not started. The current contract for hauling sludge for land
application was due to expire summer 2017, but has been extended to summer 2018. The danger here is
that land application will have to be terminated at some point, with no alternate biosolids disposal means
being ready to start. The estimated Capital Cost, from the 2014 Plan, is $41,931,000.
The Total Estimated Capital Cost of Priority 1 Projects, from the 2014 Plan is $70,352,000.
The Priority 2 Projects are as follows:
Secondary/Headworks Improvements: Segment 2: Not started. The estimated Capital Cost, from the 2014
Plan, is $5,977,000.
Dissolved Air Flotation Building Renovation: Not started. The estimated Capital Cost, from the 2014 Plan,
is $7,174,000.
23
Instrumentation and SCADA Improvements: Not started. The estimated Capital Cost, from the 2014 Plan,
is $10,000,000.
Ultraviolet Disinfection Renovations: Not started. The estimated Capital Cost, from the 2014 Plan, is
$17,226,000.
DSDS Interceptor System (Including Regional Storage and Transport System Improvements): Not started.
The estimated Capital Cost, from the 2014 Plan, is $5,000,000.
The Total Estimated Capital Cost of Priority 2 Projects, from the 2014 Plan is $45,377,000.
The Priority 3 Projects are as follows:
Primary Treatment System Improvements: Not started. The estimated Capital Cost, from the 2014 Plan, is
$9,834,000.
Secondary/Headworks Improvements: Segment 3: Not started. The estimated Capital Cost, from the 2014
Plan, is $34,867,000.
DSDS Interceptor System (Including Regional Storage and Transport System Improvements): Not started.
The estimated Capital Cost, from the 2014 Plan, is $5,000,000.
The Total Estimated Capital Cost of Priority 3 Projects, from the 2014 Plan is $49,701,000.
The Priority 4 Projects are as follows:
Instrumentation and SCADA Improvements: Not started. The estimated Capital Cost, from the 2014 Plan,
is $10,000,000.
DSDS Interceptor System (Including Regional Storage and Transport System Improvements): Not started.
The estimated Capital Cost, from the 2014 Plan, is $5,000,000.
The Total Estimated Capital Cost of Priority 3 Projects, from the 2014 Plan is $15,000,000.
The Total Estimated Cost of all Projects Currently in the 2014 Plan is $180,430,000.
Veolia’s Capital Program Manager visited the Downriver Utilities Wastewater Treatment Facility on July 25 and 26
to become familiar with the plant and check on the status of the Priority 1 Projects in the capital program. During
that visit he determined that the Water Quality Management Department issues RFP’s for engineering and then
issues work for construction bids, hires engineers and contractors, and provides Project Management.
24
ADDITIONAL DEFICIENCIES or possible deficiencies that have been noted by Veolia during site visits and within this
document that warrant additional study follow.
Steam Heating System
There is a Boiler Room that is attached to the Influent Pump Station. It houses two gas fired steam boilers, as
follows:
Two (2) 1992 Burnham boilers, each Model ML‐125‐SPL‐G‐GP.
Gross output 100 HP = 3,348 MBH.
Input 4,585 MBH.
15 psig maximum steam.
The boilers have been a maintenance headache according to plant personnel. Steam systems are
generally high maintenance, and can waste substantial energy, if there is not a well‐established steam
trap maintenance program. One boiler was torn apart and was red tagged at the time of the visit.
Personnel planned to eventually convert all buildings to natural gas heat, as part of other upgrade
projects.
Steam from these boilers is distributed through below‐ground and above‐ground piping to a number of buildings
on the site, but not all of the buildings. The newer buildings typically have gas fired heating equipment. The plant
personnel plan to eventually phase out the boilers and the steam system entirely, by installing gas fired heating
and ventilating in each building served by the steam system, as the buildings are upgraded. This was in lieu of a
single project to replace the steam heating system in all buildings that are served by it. Veolia’s intention is to
study this in more detail to determine if it is feasible to keep the steam system operating as buildings are gradually
removed from it, or if a single Heating System Replacement Project should be initiated. This will require additional
field visits and a dedicated engineering study that has not been initiated at this time.
Dewatering Building Odor Control
At this time the Dewatering Building houses four (4) 3‐meter Belt Filter Presses and two (2) Alfa Laval centrifuges.
The dewatering room is serviced by a system of fiberglass ducts that are obviously arranged for maximum odor
capture, and because they are collected, there could be an odor control unit, but there is no such unit. The ducts
just go to exhaust fans discharging to atmosphere.
The addition of an odor control system is not recommended unless and until the issue is forced by complaints or
regulatory agencies. If it became necessary to add such a system, it would be rather easily accomplished because
as noted, the system is already laid out to capture and collect the odorous air. Veolia needs additional information
on any demands concerning odor that have been made, to determine if the addition of odor reduction technology,
such as carbon filters, should be added to the capital program.
25
INSTRUMENTATION & CONTROLS IMPROVEMENTS
Please refer to the Instrument and Controls Summary portion of this document. The short term projects discussed
there need to be rolled into the Priority 1 Projects list. Additional engineering evaluations are needed to estimate
the costs. The Priority 1 needs include:
• Replace and migrate all existing PLC5 controllers, communication cards, I/O cards, and remote I/O racks
to the latest equivalent ControlLogix PLC components.
• Where feasible, replace all serial‐based Allen Bradley communications with Allen Bradleys’ latest Ethernet
based standards.
• Run new fiber/Ethernet as needed for these new communications.
• Adjust tags and communications within the IFIX system to accommodate the upgraded PLC’s.
• Evaluate existing HMI’s and replace or upgrade to new panel mounted industrial OC’s running IFIX or Allen
Bradley PanelView Plus HMI’s.
STRUCTURAL IMPROVEMENTS
Please refer to the Structural Condition Corrosion Probe Summary Portion of this document. The five (5) Potential
Safety Issues need to be addressed immediately as maintenance and/or a Priority 1 Capital Project if necessary.
The sixteen (16) deficiencies/issues that are identified are recommended for correction as a single Priority 2 Capital
Project. As noted in that section of the report, the minor deterioration and cosmetic issues should be addressed as
part of an ongoing maintenance program, which could possibly require additional longer‐term capital project(s) in
future years, probably in the Priority 4 Projects phase.
ELECTRICAL IMPROVEMENTS
Please refer to the Electrical Condition Corrosion SourceOne Summary Portion of this document. No major
deficiencies were found that would require short term capital projects. The report does note that there are motor
control centers that are over 40 years old that are functional but may need replacement in the future. We
recommend that further engineering analysis be performed to determine the scope and cost of this work and to
include it as a Priority 4 Project.
The support that is needed for vacuum breaker testing could be done as a capital project, but more typically falls
under maintenance.
26
PROCESS EQUIPMENT REPLACEMENTS
Please refer to the Equipment Condition Predictive Services Summary portion of this report. At this time, the
deficiencies noted are primarily maintenance concerns that would not warrant a capital project for overall
equipment replacement. However, this should be reviewed and updated in an annual update of the capital
program.
27
11. Spare Parts Inventory
All Spare parts Inventory reports have been collected as of August 2, 2016. The data is in Appendix 5.
12. Environment Health & SafetyMinimal Environmental Health and Safety evaluation has been completed. Based on site observations the site
plans do not meet the minimum standard of Veolia North America and significant effort will need to be
invested in bringing these programs up to the Veolia Standards.
28
Appendix 1 Corrosion Probe Details
29
NOTE: Portions of Appendix 1 omitted to reduce the file to a manageable size
INSPECTION REPORT for the
Downriver Waste Water Treatment Plant
Visual Inspection
July 2016
Prepared for:
Veolia Water North America
Prepared by:
30
Corrosion Probe, Inc.
CPI Project No. VW0021
31
Page 2 of 268
TableofContents
EXECUTIVE SUMMARY ............................................................................................................ 4
Summary of Survey .................................................................................................................. 4
Clarifier No. 6 ................................................................................................................................. 6
Clarifier No. 5 ............................................................................................................................... 14
Clarifier No. 4 ............................................................................................................................... 26
Clarifier No. 3 ............................................................................................................................... 32
Clarifier No. 2 ............................................................................................................................... 38
Clarifier No. 1 ............................................................................................................................... 40
Aeration Tank Train 0 ................................................................................................................... 45
Aeration Tank Train 1 ................................................................................................................... 53
Aeration Tank Train 2 ................................................................................................................... 56
Aeration Tank Train 3 ................................................................................................................... 60
Aeration Tank Train 4 ................................................................................................................... 63
Aeration Tank Train 0-4 Perimeter Walls .................................................................................... 70
West Sludge Storage Tank ............................................................................................................ 82
East Sludge Storage Tank ............................................................................................................. 87
Thickener Tank 1 .......................................................................................................................... 94
Thickener Tank 2 ........................................................................................................................ 101
Thickener Tank 3 ........................................................................................................................ 110
Thickener Tank 4 ........................................................................................................................ 118
Sludge Storage Pump Gallery ..................................................................................................... 128
East Detritor ................................................................................................................................ 139
West Detritor ............................................................................................................................... 145
Fine Screens Building ................................................................................................................. 154
Ferric Chloride Containment Area .............................................................................................. 162
Pump Station ............................................................................................................................... 168
Aerated Grit Tanks ...................................................................................................................... 176
Grit and Screening Collection Building ...................................................................................... 186
Tunnel Pumping Station ............................................................................................................. 191
Primary 1 ..................................................................................................................................... 199
Primary 2 ..................................................................................................................................... 205
Primary 3 ..................................................................................................................................... 210
32
Page 3 of 268
Primary 4 ..................................................................................................................................... 215 Primary 5 ..................................................................................................................................... 218
Primary 6 ..................................................................................................................................... 224
Primary 7 Tank, Skimmings Building, and Pump Gallery ......................................................... 230
Primary 1 and 3 Skimmings Building ......................................................................................... 236
Primary 5 Skimmings Building .................................................................................................. 239
Primary 6 Skimmings Building .................................................................................................. 242
Pump Gallery Between Primary 5 and 6 ..................................................................................... 244
Pump Gallery Between Primary 3 and 4 ..................................................................................... 252
Pump Gallery Between Primary 1 and 2 ..................................................................................... 257
Primary Bypass Gate Valve Complex ........................................................................................ 262
33
Page 4 of 268
EXECUTIVE SUMMARY
Veolia Water retained Corrosion Probe, Inc. (CPI) to perform a condition assessment of the concrete
equipment and associated structures at the Wayne County Downriver Wastewater Treatment Facility.
The objective of the condition assessment is to identify and document potential deficiencies based on
visual assessments. The condition assessment focuses on construction deficiencies, overload that may
have been added, altered or use damaged equipment/structure, and deterioration of the
equipment/structure.
On the dates of July 18th – July 20th, 2016 Mr. Kyle Tielens, P.E. and Albert Marchini, P.E. (CPI) visited
the Wayne County Downriver Wastewater Treatment Facility to collect data and conduct the condition
assessment. Mr. Dan Alford, P.E. (Wayne County) and Mr. Jeffery Harvey, P.E. (Veolia Water North
America) assisted in the interface with the plant. A visual observation was performed on the exterior of
the equipment and within the associated structures.
Summary of Survey
During the course of the inspection there were five (5) deficiencies noted that could pose a safety risk
to onsite personnel. These issues should be addressed as soon as practical. Examples of these types of
issues include missing toe plates on elevated platforms, trip hazards, unrated lifting points/monorails,
etc.
During the course of the inspection sixteen (16) deficiencies/issues were noted that if left unaddressed
would possibly result in premature deterioration and long term failure of the equipment/structure.
These deficiencies would warrant remediation within the next five (5) years. Examples of these types of
issues include active weeping through tank walls with corresponding rust bleed indicating attack and
corrosion of the reinforcing steel within the tank wall.
During the course of the inspection eighty (80) minor deterioration and cosmetic issues were noted.
These deficiencies would not be expected to cause premature failure of the equipment or structures
but should be addressed as a part of an ongoing maintenance program. Examples of these types of
issues include failing parge coat on a clarifier wall, minor chipping/spalling on the edges of slabs, etc.
The table on the following page contains each piece of equipment and/or building and the number
of issues of each type for that particular piece of equipment and/or building.
In the report that follows a description of each issue and the corresponding photograph are noted. The
general area of the issue is noted as well as a suggested action and/or recommendation for further
engineering analysis if required.
34
Page 5 of 268
The photo log style report below is separated into individual pieces or equipment and/or buildings such
as Clarifier 1, Primary Tank 6, Sludge Storage Pump Gallery, etc.
35
Page 6 of 268
Number of Issues by Equipment or Building Equipment/Building Description Number Issues to
Address Within 5 Years
Minor Deterioratio
n / Cosmetic
Potential Safety Issues
Clarifier 6 0 6 0 Clarifier 5 1 3 0 Clarifier 4 0 5 0 Clarifier 3 0 5 0 Clarifier 2 0 0 0 Clarifier 1 0 4 0
Aeration Tank Train 0 1 5 1 Aeration Tank Train 1 0 2 0 Aeration Tank Train 2 0 3 0 Aeration Tank Train 3 0 2 0 Aeration Tank Train 4 0 5 0
Aeration Tanks Perimeter 4 2 0 West Sludge Storage 0 0 0 East Sludge Storage 0 2 0 Thickener Tank 1 0 1 0 Thickener Tank 2 1 2 0 Thickener Tank 3 0 1 0 Thickener Tank 4 0 2 0
Sludge Storage Gallery 0 0 1 East Detritor 0 1 0 West Detritor 0 2 0
Fine Screens Building 0 3 1 Ferric Chloride Containment 2 0 0
Pump Station 0 2 1 Aerated Grit Tanks 2 3 0
Grit and Screening Collection Building 0 3 0 Tunnel Pump Station 0 0 0
Primary 1 0 2 0 Primary 2 0 1 0 Primary 3 1 0 0 Primary 4 0 0 0 Primary 5 0 2 0 Primary 6 0 2 0 Primary 7 0 1 0
Primary 1 & 3 Skimmings Building 0 0 0 Primary 5 Skimmings Building 0 0 0 Primary 6 Skimmings Building 0 0 0
Pump Gallery b/t Primary 5 and 6 1 4 0 Pump Gallery b/t Primary 3 and 4 0 0 1 Pump Gallery b/t Primary 1 and 2 1 0 0
Bypass Gate Valve Complex 2 4 0 Totals 16 80 5
36
Page 269 of 268
Appendix 2 SourceOne Data
300
Page 270 of 268
Condition Assessment of the Electrical System
Site Location:
DOWNRIVER WASTEWATER
TREATMENT FACITLITY
797 Central
Avenue
Wyandotte, MI
Performed: 7/25‐
26/2016 Job
Number 16‐
366
301
Page 271 of 268
PREPARED FOR:
PREPARED BY:
Edward W.
Woodruff
ewoodruff@s
1inc.com
7 Penn Plaza, 370 7th Avenue, Suite 401
New York,
NY 10001
Phone: (212)
612.7600
www.sourceone‐energy.com
302
Page 272 of 268
DOWNRIVER Wastewater Treatment Facility
Electrical Equipment Condition Assessment
797 C t l A W d tt MI
TableofContents1.0 Executive Summary ........................................................................................................................................... 4
2.0 Equipment Evaluated ......................................................................................................................................... 4
3.0 Evaluation Methodology and Recommendations (Overview) ........................................................................... 5
4.1 5KV Site Distribution Switchgear (A and B Sides) in Electric Room #1 (Outside of Solids Handling Building) ................................................................................................................................... 6
4.2 OVERVIEW ....................................................................................................................................................................... 7
4.2 Findings and Recommendations ................................................................................................................................ 7
5.1 Substation T-1 in Tunnel Pump Station Building ............................................................................... 8
5.2 OVERVIEW ....................................................................................................................................................................... 8
5.2 Findings and Recommendations ................................................................................................................................ 9
6.1 Substation I-1 in Electric Room #1 (Outside of Solids Handling Building) .................................... 10
6.2 OVERVIEW ..................................................................................................................................................................... 10
6.2 Findings and Recommendations .............................................................................................................................. 11
7.1 Substation IP-1 in the West Grit Building ........................................................................................ 12
7.2 OVERVIEW ..................................................................................................................................................................... 13
7.2 Findings and Recommendations .............................................................................................................................. 13
8.1 Substation AE-1 in the Secondary Oxygen Building ....................................................................... 15
8.2 OVERVIEW ..................................................................................................................................................................... 15
8.2 Findings and Recommendations .............................................................................................................................. 16
9.1 Substation F in Electric Room #2 (Outside of Solids Handling Building) ....................................... 17
9.2 OVERVIEW ..................................................................................................................................................................... 17
9.2 Findings and Recommendations .............................................................................................................................. 18
10.1 Substation P-1 Old Solids Handling Building ................................................................................ 19
10.2 OVERVIEW ................................................................................................................................................................... 19
10.2 Findings and Recommendations ............................................................................................................................ 20
11.1 Substation D-1 Old Solids Handling Building ............................................................................... 21
11.2 OVERVIEW ................................................................................................................................................................... 21
11.2 Findings and Recommendations ............................................................................................................................ 22
12.1 Substation LL-1 Secondary Lift Building ...................................................................................... 23
12.2 OVERVIEW ................................................................................................................................................................... 23
12.2 Findings and Recommendations ............................................................................................................................ 24
303
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DOWNRIVER Wastewater Treatment Facility
Electrical Equipment Condition Assessment
797 C t l A W d tt MI
13.1 5KV Generator Paralleling Switchgear in Electric Room #1 (Outside of Solids Handling Building) ................................................................................................................................................. 25
13.2 OVERVIEW ................................................................................................................................................................... 25
13.2 Findings and Recommendations ............................................................................................................................ 26
14.0 Motor Control Centers ................................................................................................................................... 27
15.0 Index Power Plus Engineering Test Results .................................................................................................. 28
15.1 SUBSTATION T-1 ......................................................................................................................................................... 29
15.2 SUBSTATION I-1 .......................................................................................................................................................... 30
15.3 SUBSTATION IP-1 ....................................................................................................................................................... 31
15.4 SUBSTATION AE-1 ...................................................................................................................................................... 32
15.5 SUBSTATION F-1 ......................................................................................................................................................... 33
15.6 SUBSTATION P-1 AND SUBSTATION D-1 ..................................................................................................................... 34
15.7 SUBSTATION LL-1 ...................................................................................................................................................... 35
15.8 POWER PLUS ENGINEERING OPEN ITEMS .................................................................................................................... 36
304
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DOWNRIVER Wastewater Treatment Facility
Electrical Equipment Condition Assessment
797 C t l A W d tt MI
1.0ExecutiveSummaryVeolia is currently in contract negotiations to provide site management for the Downriver Wastewater
Treatment Plant. SourceOne a national recognized Energy Solution company was contracted to perform a
condition assessment of the electrical substation equipment. Detailed site surveys were conducted to
identify existing conditions, site management staff were interviewed to identify maintenance
practices and maintenance history, switchgear testing reports were reviewed to identify any
existing deficiencies, research was done to determine the availability of spare parts and the
feasibility of replacing obsolete equipment. The study will identify the existing condition of the
equipment and also provide the recommendations and improvements required to satisfy future
growth and maintain overall efficiency, continuous availability and reliability of the plants critical
infrastructure. This study will guide Veolia in the budgeting for the acquisition.
Typically a wastewater treatment plant is subject to harsh environmental conditions for electrical equipment. The electrical equipment examined and evaluated generally was in good condition and good working order. There were no significant problems found during our evaluation, but there were some deficiencies identified while reviewing the electrical testing report generated by Power Plus Engineering in 2013 (Report 12‐0771). Most of the deficiencies in the report may have been resolved.
Other than periodic electrical maintenance and testing performed by outside contractors, we
saw no other structured maintenance programs. However, due to the limited number of
deficiencies found during our survey, it was evident that the onsite management team has
constantly strived to resolve all equipment issues in a timely fashion. The age of the substation
equipment and MCCs are generally under 20 years old, with some equipment approaching forty
years in age. The substations that are over 20 years old have been upgraded with newer
components. The MCCs that are over 40 years are functional but may need replacement in the
future.
2.1 EquipmentEvaluated
SourceOne performed 2 days of site surveys and inspected the following equipment:
5KV Dist. Switchgear (A/B)
Substation T‐1
Substation I‐1
Substation IP‐1
Substation AE‐1
Substation F1
Substation P‐1
Substation D‐1
MV MCC MA‐MB
MV MCC MC‐MD
MV MCC Line up A & B
Various LV MCCs
The incoming utility 66KV switchgear was not part of this survey. The Utility switchgear is
operated and maintained by the local utility company and was not readily accessible.
305
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DOWNRIVER Wastewater Treatment Facility
Electrical Equipment Condition Assessment
797 C t l A W d tt MI
3.1 EvaluationMethodologyandRecommendations (Overview)
Detailed site surveys were conducted to identify existing conditions, site staff were interviewed to
identify maintenance practices and maintenance history, switchgear testing reports were
reviewed to identify any existing deficiencies and research was done to determine the feasibility
of replacing obsolete equipment. The study will identify the existing condition of the equipment,
and also provide the recommendation and improvements required to satisfy future growth, and
maintain overall efficiency, continuous availability and reliability of the plants critical
infrastructure.
Each substation was inspected using the following criteria as a guide for its assessment.
1. Verify the each switchboard was in adequate environment for safe operation.2. Verify the all equipment appeared in good physically condition and record any issues
found.3. Verify all oil filled transformer are not leaking and all gauges working. (Pressure,
temperature and level)4. Verify testing was completed in the last 5 years as per the testing organization’s test
stickers and record any failure as per the test stickers or report.5. Verify and review the testing organization’s final report for each major component.6. Verify operating tools for each substation. (Open/Close handles for MV Switches,
spring charging handles and lifting devices for LV /MV Circuit breakers)7. Verify charger and associated battery is working.8. Verify all indicator lights, meters, breakers and relays are good working order.
306
MOTOR CONTROL CENTER ASSESSMENT REVIEW
CUSTOMER:
SITE LOCATION:
PROJECT NAME:
PROJECT NO:
Item No: MCC ID: Age: MCC Location: Equipment Location: Comment:
1 MCC‐AE‐1 1976 Secondary Oxygen Building 2nd Floor Swgr Room 1) Based on the no Testing stickers, there is currently nodata to say that this device has been tested. Physically it seems to be maintained and in good condition.
3 MCC‐IC‐1 1976 Secondary Oxygen Building 1st Floor Swgr Room 1) Based on the no Testing stickers, there is currently nodata to say that this device has been tested. Physically it seems to be maintained and in good condition.
5 MCC‐4‐7 1995 Maintenance Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in January 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did not find any additional issues while on site.
7 MCC ‐1 1995 Maintenance Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in January 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did not find any additional issues while on site.
6 MCC‐3 1995 Maintenance Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power Plus
Engineering in January 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016
4 MCC‐IC‐1 1976 Secondary Oxygen Building 1st Floor Swgr Room 1) Based on the no Testing stickers, there is currently no
data to say that this device has been tested. Physically it
2 MCC‐AE‐2 1976 Secondary Oxygen Building 2nd Floor Swgr Room 1) Based on the no Testing stickers, there is currently no
data to say that this device has been tested. Physically it seems to be maintained and in good condition. 2) One MCC
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8 MCC ‐DC 1999 Old Solids Building 1st Floor 1) This piece of equipment was tested by Power Plus
Engineering in January 2013. The Power Plus Engineering testing report indicated a couple issues found while testing. 1a) MCC Bucket MCC‐DC‐2 Secondary Effluent Sample Pump OL rest are is broken. 1b) The contact resistance is out specification. 2) SourceOne's outside visual inspection in July
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MOTOR CONTROL CENTER ASSESSMENT REVIEW
CUSTOMER:
SITE LOCATION:
PROJECT NAME:
PROJECT NO:
Item No: MCC ID: Age: MCC Location: Equipment Location: Comment:
9 MCC ‐MC 1988 Old Solids Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in January 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did not find any additional issues while on site.
11 MCC ‐Left 1988 DAF Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in January 2013. The Power Plus Engineering testing report indicated a issue found while testing. 1a) MCC has out of specification contact resistance 2) SourceOne's outside visual inspection in July 2016 also found surface rust towards the bottom of the MCC, There may have been a leak in the room at some point. 3) Most off the MCC is off. 4) Building is used only for storage.
13 MCC ‐T2 1998 Tunnel Pump Station Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did notfind any additional issues while on site.
12 MCC ‐T1 1998 Tunnel Pump Station Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
10 MCC ‐Right 1988 DAF Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power Plus
Engineering in January 2013. The Power Plus Engineering testing report indicated a issue found while testing. 1a) MCC has out of specification contact resistance 2) SourceOne's outside visual inspection in July 2016 also found surface rust towards the bottom of the MCC, There may have been a leak in the room at some point. 3) Most off the MCC is off. 4)
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14 MCC ‐IP1 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
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MOTOR CONTROL CENTER ASSESSMENT REVIEW
CUSTOMER:
SITE LOCATION:
PROJECT NAME:
PROJECT NO:
Item No: MCC ID: Age: MCC Location: Equipment Location: Comment:
15 MCC ‐IP2 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. 1a)The Power Plus Engineering testing report did indicate a note at the time of testing that the yellow cable had a higher then normal resisitance.2) SourceOne's outside visual inspection in July 2016 did not find any additional issues while on site.
17 MCC ‐IP4 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2013. 1a)The Power Plus Engineering testing report did indicate that the contactor is stuck in the engaged position. 2) SourceOne's outside visual inspection in July 2016 did not find any additional issues while on site.
19 MCC ‐MA1 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did notfind any additional issues while on site.
20 MCC ‐1PH 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
18 MCC ‐MA2 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
16 MCC ‐IP3 1997 Influent Pump Building 1st Floor Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
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CUSTOMER:
SITE LOCATION:
PROJECT NAME:
PROJECT NO:
Item No: MCC ID: Age: MCC Location: Equipment Location: Comment:
21 MCC ‐IA 1976 Electric Room #1 1st Floor, 5KV Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did findsmall additional issues while on site. 2a) One spare MCC Bucket is missing. 2b) MCC‐Bucket Screw Conveyer 1B needs a better lock out. Duct tape is not acceptable.
23 MCC ‐IC 1976 Electric Room #1 1st Floor, 5KV Swgr Room 1) This piece of equipment was tested by Power Plus
Engineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did findsmall additional issues while on site. 2a) Space heater is not installed in a safe manner.
25 MCC ‐ IH 1976 Electric Room #1 1st Floor, 5KV Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did findsmall additional issues while on site. 2a) One spare MCC Bucket is missing.
1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did findsmall additional issues while on site. 2a) MCC‐Bucket Screw Conveyer #4 needs a better lock out. Duct tape is not acceptable.
