Informe al Consejo
Index
1. Overview
2. Energy
3. Mining & Handling
4. Oil & Gas
5. Services
6. Other activities
EPC Projects and services for industry and power generation
A multinational company based in Spain with over 150 years’ experience. The company has been listed on the Madrid
Stock Exchange since 1905.
Present in numerous countries in Europe, America, Asia, Africa and Oceania.
Among the main international companies specialised in the execution
of turnkey projects for the power generation, oil & gas and mining and handling sectors
Implements engineering, erection, commissioning, operation and
maintenance through its own means
158 years of industrial history
1858
The company Duro y Cia. is set up to manufacture iron products at
the factory in La Felguera (Asturias-Northern Spain)
1900
The company changes to become Sociedad Metalúrgica Duro
Felguera (SMDF) and leads the domestic steel and coal markets
for several years..
1905
SMDF shares start trading on the Madrid Stock Exchange.
1966-67
Sale of mining and steel assets and the company focuses its business on
the capital goods manufacturing.
1970
International actitivies commence and the company evolves towards
industrial construction and assembly.
1994
Specialisation in turnkey power generation and industrial
projects..
2009
New headquarters in Gijón where engineering and projects are
concentrated.
2015
Opening of the new office building in Madrid and celebration of the 40th anniversary of Felguera IHI
Complete engineering and development of
projects
Erection, commissioning and O&M of power and industrial facilities
Manufacturing capacity
A multi-specialist company…
Integrators
Design is Scheduled to Support Project, Purchasing and Construction Phases
Present in all of the value chain …
NTP. Notice To Proceed COD. Commercial Operation Date O&M. Operation & Maintenance COMM. Commissioning
Engineering
Supplies
Civil works, mechanical and
electrical erection
Commi- ssioning
Operation and Maintenance
EPC Projects
Present in all of the value chain …
Engineering, Procurement & Construction (EPC)
Erection, (ETC) Operation & Maintenance (O&M)
Other Activities
Energy Mining & Handling Oil & Gas
Coal Power Plants
FGD & DeNox
Biomass Plants
Cogeneration Plants
Simple & Combined Gas Cycles P.P
Renewable Energy (Solar PV Plants,
Solar-thermal PP…)
Mineral Processing
Port Handling Equipment
Process Units
Storage Tanks & Terminals
LNG Terminals
Pressure Vessels
Railway Systems
Tunnel formworks
Communication
Manufacturing Intelligent Systems
Geothermal Power Plants
Stockyard Systems
Mechanical, E&I Installation, Heat Insulation
Operation & Maintenance
Services
Chemical Plants
Warehouse Management Systems
Infrastructures & Energy
Erection, Overhauling of steam & gas turbines
E-Services
Operating in sectors of the future
Security and Defence
A team of multidisciplinary professionals
1.957 2.028
1.969
2.048 2.150
2011 2012 2013 2014 2015
2,028 2,150
1,929 2,007 2,005
37% 58%
5%
Graduates
Management personnel
Workers
2011 2012 2013 2014 2015
International Domestic market
1,607 1,635
2,079
1,530
2,176
2,129
1,473
2,026
1,568 1,492
115 67 53 57 47
BACKLOG EVOLUTION (Mn. €) 2015 BACKLOG BY GEOGRAPHICAL AREAS
3%
64%
2%
10%
21%
África y Oriente Medio
Asia Pacífico
Latam
Europa
España
2015 Financial data
ORDER INTAKE EVOLUTION (Mn. €)
2011 2012 2013 2014 2015
908 1,042
1,521
453
1,573
1,499
353