1st Floor, 5KV Swgr Room Electric Room #1 1976 MCC ‐ID 24
1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did findsmall additional issues while on site. 2a) MCC‐Bucket Screw Conveyer 2B needs a better lock out. Duct tape is not acceptable.
1st Floor, 5KV Swgr Room Electric Room #1 1976 MCC ‐IB 22
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PROJECT NAME:
PROJECT NO:
Item No: MCC ID: Age: MCC Location: Equipment Location: Comment:
27 MCC ‐ DD 2009 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did notfind any additional issues while on site.
29 MCC ‐ FH 2009 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did notfind any additional issues while on site.
31 MCC ‐ DA 1995 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did notfind any additional issues while on site.
30 MCC ‐ GB > 2009 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
28 MCC ‐ DC 2009 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
26 MCC ‐ ATO 1976 Electric Room #1 1st Floor, 5KV Swgr Room 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did findsmall additional issues while on site. 2a) Some light surface
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MOTOR CONTROL CENTER ASSESSMENT REVIEW
32 MCC ‐ DB 1995 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing
report did not indicate any problems at the time of testing.
2) SourceOne's outside visual inspection in July 2016 did not
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MOTOR CONTROL CENTER ASSESSMENT REVIEW
CUSTOMER:
SITE LOCATION:
PROJECT NAME:
PROJECT NO:
Item No: MCC ID: Age: MCC Location: Equipment Location: Comment:
33 MCC ‐ GA > 2009 Electric Room #2 1st Floor Swgr Room, Sub F 1) This piece of equipment was tested by Power PlusEngineering in 2012. The Power Plus Engineering testing report did not indicate any problems at the time of testing. 2) SourceOne's outside visual inspection in July 2016 did notfind any additional issues while on site.
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DOWNRIVER Wastewater Treatment Facility Electrical Equipment Condition Assessment
797 Central Avenue, Wyandotte, MI
15.8 Power Plus Engineering Open Items
531
List Of Equipment Needing Further Investigation/Work
As Of 1‐30‐2013
Sub D1 (Old Solids Handling Building)
Breakers
Breaker UV Bank 4B‐ Breaker does not trip on Long Time or Ground Fault, recommend replacing trip unit.
Breaker Weiss Feed ‐ Breaker does not trip on Long Time, recommend replacing trip unit.
Breaker TIE ‐ Short Time settings installed in breaker, NO settings provided per coordination for Short time.
Breaker (Spare) D1A‐8 ‐ Breaker does not trip on Short Time, recommend replacing trip unit.
Breaker (Spare) D1A‐9 ‐ Not present on coordination, Spare Breaker.
Low Voltage Motor Control Center
MCC‐DC (Lab) ‐ Failed Buss Contact Resistance, MCC‐DC2 Bucket Secondary Effluent Sample Pump Reset Arm
Broken. Recommend reworking internal buss connections.
Ultrasonic Testing
Transformer D1‐A ‐ Xfmr Front Bottom Of Large Door 15 dB, Bottom Rear Door Of Xfmr 10 dB
Transformer D1‐B ‐ Xfmr Front Bottom Of Large Door 15 dB, Bottom Rear Door Of Xfmr 10 dB
Sub F1 (Electrical Room #2)
Breakers
Breaker MCC‐DB(Spare2) ‐ Breaker Fails Instantaneous Trip / Picks up while testing Long Time, recommend replacing trip unit.
Breaker MCC‐DC ‐ Ground Fault & Thermal Memory Disabled, unknown reasoning. Rating Plug & Settings incorrect.
Breaker MCC‐FH ‐ Ground Fault & Thermal Memory Disabled, unknown reasoning. Rating Plug & Settings incorrect. 532
Breaker MCC‐DD ‐ Ground Fault & Thermal Memory Disabled, unknown reasoning. Rating Plug & Settings incorrect.
533
Breaker PP‐1 ‐ Ground Fault & Thermal Memory Disabled, unknown reasoning.
Breaker Skim Hand Facility/MCC‐2 ‐ Ground Fault & Thermal Memory Disabled, unknown reasoning.
Breaker MCC‐FA ‐ Ground Fault & Thermal Memory Disabled, unknown reasoning.
Oil Filled Transformers
F1‐A ‐ General Electric S/N: H‐886435A ‐ High Moisture Content recommend resampling immediately.
Seepage around bottom valve, recommend replacing.
F1‐B ‐ General Electric S/N: H‐886435B ‐ High Relative Saturation recommend resampling immediately. Seepage around bottom valve, recommend replacing. Found X1 bushing connection loose, connection tightened.
Medium Voltage Air Switches
Switch “A” ‐ Found Multiple Insulators Failing, recommend replacing all 12 insulators in switch. (Recommend replacing insulators in Switch “B” also)
Ultrasonic Testing
Medium Voltage Switch A ‐ Switch bottom of front door 23 dB, bottom of rear door 28 dB
Medium Voltage Switch B ‐ Switch bottom of front door 20 dB, bottom of rear door 21 dB
SubLL1(LowLift)
Breakers
Breaker TIE ‐ Breaker Does Not Trip on Long Time or Short Time, recommend replacing trip unit.
Breaker Main “B” ‐ Breaker Does Not Trip on A‐Phase Short Time, recommend replacing trip unit.
Breaker VFD LLP‐3 ‐ Breaker Does Not Trip on Short Time, recommend replacing trip unit.
Breaker VFD LLP‐4 ‐ Breaker Does Not Trip on Short Time, recommend replacing trip unit.
Breaker Spare ‐ Breaker Does Not Trip on Short Time, recommend replacing trip unit.
VFD’s
VFD Pump #4 ‐ Main Breaker Fails Contact Resistance Test, recommend replacing.
Thermographic Summary (Infrared Scan)
Pump #2 VFD ‐ Exhaust Fan Fuse Block Fuse Clip Failing, connections checked recommend replacing fuse block.
Ultrasonic Testing
Transformer LL‐A ‐ Xfmr Front Bottom Of Large Door 9 db 534
Transformer LL‐B ‐ Xfmr Front Bottom Of Large Door 10 db
535
SubI1(ElectricalRoom#1)
Breakers
Breaker MCC‐CB ‐ No setting per coordination.
Breaker MCC‐CA ‐ No settings per coordination.
Breaker MC ‐ No setting per coordination
Oil Filled Transformer
General Electric S/N: H‐886436A ‐ X2 Secondary Bushing Leaking, recommend shutdown to drain and re‐
gasket bushing.
Thermographic Summary (Infrared Scan)
Low Voltage Motor Control Center MCC‐IA ‐ Bucket 1W Pump #2 Wire Termination Block Failing, check connections / replace block.
Relays
87B 3PH Main B – ABB Differential failed Instantaneous test. Recommend replacing relay.
62 Time Delay Relays (Main A & B) – Main A Set to 5, Main B set to 4. Relay not found in
coordination.
Spare Breaker B6B 50/51 Digitrip MV Relay – Malfunctioning/ Won’t Reset, Needs
replacement.
Spare Breaker B4B 50/51 Digitrip MV Relay – Malfunctioning/ Won’t Reset, Needs
replacement.
Spare Breaker A9B 50/51 Digitrip MV Relay – Malfunctioning/ Won’t Reset, Needs
replacement.
Main A ‐ 47 Phase Sequence & Balance Voltage – ICS Failed on relay.
Main B ‐ 47 Phase Sequence & Balance Voltage – ICS Failed on relay.
SubP1(OldSolidsHandlingBuilding)
Breakers 536
Breaker MCC‐MB ‐ I2T set to IN, should be set to OUT.
Breaker P1B Main ‐ Breaker failed to trip under fault condition, installed into TIE cubicle with TIE settings. Recommend Retrofitting Breaker
Breaker Power Panel D2 ‐ Ground Fault Disabled
Breaker #9 Spare ‐ Ground Fault Disabled
Breaker MCC‐DC Emergency ‐ Ground Fault Disabled. Settings in breaker do not match coordination.
Breaker MCC‐DC Normal ‐ Ground Fault Disabled
Breaker MCC‐ML ‐ Ground Fault Disabled
Breaker Power Panel D1 ‐ Breaker failed to trip under fault condition. Ground Fault Disabled.
Breaker PP‐P1 ‐ Ground Fault Disabled. Settings in breaker do not match coordination.
Breaker Tie ‐ Installed into P1B Main cubicle with correct settings because P1B breaker failed to trip under fault condition. This was done to prevent customer from operating without circuit protection.
Breaker MCC‐MC ‐ Ground Fault Disabled
MV Air Switches
P1‐A ‐ Lightening arrestors mounted in top of switch but ARE NOT hooked to buss. Primary cables have different stress cone terminations at same bolted connection, ground potential halfway up hand taped termination. Recommend reterminating.
P1‐B ‐ Lightening arrestors mounted in top of switch but ARE NOT hooked to buss. Primary cables have different stress cone terminations at same bolted connection, ground potential halfway up hand taped termination. Recommend reterminating.
Thermographic Summary (Infrared Scan)
VFD P410 ‐ B‐Phase Contactor/Wire Connection Failing, check connections / replace contactor.
Panel PP‐P1 Bucket #5 ‐ A‐Phase Fuse Clip Failing, check connections / replace fuse clips.
SubIP1(InfluentPumpStation)
Breakers
Breaker MCC‐IP1 ‐ Failed long time trip on A‐phase. Recommend retrofitting breaker. 537
Breaker MCC‐IP4 ‐ Settings in breaker do not match coordination.
Breaker IP‐19 (Spare) ‐ Failed long time trip on C‐phase. Recommend retrofitting breaker.
538
Breaker VFD‐IP6 ‐ Failed contact resistance test. Recommend reworking internal breaker connections.
Breaker IP‐5 (Spare) ‐ Failed contact resistance test. Recommend reworking internal breaker connections.
Breaker MCC‐IP3 ‐ Ground Fault Defeated.
Breaker IP‐AB TIE ‐ Failed contact resistance test. Breaker failed to trip under fault condition. Recommend retrofitting breaker.
Breaker IP‐9 (Spare) ‐ Not present on coordination, used as a spare.
Breaker IP‐15 (Spare) ‐ Not present on coordination, used as a spare.
Liquid Filled Transformer
Cutler‐Hammer S/N: SEB2170‐1 ‐ Carbon Dioxide & Carbon Monoxide levels approaching warning thresholds.
Recommend resampling within 6 Months to monitor gas levels.
Medium Voltage Air Switches
Switch A2 ‐ Failed Contact Resistance Test, recommend disassembling switch arms and reworking connections. (Switch No Longer In Service)
Switch B2 ‐ Failed Contact Resistance Test, recommend disassembling switch arms and reworking connections. (Switch No Longer In Service)
Switch B1 ‐ Found bolts loose on line side buss, bolts were tightened.
Low Voltage Motor Control Centers
MCC‐IP2 ‐ Yellow Cable, From MCC to IP‐2 Breaker Cubicle at Switchgear Reading 18 mΩ. Recommend replacing
cable.
MCC‐IP4 ‐ Contactor Stuck In / Discolored and Showing Resistance through Center Phase of Contactor,
recommend replacing contactor.
Ultrasonic Testing
Medium Voltage Switch A1 & A2 ‐ Switch bottom of front door 24 dB
SubT1(TunnelPumpStation)
Breakers
Breaker TIE ‐ Settings in breaker do not match coordination.
Breaker Main B ‐ Settings in breaker do not match coordination. 539
VFD / Motor Starters
Sewage Pump #1 ‐ Main Breaker Fails Contact Resistance Test, recommend replacing.
Sewage Pump #4 ‐ Main Breaker Fails Contact Resistance Test, recommend replacing.
Large Dry Type Transformer
Transformer “A” ‐ Recommend Replacing All Fans, Most Blades Broken / Motor No Longer Mounted To Bases. 12 Fans ‐ Magnetek Model# JB2R077N
Transformer “B” ‐ Recommend Replacing All Fans, Most Blades Broken / Motor No Longer Mounted To Bases. 12 Fans ‐ Magnetek Model# JB2R077N
Ultrasonic Testing
Transformer T1‐A ‐ Transformer bottom of rear door 19 dB, bottom of front door 14 dB
Transformer T1‐B ‐ Transformer bottom of rear door 25 dB, bottom of front door 10 dB
Clarifiers#1‐#4
Clarifier #1
Sump Pump Starter ‐ Main Disconnect Failed Contact Resistance Test, recommend replacing.
DAFBuilding
Low Voltage Motor Control Center (MCC)
MCC‐1 Right ‐ Abnormally High Buss Resistance, recommend reworking internal buss connections.
MCC‐1 Left ‐ Abnormally High Buss Resistance, recommend reworking internal buss connections.
Thermographic Summary (Infrared Scan)
MCC‐1 Left ‐ EUH‐3 Bucket Main Disconnect Failing, check connections / replace disconnect.
PrimaryTanks1‐6Building
Low Voltage Motor Control Center (MCC)
MCC‐MB1 ‐ High buss contact resistance, recommend reworking internal buss connections. 540
AeratedGritBuilding
Thermographic Summary (Infrared Scan)
MCC‐ME1 ‐ ME1‐18 HV651 bucket line side termination failing, recommend checking connections / replace if necessary. Also found mouse nest in bottom of gear, recommend sealing bottom of MCC.
MaintenanceBuilding(2ndFloor)
Medium Voltage Air Switch
Main Switch ‐ Door Interlock Bent, requires repair.
Ultrasonic Testing
Transformer LL‐A ‐ Bottom of Front Door 19 dB, Bottom Of Back Door 7 dB
AerationBuilding
Medium Voltage Air Switch
MC‐6/MC & MD Tie Switch ‐ Could not shutdown both MCC‐MC & MCC‐MD to perform full service maintenance on switch. Only parts cleaned were top stationary buss and insulators connected to buss.
MCC‐AE1 & AE‐2 Informed by onsite contact under original site assessment that the Motor Control Centers were being replaced, and should not be maintained. Motor Control Centers were Thermal Scanned for overheating connections.
RASPumpStation
Low Voltage Starter
EF‐12 ‐ Could not locate to perform maintenance.
541
Appendix 3 Predictive Services Visual
542
Visual inspection and condition
assessment of equipment assets at the
Downriver Waste Water Treatment
facility
543
September 27, 2016
Jeff Harvey Manager, Equipment Reliability VEOLIA NORTH AMERICA 87 Panthers Path Drive / Hendersonville, NC 28792 (828) 450-1240 cell [email protected]
Ref: Downriver Waste Water Treatment facility Dear Mr.
Harvey,
Thank you for the opportunity to submit our summary report to Veolia Waste Water Treatment Plant for the Asset Health Inspection Walk down.
Sincerely,
Shane Brooker Skip Jourdonnais
Shane Brooker Skip Jourdonnais Predictive Service, EAM Predictive Service, EAM
544
Contents
Introduction ........................................................................................................................................... 4
Background ............................................................................................................................................ 4
Methodology .......................................................................................................................................... 5
Limitations ............................................................................................................................................. 5
General Observations ............................................................................................................................ 5
Results ................................................................................................................................................... 6
Recommendations ................................................................................................................................. 7
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SUMMARY REPORT Introduction
Veolia Water has engaged Predictive Service to perform a visual inspection and condition assessment of equipment assets at the Downriver Waste Water Treatment facility located in Wyandotte, Mi. The scope of this work was to walk the facility proper, visually inspect equipment as referenced from a CMMS (computerized maintenance management system) equipment extract and identify any discernable deficiencies with a brief description. Wherever practicable, photographs of the equipment and deficiency were taken.
Background The Downriver Waste Treatment Water facility is part of the greater Detroit Waster Water Management district and is located on a 34-acre site in Wyandotte, Michigan. It was originally constructed in 1929. Current primary and secondary treatment processes have a capacity of 150 MGD (million gallons per day) and 125 MGD respectively. The maximum facility capacity is 225 MGD. The facility has reported 34 employees divided into management staff and two area teams for the Primary Preliminary area and Secondary/Dewatering, UV areas.
Downriver Waste Treatment Water facility
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Methodology To minimize the impact on local staffing resources at the facility, the visual inspections took place primarily unescorted. A map and basic directions were provided, as well as a CMMS extract in MS Excel format as a master equipment list. The inspectors were granted free access to all areas and whenever questions or specific directions were required, the site personnel were consulted. The asset condition was separated into three general asset health categories:
Level 1 – 5S: Based on the 5S standard of Sort, Set in Order, Shine, Standardize,
Sustain.
Level 2 – Deficiency: Defects were found and should be scheduled for corrective
activities.
Level 3‐ Repair/Replace: Current conditions warrant immediate repair actions
The results are collectively listed with associated pictures within an MS Excel worksheet deliverable.
Limitations This inspection process was performed visually. No other test methodologies were employed or obliged and as such, the level of certainty and the assumptions made in this report must be taken as opinions based on observed or circumstantial evidence only.
General Observations During the time of this inspection the facility was operating at a reported 25-35% of the maximum capacity of 225 MGD. The facility appeared to be operating within expectation and was reported to be meeting its production targets. The maintenance and operations departments appeared to be under resourced for personnel which may account for the short falls observed. It should also be noted that the site was very cooperative and supportive in this inspection effort including office personnel, operations, mechanics and the site engineer.
The overall condition of housekeeping for the buildings, many work areas and equipment was lacking and poor. Corrosion is apparent throughout and is especially severe on older equipment, mounting platforms and bases. Much of the maintenance activities such as PM or Pdm work, are now or have been, deferred for long periods of time.
The data extract from the facility CMMS contained many inaccuracies concerning actual equipment found. Some equipment was incorrectly identified with make and model information, contained mismatched labelling when compared to tags in the field, or
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equipment was not listed or missing. This presented challenges for the inspection process.
Security for the facility was open and the many entrance points offered little or no restrictions from public access to the areas, buildings and equipment.
It was also reported that a safety audit had been recently performed on site. It is assumed that review will cover PPE protocol and site safety policy which should address a LOTO (lock out tag out) protocol in the SOP (Standard Operating Procedure). It was observed that some equipment that was reported to be in a broken down state and in need of repair but was still energized.
Results Of the 1076 assets included in the CMMS system extract list, 781 assets were inspected and assessed. Of those 781 assets, 336 appeared to have no visible anomalies or deficiencies. The remaining 445 assets included sub-sets of equipment such as the components of larger equipment. The
Inspected Assets
21% 22%
6%
7%
50%
1%
Total Inspected No Issue 1‐5S
2‐Deficiency 3‐Repair/Replace
equipment was assessed based on the aforementioned criteria of 1, 2 or 3 levels of severity. The specific equipment details such as description and location are covered in the attached excel spreadsheet.
Level 1: (337 assets) This represents the bulk of findings and was predominately classed as general housekeeping. The equipment is poorly maintained and in an untidy manner. There may be dirt, grease or oil on the equipment or debris surrounding the equipment area. The equipment may be lacking paint, protective coating or missing covers.
Level 2: (91 assets) The level 2 condition assets represent those items which are suspect but appear to be functioning. Confirmation of performance and/or condition should be scheduled and addressed within the normal maintenance process.
Page 6 of 7
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33 | P a g e
Level 3: (17 assets) Level 3 assets were determined to be of a relative importance or state of operation that a more immediate action should be taken. These included coolant or hydraulic leaks, motor noise, excess leakage, broken or missing instrument glass, excess heating (felt by touch), and excessive corrosion.
Note: At no time was any equipment observed to be in a catastrophic failure mode or represent a danger to personnel, the facility proper or the environment.
Recommendations
The facilities housekeeping practices for both buildings and equipment should be
immediately addressed. Scattered debris and refuse, dirty areas, oil or liquid
spillage and poorly maintain assets all directly affect operations, equipment
reliability and general safety.
The CMMS system does not correctly reflect all maintainable assets and should
be vetted for errors and updated accordingly.
PM audit should be conducted to ensure that there are correct and appropriate
PM work orders being generated by the CMMS.
Redundant equipment which is not in use, should be scheduled for refit, rebuild
or re‐conditioning as required and returned to a ready state of service.
Any PM work orders and any follow up work orders that are being generated
should be reviewed for compliance.
Assets that are not correctly identified with either an engineering (tag id)
nomenclature or asset identifier should be updated with new tags.
Some nameplate data is either missing, is orientated such that it cannot bephotographed, or has been damaged to a point it is illegible.
Nameplate information for almost all instrumentation is missing. Many areas have poor or improper lighting which represent potential hazards
and safety concerns.
Contractor’s jobsite cleanup should be included as part of the site SOP.
A clearly defined SOP for site PPE, LOTO and general safety should be included
as part of a periodic safety audit and review. All hazards or risks of exposure to
potential biologics, if any, should be covered as part of an onboarding or guest
site orientation and safety review.
Equipment which is not in use or in need of repair should be de‐energized and
isolated from process or product flows where ever possible. This includes flush
water and air flows.
Open access through gates and entries by the general public represents
potential safety and liability risks.
Page 7 of 7
549
Predictive Services Level 3 Repair or Replace
550
Parent Number Location ManufacturerEquipment
Description
Asset Problem
DescriptionScore Asset Name Plate Deficiency
01‐PHBS3‐000FINE SCREEN ROOM,
PUMP HOUSEDUPERON
PUMP HOUSE
INFLUENT FINE
SCREEN #3
Loud squealing noise3 ‐ Repair /
ReplaceNo visual evidence
01‐RSP03‐000MOTOR ROOM, PUMP
HOUSEU.S. MOTOR‐TITAN LINE
MOTOR FOR RAW
SEWAGE PUMP #3Hot to the touch
3 ‐ Repair /
Replace
03‐CLAR1‐000CLARIFIER CONTROL
BUILDING #1
RAS FLOWMETER,
CLARIFIER #1
Replace glass window, clean
unit, and verify calibration.
3 ‐ Repair /
Replace
03‐CLAR2‐000CLARIFIER CONTROL
BUILDING #2
RAS FLOWMETER,
CLARIFIER #2
Replace/clean glass window,
clean unit, and verify
calibration.
3 ‐ Repair /
Replace
04‐AXFL3‐000 S. END PRESS BASEMENT SHERWOODPOLYMER PUMP,
AXFLOCKER #3Leakage and corrosion
3 ‐ Repair /
Replace
04‐AXFL3‐000 S. END PRESS BASEMENT ICC EASYFLOWWATER METER,
AXFLOCKER #3Damaged glass
3 ‐ Repair /
Replace
04‐AXFL3‐000 S. END PRESS BASEMENTHONEYWELL SKINNER
VALVE
SOLENOID VALVE,
AXFLOCKER #3 1"
ORIFICE 120‐110
VOLTS 60‐50HZ 10
WATTS 5‐300PSI
COIL ENCL. 111P3
Excessive corrosion, Clean
unit and verify calibration.
3 ‐ Repair /
Replace
04‐RFP6A‐000 N. END OF PRESS ROOM ROEDIGERROEDIGER TOWER
FILTER PRESS 6A
Unit broke down,
Inoperable, not isolated
3 ‐ Repair /
Replace
04‐SFEP3‐000INCINERATION
BASEMENTS.P. KINNEY
S.F.E. STRAINER #3
(KINNEY) 16"Leakage, corrossion
3 ‐ Repair /
Replaceunreadable
04‐SHEF6‐000 PRESS BASEMENT AMERICAN STANDARD
SOLIDS HANDLING
EXHAUST FAN #6
SIZE: 365 TYPE: AF
SERIES: 134 MAX
RPM: 1151 BHP:16
TEMP: 400F
Down and Locked out.
Repair completion required
3 ‐ Repair /
Replace
04‐WAS34‐000N. END OF THICK
GALLERYALLIS CHALMERS
MOTOR FOR WAS
PUMP #34
Motor noise possible DE
bearing failure. Evidence of
impact damage on top rear
fins. Clean off corrosion
areas
3 ‐ Repair /
Replace
07‐UVSYS‐000 UV CHANNEL 2 BANKS GOULD
COOLANT PUMP
#1, UV CHANNEL
#2
Coolant/Hydraulic Leak3 ‐ Repair /
ReplaceInaccessible
Downriver Waste Water Treat Pl, 797
551
07‐UVSYS‐000 UV CHANNEL 2 BANKS GOULD
COOLANT PUMP
#2, UV CHANNEL
#2
Coolant/Hydraulic Leak3 ‐ Repair /
ReplaceInaccessible Inaccessible
07‐UVSYS‐000 UV CHANNEL #2 BANKMONARCH HYDRAULICS,
INC.
HYDRAULIC PUMP,
UV CHANNEL #2Coolant/Hydraulic Leak
3 ‐ Repair /
ReplaceInaccessible
07‐UVSYS‐000 UV CHANNEL # 3 BANKS GOULD
COOLANT PUMP
#1, UV CHANNEL
#3
Coolant/Hydraulic Leak3 ‐ Repair /
ReplaceInaccessible
07‐UVSYS‐000 UV CHANNEL 3 BANKS GOULD
COOLANT PUMP
#2, UV CHANNEL
#3
Coolant/Hydraulic Leak3 ‐ Repair /
ReplaceInaccessible
07‐UVSYS‐000 UV CHANNEL #3 BANKBUCHER HYDRAULICS,
INC.
HYDRAULIC PUMP,
UV CHANNEL #3Coolant/Hydraulic Leak
3 ‐ Repair /
ReplaceInaccessible
552
Predictive Services Level 2 Deficiency
553
Parent Number Location ManufacturerEquipment
Description
Asset Problem
DescriptionScore Asset Name Plate Deficiency
01‐GRTSC‐0002ND FLOOR, AERATED
GRIT BLDGFALK
GEAR REDUCER,
GRIT SCREW
CONV. (AER
GRT)SHAFT
MOUNTED,
HELICAL GEAR
REDUCER
General House Keeping,
qualify surface corrosion2 ‐ Deficiency n/a
01‐INWTP‐000 OLD SOLIDS BASEMENT SYNCROFLO
INDUSTRIAL
WATER PUMP SKID
(OLD SOLIDS)
Inspect and resolve sources
of rust2 ‐ Deficiency
01‐INWTP‐000 OLD SOLIDS BASEMENT AURORAINDUSTRIAL
WATER PUMP #1
General House Keeping,
qualify surface corrosion2 ‐ Deficiency
01‐WWHV1‐000WET WELL GARAGE
ROOFKING
(HV‐902) H & V
UNIT, WET WELL
GARAGE
Drive Belts Squeeling 2 ‐ Deficiency No visable evidence
01‐WWHV2‐000WET WELL GARAGE
ROOFKING
(HV‐901) H & V
UNIT, WET WELL
GARAGE
Drive Belts Squeeling 2 ‐ Deficiency No visable evidence
03‐ATA13‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 1 STAGE: 3
Clean Assembly base to
determine if an oil leak is
present.
2 ‐ Deficiency
03‐ATA23‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 2 STAGE: 3
Clean Assembly base to
determine if an oil leak is
present.
2 ‐ Deficiency
03‐ATA31‐000 AERATION DECK LIGHTNIN100 HP AERATOR
TRAIN: 3 STAGE: 1
Clean Assembly base to
determine if an oil leak is
present.
2 ‐ Deficiency
03‐ATA43‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 4 STAGE: 3
Clean Assembly base to
determine if an oil leak is
present.
2 ‐ Deficiency
03‐CLAR1‐000CLARIFIER #1 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
INFLUENT
MAGMETER,
CLARIFIER #1
Clean unit and verify
calibration. Meter glass is
shattered
2 ‐ Deficiency
03‐CLAR1‐000CLARIFIER #1 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
SIGNAL CONV.
CLAR. #1 INFLMAG
METER
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR1‐000CLARIFIER #1 CONTROL
BUILDINGLMITORQUE
INFLUENT VALVE
ACTUATOR CLAR. #
1
Clean unit and verify
calibration. Excessive
corrosion
2 ‐ Deficiency
Downriver Waste Water Treat Pl, 797
554
03‐CLAR1‐000CLARIFIER CONTROL
BUILDING #1
SIGNAL
CONVERTER,
CLARIFIER #1 RAS
FLOWMETER
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR1‐000 CLARIFIER #2 SIEMENSGEARDRIVE,
CLARIFIER #2oil/grease leak or spillage 2 ‐ Deficiency
03‐CLAR2‐000CLARIFIER #2 CONTROL
BUILDINGLMITORQUE
INFLUENT VALVE
ACTUATOR CLAR. #
2
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR2‐000CLAIFIER #2 CONTROL
BUILDINGLIMITORQUE
LOWER GEARBOX,
CLAR #2 INFL.
VALVE ACT. SIZE:
3BC
Corrsion and lubrication 2 ‐ Deficiency
03‐CLAR1‐000 CLARIFIER #3 SIEMENSGEARDRIVE,
CLARIFIER #3Oil Leak 2 ‐ Deficiency
03‐CLAR3‐000CLARIFIER #3 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
INFLUENT
MAGMETER,
CLARIFIER #3
Clean unit and verify
calibration. Excess corrosion2 ‐ Deficiency
03‐CLAR3‐000CLARIFIER #3 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
SIGNAL CONV.
CLAR. #3 INFL MAG
METER
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR3‐000CLARIFIER #3 CONTROL
BUILDINGLMITORQUE
INFLUENT VALVE
ACTUATOR CLAR. #
3
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR3‐000CLAIFIER #3 CONTROL
BUILDINGLIMITORQUE
LOWER GEARBOX,
CLAR #3 INFL.
VALVE ACT. SIZE:
35C
Clear debris from unit 2 ‐ Deficiency
03‐CLAR3‐000CLARIFIER CONTROL
BUILDING #3
RAS FLOWMETER,
CLARIFIER #3
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR3‐000CLARIFIER CONTROL
BUILDING #3
SIGNAL
CONVERTER,
CLARIFIER #3 RAS
FLOWMETER
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR4‐000CLARIFIER #4 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
INFLUENT
MAGMETER,
CLARIFIER #4
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR4‐000CLARIFIER #4 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
SIGNAL CONV.
CLAR. #4 INFL MAG
METER
Clean unit and verify
calibration.2 ‐ Deficiency
555
03‐CLAR4‐000CLARIFIER #4 CONTROL
BUILDINGLMITORQUE
INFLUENT VALVE
ACTUATOR CLAR. #
4
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR4‐000CLARIFIER CONTROL
BUILDING #4
RAS FLOWMETER,
CLARIFIER #4
Repair glass, clean and
confirm calibration.2 ‐ Deficiency
03‐CLAR4‐000CLARIFIER CONTROL
BUILDING #4
SIGNAL
CONVERTER,
CLARIFIER #4 RAS
FLOWMETER
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR5‐000 RAS PUMP 5‐6 BUILDING
SIGNAL
CONVERTER,
CLARIFIER #5 RAS
FLOWMETER
Clean unit and verify
calibration. Qualify readout
indications
2 ‐ Deficiency
03‐CLAR6‐000CLARIFIER #6 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
INFLUENT
MAGMETER,
CLARIFIER #6
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR6‐000CLARIFIER #6 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
SIGNAL CONV.
CLAR. #6 MAG
METER
Clean unit and verify
calibration.2 ‐ Deficiency
03‐CLAR6‐000CLARIFIER #6 CONTROL
BUILDINGBECK
INFLUENT VALVE
ACTUATOR
CLARIFIER # 6
Clean unit and verify
calibration.2 ‐ Deficiency
03‐LLP01‐000 MOTOR ROOM STERLING/PEERLESSLOW LIFT PUMP #
1
Inspect concrete
base/corrosion/clean2 ‐ Deficiency
03‐LLP01‐000 MOTOR ROOM US MOTORSMOTOR FOR LOW
LIFT PUMP # 1
High pitched noise/check
vibe measurement2 ‐ Deficiency inaccessible audible
03‐LLP02‐000 MOTOR ROOM STERLING/PEERLESSLOW LIFT PUMP #
2
Inspect concrete
base/corrosion/clean2 ‐ Deficiency
03‐LLP02‐000LOW LIFT PUMP
BUILDINGROBICON
VFD LOW LIFT
PUMP #2Clean Filtration 2 ‐ Deficiency
03‐LLP03‐000 MOTOR ROOM STERLING/PEERLESSLOW LIFT PUMP #
3
Inspect concrete
base/corrosion/clean2 ‐ Deficiency
03‐LLP04‐000 MOTOR ROOM STERLING/PEERLESSLOW LIFT PUMP #
4
Inspect concrete
base/corrosion/clean2 ‐ Deficiency
556
03‐LLP04‐000LOW LIFT PUMP
BUILDINGROBICON
VFD LOW LIFT
PUMP #4Clean Filtration 2 ‐ Deficiency
03‐SGD01‐000 TRAIN 0, STAGE 1 DET‐TRONICS
LEL GAS
DETECTOR, TRAIN
0, STAGE 1
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD02‐000 TRAIN 1, STAGE 1 DETRONICS
LEL GAS
DETECTOR, TRAIN
1, STAGE 1
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD03‐000 TRAIN 2, STAGE 1 DETRONIX
LEL GAS
DETECTOR, TRAIN
2, STAGE 1
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD04‐000 TRAIN 3, STAGE 1 DETRONIX
LEL GAS
DETECTOR, TRAIN
3, STAGE 1
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD05‐000 TRAIN 4, STAGE 1 DETRONIX
LEL GAS
DETECTOR, TRAIN
4, STAGE 1
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD06‐000 TRAIN 0, STAGE 4 DETRONIX
LEL GAS
DETECTOR, TRAIN
0, STAGE 4
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD07‐000 TRAIN 0, STAGE 4 SERVOMEX
OXYGEN GAS
DETECTOR, TRAIN
0, STAGE 4 (VENT
GAS ANALYZER)
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD08‐000 TRAIN 1‐2, STAGE 4 DETRONIX
LEL GAS
DETECTOR, TRAIN
1‐2, STAGE 4
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD09‐000 TRAIN 3‐4, STAGE 4 DETRONIX
LEL GAS
DETECTOR, TRAIN
3‐4, STAGE 4
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD10‐000 TRAIN 1‐2, STAGE 4 SERVOMEX
OXYGEN GAS
DETECTOR, TRAIN
1‐2, STAGE 4
(VENT GAS
ANALYZER)
Clean unit and verify
calibration.2 ‐ Deficiency
03‐SGD11‐000 TRAIN 3‐4, STAGE 4 SERVOMEX
OXYGEN GAS
DETECTOR, TRAIN
3‐4, STAGE 4
(VENT GAS
ANALYZER)
Clean unit and verify
calibration.2 ‐ Deficiency
03‐UIAC1‐000UNOX INSTRUMENT AIR
BUILDINGATLAS COPCO
UNOX
INSTRUMENT AIR
COMPRESSOR #1
Clean Intake Filter 2 ‐ Deficiency
557
03‐UIAC2‐000UNOX INSTRUMENT AIR
BUILDINGATLAS COPCO
UNOX
INSTRUMENT AIR
COMPRESSOR #2
Clean Intake Filter 2 ‐ Deficiency
04‐AXFL3‐000 S. END PRESS BASEMENT AXCHEM, INC.
AXCHEM
AXFLOCKER FEED
SYSTEM # 3
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL3‐000 S. END PRESS BASEMENT SCOT
MIXING PUMP,
AXFLOCKER #3
SEAL: BN‐CH
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL3‐000 S. END PRESS BASEMENT MAGNETEK CENTURY AC
MIXING PUMP
MOTOR,
AXFLOCKER #3
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL3‐000 S. END PRESS BASEMENT DAYTON
GEARMOTOR FOR
POLYMER PUMP,
AXFLOCKER #3
Leakage, qualify corrosion,
general house keeping,
Missing guard
2 ‐ Deficiency
04‐AXFL4‐000 S. END PRESS BASEMENT SHERWOODPOLYMER PUMP,
AXFLOCKER #4
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL4‐000 S. END PRESS BASEMENT DAYTON
GEARMOTOR FOR
POLYMER PUMP,
AXFLOCKER #4
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL4‐000 S. END PRESS BASEMENT ICC EASYFLOWWATER METER,
AXFLOCKER #4
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL4‐000 S. END PRESS BASEMENTHONEYWELL SKINNER
VALVE
SOLENOID VALVE,
AXFLOCKER #4 1"
ORIFICE 120‐110
VOLTS 60‐50HZ 10
WATTS 5‐300PSI
COIL ENCL. 111P3
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL4‐000 S. END PRESS BASEMENT RED LION CONTROLS
INDUCTIVE
PROXIMITY
SENSOR,
AXFLOCKER
#4POWER SUPPLY
+ 10‐60 VDC @
100 MA MAX MAX
SWITCH FREQ 500
HZ SENS DIST 06"
Clean unit and verify
calibration.2 ‐ Deficiency
04‐AXFL5‐000 S. END PRESS BASEMENT AXCHEM, INC.
AXCHEM
AXFLOCKER FEED
SYSTEM # 5
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL5‐000 S. END PRESS BASEMENT SCOT
MIXING PUMP,
AXFLOCKER #5
SEAL: BN‐CH
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL5‐000 S. END PRESS BASEMENTHONEYWELL SKINNER
VALVE
SOLENOID VALVE,
AXFLOCKER #5 1"
ORIFICE 120‐110
VOLTS 60‐50HZ 10
WATTS 5‐300PSI
COIL ENCL. 111P3
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
558
04‐AXFL5‐000 S. END PRESS BASEMENT TAH INDUSTRIES, INC.
IN‐LINE MIXER,
AXFLOCKER #5
LENGTH‐ 19.2"
O.D.: 2.375"
MIXING SECTION:
2.054"DIA. X 10
STAGES
Missing 2 ‐ Deficiency
04‐AXFL5‐000 S. END PRESS BASEMENT RED LION CONTROLS
INDUCTIVE
PROXIMITY
SENSOR,
AXFLOCKER
#5POWER SUPPLY
+10 TO + VDC @
100 MA MAX MAX
SWITCH FREQ 500
HZ SENS DIST 06"
Leakage, qualify corrosion,
general house keeping,
missing guard
2 ‐ Deficiency
04‐AXFL6‐000 S. END PRESS BASEMENT AXCHEM, INC.
AXCHEM
AXFLOCKER FEED
SYSTEM # 6
Leakage, Corrosion, Gneral
House Keeping2 ‐ Deficiency
04‐AXFL6‐000 S. END PRESS BASEMENTHONEYWELL SKINNER
VALVE
SOLENOID VALVE,
AXFLOCKER #6 1"
ORIFICE 120‐110
VOLTS 60‐50HZ 10
WATTS 5‐300PSI
COIL ENCL. 111P3
Leakage, qualify corrosion,
general house keeping2 ‐ Deficiency
04‐AXFL6‐000 S. END PRESS BASEMENT RED LION CONTROLS
INDUCTIVE
PROXIMITY
SENSOR,
AXFLOCKER
#6POWER SUPPLY
+10 TO + VDC @
100 MA MAX MAX
SWITCH FREQ 500
HZ SENS DIST 06"
Clean unit and verify
calibration. Missing guard2 ‐ Deficiency
04‐CFP03‐000SOUTH END OF SOLIDS
HANDLINGLOBELINE
ROTORY LOBE
FEED PUMP FOR
BELT FILTER
PRESSES
noisy; check drive belt
tension and condition2 ‐ Deficiency audible
04‐IWBPS‐000 N. END OF BASEMENT PACO
INDUSTRIAL
WATER BOOSTER
PUMP SYSTEM P53‐
110 DRAWING:
CD21064‐1 REV. 5
System motor base has
corrsion issues that will lead
to failures
2 ‐ Deficiency
04‐IWBPS‐000 N. END OF BASEMENT LEESON
MOTOR, IND.
WATER BOOSTER
PUMP 2
Base Corrosion damage 2 ‐ Deficiency
04‐IWBPS‐000 N. END OF BASEMENT LEESON
MOTOR, IND.
WATER BOOSTER
PUMP 3
Base Corrosion damage 2 ‐ Deficiency
04‐RFP03‐000 MIDDLE OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH(NORTH)
ROED. #3 NEMA A
600 TYPE 3, 4, 4X,
6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP03‐000 MIDDLE OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (SOUTH)
ROED. #3NEMA A
600 TYPE 3, 4, 4X,
6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP03‐000 MIDDLE OF PRESS ROOM ASCO
SYSTEM PRESSURE
SOLENOID VALVE
ROED. #3 120V
110V 50HZ
Clean unit and verify
calibration.2 ‐ Deficiency
04‐RFP03‐000 MIDDLE OF PRESS ROOM BARKSDALE
WATER PRESSURE
ACTIVATED
SWITCH, ROED
#343ADJUST
RANGE: 10‐250 PSI
.69‐17.2 BAR
PROOF PRESSURE
1000 PSI 69.0 BAR
Clean unit and verify
calibration.2 ‐ Deficiency
559
04‐RFP04‐000 MIDDLE OF PRESS ROOM REXROTH
STEERING
CYLINDER (NORTH)
ROEDIGER #4 MAX
INLET 200 PSI 3
1/4 X 2
leakage top and bottom 2 ‐ Deficiency
04‐RFP04‐000 MIDDLE OF PRESS ROOM REXROTH
STEERING
CYLINDER (SOUTH)
ROEDIGER #4 MAX
INLET 200 PSI 3
1/4 X 2
leakage top and bottom 2 ‐ Deficiency
04‐RFP04‐000 MIDDLE OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (NORTH)
ROED. #4A600
NEMA TYPE 3.4,
4X, 6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP04‐000 MIDDLE OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (SOUTH)
ROED #4 NEMA
A600 TYPE 3, 4, 4X,
6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP05‐000 N. END OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (NORTH)
ROEDIGER #5 A600
NEMA TYPE 3.4,
4X, 6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP05‐000 N. END OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (SOUTH)
ROED #5NEMA
A600 TYPE 3, 4, 4X,
6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP6A‐000 N. END OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (NORTH)
ROED #6AA600
NEMA TYPE 3.4,
4X, 6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP6A‐000 N. END OF PRESS ROOM OMRON
BELT BREAK LIMIT
SWITCH (SOUTH)
ROED #6ANEMA
A600 TYPE 3, 4, 4X,
6P, 13
All appear disabled? 2 ‐ Deficiency
04‐RFP6A‐000 N. END OF PRESS ROOM BARKSDALE
WATER PRESSURE
ACRIVATED
SWITCH ROED
#6AADJUST RANGE
10‐250 PSI, .69‐
17.2 BAR PROOF
PRESSURE 100 PSI
69.0 BAR
Clean unit and verify
calibration.2 ‐ Deficiency
04‐RFP6A‐000 N. END OF PRESS ROOM FISCHER & PORTER
WATER MAG
METER 2"
ROEDIGER #6A
Clean unit and verify
calibration.2 ‐ Deficiency
04‐RFP6A‐000 N. END OF PRESS ROOM ABB AUTOMATION
3" SLUDGE MAG
METER ROEDIGER
#6A
Clean unit and verify
calibration.2 ‐ Deficiency
04‐SFEP3‐000INCINERATION
BASEMENTITT‐ALLIS CHALMERS SFE PUMP # 3 Leakage and corrosion 2 ‐ Deficiency
04‐SFEP3‐000INCINERATION
BASEMENTSIEMANS
MOTOR FOR SFE
PUMP #3
Base and mounting
corrosion2 ‐ Deficiency
560
04‐WAS34‐000 N. END THICK GALLERY ALLIS CHALMERSWASTE ACTIVATED
SLUDGE PUMP #34Base corrsion excessive 2 ‐ Deficiency
561
Predictive Services Level 1 5S
562
Parent Number Location ManufacturerEquipment
Description
Asset Problem
DescriptionScore Asset Name Plate Deficiency
01‐CLAW1‐000WT WELL GARAGE, PUMP
HOUSEBRACKETT‐GREEN
WET WELL RAKING
MACHINEClean and Inspect 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEBRACKETT‐GREEN
GRIPPER "CLAW"
70" X 36 7/16" X
29 5/16"
Clean and Inspect 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEJOHN S. BARNES
GRIPPER
HYDRAULIC PUMP
ONE GPM
General House Keeping 1 ‐ 5S Inaccessible Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEUS ELECTRIC MOTORS
MOTOR, GRIPPER
HYDRAULIC PUMPGeneral House Keeping 1 ‐ 5S Inaccessible Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEBRACKETT‐GREEN GRIPPER HOIST Clean and Inspect 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSESEW‐EURODRIVE
GEARBOX,
GRIPPER HOIST
RIGHT ANGLE
(HELICAL‐WORM)
REDUCER
General House Keeping 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEUS ELECTRIC MOTORS
ELECTRIC MOTOR,
GRIPPER HOISTGeneral House Keeping 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEBRACKETT‐GREEN
TROLLEY TRVERSE
DRIVE, RAKING
MACHINE
General House Keeping 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSESEW‐EURODRIVE
GEAR REDUCER,
TROLLEY TRAVERSE
DRIVE
General House Keeping 1 ‐ 5S Inaccessible
01‐CLAW1‐000WET WELL GARAGE,
PUMP HOUSEUS ELECTRIC MOTORS
ELECTRIC MOTOR
CLAW TRAVERSE
DRIVE REPLACED
ON 1‐6‐15
General House Keeping 1 ‐ 5S Inaccessible
01‐GATES‐0004TH FLOOR, PUMP
HOUSE DRYWELLRODNEY‐HUNT
INFLUENT GATES
HYDRAULIC
SYSTEM
General House Keeping 1 ‐ 5S
01‐GATES‐0004TH FLOOR,
PUMPHOUSE DRY WELLPARKER HANNIFIN
HYDRAULIC PUMP,
8TH STREET GATEGeneral House Keeping 1 ‐ 5S
Note there is not a visable name plate
for these pumps; however, there are
now 2 pumps and two motors.
Downriver Waste Water Treat Pl, 797
563
01‐GATES‐0004TH FLOOR,
PUMPHOUSE DRY WELLBALDOR
MOTOR FOR 8TH
ST. GATE
HYDRAULIC PUMP
General House Keeping 1 ‐ 5S
01‐GATES‐0004TH FLOOR,
PUMPHOUSE DRY WELLPARKER HANNIFIN
HYDRAULIC PUMP,
PENNSYLVANIA
STREET GATE
General House Keeping 1 ‐ 5S
01‐GATES‐0004TH FLOOR,
PUMPHOUSE DRY WELLBALDOR
MOTOR FOR PENN
ST. GATE
HYDRAULIC PUMP
General House Keeping 1 ‐ 5S
01‐GRSC1‐000EAST GRIT ROOM, PUMP
HOUSEWALKER PROCESS
EAST GRIT
CONVEYOR
ASSEMBLY
General House Keeping 1 ‐ 5S
01‐GRSC1‐000EAST GRIT ROOM, PUMP
HOUSEWALKER PROCESS
EAST GRIT SCREW
CONVEYOR ORDER
#C5‐139 CUST.
#264392
General House Keeping 1 ‐ 5S N/A
01‐GRSC1‐000EAST GRIT ROOM, PUMP
HOUSESEW‐EURODRIVE
GEAR REDUCER,
EAST GRIT SCREW
CONVEYOR
General House Keeping 1 ‐ 5S
01‐GRSC1‐000EAST GRIT ROOM, PUMP
HOUSERELIANCE
MOTOR, EAST GRIT
SCREW CONVEYOR
General House Keeping,
qualify surface corrosion1 ‐ 5S Inacessible
01‐GRSC2‐000WEST GRIT ROOM, PUMP
HOUSEWALKER PROCESS
WEST GRIT
CONVEYOR
ASSEMBLY
General House Keeping 1 ‐ 5S
01‐GRSC2‐000WEST GRIT ROOM, PUMP
HOUSEWALKER PROCESS
WEST GRIT SCREW
CONVEYOR ORDER
#C5‐139 CUST.
#264392
General House Keeping 1 ‐ 5S
01‐GRSC2‐000WEST GRIT ROOM, PUMP
HOUSESEW‐EURODRIVE
GEAR REDUCER,
WEST GRIT SCREW
CONVEYOR
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐GRSC2‐000WEST GRIT ROOM, PUMP
HOUSERELIANCE
MOTOR, WEST
GRIT SCREW
CONVEYOR
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐GRTSC‐0002ND FLOOR, AERATED
GRIT BLDGMARTIN
GRIT SCREW
CONVEYOR (AER
GRIT)
General House Keeping 1 ‐ 5S
01‐GRTSC‐0002ND FLOOR, AERATED
GRIT BLDGRELIANCE
MOTOR, GRIT
SCREW CONVEYOR
(AER GRIT)
General House Keeping,
qualify surface corrosion1 ‐ 5S
564
01‐INWTP‐000 OLDS SOLIDS BASEMENT OCV CONTROL VALVES6" FLOAT VM 814
(OLD SOLIDS)General House Keeping 1 ‐ 5S
01‐INWTP‐000 OLD SOLIDS BASEMENT U.S. MOTORS
MOTOR,
INDUSTRIAL
WATER PUMP #1
Corrosion and general
houskeeping1 ‐ 5S
01‐INWTP‐000 OLD SOLIDS BASEMENT AURORAINDUSTRIAL
WATER PUMP #2
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐INWTP‐000 OLD SOLIDS BASEMENT SYNCROFLO
MOTOR,
INDUSTRIAL
WATER PUMP #2
General House Keeping 1 ‐ 5S
01‐INWTP‐000 OLD SOLIDS BASEMENT PACOINDUSTRIAL
WATER PUMP #3General House Keeping 1 ‐ 5S
01‐INWTP‐000 OLD SOLIDS BASEMENT BALDOR RELIANCE
MOTOR,
INDUSTRIAL
WATER PUMP #3
General House Keeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMBURNHAM
PUMP HOUSE
BOILER # 1General Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOM
GORDON‐PIATT ENERGY
GROUP
BURNER, P.H.
BOILER # 1 FIRING
RATE MAX: 4180
MBH 6.5 MAN
PRESS MIN: 1393
MBH .7 MAN
PRESS
General Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMMAGNATEK
BLOWER MOTOR,
P. H. BOILER # 1General Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMMARLO INCORPORATED
WATER SOFTENER,
PUMP HOUSE
BOILERS
General Housekeeping 1 ‐ 5S Asset no longer installed
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMINDUSTRIAL STEAM
BOILER FEED
PUMP # 1 20 GPH
@ 60' TDH
General Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMGRUNDFOS
MOTOR, BOILER
FEED PUMP #1
(PUMP HOUSE)
ML71BA‐2‐56C‐C
General Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMINDUSTRIAL STEAM
BOILER FEED
PUMP #2 (PUMP
HOUSE) 20 GPH @
60' TDH
General House Keeping,
qualify surface corrosion1 ‐ 5S
565
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMINDUSTRIAL STEAM
MOTOR, BOILER
FEED PUMP #2
(PUMP HOUSE)
General Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMINDUSTRIAL STEAM
BOILER FEED
SYSTEMGeneral Housekeeping 1 ‐ 5S
01‐PHBL1‐000PUMP HOUSE BOILER
ROOMPULSAFEEDER
CHEMICAL PUMP,
PUMP HOUSE
BOILER 30 GPD @
100 PSI
General Housekeeping 1 ‐ 5S
01‐PHBL2‐000PUMP HOUSE BOILER
ROOMBURNHAM
PUMP HOUSE
BOILER # 2General Housekeeping 1 ‐ 5S
01‐PHBL2‐000PUMP HOUSE BOILER
ROOM
GORDON‐PIATT ENERGY
GROUP
BURNER, P.H.