1,419 930
751
157 112 102 100 74
International Domestic market
88%
12%
2015 SALES (Mn. €)
International Domestic market
771
2015 Financial data
PROFIT AFTER TAX (Mn. €)
EBITDA (Mn. €)
2011 2012 2013 2014 2015 2011 2012 2013 2014 2015
101.8 111.1
85.9
50.8
-80.1
112.5 126.3
106
70.8
-96
Financial data
Sales
2015 Financial data
Increasing geographical diversification of business
AFRICA & MIDDLE EAST
22.4%
AMERICA 29.1%
ASIA PACIFIC 21.8%
EUROPE 26.7%
Engineering, Procurement and Construction (EPC)
Energy Mining & Handling Oil & Gas Services Other activities
Over 22,000 MW installed
• Among the main international companies specialised in the turnkey construction of all types of power generation plants
• Operating as sole contractor or in collaboration with the main turbine manufacturers (OEMs)
• Over 20 years’ experience in the execution of projects
ENERGY
52 projects finalised in Europe Latin America and Africa
Core business
• Gas-fired Power Generation Facilities (open and combined cycle)
• Conventional power plants
• Desulphurisation and denitrification projects
• Solar power plants
• Biomass plants
• Cogeneration plants
• Solar PV plants
• Wind farms
Turnkey contractor for:
GFPP 4
2,550 MW
Argentina
GFPP 1
850 MW
Brazil
GFPP 2
1.080 MW
Venezuela
GFPP 1 / Cogen 1
150 MW / 77 MW + 125 t/h
Chile
GFPP 4
790 MW
Peru
GFPP 15
4.934 MW
Mexico
GFPP 6
1.244 MW
Colombia
34 power projects built or under execution
11,675 MW
*GFPP: Gas Fired Power Plants
* Cogen: Cogeneration
LATIN AMERICA
ENERGY
LATIN AMERICA
Country Projects Client COD Site Type* Capacity MW Partner / OEM
COLOMBIA Las Flores I Banco Ganadero 1994 Barranquilla C/C 1 x 150 Westinghouse
Las Flores II Westinghouse 1996 Barranquilla S/C 1 x 100 Westinghouse
Las Flores III Westinghouse 1997 Barranquilla S/C 1 x 150 Westinghouse
Termopon Westinghouse 1998 Santander S/C 2 x 115 Westinghouse
Termolasierra E.E.P.P. Medellín 1998 Puerto Nare S/C 2 x 150 General Electric
Termocandelaria KMR Power Co. 2000 Cartagena de Indias S/C 2 x 157 Westinghouse
Subtotal 1.244
MEXICO El Sauz Westinghouse 1998 Querétaro S/C 1 x 150 Westinghouse
Huinalá Westinghouse 1998 Monterrey S/C 1 x 150 Westinghouse
Hermosillo Westinghouse 1998 Hermosillo S/C 1 x 150 Westinghouse
Monterrey I y II ABB Alstom Power 1999 Monterrey C/C 2 x 250 Alstom Power
Hermosillo ABB Alstom Power 2001 Hermosillo C/C 1 x 250 Alstom Power
Rosarito ABB Alstom Power 2001 Rosarito C/C 2 x 250 Alstom Power
Monterrey III ABB Alstom Power 2001 Monterrey C/C 4 x 250 Alstom Power
El Sauz II SiemensWestinghouse 2002 Querétaro S/C 1 x 150 SiemensWestinghouse
El Encino SiemensWestinghouse 2002 Chihuahua S/C 1 x 150 SiemensWestinghouse
Valle de México AlstomPower 2002 México D.F. C/C 3 x 115 Alstom Power
Naco-Nogales Unión Fenosa 2002 Aguaprieta C/C 1 x 300 SiemensWestinghouse
San Lorenzo SiemensWestinghouse 2003 Puebla S/C 2 x 150 SiemensWestinghouse
Tuxpan SiemensWestinghouse 2003 Veracruz S/C 1 x 150 SiemensWestinghouse
Petroquímica PajaritosPemex 2004 Coatzacoalcos (Veracruz) COGEN 39 MW+180 t/h DF EPC Contractor
Empalme II CFE 2018 Sonora C/C 800 Consortium DF-Elecnor
Subtotal 4.934
PERU Ventanilla Siemens Westinghouse 2006 Lima / Callao Ext. to C/C1 x 160 SiemensWestinghouse
Kallpa GLOBELEC / Siemens Power Generation 2007 Chilca / Perú S/C 1 x 180 Siemens PG
Chilca I y II ENERSUR / Siemens Power Generation 2007 Chilca / Perú S/C 2 x 170 Siemens PG