BOILER # 2 FIRING
RATE MAX: 4180
MBH 6.5 MAN
PRESS MIN: 1393
MBH .7 MAN
PRESS
General Housekeeping 1 ‐ 5S
01‐PHBL2‐000PUMP HOUSE BOILER
ROOMMAGNATEK
BLOWER MOTOR,
P. H. BOILER # 2General Housekeeping 1 ‐ 5S
01‐PHBS1‐000FINE SCREEN ROOM,
PUMP HOUSEDUPERON
PUMP HOUSE
INFLUENT FINE
SCREEN #1
General House keeping 1 ‐ 5S
01‐PHBS1‐000FINE SCREEN ROOM
PUMP HOUSESUMITOMO
GEAR MOTOR,
PUMP HOUSE FINE
SCREEN #1
General House keeping 1 ‐ 5S
01‐PHBS1‐000FINE SCREEN ROOM,
PUMP HOUSERODNEY HUNT
EFFLUENT GATE,
PUMP HOUSE FINE
SCREEN #1
General House keeping 1 ‐ 5S
01‐PHBS1‐000FINE SCREEN ROOM,
PUMP HOUSELIMITORQUE
ACTUATOR, EFF
GATE, PH FINE
SCREEN #1
General House keeping 1 ‐ 5S
01‐PHBS2‐000FINE SCREEN ROOM,
PUMP HOUSEDUPERON
PUMP HOUSE
INFLUENT FINE
SCREEN #2
General House keeping 1 ‐ 5S
01‐PHBS2‐000FINE SCREEN ROOM,
PUMP HOUSERODNEY HUNT
EFFLUENT GATE,
PUMP HOUSE FINE
SCREEN #2
General House keeping 1 ‐ 5S
01‐PHBS2‐000FINE SCREEN ROOM,
PUMP HOUSELIMITORQUE
ACTUATOR, EFF
GATE, PH FINE
SCREEN #2
General House keeping 1 ‐ 5S
566
01‐PHBS3‐000FINE SCREEN ROOM
PUMP HOUSESUMITOMO
GEAR MOTOR,
PUMP HOUSE FINE
SCREEN #3
General House keeping 1 ‐ 5S
01‐PHBS3‐000FINE SCREEN ROOM,
PUMP HOUSERODNEY HUNT
EFFLUENT GATE,
PUMP HOUSE FINE
SCREEN #3
General House keeping 1 ‐ 5S
01‐PHBS3‐000FINE SCREEN ROOM,
PUMP HOUSELIMITORQUE
ACTUATOR, EFF
GATE, PH FINE
SCREEN #3
General House keeping 1 ‐ 5S
01‐PHBS4‐000FINE SCREEN ROOM,
PUMP HOUSEDUPERON
PUMP HOUSE
INFLUENT FINE
SCREEN #4
General House keeping 1 ‐ 5S
01‐PHBS4‐000FINE SCREEN ROOM
PUMP HOUSESUMITOMO
GEAR MOTOR,
PUMP HOUSE FINE
SCREEN #4
General House keeping 1 ‐ 5S
01‐PHBS4‐000FINE SCREEN ROOM,
PUMP HOUSERODNEY HUNT
EFFLUENT GATE,
PUMP HOUSE FINE
SCREEN #4
General House keeping 1 ‐ 5S
01‐PHGDO‐001FINE SCREEN ROOM,
SOUTHMSA
FINE SCREEN
SOUTH 02 GAS
DETECTOR
General House keeping 1 ‐ 5S
01‐RSP01‐000 DRY WELL, 1ST FLOOR INGERSOLL‐DRESSERRAW SEWAGE
PUMP #1
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐RSP01‐000MOTOR ROOM, PUMP
HOUSEU.S. MOTOR‐TITAN LINE
MOTOR FOR RAW
SEWAGE PUMP #1General House keeping 1 ‐ 5S
01‐RSP01‐000 DRY WELL, 1ST FLOOR ROVALVE
INFLUENT VALVE,
RAW SEWAGE
PUMP #1 TAG:
W1150 BODY: 316
GATE: 316
LINER:316SEAT:
316 PACKING:
AFPL PRES: 50 PSI
General House keeping 1 ‐ 5SGate is submersed and cannot be
photographed
01‐RSP01‐000 DRY WELL, 1ST FLOOR CUNNINGHAM
INFLUENT VALVE
OPERATER, RAW
SEW. PMP #1
General House keeping 1 ‐ 5S
01‐RSP01‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
FLOWMETER, RAW
SEWAGE PUMP #1General House keeping 1 ‐ 5S
01‐RSP01‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
SIGNAL
CONVERTER,
FLOWMETER R.S.
PUMP #1120 V 60
HZ 23 VA MAX
General House keeping 1 ‐ 5S
567
01‐RSP02‐000 DRY WELL, 1ST FLOOR INGERSOLL‐DRESSERRAW SEWAGE
PUMP #2 P‐1151
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐RSP02‐000MOTOR ROOM, PUMP
HOUSEU.S. MOTOR‐TITAN LINE
MOTOR FOR RAW
SEWAGE PUMP #2General House keeping 1 ‐ 5S
01‐RSP02‐000 DRY WELL, 1ST FLOOR ROVALVE
INFLUENT VALVE,
RAW SEWAGE
PUMP #2 TAG:
W1151 BODY: 316
GATE: 316
LINER:316SEAT:
316 PACKING:
AFPL PRES: 50 PSI
General House keeping 1 ‐ 5S
01‐RSP02‐000 DRY WELL, 1ST FLOOR CUNNINGHAM
INFLUENT VALVE
OPERATER, RAW
SEW. PMP #2
General House keeping 1 ‐ 5S
01‐RSP02‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
FLOWMETER, RAW
SEWAGE PUMP #2General House keeping 1 ‐ 5S
01‐RSP02‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
SIGNAL
CONVERTER,
FLOWMETER R.S.
PUMP #2120 V 60
HZ 23 VA MAX
General House keeping 1 ‐ 5S
01‐RSP03‐000 DRY WELL, 1ST FLOOR INGERSOLL‐DRESSERRAW SEWAGE
PUMP #3 P‐1152
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐RSP03‐000 DRY WELL, 1ST FLOOR ROVALVE
INFLUENT VALVE,
RAW SEWAGE
PUMP #3 TAG:
W1150
BODY:A36CS
GATE:316
LINER:316SEAT:
316 PACKING:
AFPL PRES: 50 PSI
General House keeping 1 ‐ 5S
01‐RSP03‐000 DRY WELL, 1ST FLOOR CUNNINGHAM
INFLUENT VALVE
OPERATER, RAW
SEW. PMP #3
General House keeping 1 ‐ 5S
01‐RSP03‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
FLOWMETER, RAW
SEWAGE PUMP #3General House keeping 1 ‐ 5S
01‐RSP03‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
SIGNAL
CONVERTER,
FLOWMETER R.S.
PUMP #3 #3120 V
60 HZ 50 VA MAX
General House keeping 1 ‐ 5S
01‐RSP04‐000 DRY WELL, 1ST FLOOR INGERSOLL‐DRESSERRAW SEWAGE
PUMP #4 P‐1153
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐RSP04‐000MOTOR ROOM, PUMP
HOUSEU.S. MOTOR‐TITAN LINE
MOTOR FOR RAW
SEWAGE PUMP #4General House keeping 1 ‐ 5S
568
01‐RSP04‐000 DRY WELL, 1ST FLOOR ROVALVE
INFLUENT VALVE,
RAW SEWAGE
PUMP #4 TAG:
W1153
BODY:A36CS
GATE:316
LINER:316SEAT:
316 PACKING:
AFPL PRES: 50 PSI
General House keeping 1 ‐ 5S
01‐RSP04‐000 DRY WELL, 1ST FLOOR CUNNINGHAM
INFLUENT VALVE
OPERATER, RAW
SEW. PMP #4
General House keeping 1 ‐ 5S
01‐RSP04‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
FLOWMETER, RAW
SEWAGE PUMP #4General House keeping 1 ‐ 5S
01‐RSP04‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
SIGNAL
CONVERTER,
FLOWMETER R.S.
PUMP #4 120 V 60
HZ 23 VA MAX
General House keeping 1 ‐ 5S
01‐RSP05‐000 DRY WELL, 1ST FLOOR INGERSOLL‐DRESSERRAW SEWAGE
PUMP #5 P‐1154
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐RSP05‐000MOTOR ROOM, PUMP
HOUSEU.S. MOTOR‐TITAN LINE
MOTOR FOR RAW
SEWAGE PUMP #5General House keeping 1 ‐ 5S
01‐RSP05‐000 DRY WELL, 1ST FLOOR ROVALVE
INFLUENT VALVE,
RAW SEWAGE
PUMP #5 TAG:
W1154
BODY:A36CS
GATE:316
LINER:316SEAT:
316 PACKING:
AFPL PRES: 50 PSI
General House keeping 1 ‐ 5S
01‐RSP05‐000 PUMP STATION ROBICONVFD, RAW SEWAGE
PUMP #5General House keeping 1 ‐ 5S
01‐RSP05‐000 DRY WELL, 1ST FLOOR CUNNINGHAM
INFLUENT VALVE
OPERATER, RAW
SEW. PMP #5
General House keeping 1 ‐ 5S
01‐RSP05‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
FLOWMETER, RAW
SEWAGE PUMP #5General House keeping 1 ‐ 5S
01‐RSP05‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
SIGNAL
CONVERTER,
FLOWMETER R.S.
PUMP #5120 V 60
HZ 50 VA MAX
General House keeping 1 ‐ 5S
01‐RSP06‐000 DRY WELL, 1ST FLOOR INGERSOLL‐DRESSERRAW SEWAGE
PUMP #6 P‐1155
General House Keeping,
qualify surface corrosion1 ‐ 5S
01‐RSP06‐000MOTOR ROOM, PUMP
HOUSEU.S. MOTOR‐TITAN LINE
MOTOR FOR RAW
SEWAGE PUMP #6General House keeping 1 ‐ 5S
569
01‐RSP06‐000 DRY WELL, 1ST FLOOR ROVALVE
INFLUENT VALVE,
RAW SEWAGE
PUMP #6 TAG:
W1155
BODY:A36CS
GATE:316
LINER:316SEAT:
316 PACKING:
AFPL PRES: 50 PSI
General House keeping 1 ‐ 5S
01‐RSP06‐000 PUMP STATION ROBICONVFD, RAW SEWAGE
PUMP #6General House keeping 1 ‐ 5S
01‐RSP06‐000 DRY WELL, 1ST FLOOR CUNNINGHAM
INFLUENT VALVE
OPERATER, RAW
SEW. PMP #6
General House keeping 1 ‐ 5S
01‐RSP06‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
FLOWMETER, RAW
SEWAGE PUMP #6General House keeping 1 ‐ 5S
01‐RSP06‐000 DRY WELL, 3RD FLOORBAILEY‐FISCHER &
PORTER
SIGNAL
CONVERTER,
FLOWMETER R.S.
PUMP #6 120 V 60
HZ 50 VA MAX
General House keeping 1 ‐ 5S
01‐RSSP1‐000 PUMP HOUSE GORMAN‐RUPPRAW SEWAGE
SAMPLE PUMPGeneral House keeping 1 ‐ 5S
01‐RSSP1‐000 WET WELL KSB
MOTOR FOR RAW
SEWAGE SAMPLE
PUMP
General House keeping 1 ‐ 5S
01‐SMP01‐0001ST FLOOR, PUMP
HOUSE DRY WELLKSB OF AMERICA
SUMP PUMP P‐
1156 (PUMP
HOUSE)
General House keeping 1 ‐ 5S
01‐SMP02‐0001ST FLOOR, PUMP
HOUSE DRY WELLKSB OF AMERICA
SUMP PUMP P‐
1157 (PUMP
HOUSE)
General House keeping 1 ‐ 5S
01‐WWBS1‐0004TH FLOOR, PUMP
HOUSE DRY WELLWESSELS
WET WELL
BUBBLER SYSTEMGeneral House keeping 1 ‐ 5S
01‐WWBS1‐0004TH FLOOR, PUMP
HOUSE DRY WELLLEROI
AIR COMPRESSOR,
WET WELL
BUBBLER SYSTEM
General House keeping 1 ‐ 5S
01‐WWBS1‐0004TH FLOOR, PUMP
HOUSE DRY WELLLINCOLN
MOTOR, BUBBLER
SYSTEM
COMPRESSOR
General House keeping 1 ‐ 5S
02‐PESP1‐000BASEMENT OLD SOLIDS
BUILDINGGORMAN‐RUPP
PRIMARY
EFFLUENT SAMPLE
#1
General House Keeping,
qualify surface corrosion1 ‐ 5S
570
02‐PESP1‐000BASEMENT, OLD SOLIDS
BUILDINGTOSHIBA
MOTOR, PRIMARY
EFF. SAMPLE
PUMP
General House Keeping,
qualify surface corrosion1 ‐ 5S
02‐PESP2‐000BASEMENT OLD SOLIDS
BUILDINGGORMAN‐RUPP
PRIMARY
EFFLUENT SAMPLE
#2
General House keeping 1 ‐ 5S
02‐PESP2‐000BASEMENT OLD SOLIDS
BUILDINGELEKTRIM
MOTOR, PRIMARY
EFF. SAMPLE
PUMP
General House Keeping,
qualify surface corrosion1 ‐ 5S
02‐PPOLS‐174PRIMARY POLYMER
ROOMDONALDSON
DUST COLLECTION
SYSTEM 460 VOLT,
60 CYCLE, 3 PHASE,
1 HP MOTOR
FILTER
PART#P190620/
General House keeping 1 ‐ 5S
02‐PPOLS‐178PRIMARY POLYMER
ROOMSTIEBEL ELTRON
TANKLESS WATER
HEATER 208/240
VOLT, SINGLE
PHASE
General House keeping 1 ‐ 5S
02‐PSP01‐000 PRIMARY TANK GALLERY VAUGHANPRIMARY SLUDGE
PUMP P‐401General House keeping 1 ‐ 5S
02‐PSP01‐000 PRIMARY TANK GALLERY BALDOR‐RELIANCE
MOTOR, PRIM.
SLUDGE PUMP P‐
401
General House keeping 1 ‐ 5S
02‐PSP02‐000 PRIMARY TANK GALLERY VAUGHANPRIMARY SLUDGE
PUMP P‐402General House keeping 1 ‐ 5S
02‐PSP02‐000 PRIMARY TANK GALLERY BALDOR
MOTOR, PRIM.
SLUDGE PUMP P‐
402
General House keeping 1 ‐ 5S
02‐PSP03‐000 PRIMARY TANK GALLERY VAUGHANPRIMARY SLUDGE
PUMP P‐403
General House Keeping,
qualify surface corrosion1 ‐ 5S
02‐PSP03‐000 PRIMARY TANK GALLERY RELIANCE
MOTOR, PRIM.
SLUDGE PUMP P‐
403
General House Keeping,
qualify surface corrosion1 ‐ 5S
02‐PSP04‐000 PRIMARY TANK GALLERY VAUGHANPRIMARY SLUDGE
PUMP P‐404
General House Keeping,
qualify surface corrosion1 ‐ 5S
02‐PSP04‐000 PRIMARY TANK GALLERY LEESON
MOTOR, PRIM.
SLUDGE PUMP P‐
404
General House Keeping,
qualify surface corrosion1 ‐ 5S
571
02‐PSP05‐000 PRIMARY TANK GALLERY VAUGHANPRIMARY SLUDGE
PUMP P‐405General House keeping 1 ‐ 5S
02‐PSP05‐000 PRIMARY TANK GALLERY RELIANCE
MOTOR, PRIM.
SLUDGE PUMP P‐
405
General House keeping 1 ‐ 5S
02‐PSP06‐000 PRIMARY TANK GALLERY VAUGHANPRIMARY SLUDGE
PUMP P‐406General House keeping 1 ‐ 5S
02‐PSP06‐000 PRIMARY TANK GALLERY RELIANCE
MOTOR, PRIM.
SLUDGE PUMP P‐
406
General House keeping 1 ‐ 5S
02‐PSP07‐000 PRIMARY TK #7 BLDG.VAUGHAN COMPANY,
INC.
PRIMARY SLUDGE
PUMP TANK #7
General House keeping,
qualify corrosion1 ‐ 5S
02‐PSP07‐000PRIMARY TK #7 CONTROL
BUILDING
MOTOR, PRIMARY
SLUDGE PUMP #7
General House keeping,
qualify corrosion1 ‐ 5S
02‐PTK01‐000 PRIMARY TANK #1 SEW‐EURODRIVE
GEAR DRIVE, BAY
1, PRIMARY TANK
#1
General House keeping,
inspect for leakage1 ‐ 5S
02‐PTK01‐000 PRIMARY TANK #1 SEW EURODRIVEMOTOR, BAY 1,
PRIMARY TANK #1General House keeping 1 ‐ 5S
02‐PTK01‐000 PRIMARY TANK #1 SEW EURODRIVE
GEAR DRIVE, BAYS
2‐3, PRIMARY TK
#1
General House keeping 1 ‐ 5S
02‐PTK01‐000 PRIMARY TANK #1 SEW EURODRIVE
GEAR DRIVE, BAYS
4‐5, PRIMARY TK
#1
General House keeping 1 ‐ 5S
02‐PTK01‐000 PRIMARY TANK #1 SEW EURODRIVE
CROSS COLLECTOR
GEAR DRIVE PR TK
#1
General House keeping 1 ‐ 5S
02‐PTK01‐000 PRIMARY TANK #1 SEW EURODRIVE
SCUM COLLECTOR
GEAR DRIVE PRIM
TK #1
General House Keeping,
qualify surface corrosion1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK DECKPRIMARY SETTLING
TANK # 2
General House keeping,
Note manhole cover area1 ‐ 5S
572
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVE
GEAR DRIVE, BAY
1, PRIMARY TANK
#2
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVE
GEAR DRIVE, BAYS
2‐3, PRIMARY TK
#2
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVE
GEAR DRIVE, BAYS
4‐5, PRIMARY TK
#2
General House keeping 1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVEMOTOR, BAYS 4‐5,
PRIMARY TANK #2
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVE
CROSS COLLECTOR
GEAR DRIVE PR.TK
#2
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVE
SCUM COLLECTOR
GEAR DRIVE PRIM
TK #2
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK02‐000 PRIMARY TANK #2 SEW EURODRIVE
MOTOR, SCUM
COLLECTOR, PRIM.
TK #2
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK03‐000 PRIMARY TANK #3 SEW EURODRIVE
GEAR DRIVE, BAY
1, PRIMARY TANK
#3
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK03‐000 PRIMARY TANK #3 SEW EUROPDRIVE
GEAR DRIVE, BAYS
2‐3, PRIMARY TK
#3
General House keeping 1 ‐ 5S
02‐PTK03‐000 PRIMARY TANK #3 SEW EURODRIVE
GEAR DRIVE, BAYS
4‐5, PRIMARY TK
#3
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK03‐000 PRIMARY TANK #3 SEW EURODRIVE
CROSS COLLECTOR
GEAR DRIVE, PR TK
#3
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK03‐000 PRIMARY TANK #3 SEW EURODRIVE
SCUM COLLECTOR
GEAR DRIVE PRIM
TK #3
General House keeping 1 ‐ 5S
02‐PTK04‐000 PRIMARY TANK DECKPRIMARY SETTLING
TANK # 4
General House keeping;
note manhole cover area1 ‐ 5S
573
02‐PTK04‐000 PRIMARY TANK #4 SEW EURODRIVE
GEAR DRIVE, BAY
1, PRIMARY TANK
#4
General House keeping 1 ‐ 5S
02‐PTK04‐000 PRIMARY TANK #4 SEW EURODRIVE
GEAR DRIVE, BAYS
2‐3, PRIMARY TK
#4
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK04‐000 PRIMARY TANK #4 SEW EURODRIVE
GEAR DRIVE, BAYS
4‐5, PRIMARY TK
#4
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK04‐000 PRIMARY TANK#4 SEW EURODRIVEMOTOR, BAYS 4‐5,
PRIMARY TANK #4
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK04‐000 PRIMARY TANK #4 SEW EURODRIVE
CROSS COLLECTOR
GEAR DRIVE PR. TK
#4
General House keeping 1 ‐ 5S
02‐PTK04‐000 PRIMARY TANK #4 SEW EURODRIVE
SCUM COLLECTOR
GEAR DRIVE PRIM
TK #4
General House keeping,
Surrounding area and qualify
corrosion
1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK DECKPRIMARY SETTLING
TANK # 5
General House keeping;
note manhole cover area1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVEGEAR DRIVE, BAY
1, PRIMARY TK #5
General House keeping,
Surrounding area and qualify
corrosion
1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVEGEAR DRIVE, BAYS
2‐3, PRIM TK #5
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVEGEAR DRIVE, BAYS
4‐5, PRIM TK #5
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVEMOTOR, BAYS 4‐5,
PRIMARY TK #5General House keeping 1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVE
CROSS COLLECTOR
GEAR DRIVE PR. TK
#5
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVE
SCUM COLLECTOR
GEAR DRIVE PR. TK
#5
General House keeping 1 ‐ 5S
574
02‐PTK05‐000 PRIMARY TANK #5 SEW EURODRIVE
MOTOR, SCUM
COLLECTOR, PR. TK
#5
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVEGEAR DRIVE, BAY
1, PRIMARY TK #6
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVEMOTOR, BAY 1,
PRIMARY TANK #6
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVE
GEAR DRIVE, BAYS
2‐3, PRIMARY TK
#6
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVE
GEAR DRIVE, BAYS
4‐5, PRIMARY TK
#6
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVE
CROSS COLLECTOR
GEAR DRIVE PR. TK
#6
General House keeping,
Surrounding area, qualify
corrosion
1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVE
MOTOR, CROSS
COLLECTOR PR. TK
#6
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK06‐000 PRIMARY TANK #6 SEW EURODRIVE
SCUM COLLECTOR
GEAR DRIVE PR.TK
#6
General House keeping 1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK DECK US FILTER/ENVIREXPRIMARY SETTLING
TANK # 7
General House keeping;
Note manhole cover area1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK #7 SEW‐EURODRIVE
GEAR DRIVE, BAYS
1‐2, PRIMARY TK
#7
General House keeping 1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK #7 RELIANCEMOTOR, BAYS 1‐2,
PRIMARY TANK #7
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK #7 SEW‐EURODRIVE
GEAR DRIVE, BAYS
3‐4, PRIMARY TK
#7
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK #7 NORD
GEAR DRIVE, BAY
5, PRIMARY TANK
#7
General House keeping,
Surrounding area; check for
leakage
1 ‐ 5S
575
02‐PTK07‐000 PRIMARY TANK #7 RELIANCEMOTOR, BAY 5,
PRIMARY TANK #7
General House keeping,
Surrounding area; qualify
corrosion
1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK #7 NORD
SCUM COLLECTOR
GEAR DRIVE PR. TK
#7
General House keeping,
Surrounding area1 ‐ 5S
02‐PTK07‐000 PRIMARY TANK #7 MAGNETEK
MOTOR, SCUM
COLLECTOR, PR. TK
#7
General House keeping,
Surrounding area; qualify
corrosion
1 ‐ 5S
02‐SAMPL‐000BASEMENT, OLD SOLIDS
BLDGGORMAN‐RUPP
FINAL EFFLUENT
SAMPLE PUMP,
(NEW PUMP
INSTALLED JAN
2013,REPLACEMEN
T PARTS MAY BE
DIFFERENT THAN
LISTED)
General House keeping 1 ‐ 5S
02‐SAMPLE‐01BASEMENT, OLD SOLIDS
BLDGTOSHIBA
MOTOR, FINAL
EFFLUENT SAMPLE
PUMP EPACT‐HIGH
EFF. INDUCT.
MOTOR
General House keeping 1 ‐ 5S
03‐ATA01‐000 AERATION DECK LIGHTNIN100 HP AERATOR
TRAIN: 0 STAGE: 1General House keeping 1 ‐ 5S
03‐ATA01‐000 AERATION DECK RELIANCE ELECTRIC
100 HP ELECT MTR
FOR AERATOR TR 0
ST 1
General House keeping 1 ‐ 5S
03‐ATA02‐000 AERATION DECK LIGHTNIN60 HP AERATOR
TRAIN: 0 STAGE: 2General House keeping 1 ‐ 5S
03‐ATA03‐000 AERATION DECK LIGHTNIN50 HP AREATOR
TRAIN: 0 STAGE: 3General House keeping 1 ‐ 5S
03‐ATA03‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 0
ST 3
General House keeping 1 ‐ 5S
03‐ATA04‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 0 STAGE: 4General House keeping 1 ‐ 5S
03‐ATA11‐000 AERATION DECK LIGHTNIN100 HP AERATOR
TRAIN: 1 STAGE: 1General House keeping 1 ‐ 5S
03‐ATA12‐000 AERATION DECK LIGHTNIN60 HP AERATOR
TRAIN: 1 STAGE: 2
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
576
03‐ATA12‐000 AERATION DECK RELIANCE ELECTRIC
60 HP ELECT MTR
FOR AERATOR TR 1
ST 2
General House keeping 1 ‐ 5S
03‐ATA13‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 1
ST 3
General House keeping 1 ‐ 5S
03‐ATA14‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 1 STAGE: 4
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA14‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 1
ST 4
General House keeping 1 ‐ 5S
03‐ATA21‐000 AERATION DECK LIGHTNIN100 HP AERATOR
TRAIN: 2 STAGE: 1General House keeping 1 ‐ 5S
03‐ATA21‐000 AERATION DECK RELIANCE ELECTRIC
100 HP ELECT MTR
FOR AERATOR TR 2
ST 1
General House keeping 1 ‐ 5S
03‐ATA22‐000 AERATION DECK LIGHTNIN60 HP AERATOR
TRAIN: 2 STAGE: 2
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA22‐000 AERATION DECK RELIANCE ELECTRIC
60 HP ELECT MTR
FOR AERATOR TR 2
ST 2
General House keeping 1 ‐ 5S
03‐ATA23‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 2
ST 3
General House keeping 1 ‐ 5S
03‐ATA24‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 2 STAGE: 4General House keeping 1 ‐ 5S
03‐ATA24‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 2
ST 4
General House keeping 1 ‐ 5S
03‐ATA31‐000 AERATION DECK RELIANCE ELECTRIC
100 HP ELECT MTR
FOR AERATOR TR 3
ST 1
General House keeping 1 ‐ 5S
03‐ATA32‐000 AERATION DECK LIGHTNIN60 HP AERATOR
TRAIN: 3 STAGE: 2
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
577
03‐ATA32‐000 AERATION DECK RELIANCE ELECTRIC
60 HP ELECT MTR
FOR AERATOR TR 3
ST 2
General House keeping 1 ‐ 5S
03‐ATA33‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 3 STAGE: 3
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA33‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 3
ST 3
General House keeping 1 ‐ 5S
03‐ATA34‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 3 STAGE: 4
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA34‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 3
ST 4
General House keeping 1 ‐ 5S
03‐ATA41‐000 AERATION DECK LIGHTNIN100 HP AERATOR
TRAIN: 4 STAGE: 1
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA41‐000 AERATION DECK RELIANCE ELECTRIC
100 HP ELECT MTR
FOR AERATOR TR 4
ST 1
General House keeping 1 ‐ 5S
03‐ATA42‐000 AERATION DECK LIGHTNIN60 HP AERATOR
TRAIN: 4 STAGE: 2
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA42‐000 AERATION DECK RELIANCE ELECTRIC
60 HP ELECT MTR
FOR AERATOR TR 4
ST 2
General House keeping 1 ‐ 5S
03‐ATA43‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 4
ST 3
General House keeping 1 ‐ 5S
03‐ATA44‐000 AERATION DECK LIGHTNIN50 HP AEREATOR
TRAIN: 4 STAGE: 4
Clean Assembly base to
determine if an oil leak is
present.
1 ‐ 5S
03‐ATA44‐000 AERATION DECK RELIANCE ELECTRIC
50 HP ELECT MTR
FOR AERATOR TR 4
ST 4
General House keeping 1 ‐ 5S
03‐ATR00‐000 AERATION (OASIS) TANKSOASIS (UNOX)
TRAIN 0General House keeping 1 ‐ 5S
578
03‐ATR00‐000NEW INFLUENT
CHAMBER
INFLUENT
FLOWMETER,
AERATION TRAIN
#0
General House keeping 1 ‐ 5S
03‐ATR00‐000NEW INFLUENT
CHAMBER
SIGNAL
CONVERTER, AER.
TRAIN #0 FOR
INFLUENT
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR00‐000NEW INFLUENT
CHAMBER
RAS FLOWMETER,
AERATION TRAIN
#0
General House keeping 1 ‐ 5S
03‐ATR00‐000NEW INFLUENT
CHAMBER
SIGNAL
CONVERTER AER
TRAIN #0 RAS
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR01‐000 AERATION (OASIS) TANKSOASIS (UNOX)
TRAIN 1General House keeping 1 ‐ 5S
03‐ATR01‐000TRAIN 1/2 INFLUENT
CHAMBER
INFLUENT
FLOWMETER,
AERATION TRAIN
#1
General House keeping 1 ‐ 5S
03‐ATR01‐000TRAIN 1/2 INFLUENT
CHAMBER
SIGNAL
CONVERTER, AER.
TRAIN #1 FOR
INFLUENT
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR01‐000TRAIN 1/2 INFLUENT
CHAMBER
RAS FLOWMETER,
AERATION TRAIN
#1
General House keeping 1 ‐ 5S
03‐ATR01‐000TRAIN 1/2 INFLUENT
CHAMBER
SIGNAL
CONVERTER AER
TRAIN #1 RAS
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR02‐000TRAIN 1/2 INFLUENT
CHAMBER
INFLUENT
FLOWMETER,
AERATION TRAIN
#2
General House keeping 1 ‐ 5S
03‐ATR02‐000TRAIN 1/2 INFLUENT
CHAMBER
SIGNAL
CONVERTER, AER.
TRAIN #2 FOR
INFLUENT
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR02‐000TRAIN 1/2 INFLUENT
CHAMBER
RAS FLOWMETER,
AERATION TRAIN
#2
General House keeping 1 ‐ 5S
03‐ATR02‐000TRAIN 1/2 INFLUENT
CHAMBER
SIGNAL
CONVERTER AER
TRAIN #2 RAS
FLOWMETER
General House keeping 1 ‐ 5S
579
03‐ATR03‐000TRAIN 3/4 INFLUENT
CHAMBER
INFLUENT
FLOWMETER,
AERATION TRAIN
#3
General House keeping 1 ‐ 5S
03‐ATR03‐000TRAIN 3/4 INFLUENT
CHAMBER
SIGNAL
CONVERTER, AER.
TRAIN #3 FOR
INFLUENT
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR03‐000TRAIN 3/4 INFLUENT
CHAMBER
RAS FLOWMETER,
AERATION TRAIN
#3
General House keeping 1 ‐ 5S
03‐ATR03‐000TRAIN 3/4 INFLUENT
CHAMBER
SIGNAL
CONVERTER AER
TRAIN #3 RAS
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR04‐000TRAIN 3/4 INFLUENT
CHAMBER
INFLUENT
FLOWMETER,
AERATION TRAIN
#4
General House keeping 1 ‐ 5S
03‐ATR04‐000TRAIN 3/4 INFLUENT
CHAMBER
SIGNAL
CONVERTER, AER.
TRAIN #4 FOR
INFLUENT
FLOWMETER
General House keeping 1 ‐ 5S
03‐ATR04‐000TRAIN 3/4 INFLUENT
CHAMBER
RAS FLOWMETER,
AERATION TRAIN
#4
General House keeping 1 ‐ 5S
03‐ATR04‐000TRAIN 3/4 INFLUENT
CHAMBER
SIGNAL
CONVERTER AER
TRAIN #4 RAS
FLOWMETER
General House keeping 1 ‐ 5S
03‐BBC01‐000LOW LIFT PUMP
BUILDINGQUINCY
BACK UP BUBBLER
COMPRESSOR
SECONDARY
TREATMENT
General House keeping 1 ‐ 5S
03‐BBC01‐000LOW LIFT PUMP
BUILDINGBALDOR
MOTOR, BACK UP
BUBBLER
COMPRESSOR
General House keeping 1 ‐ 5S
03‐CLAR1‐000CLAIFIER #1 CONTROL
BUILDINGLIMITORQUE
LOWER GEARBOX,
CLAR #1 INFL.
VALVE ACT. SIZE:
35C
General House keeping,
Qualify corrosion1 ‐ 5S
03‐CLAR1‐000 CLARIFIER #2 SIEMENS
MOTOR,
GEARMOTOR
CLARIFIER #2
General House keeping 1 ‐ 5S
03‐CLAR2‐000CLARIFIER #2 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
INFLUENT
MAGMETER,
CLARIFIER #2
General House keeping 1 ‐ 5S
580
03‐CLAR2‐000CLARIFIER #2 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
SIGNAL CONV.
CLAR. #2 INFL MAG
METER
Clean unit and verify
calibration.1 ‐ 5S
03‐CLAR2‐000CLARIFIER CONTROL
BUILDING #2
SIGNAL
CONVERTER,
CLARIFIER #2 RAS
FLOWMETER
Clean unit and verify
calibration.1 ‐ 5S
03‐CLAR1‐000 CLARIFIER #3 SIEMENS
MOTOR,
GEARMOTOR
CLARIFIER #3
General House keeping 1 ‐ 5S
03‐CLAR1‐000 CLARIFIER #4 SIEMENS
MOTOR,
GEARMOTOR
CLARIFIER #4
General House keeping 1 ‐ 5S
03‐CLAR4‐000CLARIFIER #4 CONTROL
BUILDINGLIMITORQUE
LOWER GEARBOX,
CLAR #4 INFL.
VALVE ACT. SIZE:
35C
General House keeping 1 ‐ 5S
03‐CLAR5‐000CLARIFIER #5 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
INFLUENT
MAGMETER,
CLARIFIER #5
Clean unit and verify
calibration.1 ‐ 5S
03‐CLAR5‐000CLARIFIER #5 CONTROL
BUILDING
BAILEY‐FISCHER &
PORTER
SIGNAL CONV.
CLAR. #5 INFL.
MAG METER
Clean unit and verify
calibration.1 ‐ 5S
03‐CLAR5‐000CLARIFIER #5 CONTROL
BUILDINGBECK
INFLUENT VALVE
ACTUATOR
CLARIFIER # 5
Clean unit and verify
calibration.1 ‐ 5S
03‐CLAR5‐000 RAS 5‐6 PUMP BUILDINGRAS FLOWMETER,
CLARIFIER #5General House keeping 1 ‐ 5S
03‐CLAR1‐000 CLARIFIER #6 SIEMENSGEARDRIVE,
CLARIFIER #6
Clean area/ shear pins
debris1 ‐ 5S
03‐CLAR6‐000 RAS 5‐6 PUMP BUILDINGRAS FLOWMETER,
CLARIFIER #6
General House keeping/ still
energized1 ‐ 5S
03‐CLAR6‐000 RAS PUMP 5‐6 BUILDING
SIGNAL
CONVERTER,
CLARIFIER #6 RAS
FLOWMETER
Clean unit and verify
calibration.1 ‐ 5S
03‐CWBS1‐000 CLARIFIER #1FORD HALL COMPANY
INC.
ALGAE SWEEP
AUTOMATION
CLARIFIER
CLEANING SYSTEM
General House keeping 1 ‐ 5S
581
03‐CWBS2‐000 FINAL CLARIFIER #2FORD HALL COMPANY
INC.
ALGAE BRUSH
REMOVAL SYSTEMGeneral House keeping 1 ‐ 5S
03‐CWBS3‐000 FINAL CLARIFIER #3FORD HALL COMPANY
INC.
ALGAE BRUSH
REMOVAL SYSTEMGeneral House keeping 1 ‐ 5S
03‐CWBS4‐000 FINAL CLARIFIER #4FORD HALL COMPANY
INC.
ALGAE BRUSH
REMOVAL SYSTEMGeneral House keeping 1 ‐ 5S
03‐CWBS5‐000 FINAL CLARIFIER #5FORD HALL COMPANY
INC
ALGAE BRUSH
REMOVAL SYSTEMGeneral House keeping 1 ‐ 5S
03‐CWBS6‐000 FINAL CLARIFIER #6FORD HALL COMPANY
INC.
ALGAE BRUSH
CLEANING SYSTEMGeneral House keeping 1 ‐ 5S
04‐AXFL3‐000 S. END PRESS BASEMENT CONBRACO
CHECK VALVE,
AXFLOCKER #3
BALL‐CONE TYPE
Test for correct funtion 1 ‐ 5S
04‐AXFL3‐000 S. END PRESS BASEMENT RED LION CONTROLS
INDUCTIVE
PROXIMITY
SENSOR,
AXFLOCKER
#3POWER SUPPLY
+10 TO + VDC @
100 MA MAX MAX
SWITCH FREQ 500
HZ SENS DIST 06"
Clean unit and verify
calibration.1 ‐ 5S
04‐AXFL4‐000 S. END PRESS BASEMENT AXCHEM, INC.
AXCHEM
AXFLOCKER FEED
SYSTEM # 4
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL4‐000 S. END PRESS BASEMENT SCOT
MIXING PUMP,
AXFLOCKER #4
SEAL: BN‐CH
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL4‐000 S. END PRESS BASEMENT MAGNETEK CENTURY AC
MIXING PUMP
MOTOR,
AXFLOCKER #4
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL4‐000 S. END PRESS BASEMENT CONBRACO
CHECK VALVE,
AXFLOCKER #4
BALL‐CONE TYPE
Inspect for correct funtion 1 ‐ 5S
04‐AXFL4‐000 S. END PRESS BASEMENT TAH INDUSTRIES, INC.
IN LINE MIXER,
AXFLOCKER #4
LENGTH 19.2" O.D.
2.375" MIXING
SECTION 2.050"
DIA X 10 STAGES
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL5‐000 S. END PRESS BASEMENT MAGNETEK CENTURY AC
MIXING PUMP
MOTOR,
AXFLOCKER #5
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
582
04‐AXFL5‐000 S. END PRESS BASEMENT DAYTON
GEARMOTOR FOR
POLYMER PUMP,
AXFLOCKER #5
Leakage, qualify corrosion,
general house keeping,
Missing guard/not inplace
1 ‐ 5S
04‐AXFL5‐000 S. END PRESS BASEMENT ICC EASYFLOWWATER METER,
AXFLOCKER #5General House Keeping 1 ‐ 5S
04‐AXFL5‐000 S. END PRESS BASEMENT CONBRACO
CHECK VALVE,
AXFLOCKER #5
BALL‐CONE TYPE
Check for correct function 1 ‐ 5S
04‐AXFL6‐000 S. END PRESS BASEMENT LMI MILTON
MIXING PUMP,
AXFLOCKER #6
SEAL: BN‐CH
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL6‐000 S. END PRESS BASEMENT MAGNETEK CENTURY AC
MIXING PUMP
MOTOR,
AXFLOCKER #6
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL6‐000 S. END PRESS BASEMENT DAYTON
GEARMOTOR FOR
POLYMER PUMP,
AXFLOCKER #6
Leakage, qualify corrosion,
general house keeping1 ‐ 5S
04‐AXFL6‐000 S. END PRESS BASEMENT ICC EASYFLOWWATER METER,
AXFLOCKER #6
Clean, General
Housekeeping1 ‐ 5S
04‐AXFL6‐000 S. END PRESS BASEMENT CONBRACO
CHECK VALVE,
AXFLOCKER #6
BALL‐CONE TYPE
Inspect for correct function 1 ‐ 5S
04‐RFP03‐000 MIDDLE OF PRESS ROOM ROEDIGERROEDIGER TOWER
FILTER PRESS #3General House Keeping 1 ‐ 5S
04‐RFP03‐000 MIDDLE OF PRESS ROOM SEW‐EURODRIVE
ELECTRIC MOTOR
FOR GEAR
REDUCER PRESS 3
Corrosion/clear cooling fan 1 ‐ 5S
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
DOCTOR BLADE
TENSION CYLINDER
(NORTH)
ROEDIGER #3 MAX
INLET 200 PSI 2X3
General House Keeping 1 ‐ 5S inaccessible na
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
DOCTOR BLADE
TENSION CYLINDER
(SOUTH)
ROEDIGER #3 MAX
INLET 230 PSI 2X3
General House Keeping 1 ‐ 5S na
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
STEERING
CYLINDER (TOP)
ROEDIGER #3 MAX
INLET 200 PSI 3
1/4 X 2
General House Keeping 1 ‐ 5S na
583
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
STEERING
CYLINDER
(BOTTOM)
ROEDIGER #3
General House Keeping 1 ‐ 5S na
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
PLOW LIFT
CYLINDER (NORTH)
ROEDIGER #3 3 1/4
X 12 MAX INLET
200 PSI
General House Keeping 1 ‐ 5S na
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
PLOW LIFT
CYLINDER (SOUTH)
ROEDIGER #3 3 1/4
X 12 MAX INLET
200 PSI
General House Keeping 1 ‐ 5S na
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
TENSION CYLINDER
(NORTH TOP)
ROEDIGER #35 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
TENSION CYLINDER
(N. BOTTOM)
ROEDIGER #35 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP03‐000 MIDDLE OF PRESS ROOM REXROTH
TENSION CYLINDER
(SOUTH TOP)
ROEDIGER #35X12
MAX INLET 200 PSI
General House Keeping 1 ‐ 5S
04‐RFP03‐000MIDDLE O F PRESS
ROOMSIEMANS
BELT OVERTRAVEL
SWITCH ROEDIGER
#3 HEAVY DUTY
LIMIT SWITCH 600
VAC MAX PILOT
DUTY
General House Keeping 1 ‐ 5S
04‐RFP04‐000 MIDDLE OF PRESS ROOM ROEDIGERROEDIGER TOWER
FILTER PRESS #4General House Keeping 1 ‐ 5S
04‐RFP04‐000 MIDDLE OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (RIGHT
TOP)ROED #45 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP04‐000 MIDDLE OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (RIGHT
BOTTOM)
ROEDIGER #4 5 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP04‐000 MIDDLE OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (LEFT
TOP) ROEDIGER #4
5 X 12 MAX INLET
200 PSI
General House Keeping 1 ‐ 5S
04‐RFP04‐000 MIDDLE OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (LEFT
BOTTOM)
ROEDIGER #4 5 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP05‐000 N. END OF PRESS ROOM ROEDIGERROEDIGER TOWER
FILTER PRESS #5General House Keeping 1 ‐ 5S
584
04‐RFP05‐000 N. END OF PRESS ROOM REXROTH
DOCTOR BLADE
TENSION CYLINDER
(NORTH)
ROEDIGER #5 MAX
INLET 200 PSI 2X3
General House Keeping 1 ‐ 5S
04‐RFP05‐000 N. END OF PRESS ROOM REXROTH
DOCTOR BLADE
TENSION CYLINDER
(SOUTH)
ROEDIGER #5 MAX
INLET 230 PSI 2X3
General House Keeping 1 ‐ 5S
04‐RFP05‐000 N. END OF PRESS ROOM REXROTH
STEERING
CYLINDER (NORTH)
ROEDIGER #5 MAX
INLET 200 PSI 3
1/4 X 2
General House Keeping
top/bottom1 ‐ 5S
04‐RFP05‐000 N. END OF PRESS ROOM REXROTH
STEERING
CYLINDER (SOUTH)
ROEDIGER #5 MAX
INLET 200 PSI 3
1/4 X 2
General House Keeping
top/bottom1 ‐ 5S
04‐RFP05‐000 N. END OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (RIGHT
BOTTOM)
ROEDIGER #5 5 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM SEW‐EURODRIVE
ELECTRIC MOTOR
FOR GEAR
REDUCER ROED
#6A
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
DOCTOR BLADE
TENSION CYLINDER
(NORTH)
ROEDIGER #6A
MAX INLET 200 PSI
2X3
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
DOCTOR BLADE
TENSION CYLINDER
(SOUTH)
ROEDIGER #6A
MAX INLET 230 PSI
2X3
General House Keeping 1 ‐ 5S inaccessible
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
STEERING
CYLINDER (NORTH)
ROEDIGER #6A
MAX INLET 200 PSI
3 1/4 X 2
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
STEERING
CYLINDER (SOUTH)
ROEDIGER
#6AMAX INLET 200
PSI 3 1/4 X 2
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
PLOW LIFT
CYLINDER (SOUTH)
ROEDIGER #6A3
1/4 X 12 MAX
INLET 200 PSI
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (RIGHT
TOP) ROEDIGER
#6A 5 X 12 MAX
INLET 200 PSI
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (RIGHT
BOTTOM)
ROEDIGER #6A 5 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
585
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (LEFT
TOP) ROEDIGER
#6A 5 X 12 MAX
INLET 200 PSI
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM REXROTH
BELT TENSION
CYLINDER (LEFT
BOTTOM)
ROEDIGER #6A 5 X
12 MAX INLET 200
PSI
General House Keeping 1 ‐ 5S
04‐RFP6A‐000 N. END OF PRESS ROOM ASCO
SYSTEM PRESSURE
SOLENOID VALVE
ROED
#6A120V/60HZ
110V/50HZ
General House Keeping 1 ‐ 5S
04‐SFEP3‐000INCINERATION
BASEMENT
U. S. ELECTRICAL
MOTOR
MOTOR FOR GEAR
REDUCER
Clean, inspect and paint
protection1 ‐ 5S Inaccessible
04‐SHEF8‐000 PRESS BASEMENT GREENHECKSOLIDS HANDLING
EXHAUST FAN #8
Clean, inspect corrosion
areas, paint eq (note:
missing motor asset record)
1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #1 BANKS BALDOR
MOTOR, WINCH,
UV CHANNEL #1
BANK
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV DECK, CHANNEL #1 EIM CONTROLS
INFLUENT GATE
ACTUATOR, UV
CHANNEL #1 RPM:
36/SEC.
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV DECK, CHANNEL #1 EIM CONTROLS
MOTOR, INFLUENT
GATE ACTUATOR,
UV CH. #1
General House Keeping 1 ‐ 5S Unreadable
07‐UVSYS‐000 UV CHANNEL #1 EIM CONTROLS
EFFLUENT GATE
ACTUATOR, UV
CHANNEL #1 RPM:
36/SEC
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #1 EIM CONTROLS
MOTOR, EFFLUENT
GATE ACTUATOR,
UV CH. #1
General House Keeping 1 ‐ 5S Unreadable
07‐UVSYS‐000 UV CHANNEL #1 EIM CONTROLS
DRAIN GATE
ACTUATOR, UV
CHANNEL #1 RPM:
51/SEC
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #1 EIM CONTROLS
MOTOR, DRAIN
GATE ACTUATOR,
UV CH. #1
General House Keeping 1 ‐ 5S Unreadable
07‐UVSYS‐000 UV CHANNEL #2 BANKS BALDOR
MOTOR, WINCH,
UV CHANNEL #2
BANK
Clean, inspect corrosion and
protect1 ‐ 5S
586
07‐UVSYS‐000 UV DECK, CHANNEL #2 EIM CONTROLS
INFLUENT GATE
ACTUATOR, UV
CHANNEL #2 RPM:
36/SEC.
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV DECK, CHANNEL #2 EIM CONTROLS
MOTOR, INFLUENT
GATE ACTUATOR,
UV CH. #2
General House Keeping 1 ‐ 5S unreadable
07‐UVSYS‐000 UV CHANNEL #2 EIM CONTROLS
EFFLUENT GATE
ACTUATOR, UV
CHANNEL #2 RPM:
36/SEC
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #2 EIM CONTROLS
MOTOR, EFFLUENT
GATE ACTUATOR,
UV CH. #2
General House Keeping 1 ‐ 5S Unreadable
07‐UVSYS‐000 UV CHANNEL #2 EIM CONTROLS
DRAIN GATE
ACTUATOR, UV
CHANNEL #2 RPM:
51/SEC
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #2 EIM CONTROLS
MOTOR, DRAIN
GATE ACTUATOR,
UV CH. #2
General House Keeping 1 ‐ 5S Unreadable
07‐UVSYS‐000 UV CHANNEL #3 BANKS BALDOR
MOTOR, WINCH,
UV CHANNEL #3
BANK
Clean, inspect corrosion and
protect1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #3 EIM CONTROLS
EFFLUENT GATE
ACTUATOR, UV
CHANNEL #3 RPM:
36/SEC
General House Keeping 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #3 EIM CONTROLS
MOTOR, EFFLUENT
GATE ACTUATOR,
UV CH. #3
Clean and Inspect 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #3 EIM CONTROLS
DRAIN GATE
ACTUATOR, UV
CHANNEL #3 RPM:
51/SEC
Clean and Inspect 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #4 BANKCOLUMBIA WINCH &
HOIST
WINCH, UV
CHANNEL #4
BANKS CAPACITY:
850 LBS.
Clean and Inspect 1 ‐ 5S Inaccessible
07‐UVSYS‐000 UV CHANNEL #4 BANKS BALDOR
MOTOR, WINCH,
UV CHANNEL #4
BANK
Clean, inspect corrosion and
protect1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #4 EIM CONTROLS
EFFLUENT GATE
ACTUATOR, UV
CHANNEL #4 RPM:
36/SEC
Clean and Inspect 1 ‐ 5S
587
07‐UVSYS‐000 UV CHANNEL #4 EIM CONTROLS
MOTOR, EFFLUENT
GATE ACTUATOR,
UV CH. #4
Clean and Inspect 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #4 EIM CONTROLS
DRAIN GATE
ACTUATOR, UV
CHANNEL #4 RPM:
51/SEC
Clean and Inspect 1 ‐ 5S
07‐UVSYS‐000 UV CHANNEL #4 EIM CONTROLS
MOTOR, DRAIN
GATE ACTUATOR,
UV CH. #4
Clean and Inspect 1 ‐ 5S
10‐CLAW2‐000SCREENINGS RM SCREEN
BLDG TPSBRACKETT‐GREEN
WET WELL RAKING
MACHINE, TUNNEL
PUMP ST.
Clean and Inspect 1 ‐ 5S
10‐CLAW2‐000SCREENINGS RM SCRN
BLDG TPSBRACKETT‐GREEN
GRIPPER CLAW
(TUNNEL PUMP
STATION) 70' X 36
7/17" X 29 5/16"
Clean and Inspect 1 ‐ 5S
11‐CLCB1‐000 NEXT TO #1 CLARIFIER
CLARIFIER #1
CONTROL
BUILDING
General Housekeeping 1 ‐ 5S n/a
11‐CLCB2‐000 NEXT TO #2 CLARIFIER
CLARIFIER #2
CONTROL
BUILDING
General Housekeeping 1 ‐ 5S
11‐CLCB3‐000 NEXT TO #3 CLARIFIER
CLARIFIER #3
CONTROL
BUILDING
General Housekeeping 1 ‐ 5S
11‐CLCB4‐000 NEXT TO #4 CLARIFIER
CLARIFIER #4
CONTROL
BUILDING
General Housekeeping 1 ‐ 5S
11‐CLCB5‐000 NEXT TO #5 CLARIFIER
CLARIFIER #5
CONTROL
BUILDING
General Housekeeping 1 ‐ 5S
11‐CLCB6‐000 NEXT TO #6 CLARIFIER
CLARIFIER #6
CONTROL
BUILDING
General Housekeeping 1 ‐ 5S n/a
13‐MBBL1‐000BOILER ROOM, MAINT.
BLDG.PEERLESS
BOILER #1, MAINT.
BLDG.General Housekeeping 1 ‐ 5S
13‐MBBL2‐000BOILER ROOM, MAINT.
BLDG.PEERLESS
BOILER #2, MAINT.