Chilca Plus ENERSUR 2016 Chilca / Perú C/C 1 x 110 DF EPC Contractor / General Electric
Subtotal 790
ARGENTINA Manuel Belgrano Termoeléctrica Manuel Belgrano 2009 Campana/Buenos Aires C/C 1 x 800 Consortium DF-Siemens PG
San Martín Termoeléctrica José de San Martín 2009 Rosario/Santa Fe C/C 1 x 800 Consortium DF-Siemens PG
Genelba Petrobras Energía 2009 Cañuelas / Buenos Aires S/C 1 x 150 DF EPC Contractor/Siemens PG
Vuelta de Obligado Central Vuelta de Obligado, S.A. 2015 Rosario/Santa Fe C/C 1 x 800 Consortium DF-General Electric
Subtotal 2.550
CHILE Tierra Amarilla Southerncross Group 2008 Tierra Amarilla, Copiapó S/C 150 DF EPC Contractor/Siemens PG
Cogen. Aconcagua ENAP 2017 Concón Cogen 77 MW + 125 t/h DF EPC Contractor/General Electric
Subtotal 227
VENEZUELA Termocentro EDC 2013 Estado Miranda C/C 1080 DF EPC Contractor/Siemens PG
Bahía Tacoa Barges Corpoelec 2013 Bahía Tacoa, Vargas GCP
Subtotal 1.080
BRAZIL Parnaíba MPX 2013 Maranhao S/C 5x170 DF EPC Contractor/General Electric
Subtotal 850
TOTAL 11.675
(*): COGEN= Cogeneration (*): S/C= Open Cycle; C/C= Combined Cycle (*): GCP= Gas Compress ion Plant
EUROPE AND AFRICA
GFPP: 17 – 8,402 MW
FGD: 4 – 2,450 MW
TSPP: 1 - 50 MW
Spain
GFPP: 1
880 MW
United Kingdom
Italy
GFPP: 1 - 80 MW
FGD: 1 - 340 MW
Algeria GFPP: 1
1,200 MW
22 power projects built or under execution (10,992 MW) and 5 FGD in Europe and North Africa
*GFPP: Gas Fired Power Plants
*FGD: Flue Gas Desulphurization
*TSPP: Thermal Solar Power Plant
Romania
GFPP 1 – 430 MW
EUROPE AND NORTH AFRICA
Country Projects Client COD Site Type* Capacity MW Partner / OEM
SPAIN Besós Endesa/Gas Natural 2002 Barcelona C/C 2 x 400 Consortium DF-Alstom Power
San Roque Endesa/Gas Natural 2002 Cádiz C/C 2 x 400 Consortium DF-Alstom Power
Castejón Hidrocantábrico 2002 Navarra C/C 1 x 400 Consortium DF-Alstom Power
Son Reus Endesa (GESA II) 2002 Palma de Mallorca C/C 1 x 225 Consortium DF-Alstom Power
Barranco Tirajana Endesa (UNELCO) 2004 Gran Canaria C/C 1 x 219 DF EPC Contractor / General Electric
Son Reus II Endesa (GESA II) 2005 Palma de Mallorca C/C 1 x 218 DF EPC Contractor / General Electric
Guia de Isora Endesa (UNELCO) 2004 Tenerife S/C 2 x 25 DF EPC Contractor / Pratt & Whitney
Barranco Tirajana II Endesa (UNELCO) 2006 Gran Canaria C/C 1 x 230 DF EPC Contractor / General Electric
Cas Tresorer I Endesa (GESA II) 2006 Palma de Mallorca C/C 1 x 230 DF EPC Contractor / General Electric
Puentes Endesa 2007 La Coruña (As Pontes) C/C 1 x 800 Consortium DF-General Electric
Reforma As Pontes Endesa 2008 La Coruña (As Pontes) C/C 4 x 350 Consortium DF-Foster Wheeler
Castejón II Hidrocantábrico 2007 Navarra C/C 1 x 400 Consortium DF-Alstom Power
Soto IV Hidrocantábrico 2008 Asturias C/C 1 x 400 Consortium DF-Alstom Power
Cas Tresorer II Endesa (GESA II) 2010 Palma de Mallorca C/C 1 x 230 DF EPC Contractor / General Electric
Puerto de Barcelona Gas Natural 2010 Barcelona C/C 1 x 800 Consortium DF-General Electric
Besós V Endesa 2010 Barcelona C/C 1 x 800 Consortium DF-General Electric
Soto V Hidrocantábrico 2011 Asturias C/C 1 x 400 Consortium DF-Alstom Power
Subtotal 8.402
ITALY Fiume Santo Endesa Italia 2005 Sardinia S/C 2 x 40 DF EPC Contractor / General Electric
Subtotal 80
UK Carrington Carrington Power Ltd 2016 Carrington C/C 1 x 880 Consortium DF-Alstom Power
Subtotal 880
ALGERIA Djelfa SPE / Sonelgaz 2017 Ain Oussera (Djelfa) C/C 1.200 DF EPC Contractor