BLDG.General Housekeeping 1 ‐ 5S
588
589
APPENDIX 4 PREDICTIVE SERVICES PdM DATA
590
Page 1/90 Prepared by Predictive Service
Veolia ServicesWyandotte, MI797 Central St.Wyandotte MI 48192 USTuesday, September 27, 2016
Date Range: Sep/27/2015 - Sep/27/2016Disciplines: Ultrasound, Vibration, Infrared, Oil
591
Page 2/90 Prepared by Predictive Service
Wyandotte, MI Generated: Sep/27/2016
Global Information
Total IR Inspection Days: 4.00
Total Vibration Inspections: 1
Total Ultrasound Inspection Days: 1
Oil Samples Collected: 24
MCE Inspections Performed: 0
Total Sites: 1
Reporting Total Items (Avg/Total): 536 / 536
Percent Problems Found: 9%
Problems by discipline:
· IR 9
· Vibration 24
· Ultrasound 13
· Oil 8
· Visual 6
· MCE -
Problem Severity and Current Status
Total:
1 0 0 0 0 1
14 0 0 0 0 14
24 0 0 0 0 24
15 0 0 0 0 15
6 0 0 0 0 6
0 0 0 0 0 0
Problems: 60 0 0 0 0 60
Cost Benefit
Period: Sep/26/2015 - Sep/27/2016
Energy Savings: $ 42,941
Repair Cost: ($ 5,458)
Failure Cost: $ 16,519
Known Fines: $ 6,000
Lost Production Impact: $ 18,684
Lost Material Cost: $ 0
Total Savings: $ 78,686
592
Page 3/90 Prepared by Predictive Service
Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Problem List PDF - Sep/27/2016 Page 1
Discipline InspectionDate
ProblemSeverity
Status Acknowledged Date
Cause Name Type Priority
Sep/06/2016 Poor LP-B11 Bucket ETO
Sep/06/2016 Internal Flaw LP-B11 Panelboard ETO
Sep/06/2016 Poor LP-B11 Panelboard ETO
Sep/06/2016 Poor FH-2 HV-2 Bucket ETO
Sep/06/2016 Poor ROTARY Bucket ETO
Sep/06/2016 Poor LIGHTING Panelboard ETO
Sep/06/2016 Poor LIGHTING Panelboard ETO
Sep/06/2016 Poor LP-1C Panelboard ETO
Sep/06/2016 Poor PANEL PP-B Distribution ETO
Sep/02/2016 Improper T253 Gearbox Gearbox ETO
Sep/02/2016 Improper Compressor Compressor ETO
Sep/02/2016 Improper T454 Gearbox Gearbox ETO
Sep/02/2016 Improper Compressor Compressor ETO
Sep/02/2016 Improper T153 Gearbox Gearbox ETO
Sep/02/2016 Improper T154 Gearbox Gearbox ETO
Sep/02/2016 Improper T152 Gearbox Gearbox ETO
Sep/02/2016 Improper T252 Gearbox Gearbox ETO
Sep/08/2016 Air Leak Lid of Airpak Other ETO
Sep/08/2016 Air Leak 01-RSPGC-000Other ETO
Sep/08/2016 Air Leak MCC-ME 1-12 Other ETO
Sep/08/2016 Air Leak 01-RSPGC-000Other ETO
Sep/08/2016 Air Leak 01-RSPGC-000Other ETO
Sep/08/2016 Air Leak 01-RSPGC-000Other ETO
Sep/08/2016 Air Leak Desiciant Dryer Other ETO
Sep/08/2016 Air Leak 01-RSPGC-000Other ETO
Sep/08/2016 Air Leak R28-06-G0G0 Other ETO
593
Page 4/90 Prepared by Predictive Service
Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Problem List PDF - Sep/27/2016 Page 2
Discipline InspectionDate
ProblemSeverity
Status Acknowledged Date
Cause Name Type Priority
Sep/08/2016 Air Leak R28-06-G0G0 Other ETO
Sep/08/2016 Air Leak Oxygen Other ETO
Sep/08/2016 Air Leak Bubble Air Other ETO
Sep/08/2016 Air Leak T-Connection Other ETO
Aug/31/2016 Lubrication RAW SEWAGEPump ETO
Aug/31/2016 Rolling LOW LIFT Motor ETO
Aug/31/2016 AC Induction RAW SEWAGEMotor ETO
Aug/31/2016 Mechanical 60 HP Motor ETO
Aug/31/2016 Rolling 100 HP Motor ETO
Aug/31/2016 Mechanical 60 HP Motor ETO
Aug/31/2016 Gears - Tooth 50 HP Gearbox ETO
Aug/31/2016 Weak or Loose SC-2 - Motor Motor ETO
Aug/31/2016 Mechanical INDUSTRIAL Motor ETO
Aug/31/2016 Mechanical 100 HP Motor ETO
Aug/31/2016 Gears - Loose SC-2 - GearboxGearbox ETO
Aug/31/2016 Rolling AERATION Motor ETO
Aug/31/2016 Rolling LOW LIFT Motor ETO
Aug/31/2016 Rolling SFE PUMP # 3 Pump ETO
Aug/31/2016 Weak or Loose SC-4 - Motor Motor ETO
Aug/31/2016 Mechanical PRIMARY Pump ETO
Aug/31/2016 Weak or Loose CLASSIFYING Motor ETO
Aug/31/2016 Mass CENTRIFUGE Centrifuge ETO
Aug/31/2016 Mechanical RAW SEWAGEPump ETO
Aug/31/2016 Mechanical DUAL DISK Motor ETO
Aug/31/2016 Gears - Tooth 60 HP Gearbox ETO
Aug/31/2016 Mass CENTRIFUGE Centrifuge ETO
594
Page 5/90 Prepared by Predictive Service
Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Problem List PDF - Sep/27/2016 Page 3
Discipline InspectionDate
ProblemSeverity
Status Acknowledged Date
Cause Name Type Priority
Aug/31/2016 Coupling PRIMARY Motor ETO
Aug/31/2016 Gears - Tooth 60 HP Gearbox ETO
Sep/06/2016 Clearance - TRANS FROM ATS ETO
Sep/06/2016 Clearance - DPA FED Panelboard ETO
Sep/06/2016 General - Lack DPBC FED Panelboard ETO
Sep/06/2016 Clearance - PANEL-PP-1 Panelboard ETO
Sep/06/2016 Enclosure - SPARE Bucket ETO
Sep/06/2016 Enclosure - PANEL PP-B Distribution ETO
595
Page 6/90 Prepared by Predictive Service
Minor Problem on LP-B11 TRANSFORMER (P2G4U5)Wyandotte, MI > ADMINISTRATION BUILDING (ADM5) > MCC-ML
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Load Side Lug
Component Issue: Connection
Issue Location: A Phase
Feeds: LP-B11
Manufacturer: Siemens
Model Number:
Problem temp: 96 °F
Room temp: 88 °F
At 50% Load: 100 °F
At 100% Load: 112 °F
Maximum Temp: 93.89 °F
Measured Amps: 10 Amps
Rated amps: 30 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Bucket
Size: N/A
Manufacturer: Square D
Asset Tag: -
Barcode:
QR Code: 10464687
Model Number: -
Rated amps: -
Voltage: 208V-3X-4W
Priority: ETO
596
Page 7/90 Prepared by Predictive Service
Minor Problem on LP-B11 (P2G4U7)Wyandotte, MI > ADMINISTRATION BUILDING (ADM5)
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Breaker (1P) Bolt On (29)
Component Issue: Internal
Issue Location: C Phase
Feeds: NEW STILL
Manufacturer: General Electric
Model Number:
Problem temp: 116 °F
Room temp: 88 °F
At 50% Load: 110.11 °F
At 100% Load: 132.21 °F
Maximum Temp: 115.28 °F
Measured Amps: 19 Amps
Rated amps: 30 Amps
Problem Cause
Internal Flaw
Recommended Repair
Replace Component
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Panelboard
Size: 30
Manufacturer: General Electric
Asset Tag: -
Barcode:
QR Code: 10464692
Model Number: NLAB
Rated amps: 100 Amps
Voltage: 208V/120V-3X-4W
Priority: ETO
597
Page 8/90 Prepared by Predictive Service
Minor Problem on LP-B11 (P2G4U8)Wyandotte, MI > ADMINISTRATION BUILDING (ADM5)
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Breaker (1P) Bolt On (29)
Component Issue: Line Side Connection
Issue Location: C Phase
Feeds: NEW STILL
Manufacturer: General Electric
Model Number:
Problem temp: 106 °F
Room temp: 88 °F
At 50% Load: 108.77 °F
At 100% Load: 129.54 °F
Maximum Temp: 100.77 °F
Measured Amps: 13 Amps
Rated amps: 30 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Panelboard
Size: 30
Manufacturer: General Electric
Asset Tag: -
Barcode:
QR Code: 10464692
Model Number: NLAB
Rated amps: 100 Amps
Voltage: 208V/120V-3X-4W
Priority: ETO
598
Page 9/90 Prepared by Predictive Service
Important Problem on FH-2 HV-2 (P2G55X)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #2 > MCC-FH (FED FROM
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Load Side Lug
Component Issue: Connection
Issue Location: A Phase
Feeds: FH-2 HV 2
Manufacturer: Siemens
Model Number:
Problem temp: 106 °F
Room temp: 76 °F
At 50% Load: 118 °F
At 100% Load: 160 °F
Maximum Temp: 82.76 °F
Measured Amps: 25 Amps
Rated amps: 70 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Bucket
Size: N/A
Manufacturer: Siemens
Asset Tag: -
Barcode:
QR Code: -
Model Number: -
Rated amps: -
Voltage: 208V-3X-4W
Priority: ETO
599
Page 10/90 Prepared by Predictive Service
Important Problem on ROTARY LOBE PUMP #3 VFD-RLP3.C.P.-DD-6 (P2G55Y)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #2 > MCC-DD
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Line Side Connection
Component Issue: Connection
Issue Location: B Phase
Feeds: ROTARY LOBE PUMP
Manufacturer: Siemens
Model Number:
Problem temp: 96 °F
Room temp: 78 °F
At 50% Load: 159.82 °F
At 100% Load: 241.64 °F
Maximum Temp: 78.64 °F
Measured Amps: 11 Amps
Rated amps: 100 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Bucket
Size: N/A
Manufacturer: Siemens
Asset Tag: -
Barcode:
QR Code: 10467023
Model Number: -
Rated amps: -
Voltage: 480V-3X-3W
Priority: ETO
600
Page 11/90 Prepared by Predictive Service
Serious Problem on LIGHTING PANEL LP-1B (P2G5BE)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #2
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Breaker (1P) Bolt On (9)
Component Issue: Load Side Lug
Issue Location: B Phase
Feeds: ELECTRICAL ROOM #2
Manufacturer: General Electric
Model Number:
Problem temp: 125 °F
Room temp: 80 °F
At 50% Load: 230 °F
At 100% Load: 380 °F
Maximum Temp: 81.53 °F
Measured Amps: 3 Amps
Rated amps: 20 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Panelboard
Size: 30
Manufacturer: General Electric
Asset Tag: -
Barcode:
QR Code: 10469008
Model Number: NLAB
Rated amps: 225 Amps
Voltage: 120V-1X-3W
Priority: ETO
601
Page 12/90 Prepared by Predictive Service
Serious Problem on LIGHTING PANEL LP-1B (P2G5BF)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #2
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Breaker (1P) Bolt On (7)
Component Issue: Load Side Lug
Issue Location: A Phase
Feeds: ELECTRICAL
Manufacturer: General Electric
Model Number:
Problem temp: 131 °F
Room temp: 80 °F
At 50% Load: 182 °F
At 100% Load: 284 °F
Maximum Temp: 84.25 °F
Measured Amps: 5 Amps
Rated amps: 20 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Panelboard
Size: 30
Manufacturer: General Electric
Asset Tag: -
Barcode:
QR Code: 10469008
Model Number: NLAB
Rated amps: 225 Amps
Voltage: 120V-1X-3W
Priority: ETO
602
Page 13/90 Prepared by Predictive Service
Minor Problem on LP-1C (P2G5BG)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #1
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Breaker (1P) Bolt On (32)
Component Issue: Line Side Connection
Issue Location: A Phase
Feeds: VAULT
Manufacturer: General Electric
Model Number:
Problem temp: 118 °F
Room temp: 80 °F
At 50% Load: 109.23 °F
At 100% Load: 138.46 °F
Maximum Temp: 108.73 °F
Measured Amps: 13 Amps
Rated amps: 20 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Panelboard
Size: 34
Manufacturer: General Electric
Asset Tag: -
Barcode:
QR Code: 10469009
Model Number: -
Rated amps: 225 Amps
Voltage: 120V-1X-3W
Priority: ETO
603
Page 14/90 Prepared by Predictive Service
Minor Problem on PANEL PP-B (POWER PANEL ) (P2G5BJ)Wyandotte, MI > SOLIDS HANDLING BUILDING
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Component:
Breaker (3P) Bolt On (5)
Component Issue: Load Side Lug
Issue Location: A Phase
Feeds: LIGHTING
Manufacturer: Cutler-Hammer
Model Number:
Problem temp: 105 °F
Room temp: 81 °F
At 50% Load: 105 °F
At 100% Load: 129 °F
Maximum Temp: 103.5 °F
Measured Amps: 10 Amps
Rated amps: 20 Amps
Problem Cause
Poor Connection
Recommended Repair
Verify, Clean and Tighten
Repair Status: Open
Actual Repair: -
Repair Date: -
Notes / Comments:
-
Type: Distribution Panel
Size: N/A
Manufacturer: General Electric
Asset Tag: -
Barcode:
QR Code: 10464652
Model Number: -
Rated amps: -
Voltage: 240V-3X-3W
Priority: ETO
604
Page 15/90 Prepared by Predictive Service
Serious Problem on T253 Gearbox (P2G6KW)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (170.5 cSt) is lower thanexpected for MOBIL-MOBILGEAR 600 XP 220and considered abnormal. The viscosityspecification for this lubricant is 220 cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $402.75
Est. Failure Downtime: 8.63 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
605
Page 16/90 Prepared by Predictive Service
Serious Problem on Compressor AC 1 (P2G6KZ)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Compressor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (142.1 cSt) is higher thanexpected for MOTOR OIL INC.-Compressor Oil68 and considered abnormal. Theviscosity specification for this lubricant is 68cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $402.75
Est. Failure Downtime: 8.63 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
606
Page 17/90 Prepared by Predictive Service
Serious Problem on T454 Gearbox (P2G6KX)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (168.9 cSt) is lower thanexpected for MOBIL-MOBILGEAR 600 XP 220and considered abnormal. The viscosityspecification for this lubricant is 220 cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $402.75
Est. Failure Downtime: 8.63 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
607
Page 18/90 Prepared by Predictive Service
Important Problem on Compressor AC 2 (P2G6M2)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Compressor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (80.2 cSt) is higher than expectedfor MOTOR OIL INC.-Compressor Oil 68 andconsidered abnormal. Theviscosity specification for this lubricant is 68cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $350.00
Est. Failure Downtime: 7.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
608
Page 19/90 Prepared by Predictive Service
Important Problem on T153 Gearbox (P2G6KS)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (184.3 cSt) is lower thanexpected for MOBIL-MOBILGEAR 600 XP 220and considered abnormal. The viscosityspecification for this lubricant is 220 cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $350.00
Est. Failure Downtime: 7.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
609
Page 20/90 Prepared by Predictive Service
Important Problem on T154 Gearbox (P2G6KU)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (191.3 cSt) is lower thanexpected for MOBIL-MOBILGEAR 600 XP 220and considered abnormal. The viscosityspecification for this lubricant is 220 cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $350.00
Est. Failure Downtime: 7.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
610
Page 21/90 Prepared by Predictive Service
Important Problem on T152 Gearbox (P2G6KR)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (192.5 cSt) is lower thanexpected for MOBIL-MOBILGEAR 600 XP 220and considered abnormal. The viscosityspecification for this lubricant is 220 cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $350.00
Est. Failure Downtime: 7.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
611
Page 22/90 Prepared by Predictive Service
Important Problem on T252 Gearbox (P2G6KV)Wyandotte, MI > OIL
Generated: Sep/27/2016
Date collected: Sep/02/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Improper Viscosity
Short Recommendation: Change or Filter Oil
Current Analysis:
The viscosity (196.6 cSt) is lower thanexpected for MOBIL-MOBILGEAR 600 XP 220and considered abnormal. The viscosityspecification for this lubricant is 220 cSt.
Recommended Action:
Replace with oil of properviscosity/Manufacturer recommended oil.
Actual Repair: -
Repair Entered By: -
Repair Cost: $350.00
Est. Failure Downtime: 7.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
612
Page 23/90 Prepared by Predictive Service
Minor Problem on Lid of Airpak Filter Regulator (P2G68U)Wyandotte, MI > Pump House Ground Floor > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Bad leak at lid of Airpak filter regulator locatedin Pump House Ground Floor (Bubble air filterregulator (LEFT)). Bad gasket. Decibel levelwas 35 dB, pressure was 28 PSI.
Recommended Action:
Inspect gasket, clean all fittings and re-tightento proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $76.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
613
Page 24/90 Prepared by Predictive Service
Minor Problem on 01-RSPGC-000 (P2G69X)Wyandotte, MI > Pump House 3rd Floor > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Repair or Replace
Current Analysis:
Defective fitting leaking at 1/2 inch elbowconnection (below Compress B) located inPump House 3rd Floor (01-RSPGC-000).Decibel level was 16 dB, pressure was 85 PSI.
Recommended Action:
Inspect elbow connection. Repair or replace asnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $121.50
Est. Failure Downtime: 4.05 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
614
Page 25/90 Prepared by Predictive Service
Serious Problem on MCC-ME 1-12 Blower B651 (P2G68X)Wyandotte, MI > Aerated Grit Building > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Repair or Replace
Current Analysis:
Serious leak at pipe for Blower B651 located inAerated Grit Building (MCC-ME 1-12). Badclamp. Decibel level was 68 dB. Was informedthat this piece of equipment is being replaced.
Recommended Action:
Inspect component. Repair or replace asnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $155.25
Est. Failure Downtime: 5.17 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
615
Page 26/90 Prepared by Predictive Service
Minor Problem on 01-RSPGC-000 (P2G69Y)Wyandotte, MI > Pump House 3rd Floor > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Faulty fitting at threaded connection on Ascovalve (Compressor 1A side) located in PumpHouse 3rd Floor (01-RSPGC-000). Decibellevel was 21 dB, pressure was 85 PSI.
Recommended Action:
Clean all fittings, reapply thread sealant and re-tighten to proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $76.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
616
Page 27/90 Prepared by Predictive Service
Minor Problem on 01-RSPGC-000 (P2G69Z)Wyandotte, MI > Pump House 3rd Floor > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Repair or Replace
Current Analysis:
Faulty fitting at 1/2 inch elbow connection(below Compress B) located in Pump House3rd Floor (01-RSPGC-000). Decibel level was20 dB, pressure was 85 PSI.
Recommended Action:
Inspect elbow connection. Repair or replace asnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $121.50
Est. Failure Downtime: 4.05 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
617
Page 28/90 Prepared by Predictive Service
Minor Problem on 01-RSPGC-000 (P2G68N)Wyandotte, MI > Pump House 3rd Floor > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Repair or Replace
Current Analysis:
Bad fitting leaking at elbow connection (lowerside below Compress B) located in PumpHouse 3rd Floor (01-RSPGC-000). Decibellevel was 16 dB, pressure was 85 PSI.
Recommended Action:
Inspect elbow connection. Repair or replace asnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $121.50
Est. Failure Downtime: 4.05 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
618
Page 29/90 Prepared by Predictive Service
Minor Problem on Desiciant Dryer - Pipe (P2G69P)Wyandotte, MI > Secondary Pump Station > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Bad fitting at threaded connection on right sideof filter located in Secondary Pump Station(Desiciant Dryer). Decibel level was 28 dB,pressure was 23 PSI.
Recommended Action:
Clean all fittings, reapply thread sealant and re-tighten to proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $76.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
619
Page 30/90 Prepared by Predictive Service
Minor Problem on 01-RSPGC-000 (P2G68M)Wyandotte, MI > Pump House 3rd Floor > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Repair or Replace
Current Analysis:
Fitting leaking at elbow connection (lower sidebelow Compress B) located in Pump House 3rdFloor (01-RSPGC-000). Decibel level was 16dB, pressure was 85 PSI.
Recommended Action:
Inspect elbow connection. Repair or replace asnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $121.50
Est. Failure Downtime: 4.05 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
620
Page 31/90 Prepared by Predictive Service
Minor Problem on R28-06-G0G0 (P2G692)Wyandotte, MI > Unox Instrument Air Building > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Defective fitting at threaded connection on leftside of regulator located in Unox Instrument AirBuilding (R28-06-G0G0). Decibel level was 23dB, pressure was 80 PSI.
Recommended Action:
Clean all fittings, reapply thread sealant and re-tighten to proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $76.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
621
Page 32/90 Prepared by Predictive Service
Minor Problem on R28-06-G0G0 (P2G68Y)Wyandotte, MI > Unox Instrument Air Building > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Faulty fitting at threaded connection on rightside of regulator located in Unox Instrument AirBuilding (R28-06-G0G0). Decibel level was 20dB, pressure was 80 PSI.
Recommended Action:
Clean all fittings, reapply thread sealant and re-tighten to proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $76.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
622
Page 33/90 Prepared by Predictive Service
Serious Problem on Oxygen Skimmer - Top Flange (P2G694)Wyandotte, MI > Unox Instrument Air Building > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Serious leak at top flange of Oxygen Skimmerlocated in Unox Instrument Air Building (badgasket). Decibel level was 57 dB, pressure was100 PSI.
Recommended Action:
Inspect gasket, clean all fittings and re-tightento proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $97.75
Est. Failure Downtime: 0.86 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
623
Page 34/90 Prepared by Predictive Service
Minor Problem on Bubble Air Filter Regulator - Lid (P2G69Q)Wyandotte, MI > Secondary Pump Station > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Repair or Replace
Current Analysis:
Minor leak at lid of Airpak filter regulator locatedin Secondary Pump Station (Bubble Air FilterRegulator). Decibel level was 23 dB, pressurewas 60 PSI.
Recommended Action:
Inspect component. Repair or replace asnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $121.50
Est. Failure Downtime: 4.05 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
624
Page 35/90 Prepared by Predictive Service
Important Problem on T-Connection Plug (P2G69R)Wyandotte, MI > Aeration Tank Deck > Compressed Air System
Generated: Sep/27/2016
Date collected: Sep/08/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Other
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Air Leak
Short Recommendation: Check Seal
Current Analysis:
Important leak at plug of T-connection locatedin Aeration Tank Deck. Decibel level was 50dB. (Personnel Shawn is aware of this problemand location).
Recommended Action:
Clean all fittings, reapply thread sealant and re-tighten to proper torque. Replace if necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: $85.00
Est. Failure Downtime: 0.75 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
625
Page 36/90 Prepared by Predictive Service
Important Problem on RAW SEWAGE PUMP #5 - Pump (P2G567)Wyandotte, MI > Pump House Dry Well > RAW SEWAGE PUMP #5
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Pump
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Lubrication Issue
Short Recommendation: Lubricate
Current Analysis:
Vibration on the pump bearing line indicatespossible lubrication issue or early signs ofbearing faults/wear. Flow turbulence problemsare also present in the spectra.
Recommended Action:Inspect pump bearings for proper lubrication. Check forunusual noise or other indications of abnormalperformance. Check for proper operating temperatures.Inspect pump for proper flow rate and lack of anyrestrictions or possible cavitation. Vibration caused byflow related issues could reduce bearing lifesignificantly. Continue to monitor for change.
Actual Repair: -
Repair Entered By: -
Repair Cost: $61.25
Est. Failure Downtime: 1.31 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
626
Page 37/90 Prepared by Predictive Service
Important Problem on LOW LIFT PUMP # 2 - Motor (P2G57P)Wyandotte, MI > Secondary Low Lift Pump Station > LOW LIFT PUMP # 2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Rolling Element Bearing
Short Recommendation: Lubricate
Current Analysis:
Vibration on the motor bearings indicatespossible lubrication issue or early signs ofbearing faults/wear developing.
Recommended Action:
Inspect motor bearings for proper lubrication.Check for unusual noise or other indications ofabnormal performance. Check for properoperating temperatures. Continue to monitor forchange.
Actual Repair: -
Repair Entered By: -
Repair Cost: $31.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
627
Page 38/90 Prepared by Predictive Service
Important Problem on RAW SEWAGE PUMP #5 - Motor (P2G566)Wyandotte, MI > Pump House Dry Well > RAW SEWAGE PUMP #5
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: AC Induction Motors -
Short Recommendation: Investigate Further
Current Analysis:
Impacting at 2X line frequency is indicatingsoft/sprung foot condition and/or electricalproblems in the motor. The pump is alsoshowing lubrication issues and some flowturbulence problems.
Recommended Action:
Inspect motor for soft or sprung foot condition.Inspect base and hold down bolts for signs oflooseness and/or areas of weak/insufficientsupport. If vibration levels continue to increase,an MCE test will be necessary in order toconfirm motor conditions. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 5.25 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
628
Page 39/90 Prepared by Predictive Service
Important Problem on 60 HP AERATOR TRAIN: 2 STAGE: 2 - Motor (P2G57T)Wyandotte, MI > Aeration Deck Blowers > 60 HP AERATOR TRAIN: 2 STAGE: 2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Check Base/Mounting
Current Analysis:
Excessive vibration present in the spectrumindicates weak or deteriorated support,mechanical looseness condition and/ormisalignment.
Recommended Action:
Inspect base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support. Alsoinspect shaft/coupling/insert for wear,deterioration and misalignment. Continue tomonitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: $52.50
Est. Failure Downtime: 2.25 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
629
Page 40/90 Prepared by Predictive Service
Serious Problem on 100 HP AERATOR TRAIN: 1 STAGE: 1 - Motor (P2G57S)Wyandotte, MI > Aeration Deck Blowers > 100 HP AERATOR TRAIN: 1 STAGE: 1
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Rolling Element Bearing
Short Recommendation: Investigate Further
Current Analysis:
High frequency vibration is indicating possiblebearing defect/wear and/or lubrication issueson motor bearing line. Overall vibration levelsare higher at the motor inboard bearing.
Recommended Action:Lubricate motor bearings at next maintenanceopportunity. Check for unusual noise or otherindications of abnormal performance. Check for properoperating temperatures. If vibration overall levelscontinue to increase after corrective action inspectbearing fits for proper clearances and excessive wear.Continue to monitor for change.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 6.04 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
630
Page 41/90 Prepared by Predictive Service
Important Problem on 60 HP AERATOR TRAIN: 1 STAGE: 2 - Motor (P2G57W)Wyandotte, MI > Aeration Deck Blowers > 60 HP AERATOR TRAIN: 1 STAGE: 2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Check Base/Mounting
Current Analysis:
Excessive vibration present in the spectrumindicates weak or deteriorated support,mechanical looseness condition and/ormisalignment.
Recommended Action:
Inspect base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support. Alsoinspect shaft/coupling/insert for wear,deterioration and misalignment. Continue tomonitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: $52.50
Est. Failure Downtime: 2.25 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
631
Page 42/90 Prepared by Predictive Service
Critical Problem on 50 HP AERATOR TRAIN: 3 STAGE: 4 - Gearbox (P2G57V)Wyandotte, MI > Aeration Deck Blowers > 50 HP AERATOR TRAIN: 3 STAGE: 4
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Gears - Tooth wear
Short Recommendation: Investigate Further
Current Analysis:
Impacting and harmonics are present in thegearbox spectrum suggesting severebearing/tooth wear.
Recommended Action:
Perform lube-oil analysis on the gearbox.Check for unusual noise or other indications ofabnormal performance. Check for properoperating temperatures. Inspect gearboxshafts/bearings/gears for proper clearances.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 5.63 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
632
Page 43/90 Prepared by Predictive Service
Serious Problem on SC-2 - Motor (P2G57J)Wyandotte, MI > Solids Handling Building > SC-2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Weak or Loose Support
Short Recommendation: Check Base/Mounting
Current Analysis:
Excessive vibration present across themachine, motor and gearbox, indicatesweak/deteriorated or insufficient support and/ormechanical looseness condition.
Recommended Action:
Inspect the base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support.Check structure for cracks and deterioration.This vibration could be inherent to themounting.
Actual Repair: -
Repair Entered By: -
Repair Cost: $36.22
Est. Failure Downtime: 1.55 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
633
Page 44/90 Prepared by Predictive Service
Important Problem on INDUSTRIAL WATER PUMP #2 - Motor (P2G564)Wyandotte, MI > Old Solids Basement > INDUSTRIAL WATER PUMP #2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Check Base/Mounting
Current Analysis:
Excessive vibration present in the spectrum at1X rpm indicates weak/deteriorated orinsufficient support and/or mechanicallooseness condition.
Recommended Action:
Inspect the base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support.Check structure for cracks and deterioration.
Actual Repair: -
Repair Entered By: -
Repair Cost: $35.00
Est. Failure Downtime: 1.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
634
Page 45/90 Prepared by Predictive Service
Important Problem on 100 HP AERATOR TRAIN: 0 STAGE: 1 - Motor (P2G57R)Wyandotte, MI > Aeration Deck Blowers > 100 HP AERATOR TRAIN: 0 STAGE: 1
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Tighten Component
Current Analysis:
Excessive vibration at 1X and severalharmonics indicates mechanical loosenesspresent at inboard bearing/coupling/insert.
Recommended Action:Lubricate motor inboard bearing. Inspect thecoupling/insert for deterioration, wear and alignment.Check shaft for straightness. Also inspect base andhold down bolts for signs of looseness and/or areas ofweak/insufficient support. Check structure for cracks orloose anchorage points. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: $61.25
Est. Failure Downtime: 2.63 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
635
Page 46/90 Prepared by Predictive Service
Important Problem on SC-2 - Gearbox (P2G57K)Wyandotte, MI > Solids Handling Building > SC-2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Gears - Loose Bearing
Short Recommendation: Check/sample Oil
Current Analysis:
High frequency vibration has increased alongwith mechanical looseness indicating earlysigns of bearing/gear wear related issuesand/or lubrication problems on the gearbox.
Recommended Action:
Check that oil is at appropriate level and assureproper lubrication type. Perform lube oilanalysis on gearbox for signs of gear andbearing wear. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: $49.50
Est. Failure Downtime: 0.94 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
636
Page 47/90 Prepared by Predictive Service
Serious Problem on AERATION BLOWER #2 - Motor (P2G57Y)Wyandotte, MI > Primary Tank Gallery > AERATION BLOWER #2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Rolling Element Bearing
Short Recommendation: Investigate Further
Current Analysis:
Possible bearing defect and/or flowturbulence/vane passing present in the motorspectrum.
Recommended Action:
Inspect blower wheel for damage and properflow rate. Check that the motor fan is tighten.Lubricate motor outboard bearing. Continue tomonitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 3.45 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
637
Page 48/90 Prepared by Predictive Service
Important Problem on LOW LIFT PUMP # 3 - Motor (P2G57Q)Wyandotte, MI > Secondary Low Lift Pump Station > LOW LIFT PUMP # 3
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Rolling Element Bearing
Short Recommendation: Lubricate
Current Analysis:
Vibration on the motor bearings indicatespossible lubrication issue or early signs ofbearing faults/wear developing.
Recommended Action:
Inspect motor bearings for proper lubrication.
Actual Repair: -
Repair Entered By: -
Repair Cost: $31.50
Est. Failure Downtime: 0.67 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
638
Page 49/90 Prepared by Predictive Service
Important Problem on SFE PUMP # 3 - Pump (P2G57N)Wyandotte, MI > Solids Handling Building > SFE PUMP # 3
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Pump
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Rolling Element Bearing
Short Recommendation: Lubricate
Current Analysis:
Vibration on the pump outboard bearingindicates possible lubrication issue or earlysigns of bearing faults/wear.
Recommended Action:Inspect pump bearings for proper lubrication. Check forunusual noise or other indications of abnormalperformance. Check for proper operating temperatures.If vibration overall levels continue to increase aftercorrective action inspect pump bearing fits for properclearances and excessive wear. Continue to monitor forchange.
Actual Repair: -
Repair Entered By: -
Repair Cost: $61.25
Est. Failure Downtime: 1.31 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
639
Page 50/90 Prepared by Predictive Service
Serious Problem on SC-4 - Motor (P2G57M)Wyandotte, MI > Solids Handling Building > SC-4
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Weak or Loose Support
Short Recommendation: Check Base/Mounting
Current Analysis:
Excessive vibration present in the spectrumindicates weak/deteriorated orinsufficient support and/or mechanicallooseness condition.
Recommended Action:
Inspect the base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support.Check structure for cracks and deterioration.Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: $40.25
Est. Failure Downtime: 1.72 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
640
Page 51/90 Prepared by Predictive Service
Important Problem on PRIMARY SLUDGE PUMP P-406 - Pump (P2G582)Wyandotte, MI > Primary Tank Gallery > PRIMARY SLUDGE PUMP P-406
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Pump
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Investigate Further
Current Analysis:Excessive vibration at 1X running speed and harmonicswith correlating peaks in the high frequency/Demodspectrum indicates loose/insufficient support andmechanical looseness condition. This could be causedby a worn/loose bearing in the housing/shaft or a worncoupling-insert.
Recommended Action:Inspect base, hold down bolts and all anchorage points forsigns of looseness and/or areas of weak/loose/insufficientsupport. Inspect coupling for wear and deterioration. Ifvibration overall levels continue to increase after correctiveaction, inspect all internal parts such as bearings/shaft fitsfor looseness and excessive clearances. Repair andreplace as necessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 2.7 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
641
Page 52/90 Prepared by Predictive Service
Important Problem on CLASSIFYING SCREW CONVEYOR #2; DRIVE #2 - Motor (P2G569)Wyandotte, MI > Solids Handling Building > CLASSIFYING SCREW CONVEYOR #2; DRIVE #2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Weak or Loose Support
Short Recommendation: Check Base/Mounting
Current Analysis:
Excessive vibration present in the spectrumindicates weak or deteriorated support.
Recommended Action:
Inspect the base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support.Check structure for cracks and deterioration.
Actual Repair: -
Repair Entered By: -
Repair Cost: $31.50
Est. Failure Downtime: 1.35 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
642
Page 53/90 Prepared by Predictive Service
Important Problem on CENTRIFUGE #1 - Centrifuge Bearings (P2G57H)Wyandotte, MI > Solids Handling Building > CENTRIFUGE #1
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Centrifuge
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mass Unbalanced -
Short Recommendation: Investigate Further
Current Analysis:
The velocity spectrum is showing evidence ofmass imbalance present in the centrifuge bowl.
Recommended Action:
Even though this vibration could be inherent tothis machine design/process, regular flushingcould help reducing these vibration levels ifdoable. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 4.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
643
Page 54/90 Prepared by Predictive Service
Serious Problem on RAW SEWAGE PUMP #1 - Pump (P2G565)Wyandotte, MI > Pump House Dry Well > RAW SEWAGE PUMP #1
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Pump
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Investigate Further
Current Analysis:
Excessive vibration present in the pumpspectrum indicates mechanicallooseness/misalignment condition probablycaused by worn/damaged internal parts.
Recommended Action:
Check all mounting bolts for tightness. Checkstructure for cracks or loose supports. Checkshaft for proper alignment. Inspect pumpinternal parts for looseness, damage and buildup or flow restrictions. Clean or replace ifnecessary.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 6.04 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
644
Page 55/90 Prepared by Predictive Service
Important Problem on DUAL DISK PUMP #3 - Motor (P2G583)Wyandotte, MI > North End Of Thickening Gallery > DUAL DISK PUMP #3
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mechanical Looseness
Short Recommendation: Investigate Further
Current Analysis:
Excessive vibration present in the spectrumindicates weak or deteriorated support,mechanical looseness condition and/ormisalignment. Wear is also present in the highfrequency spectrum.
Recommended Action:
Inspect base, hold down bolts and allanchorage points for signs of looseness and/orareas of weak/loose/insufficient support. Alsoinspect shaft/coupling/insert for wear,deterioration and misalignment. Lubricatemotor inboard bearing and continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 3 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
645
Page 56/90 Prepared by Predictive Service
Serious Problem on 60 HP AERATOR TRAIN: 2 STAGE: 2 - Gearbox (P2G57U)Wyandotte, MI > Aeration Deck Blowers > 60 HP AERATOR TRAIN: 2 STAGE: 2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Gears - Tooth wear
Short Recommendation: Investigate Further
Current Analysis:
Impacting and harmonics are present in thegearbox spectrum suggesting bearing/toothwear.
Recommended Action:
Perform lube-oil analysis on the gearbox.Check for unusual noise or other indications ofabnormal performance. Check for properoperating temperatures. If possible, inspectgearbox shafts/bearings/gears for properclearances. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 5.17 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
646
Page 57/90 Prepared by Predictive Service
Important Problem on CENTRIFUGE #2 - Centrifuge Bearings (P2G568)Wyandotte, MI > Solids Handling Building > CENTRIFUGE #2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Centrifuge
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Mass Unbalanced -
Short Recommendation: Investigate Further
Current Analysis:
The velocity spectrum is showing evidence ofmass imbalance present in the centrifuge bowl.
Recommended Action:
Even though this vibration could be inherent tothis machine design/process, regular flushingcould help reducing these vibration levels ifdoable. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: 4.5 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
647
Page 58/90 Prepared by Predictive Service
Serious Problem on PRIMARY SLUDGE PUMP P-402 - Motor (P2G57Z)Wyandotte, MI > Primary Tank Gallery > PRIMARY SLUDGE PUMP P-402
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Motor
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Coupling Misalignment
Short Recommendation: Align or check alignment
Current Analysis:
Excessive vibration at 1X and 2X runningspeed indicates shaft/coupling/insertmisalignment problem and/or a mechanicallooseness condition.
Recommended Action:Inspect the coupling/insert for deterioration, wearand alignment. Check shaft for straightness. Alsoinspect base and hold down bolts for signs oflooseness and/or areas of weak/insufficient support.Check all mounting bolts for tightness. Checkstructure for cracks or loose anchorage points.
Actual Repair: -
Repair Entered By: -
Repair Cost: $51.75
Est. Failure Downtime: 3.45 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
648
Page 59/90 Prepared by Predictive Service
Important Problem on 60 HP AERATOR TRAIN: 4 STAGE: 2 - Gearbox (P2G57X)Wyandotte, MI > Aeration Deck Blowers > 60 HP AERATOR TRAIN: 4 STAGE: 2
Generated: Sep/27/2016
Period Inspected: August 2016
Date collected: Aug/31/2016
Date Reviewed: -
Reviewer: -
Reviewer Comments:
-
Equipment Type: Gearbox
Asset Tag: -
Barcode:
QR Code: -
Short Analysis: Gears - Tooth wear
Short Recommendation: Check/sample Oil
Current Analysis:
High frequency vibration is showing harmonicsof gear mesh frequency indicating possiblegear related issues and/or lubrication problemson the gearbox.
Recommended Action:
Check that oil is at appropriate level and assureproper lubrication type. Perform lube oilanalysis on gearbox for signs of gear andbearing wear. If possible, inspect gearboxshafts/bearings/gears for properloading/alignment. Continue to monitor.
Actual Repair: -
Repair Entered By: -
Repair Cost: $82.50
Est. Failure Downtime: 1.57 hrs
Est. Failure Prod. %: 10.00%
Actions taken:
-
Notes / Comments:
-
649
Page 60/90 Prepared by Predictive Service
Compliance Problem on TRANS FROM LPAA (P2G4U9)Wyandotte, MI > MAINTENANCE BUILDING
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Type: ComplianceProblem
Code Violated: 1926.403(i)
Possible Fine: $2,000.00
Equipment Type: ATS
Asset Tag: -
Barcode:
QR Code: -
Manufacturer: General Electric
Priority: ETO
Model Number: -
Problem Analysis:
Clearance - Insufficient Access
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: -
Est. Failure Prod. %: -
Notes / Comments:
CLEARANCE IN FRONT OF DOOR IS NEEDED AND ITEMS ARE TOO HEAVY TO MOVE TO TAKEPICS FROM UNDERNEATH
650
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Compliance Problem on DPA FED FROM MDP (P2G4UA)Wyandotte, MI > MAINTENANCE BUILDING
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Type: ComplianceProblem
Code Violated: 1926.403(i)
Possible Fine: $2,000.00
Equipment Type: Panelboard
Asset Tag: -
Barcode:
QR Code: 10464743
Manufacturer: General Electric
Priority: ETO
Model Number: 069 X997024
Problem Analysis:
Clearance - Insufficient Access
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: -
Est. Failure Prod. %: -
Notes / Comments:
POSSIBLE CLEARANCE ISSUE. UNABLE TO MOVE VEHICLE BACK
651
Page 62/90 Prepared by Predictive Service
Compliance Problem on DPBC FED FROM DPB (P2G4UB)Wyandotte, MI > MAINTENANCE BUILDING
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Type: ComplianceProblem
Code Violated: 110-12c
Possible Fine: -
Equipment Type: Panelboard
Asset Tag: -
Barcode:
QR Code: 10464749
Manufacturer: General Electric
Priority: ETO
Model Number: 069 X997024
Problem Analysis:
General - Lack of component integrity
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: -
Est. Failure Prod. %: -
Notes / Comments:
FRAME WOULD NOT SEPERATE FROM THE COMPONENT. PLEASE BE INFORMED THIS FRAME ISVERY HEAVY
652
Page 63/90 Prepared by Predictive Service
Compliance Problem on PANEL-PP-1 (P2G5BD)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #2
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Type: ComplianceProblem
Code Violated: 1926.403(i)
Possible Fine: $2,000.00
Equipment Type: Panelboard
Asset Tag: -
Barcode:
QR Code: 10469007
Manufacturer: General Electric
Priority: ETO
Model Number: CCB
Problem Analysis:
Clearance - Insufficient Access
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: -
Est. Failure Prod. %: -
Notes / Comments:
-
653
Page 64/90 Prepared by Predictive Service
Compliance Problem on SPARE (P2G5BH)Wyandotte, MI > SOLIDS HANDLING BUILDING > ELECTRIC ROOM #1 > MCC-IH
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Type: ComplianceProblem
Code Violated: 110-12a
Possible Fine: -
Equipment Type: Bucket
Asset Tag: -
Barcode:
QR Code: 10448026
Manufacturer: General Electric
Priority: ETO
Model Number: -
Problem Analysis:
Enclosure - Unused opening must be sealed.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: -
Est. Failure Prod. %: -
Notes / Comments:
-
654
Page 65/90 Prepared by Predictive Service
Compliance Problem on PANEL PP-B (POWER PANEL ) (P2G5BM)Wyandotte, MI > SOLIDS HANDLING BUILDING
Generated: Sep/27/2016
Date collected: Sep/06/2016
Days Open: 19 Days
Problem Type: ComplianceProblem
Code Violated: 110-12a
Possible Fine: -
Equipment Type: Distribution Panel
Asset Tag: -
Barcode:
QR Code: 10464652
Manufacturer: General Electric
Priority: ETO
Model Number: -
Problem Analysis:
Enclosure - Unused opening must be sealed.
Actual Repair: -
Repair Entered By: -
Repair Cost: -
Est. Failure Downtime: -
Est. Failure Prod. %: -
Notes / Comments:
-
655
Page 66/90 Prepared by Predictive Service
Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Inventory - Sep/27/2016 Page 1
Location Name Type Manufacturer Priority
ADMINISTRATION TRANSFORMER 1# Transformer Dry Type Square D ETO
ADMINISTRATION TRANSFORMER #2 Transformer Dry Type Square D ETO
ADMINISTRATION TRANSFORMER #3 Transformer Dry Type Square D ETO
ADMINISTRATION LP-B11 Panelboard General Electric ETO
ADMINISTRATION 17-SERVER-002 Transformer Dry Type General Electric ETO
ADMINISTRATION 17-SERVER-003 Panelboard General Electric ETO
Aerated Grit Building Compressed Air SystemAir Handling Unit Other ETO
Aeration Deck Blowers 60 HP AERATOR Blower Other ETO
Aeration Deck Blowers 60 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 100 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 100 HP AERATOR Blower Other ETO
Aeration Deck Blowers 100 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 100 HP AERATOR Blower Other ETO
Aeration Deck Blowers 60 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
Aeration Deck Blowers 100 HP AERATOR Blower Other ETO
Aeration Deck Blowers 60 HP AERATOR Blower Other ETO
Aeration Deck Blowers 50 HP AERATOR Blower Other ETO
656
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Inventory - Sep/27/2016 Page 2
Location Name Type Manufacturer Priority
Aeration Deck Blowers 60 HP AERATOR Blower Other ETO
Aeration Tank Deck Compressed Air SystemAir Handling Unit Other ETO
ELECTRIC ROOM #1 LP-1C Panelboard General Electric ETO
ELECTRIC ROOM #1 LGT PNL-G Panelboard Square D ETO
ELECTRIC ROOM #1 FE16 DC DIST PNL Panelboard Cutler-Hammer ETO
ELECTRIC ROOM #1 BATTERY MAIN DISC. Disconnect Fused Crouse Hinds ETO
ELECTRIC ROOM #2 DUAL DISK PUMP VFD Eaton ETO
ELECTRIC ROOM #2 DUAL DISK PUMP VFD Eaton ETO
ELECTRIC ROOM #2 DUAL DISK PUMP VFD Eaton ETO
ELECTRIC ROOM #2 DUAL DISK PUMP VFD Eaton ETO
ELECTRIC ROOM #2 LP-1C Panelboard Eaton ETO
ELECTRIC ROOM #2 LP-1C DISC SWITCH Disconnect Nonfused General Electric ETO
ELECTRIC ROOM #2 PANEL-PP-1 Panelboard General Electric ETO
ELECTRIC ROOM #2 LIGHTING PANEL LP- Panelboard General Electric ETO
GENERATOR VOLTAGE Switchboard (Multi General Electric ETO
GENERATOR GENERATOR #1 MAIN Bucket General Electric ETO
GENERATOR VOLTAGE Bucket General Electric ETO
GENERATOR GENERATOR #2 MAIN Bucket General Electric ETO
GENERATOR VOLTAGE Bucket General Electric ETO
GENERATOR GENERATOR #3 MAIN Bucket General Electric ETO
GENERATOR VOLTAGE Bucket General Electric ETO
GENERATOR CONTROLS FOT Bucket General Electric ETO
GENERATOR CONTROLS FOR Bucket General Electric ETO
GENERATOR CONTROLS FOR Bucket General Electric ETO
LOWER LEVEL ADM UPS LOAD PANEL Panelboard General Electric ETO
LOWER LEVEL ADM A/C UNIT Disconnect Fused Square D ETO
657
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Inventory - Sep/27/2016 Page 3
Location Name Type Manufacturer Priority
MAINTENANCE LPAA FED FROM DPA Panelboard General Electric ETO
MAINTENANCE TRANS FROM LPAA ATS General Electric ETO
MAINTENANCE DPA FED FROM MDP Panelboard General Electric ETO
MAINTENANCE OVERHEAD CRANE Disconnect Nonfused General Electric ETO
MAINTENANCE HIGH BAY LIGHTING Disconnect Nonfused General Electric ETO
MAINTENANCE PERIMETER Disconnect Nonfused General Electric ETO
MAINTENANCE TRANS FOR LPBB Transformer Dry Type Other ETO
MAINTENANCE LPFF FED FROM DPB Panelboard General Electric ETO
MAINTENANCE LPBB FED FROM DPB Panelboard General Electric ETO
MAINTENANCE DPBC FED FROM DPB Panelboard General Electric ETO
MAINTENANCE DPB FED FROM MDP Panelboard General Electric ETO
MAINTENANCE TRANS ABOVE DPB Transformer Dry Type Other ETO
MAINTENANCE UNIT HTR #12 Disconnect Fused General Electric ETO
MAINTENANCE UNIT HTR #11 Disconnect Fused General Electric ETO
MAINTENANCE DOOT HTR #1 Disconnect Nonfused General Electric ETO
MAINTENANCE DOOR HTR #2 Disconnect Nonfused General Electric ETO
MAINTENANCE UNIT HTR #10 Disconnect Fused General Electric ETO
MAINTENANCE DOOR HTR #3 Disconnect Nonfused General Electric ETO
MAINTENANCE UNIT HTR #9 Disconnect Fused General Electric ETO
MCC-1 CONDENSATE PUMP Bucket General Electric ETO
MCC-1 CONDENSATE PUMP Bucket General Electric ETO
MCC-1 PAINT SPRAY PUMP Bucket General Electric ETO
MCC-3 INCOMING POWER Bucket General Electric ETO
MCC-3 VDH-1 Bucket General Electric ETO
MCC-3 VDH-2 Bucket General Electric ETO
MCC-3 VDH-3 Bucket General Electric ETO
658
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Location Name Type Manufacturer Priority
MCC-3 VDH-4 Bucket General Electric ETO
MCC-3 VDH-5 Bucket General Electric ETO
MCC-3 VDH-6 Bucket General Electric ETO
MCC-3 SPARE Bucket General Electric ETO
MCC-3 SPARE Bucket General Electric ETO
MCC-3 BOILER 1 Bucket General Electric ETO
MCC-3 CMU 1 Bucket General Electric ETO
MCC-3 CMU 2 Bucket General Electric ETO
MCC-3 CMU 3 Bucket General Electric ETO
MCC-3 HYD. LIFT Bucket General Electric ETO
MCC-3 AC-4 Bucket General Electric ETO
MCC-3 BOILER 2 Bucket General Electric ETO
MCC-3 UH 8 Bucket General Electric ETO
MCC-3 UH 9 Bucket General Electric ETO
MCC-3 UH 10 Bucket General Electric ETO
MCC-3 UH 11 Bucket General Electric ETO
MCC-3 UH 12 Bucket General Electric ETO
MCC-4-7 INCOMING POWER Bucket General Electric ETO
MCC-4-7 AIR COMP Bucket General Electric ETO
MCC-4-7 SPARE Bucket General Electric ETO
MCC-4-7 RAF-2 Bucket General Electric ETO
MCC-4-7 AC-1 Bucket General Electric ETO
MCC-4-7 AC-2 Bucket General Electric ETO
MCC-4-7 HV-1 Bucket General Electric ETO
MCC-4-7 HV-2 Bucket General Electric ETO
MCC-4-7 AC-3 Bucket General Electric ETO
659
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Inventory - Sep/27/2016 Page 5
Location Name Type Manufacturer Priority
MCC-4-7 BFP-1 Bucket General Electric ETO
MCC-4-7 BFP-2 Bucket General Electric ETO
MCC-4-7 EF7 Bucket General Electric ETO
MCC-4-7 EF8 Bucket General Electric ETO
MCC-4-7 EF9 Bucket General Electric ETO
MCC-4-7 SPARE Bucket General Electric ETO
MCC-4-7 RAF-1 Bucket General Electric ETO
MCC-4-7 DUST COLLECTOR Bucket General Electric ETO
MCC-4-7 EF3 Bucket General Electric ETO
MCC-4-7 SPARE Bucket General Electric ETO
MCC-4-7 HVD Bucket General Electric ETO
MCC-4-7 SPARE Bucket General Electric ETO
MCC-4-7 SPARE Bucket General Electric ETO
MCC-ATO EMERGENCY Bucket General Electric ETO
MCC-ATO AUTO TRANSFER SW Bucket General Electric ETO
MCC-ATO FIRE PUMP Bucket General Electric ETO
MCC-ATO NORMAL INCOMING Bucket General Electric ETO
MCC-ATO JOCKEY PUMP Bucket General Electric ETO
MCC-DA EXHAUST FAN #1 Bucket General Electric ETO
MCC-DA SFE BOOSTER PUMP Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA 800 AMP MAIN KUGS Bucket General Electric ETO
MCC-DA CONTROL POWER #1 Bucket General Electric ETO
MCC-DA AIR COMPRESSOR #1 Bucket General Electric ETO
MCC-DA KEMP AIR DRIER #1 Bucket General Electric ETO
660
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Inventory - Sep/27/2016 Page 6
Location Name Type Manufacturer Priority
MCC-DA COMPRESSOR ROOM Bucket General Electric ETO
MCC-DA BELT PRESS #1 Bucket General Electric ETO
MCC-DA 10 KVA TRANS Bucket General Electric ETO
MCC-DA POLYMER SYSTEM #1Bucket General Electric ETO
MCC-DA SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DA SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DA BELT PRESS #3 Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA POLYMER SYSTEM #3Bucket General Electric ETO
MCC-DA SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DA SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DA BELT PRESS #5 Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA POLYMER SYSTEM #5Bucket General Electric ETO
MCC-DA SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DA SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DA PRESS #1 MIXER Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA CAKE CONVEYANCE Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DA CAKE CONVEYANCE Bucket General Electric ETO
MCC-DA SPARE Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
MCC-DB SFE BOOSTER PUMP Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
661
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Inventory - Sep/27/2016 Page 7
Location Name Type Manufacturer Priority
MCC-DB SPARE Bucket General Electric ETO
MCC-DB 800 AMP MAIN LUGS Bucket General Electric ETO
MCC-DB CONTROL POWER #2 Bucket General Electric ETO
MCC-DB 240V COMP#2 Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
MCC-DB BELT PRESS #2 Bucket General Electric ETO
MCC-DB 10 KVA TRANS Bucket General Electric ETO
MCC-DB POLYMER SYSTEM #2Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
MCC-DB 30 AMP SPARE Bucket General Electric ETO
MCC-DB POLYMER SYSTEM #4Bucket General Electric ETO
MCC-DB BELT PRESS #4 Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
MCC-DB BELT PRESS #5 Bucket General Electric ETO
MCC-DB POLYMER SYSTEM #6Bucket General Electric ETO