Subtotal 1.200
ROMANIA Iernut Romgaz 2019 Iernut, Transilvania C/C 430 Consortium DF-Romelectro
Subtotal 430
(*): S/C= Open Cycle; C/C= Combined Cycle Total 10.992
FLUE GAS DESULPHURISATION
Country Projects Client COD Site Type* Capacity MW Partner / OEM
SPAIN Compostilla Endesa 2008 Ponferrada FGD 2x350 Consortium DF-MHI
Velilla Iberdrola 2008 Palencia FGD 1x350 Consortium DF-MHI
Teruel Endesa 2007 Teruel FGD 3x350 Consortium DF-MHI
Lada Iberdrola 2009 Langreo FGD 1x350 Consortium DF-MHI
Subtotal 2.450
ITALY Monfalcone Endesa Italia 2008 Monfalcone FGD 2x170 Consortium DF-MHI
Subtotal 340
(*): FGD: Flue Gas Desulphurisation TOTAL 2.790
THERMAL SOLAR POWER PLANT
Country Project Client COD Site Type Capacity MW Partner / GEM
SPAIN Andasol 3 Marquesado Solar 2012 Granada TSPP 1X50 Consortium DF-Ferrostaal, Solar Millennium & Flagsol
Subtotal 50
(*): TSPP: Thermal Solar Power Plant TOTAL 50
• Engineering and turnkey projects in the mining and mineral handling field.
• Among the major international companies in the construction of mineral processing and bulk material handling facilities, and bulk loading and unloading port terminals.
• Wide experience and own know-how. • Large projects executed in India, Mexico, Venezuela, Argentina, Chile, USA, Spain, Abu Dhabi, Qatar,
Mauritania, Egypt, Indonesia, Liberia, Senegal, etc.
Among the major international companies in the sector
Over 150 years’ experience in the mining sector
Open cast or underground mines:
Mineral Treatment Plants:
• Vertical shafts and all related equipment
• Underground and surface loading stations
• Crushing and Screening Plants
• Conveyor systems
• Truck loading and unloading stations
• Ore storage and homogenisation yards
• Crushing
• Grinding
• Classification
• Magnetic separation
• Gravity
• Flotation
• Tailings deposition
Turnkey projects
Mining
MINING & HANDLING
Engineering capacity and high know-how
Equipment Materials
• Stackers and reclaimers
• Grab shipunloaders
• Ship loaders
• Train loading and
unloading systems
• Conveyor systems
• Coal
• Iron ore - HBI - DRI
• Aggregates
• Cement and Clinker
• Petroleum coke
• Sulphur
• Phosphates
MINING & HANDLING
Handling
USA
Venezuela
Chile
Spain
India
Indonesia
MINING & HANDLING
International presence
Italy
Abu Dhabi
Egypt
Liberia
Mauritania
Senegal
Qatar
Executing projects in the main worldwide mining centres
Australia
Mexico
Algeria
• Turnkey execution of different types of installations for the Oil & Gas sector.
• Projects executed in different countries for outstanding petrochemical companies among which we could highlight those in Spain, Mexico, Brazil, Peru, Costa Rica, Belarus, Argentina and Jordan, among others.
• Fuel storage is envisaged as one of DF’s core businesses due to group subsidiary Felguera IHI’s ample experience.
Turnkey projects for the oil & gas sector with high technological capacity in
fuel storage
OIL & GAS
Fuel Storage
At the forefront of LNG storage installations
DF is a major Spanish company is the storage of fuels, whether liquid or gaseous, and carries out the turnkey construction of complete plants and various types of individual pieces of equipment. Through its subsidiary Felguera IHI, a company owned by DF and the Japanese IHI Corporation, we carry out the following activities: • Design and construction of Liquefied Natural
Gas (LNG) tanks.