MCC-DB SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DB SLUDGE CAKE PUMP Bucket General Electric ETO
MCC-DB PRESS #2 MIXER Bucket General Electric ETO
MCC-DB CAKE CONVEYANCE Bucket General Electric ETO
MCC-DB POLYMER SYSTEM #4Bucket General Electric ETO
MCC-DB SPARE Bucket General Electric ETO
MCC-DB CAKE CONVEYANCE Bucket General Electric ETO
MCC-DC INCOMING LINES Bucket Siemens ETO
MCC-DC DC-12 Bucket Siemens ETO
MCC-DC DC-1 SFE PUMP #3 Bucket Siemens ETO
662
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Inventory - Sep/27/2016 Page 8
Location Name Type Manufacturer Priority
MCC-DC DC-7 CENTEIFUGE Bucket Siemens ETO
MCC-DC DC-11 COMP #3 Bucket Siemens ETO
MCC-DC DC-13 BLENDING Bucket Siemens ETO
MCC-DC SPARE Bucket Siemens ETO
MCC-DC DC-16 EWH-1 Bucket Siemens ETO
MCC-DC ROTARY LOBE PUMP Bucket Siemens ETO
MCC-DC GRINDER #5 Bucket Siemens ETO
MCC-DC SLUDGE GRINDER Bucket Siemens ETO
MCC-DC ROTARY LOBE #1 Bucket Siemens ETO
MCC-DC DC-19 CENTRIFUGE Bucket Siemens ETO
MCC-DC DC-3 SFE PUMP #3 Bucket Siemens ETO
MCC-DC DC-4 SFE PUMP #1 Bucket Siemens ETO
MCC-DC DC-17 TRUCK Bucket Siemens ETO
MCC-DC DC-2 SFE PUMP #1 Bucket Siemens ETO
MCC-DC SPARE Bucket Siemens ETO
MCC-DC DC-14 SCREW Bucket Siemens ETO
MCC-DC DC-18 SCREW Bucket Siemens ETO
MCC-DC DC-6 SCREW Bucket Siemens ETO
MCC-DD MCC-DD INCOMING Bucket Siemens ETO
MCC-DD DD-10 POLYMER Bucket Siemens ETO
MCC-DD DD-1 SFE STRAINER Bucket Siemens ETO
MCC-DD DD-5 CENTRFUSE #2 Bucket Siemens ETO
MCC-DD DD-9 COMP #4/ DD- 2 Bucket Siemens ETO
MCC-DD SPARE Bucket Siemens ETO
MCC-DD SLUDGE GRINDER Bucket Siemens ETO
MCC-DD DD-2 SFE PUMP #2 Bucket Siemens ETO
663
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Inventory - Sep/27/2016 Page 9
Location Name Type Manufacturer Priority
MCC-DD DD-11 BLENDING Bucket Siemens ETO
MCC-DD DD-12 BLENDING Bucket Siemens ETO
MCC-DD SPARE Bucket Siemens ETO
MCC-DD DD-15 TRUCK Bucket Siemens ETO
MCC-DD DD-16 LOADING Bucket Siemens ETO
MCC-DD DD-17 SCREW Bucket Siemens ETO
MCC-DD DD-18 CENTRIFUGE Bucket Siemens ETO
MCC-DD DD-4 SCREW Bucket Siemens ETO
MCC-DD ROTARY LOBE PUMP Bucket Siemens ETO
MCC-DD ROTARY LOBE PUMP Bucket Siemens ETO
MCC-DD DD-20 PP-3 Bucket Siemens ETO
MCC-DD DD-19 SCREW Bucket Siemens ETO
MCC-DD DD-13 SCREW Bucket Siemens ETO
MCC-FH (FED FROM MCC-FH FED FROM Bucket Siemens ETO
MCC-FH (FED FROM FH-13 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM FH-14 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM SPARE Bucket Siemens ETO
MCC-FH (FED FROM FH-16 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM FH-15 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM FH-20 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM SPARE Bucket General Electric ETO
MCC-FH (FED FROM FH-18 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM SPARE Bucket Siemens ETO
MCC-FH (FED FROM FH-9 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM FH-10 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM FH-11 EXHAUST FAN Bucket Siemens ETO
664
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Inventory - Sep/27/2016 Page 10
Location Name Type Manufacturer Priority
MCC-FH (FED FROM FH-12 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM SPARE Bucket Siemens ETO
MCC-FH (FED FROM FH-24 PP-B Bucket Siemens ETO
MCC-FH (FED FROM FH-25 PP-BB Bucket Siemens ETO
MCC-FH (FED FROM FH-1 HV-1/FH-2 HV-2 Bucket Siemens ETO
MCC-FH (FED FROM FH-3 HV-3/FH-4 HV-4 Bucket Siemens ETO
MCC-FH (FED FROM TRANSFORMER LT- Bucket Siemens ETO
MCC-FH (FED FROM FH-6 HV-9/FH-7 HV-10 Bucket Siemens ETO
MCC-FH (FED FROM FH-19 EXHAUST FAN Bucket Siemens ETO
MCC-FH (FED FROM FH-2 HV-2 Bucket Siemens ETO
MCC-FH (FED FROM FH-4 HV-4 Bucket Siemens ETO
MCC-FH (FED FROM FH-5 HV-8 Bucket Siemens ETO
MCC-FH (FED FROM FH-7 HV-10 Bucket Siemens ETO
MCC-FH (FED FROM FH-8 HC-1 Bucket Siemens ETO
MCC-GA 04-MIXT4-000 Bucket Eaton ETO
MCC-GA 04-MIXT3-000 Bucket Eaton ETO
MCC-GA 04-WAS34-000 Bucket Eaton ETO
MCC-GA INCOMING LINE Bucket Eaton ETO
MCC-GA POWER PANEL PP-GABucket Eaton ETO
MCC-GA 04-PGEF1-000 Bucket Eaton ETO
MCC-GA 04-PGEF2-000 Bucket Eaton ETO
MCC-GA SPARE Bucket Eaton ETO
MCC-GA PP-GA Distribution Panel Eaton ETO
MCC-GB 04-MIXT1-000 Bucket Eaton ETO
MCC-GB SPARE Bucket Eaton ETO
MCC-GB INCOMING LINE Bucket Eaton ETO
665
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Inventory - Sep/27/2016 Page 11
Location Name Type Manufacturer Priority
MCC-GB 04-WAS35-000 Bucket Eaton ETO
MCC-GB POWER PANEL PP-GBBucket Eaton ETO
MCC-GB 04-MIXT2-000 Bucket Eaton ETO
MCC-GB 11-SEF17-000 Bucket Eaton ETO
MCC-GB 04-PSEF4-000 Bucket Eaton ETO
MCC-GB SPARE Bucket Eaton ETO
MCC-GB 04-PGEF3-000 Bucket Eaton ETO
MCC-GB PP-GB FED FROM Distribution Panel Eaton ETO
MCC-IA INCOMING LINE Bucket General Electric ETO
MCC-IA SCRUBBER SEF-1 Bucket General Electric ETO
MCC-IA INLET GUIDE VALVES Bucket General Electric ETO
MCC-IA SPARE Bucket General Electric ETO
MCC-IA TRANSFORMER LT-1ABucket General Electric ETO
MCC-IA SUPPLY FAN SF-I Bucket General Electric ETO
MCC-IA AUXILARY FAN FAN Bucket General Electric ETO
MCC-IA FUEL AIR FAN FA-1 Bucket General Electric ETO
MCC-IA SHAFT COOLING AIR Bucket General Electric ETO
MCC-IA IW PUMP #2 Bucket General Electric ETO
MCC-IA ASH GRINDER AG-1 Bucket General Electric ETO
MCC-IA SHAFT DRIVE SD-1 Bucket General Electric ETO
MCC-IA EXHAUST FAN Bucket General Electric ETO
MCC-IA SPARE Bucket General Electric ETO
MCC-IA ASH PUMP AP-I Bucket General Electric ETO
MCC-IA SCREW CONVEYOR- Bucket General Electric ETO
MCC-IA SCREW CONVEYOR- Bucket General Electric ETO
MCC-IB INCOMING LINE Bucket General Electric ETO
666
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Inventory - Sep/27/2016 Page 12
Location Name Type Manufacturer Priority
MCC-IB SCRUBBER SEF-2 Bucket General Electric ETO
MCC-IB INLET GUIDE VALVES Bucket General Electric ETO
MCC-IB TRANSFORMER LT-12 Bucket General Electric ETO
MCC-IB SPARE Bucket General Electric ETO
MCC-IB AUXILIARY AIR FAN Bucket General Electric ETO
MCC-IB FUEL AIR FAN FA-2 Bucket General Electric ETO
MCC-IB SHAFT COOLING AIR Bucket General Electric ETO
MCC-IB SPARE Bucket General Electric ETO
MCC-IB SPARE Bucket General Electric ETO
MCC-IB ASH GRINDER AG-2 Bucket General Electric ETO
MCC-IB SHAFT DRIVE SD-2 Bucket General Electric ETO
MCC-IB SPARE Bucket General Electric ETO
MCC-IB SPARE Bucket General Electric ETO
MCC-IB ASH PUMP AP-2 Bucket General Electric ETO
MCC-IB SCREW CONVEYOR- Bucket General Electric ETO
MCC-IB SCREW CONVEYOR- Bucket General Electric ETO
MCC-IC INCOMING LINE Bucket General Electric ETO
MCC-IC SCRUBBER SEF-3 Bucket General Electric ETO
MCC-IC INLET GUIDE VALVES Bucket General Electric ETO
MCC-IC SPARE Bucket General Electric ETO
MCC-IC TRANSFORMER LT-13 Bucket General Electric ETO
MCC-IC SPARE Bucket General Electric ETO
MCC-IC AUXILARY AIR FAN Bucket General Electric ETO
MCC-IC FUEL AIR FAN FA-3 Bucket General Electric ETO
MCC-IC SHAFT COOLING AIR Bucket General Electric ETO
MCC-IC SPARE Bucket General Electric ETO
667
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Inventory - Sep/27/2016 Page 13
Location Name Type Manufacturer Priority
MCC-IC SPARE Bucket General Electric ETO
MCC-IC ASJH GRINDER AG-3 Bucket General Electric ETO
MCC-IC SHAFT DRIVE SD-3 Bucket General Electric ETO
MCC-IC SPARE Bucket General Electric ETO
MCC-IC SPARE Bucket General Electric ETO
MCC-IC ASH PUMPAP-3 Bucket General Electric ETO
MCC-IC SCREW CONVEYOR Bucket General Electric ETO
MCC-IC SCREW CONVEYOR Bucket General Electric ETO
MCC-ID INCOMING REACTOR Bucket General Electric ETO
MCC-ID SCRUBBER SEF (I.D. Bucket General Electric ETO
MCC-ID INLET GUIDE VALVES Bucket General Electric ETO
MCC-ID BATTERY CHARGER Bucket General Electric ETO
MCC-ID TRANSFORMER LT-14 Bucket General Electric ETO
MCC-ID SPARE Bucket General Electric ETO
MCC-ID AUXILARY AIR FAN Bucket General Electric ETO
MCC-ID FUEL AIR FAN FA-4 Bucket General Electric ETO
MCC-ID SHAFT COOLING AIR Bucket General Electric ETO
MCC-ID SPARE Bucket General Electric ETO
MCC-ID SPARE Bucket General Electric ETO
MCC-ID ASH GRINDER AG-4 Bucket General Electric ETO
MCC-ID SHAFT DRIVE SD-4 Bucket General Electric ETO
MCC-ID SPARE Bucket General Electric ETO
MCC-ID SPARE Bucket General Electric ETO
MCC-ID ASH PUMP AP-4 Bucket General Electric ETO
MCC-ID SCREW CONVEYOR Bucket General Electric ETO
MCC-ID SCREW CONVEYOR Bucket General Electric ETO
668
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Inventory - Sep/27/2016 Page 14
Location Name Type Manufacturer Priority
MCC-IH INCOMING LINE Bucket General Electric ETO
MCC-IH STRAINER DRIVE Bucket General Electric ETO
MCC-IH STRAINER DRIVE Bucket General Electric ETO
MCC-IH STRAINER DRIVE Bucket General Electric ETO
MCC-IH IW PUMP 1 Bucket General Electric ETO
MCC-IH AIR COMPRESSOR Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH UNLABELED BUCKET Bucket General Electric ETO
MCC-IH ELECTRIC HEATER E- Bucket General Electric ETO
MCC-IH ELECTRIC HEATER Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH IW PUMP 3 Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-IH PACKED AC UNIT Bucket General Electric ETO
MCC-IH TRANSFORMER LT- Bucket General Electric ETO
MCC-IH SPARE Bucket General Electric ETO
MCC-ML MAIN Bucket Square D ETO
MCC-ML SPARE Bucket Square D ETO
MCC-ML ROOFTOP HVAC UNIT Bucket Square D ETO
669
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Inventory - Sep/27/2016 Page 15
Location Name Type Manufacturer Priority
MCC-ML ELEVATOR Bucket Square D ETO
MCC-ML DUPLEX AIR Bucket Square D ETO
MCC-ML LP-LC Bucket Square D ETO
MCC-ML EMERGENCY Bucket Square D ETO
MCC-ML DUPLEX VACUUM Bucket Square D ETO
MCC-ML SCADA SERVER Bucket Square D ETO
MCC-ML SPARE Bucket Square D ETO
MCC-ML LP-LA TRANSFORMERBucket Square D ETO
MCC-ML LP-LB TRANSFORMERBucket Square D ETO
MCC-ML SPARE Bucket Square D ETO
MCC-ML SPARE Bucket Square D ETO
MCC-ML LP-B11 Bucket Square D ETO
MECHANICAL ELE MAIN DIST. PNL Panelboard General Electric ETO
MECHANICAL ELE RAF-2 Disconnect Fused General Electric ETO
MECHANICAL ELE SUPPLY FAN AC-1 Disconnect Fused General Electric ETO
MECHANICAL ELE ELEC ROOM AIR Disconnect Fused General Electric ETO
MECHANICAL ELE RAF-1 Disconnect Fused General Electric ETO
MECHANICAL ELE HV-1 Disconnect Fused General Electric ETO
MECHANICAL ELE LPCC FED FROM DPC Panelboard General Electric ETO
North End Of DUAL DISK PUMP #2 Pump Other ETO
North End Of DUAL DISK PUMP #3 Pump Other ETO
North End Of ROTARY LOBE FEED Pump Other ETO
North End Of DUAL DISK PUMP #4 Pump Other ETO
North End Of ROTARY LOBE FEED Pump Other ETO
North End Of ROTARY LOBE FEED Pump Other ETO
North End Of WAS BOOSTER PUMP Pump Other ETO
670
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Inventory - Sep/27/2016 Page 16
Location Name Type Manufacturer Priority
North End Of WAS BOOSTER PUMP Pump Other ETO
North End Of ROTARY LOBE FEED Pump Other ETO
North End Of DUAL DISK PUMP #1 Pump Other ETO
OIL T051 Gearbox Gearbox Other ETO
OIL T451 Gearbox Gearbox Other ETO
OIL T053 Gearbox Gearbox Other ETO
OIL Centrifuge #1 Other Other ETO
OIL Compressor AC 2 Compressor Other ETO
OIL T454 Gearbox Gearbox Other ETO
OIL T252 Gearbox Gearbox Other ETO
OIL T251 Gearbox Gearbox Other ETO
OIL Centrifuge #2 Other Other ETO
OIL T351 Gearbox Gearbox Other ETO
OIL T253 Gearbox Gearbox Other ETO
OIL T452 Gearbox Gearbox Other ETO
OIL T054 Gearbox Gearbox Other ETO
OIL T151 Gearbox Gearbox Other ETO
OIL T153 Gearbox Gearbox Other ETO
OIL T352 Gearbox Gearbox Other ETO
OIL T254 Gearbox Gearbox Other ETO
OIL T052 Gearbox Gearbox Other ETO
OIL T154 Gearbox Gearbox Other ETO
OIL T152 Gearbox Gearbox Other ETO
OIL Compressor AC 1 Compressor Other ETO
OIL T453 Gearbox Gearbox Other ETO
OIL T353 Gearbox Gearbox Other ETO
671
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Inventory - Sep/27/2016 Page 17
Location Name Type Manufacturer Priority
OIL T354 Gearbox Gearbox Other ETO
Old Solids Basement INDUSTRIAL WATER Pump Other ETO
Old Solids Basement INDUSTRIAL WATER Pump Other ETO
Old Solids Basement INDUSTRIAL WATER Pump Other ETO
PRIMARY MAIN BREAKER B Switchboard (Multi General Electric ETO
PRIMARY MAIN BREAKER B Switchboard (Multi General Electric ETO
PRIMARY BUS "B" P.T. Switchboard (Multi General Electric ETO
PRIMARY INCOMING LINE "B" Switchboard (Multi General Electric ETO
PRIMARY TIE A-B DUMMY Switchboard (Multi General Electric ETO
PRIMARY TIE A-B DUMMMY Switchboard (Multi General Electric ETO
PRIMARY SUBSTATION P1 Switchboard (Multi General Electric ETO
PRIMARY SPARE Switchboard (Multi General Electric ETO
PRIMARY SUBSTATION AE1 Switchboard (Multi General Electric ETO
PRIMARY 4800V MOTOR Switchboard (Multi General Electric ETO
PRIMARY SUBSTATION I1 Switchboard (Multi General Electric ETO
PRIMARY SPARE Switchboard (Multi General Electric ETO
PRIMARY 4800V MOTOR Switchboard (Multi General Electric ETO
PRIMARY SUBSTATION IP1 Switchboard (Multi General Electric ETO
PRIMARY SUB-STATION D1 Switchboard (Multi General Electric ETO
PRIMARY SUB-STATION T1 Switchboard (Multi General Electric ETO
PRIMARY GENERATORS TIE Switchboard (Multi General Electric ETO
PRIMARY SUBSTATION F1 Switchboard (Multi General Electric ETO
Primary Tank #7 PRIMARY SLUDGE Pump Other ETO
Primary Tank Gallery AERATION BLOWER Blower Other ETO
Primary Tank Gallery PRIMARY SLUDGE Pump Other ETO
Primary Tank Gallery PRIMARY SLUDGE Pump Other ETO
672
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Inventory - Sep/27/2016 Page 18
Location Name Type Manufacturer Priority
Primary Tank Gallery PRIMARY SLUDGE Pump Other ETO
Primary Tank Gallery PRIMARY SLUDGE Pump Other ETO
Primary Tank Gallery PRIMARY SLUDGE Pump Other ETO
Primary Tank Gallery PRIMARY SLUDGE Pump Other ETO
Primary Tank Gallery AERATION BLOWER Blower Other ETO
Pump House 3rd Floor Compressed Air SystemAir Handling Unit Other ETO
Pump House Dry Well RAW SEWAGE PUMP Pump Other ETO
Pump House Dry Well RAW SEWAGE PUMP Pump Other ETO
Pump House Dry Well RAW SEWAGE PUMP Pump Other ETO
Pump House Dry Well RAW SEWAGE PUMP Pump Other ETO
Pump House Dry Well RAW SEWAGE PUMP Pump Other ETO
Pump House Dry Well RAW SEWAGE PUMP Pump Other ETO
Pump House Ground Compressed Air SystemAir Handling Unit Other ETO
RAS Pump Building RAS PUMP #2, Pump Other ETO
RAS Pump Building RAS PUMP #1, Pump Other ETO
RAS Pump Building RAS PUMP #3, Pump Other ETO
Secondary Generation GENERATOR #1 Generator Refer to Notes ETO
Secondary Generation GENERATOR #2 Generator Refer to Notes ETO
Secondary Generation GENERATOR #3 Generator Refer to Notes ETO
Secondary Low Lift LOW LIFT PUMP # 4 Pump Other ETO
Secondary Low Lift LOW LIFT PUMP # 2 Pump Other ETO
Secondary Low Lift LOW LIFT PUMP # 1 Pump Other ETO
Secondary Low Lift LOW LIFT PUMP # 3 Pump Other ETO
Secondary Pump Compressed Air SystemAir Handling Unit Other ETO
SLUDGE STORAGE MIXER STORAGE Disconnect Nonfused Eaton ETO
SLUDGE STORAGE MIXER STORAGE Disconnect Nonfused Eaton ETO
673
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Inventory - Sep/27/2016 Page 19
Location Name Type Manufacturer Priority
SLUDGE STORAGE MIXER STORAGE Disconnect Nonfused Eaton ETO
SLUDGE STORAGE MIXER STORAGE Disconnect Nonfused Eaton ETO
Solids Handling BuildingCLASSIFYING SCREW Conveyor Drive Other ETO
Solids Handling BuildingINDUSTRIAL WATER Pump Other ETO
Solids Handling BuildingINDUSTRIAL WATER Pump Other ETO
Solids Handling BuildingSC-4 Conveyor Drive Other ETO
Solids Handling BuildingSFE PUMP # 3 Pump Other ETO
Solids Handling BuildingSC-3 Conveyor Drive Other ETO
Solids Handling BuildingSC-5 Conveyor Drive Other ETO
Solids Handling BuildingINDUSTRIAL WATER Pump Other ETO
SOLIDS HANDLING LIGHTING-LC-1 Contactor Siemens ETO
SOLIDS HANDLING LIGHTING-LC-2 Contactor Siemens ETO
SOLIDS HANDLING CLASSIFYING CONV Disconnect Nonfused Eaton ETO
SOLIDS HANDLING CLASSIFYING CONV Disconnect Nonfused Siemens ETO
SOLIDS HANDLING CLASSIFYING CONV Disconnect Nonfused Siemens ETO
SOLIDS HANDLING LIGHTING PANEL LP- Panelboard General Electric ETO
SOLIDS HANDLING OVERHEAD CRANE Disconnect Fused General Electric ETO
SOLIDS HANDLING PANEL PP-B (POWER Distribution Panel General Electric ETO
SOLIDS HANDLING LIGHTING CONTROL Control Cabinet General Electric ETO
SOLIDS HANDLING SC-5 Disconnect Nonfused Siemens ETO
SOLIDS HANDLING CONVEYOR GATE #4 Disconnect Nonfused Siemens ETO
SOLIDS HANDLING HORIZONTAL BAY Disconnect Fused Siemens ETO
SOLIDS HANDLING TRUCK LOADING Disconnect Fused General Electric ETO
SOLIDS HANDLING TRUCK LOADING Disconnect Fused General Electric ETO
SOLIDS HANDLING TRUCK LOADING Disconnect Fused General Electric ETO
SOLIDS HANDLING TRUCK LOADING Disconnect Fused General Electric ETO
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Inventory - Sep/27/2016 Page 20
Location Name Type Manufacturer Priority
SOLIDS HANDLING CLASSIFYING CONV Disconnect Nonfused Eaton ETO
SOLIDS HANDLING CLASSIFYING CONV. Disconnect Nonfused Eaton ETO
SOLIDS HANDLING CLASSIFYING CONV. Disconnect Nonfused Eaton ETO
SOLIDS HANDLING WATER HEATER Disconnect Fused Eaton ETO
SOLIDS HANDLING P.5.1 Disconnect Fused Eaton ETO
SOLIDS HANDLING SC-1 Disconnect Nonfused Siemens ETO
SOLIDS HANDLING SC-3 Disconnect Fused Siemens ETO
SOLIDS HANDLING CLASSIFYING SCREW Control Cabinet Siemens ETO
SOLIDS HANDLING HMI TOUCH SCREEN Control Cabinet Customized Panel ETO
SOLIDS HANDLING CLASSIFYING SCREW Control Cabinet Siemens ETO
SOLIDS HANDLING EF-12 Disconnect Fused General Electric ETO
SOLIDS HANDLING P.5.2 Disconnect Fused General Electric ETO
Solids Handling BuildingSC-1 Conveyor Drive Other ETO
Solids Handling BuildingCENTRIFUGE #2 Centrifuge Other ETO
Solids Handling BuildingCLASSIFYING SCREW Conveyor Drive Other ETO
Solids Handling BuildingCLASSIFYING SCREW Conveyor Drive Other ETO
Solids Handling BuildingCENTRIFUGE #1 Centrifuge Other ETO
Solids Handling BuildingSC-2 Conveyor Drive Other ETO
Solids Handling BuildingCLASSIFYING SCREW Conveyor Drive Other ETO
Thickening Tanks GEARDRIVE FOR Mixer Other ETO
Thickening Tanks GEARDRIVE FOR Mixer Other ETO
Thickening Tanks GEARDRIVE FOR Mixer Other ETO
Thickening Tanks GEARDRIVE FOR Mixer Other ETO
Unox Instrument Air Compressed Air SystemAir Handling Unit Other ETO
VASSAR II A MAIN BREAKER A Bucket General Electric ETO
VASSAR II A MAIN BREAKER A Bucket General Electric ETO
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Inventory - Sep/27/2016 Page 21
Location Name Type Manufacturer Priority
VASSAR II A BUS "A" P.T. Bucket General Electric ETO
VASSAR II A INCOMING LINE "A" Bucket General Electric ETO
VASSAR II A TIE A-B BREAKER Bucket General Electric ETO
VASSAR II A TIE BREAKER Bucket General Electric ETO
VASSAR II A SUBSTATION AE1 Bucket General Electric ETO
VASSAR II A 4800V MOTOR Bucket General Electric ETO
VASSAR II A SUBSTATION P1 Bucket General Electric ETO
VASSAR II A 4800V MOTOR Bucket General Electric ETO
VASSAR II A SUBSTATION I1 Bucket General Electric ETO
VASSAR II A SUBSTATION IP-1 Bucket General Electric ETO
VASSAR II A SUBSTATION F1 Bucket General Electric ETO
VASSAR II A SPARE Bucket General Electric ETO
VASSAR II A SUBSTATION D1 Bucket General Electric ETO
VASSAR II A SUB-STATION T1 Bucket General Electric ETO
VASSAR II A GENERATORS TIE Bucket General Electric ETO
VASSAR II A SPARE Bucket General Electric ETO
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Cost Benefit PDF - Sep/27/2016 Page 1
Discipline Name Component Cause Status Net Savings Repair Date
LP-B11 Load Side Lug Poor Connection $17
FH-2 HV-2 Load Side Lug Poor Connection $240
ROTARY LOBE Line Side Poor Connection $163
PANEL PP-B Breaker (3P) Bolt Poor Connection $160
LP-1C Breaker (1P) Bolt Poor Connection $272
LP-B11 Breaker (1P) Bolt Poor Connection $239
LIGHTING PANEL Breaker (1P) Bolt Poor Connection $703
LP-B11 Breaker (1P) Bolt Internal Flaw $203
LIGHTING PANEL Breaker (1P) Bolt Poor Connection $668
Compressor AC 1 Other Improper Viscosity $1,793
Compressor AC 2 Other Improper Viscosity $1,559
T253 Gearbox Gear Improper Viscosity $1,793
T454 Gearbox Gear Improper Viscosity $1,793
T152 Gearbox Gear Improper Viscosity $1,559
T153 Gearbox Gear Improper Viscosity $1,559
T154 Gearbox Gear Improper Viscosity $1,559
T252 Gearbox Gear Improper Viscosity $1,559
Lid of Airpak Filter Gasket Air Leak $329
01-RSPGC-000 Connection Air Leak $307
Desiciant Dryer - Connection Air Leak $294
01-RSPGC-000 Connection Air Leak $761
01-RSPGC-000 Connection Air Leak $761
01-RSPGC-000 Connection Air Leak $756
T-Connection Plug Connection Air Leak $400
01-RSPGC-000 Connection Air Leak $779
Bubble Air Filter Internal Air Leak $777
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Cost Benefit PDF - Sep/27/2016 Page 2
Discipline Name Component Cause Status Net Savings Repair Date
MCC-ME 1-12 Other Air Leak $1,170
Oxygen Skimmer - Gasket Air Leak $647
R28-06-G0G0 Connection Air Leak $299
R28-06-G0G0 Connection Air Leak $313
RAW SEWAGE Internal AC Induction Motors $6,361
LOW LIFT PUMP # Bearing Line Rolling Element $140
LOW LIFT PUMP # Bearing Line Rolling Element $140
60 HP AERATOR Mount Mechanical $2,337
60 HP AERATOR Shaft Mechanical $2,337
100 HP AERATOR Bearing Inboard Mechanical $3,715
PRIMARY SLUDGE Shaft Coupling $992
DUAL DISK PUMP Bearing Inboard Mechanical $755
100 HP AERATOR Bearing Inboard Rolling Element $3,160
SC-4 - Motor Mount Weak or Loose $2,252
INDUSTRIAL Mount Mechanical $735
CLASSIFYING Mount Weak or Loose $218
SC-2 - Motor Mount Weak or Loose $250
AERATION Bearing Line Rolling Element $1,135
CENTRIFUGE #1 - Shaft Mass Unbalanced - $1,338
CENTRIFUGE #2 - Shaft Mass Unbalanced - $1,338
50 HP AERATOR Gear Gears - Tooth wear $2,290
60 HP AERATOR Gear Gears - Tooth wear $2,073
SC-2 - Gearbox Gear Gears - Loose $207
60 HP AERATOR Gear Gears - Tooth wear $1,332
RAW SEWAGE Shaft Lubrication Issue $6,032
PRIMARY SLUDGE Bearing Line Mechanical $309
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Cost Benefit PDF - Sep/27/2016 Page 3
Discipline Name Component Cause Status Net Savings Repair Date
RAW SEWAGE Shaft Mechanical $3,777
SFE PUMP # 3 - Bearing Outboard Rolling Element $6,032
TRANS FROM Unknown $2,000
SPARE Unknown $0
PANEL PP-B Unknown $0
DPA FED FROM Unknown $2,000
DPBC FED FROM Unknown $0
PANEL-PP-1 Unknown $2,000
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Veolia Environmental Services 1 > Veolia Environmental Services > Veolia Water North America > Central Region >
Labels and Legends - Sep/27/2016 Page 1
Location Name Type Manufacturer Priority
ADMINISTRATION 17-SERVER-003 Panelboard General Electric Essential to
SOLIDS HANDLING PANEL PP-B (POWER Distribution Panel General Electric Essential to
680