• Design and construction of vertical and spherical storage tanks.
• Turnkey design and construction of hydrocarbon storage plants.
• Operation and Maintenance at refineries and storage plants.
USA
Mexico
Costa Rica
Venezuela
Bolivia Peru
Chile
Spain Portugal
Argelia
Libya
Egypt
Turkey
China
Turkmenistan
Iran
Saudi Arabia
Greece
Jordan
Brazil
OIL & GAS
International presence
Projects and equipment for petrochemical and fuel storage installations
South Africa
Panama Nigeria
Belgium
Specialists in the erection, commissioning, operation and maintenance of power and industrial installations.
Core business:
• Structure, mechanical, electrical erection, piping and instrumentation.
• Maintenance of industrial plants in the energy, petrochemical, chemical, iron and steel and metallurgical sectors.
• Supply and installation of thermal and acoustic insulation.
• Commissioning, operation and maintenance of power generation plants and industrial facilities.
• Installation, operation and maintenance of wind farms.
Over 40 years’ experience in industrial assembly
Leaders in the construction and overhaul of turbines and generators
Core business
• Turbine and generator installation and overhauls at power generation plants.
• Turnkey projects execution for:
• Cogeneration and biomass plants • Pellets plants • Logistics systems
DF Mompresa
SERVICES
Mexico
United Kingdom
Ireland
Spain
Holland
France Romania
Colombia
Venezuela
Germany
Peru Brazil
Argentina
SERVICES
International presence
Chile
Professionals and technical equipment with increasingly high international impact
Belgium
OTHER ACTIVITIES
Manufacturing
DF has its own workshops in Asturias (Northern Spain) with a long-standing experience in capital goods manufacturing and whose production is almost entirely exported
Aerial view of FCP workshop, Gijón (Asturias) Aerial view of Felguera Rail workshop, Mieres (Asturias)
OTHER ACTIVITIES
Manufacturing
Design and innovation for industrial equipment
Large pressure vessels for the petrochemical industry: The Felguera Calderería Pesada (FCP) workshop is near the Port of El Musel (Gijón, Northern Spain), on the coast and therefore with direct access to the sea. Specialised in the design and manufacturing of thick-walled reactors, coking chambers, FCC units, large columns, processing units and high pressure separators. Over 40 years’ experience and an intense research and development programme which has enabled DF Calderería Pesada to constantly innovate its production processes.
OTHER ACTIVITIES
Manufacturing Railway turnout systems and crossings: Through its subsidiary DF Rail, the company designs and manufactures several types of rail equipment and crossings, with its own patents thanks to an intense effort in research and development, and its technologically advanced facilities.
• Wooden sleepers, concrete sleepers, slab track ...
• Track gauges of 1,000, 1,435, 1,445, 1,668 mm ... different gauge combinations 1,000/1,435, 1,435/1,668
• Casted Mn steel crossings, swing nose crossings
• Transition Rails RN45/54E1, RN45/60E1, 54E1/60E1...
• Insulated Glued Joints
Complete manufacturing capacity for high speed projects
OTHER ACTIVITIES
Smart systems
Advanced solutions with cutting-edge technology
Smart infrastructures Energy: control centres, substation automation systems, smart grids, control and measuring systems. Environmental protection: water distribution and treatment stations. Waste water treatment. Transport: catenary and traction systems. Control centre and traffic operation. Communications Airports: aeronautical communication systems, air traffic management operations and airport infrastructures. Ports: Complete management of maritime and port operations Security and defence Homeland security: Command and control centres, border surveillance systems, perimeter security solutions. Defence: C4I command systems for strategic, tactical and operational levels. Communication inhibitors.
Occupational Hazard Prevention forms part of our business activity in all technical and organizational processes and at all levels in the company
Safety, our target
Our culture is based on positive reinforcement, interdependence among workers and good practices.
Strengthening preventive culture on all business lines and throughout the whole hierarchy, with people as the main value to protect.
Commitment to professional development and acquiring good preventive habits for the organisation’s professionals.
Promotion of safety in contractors in the international field.
Development of training, information and awareness programmes among DF employees and our contractors.
Safety, our target