DOSTEL Figures
Total 300 employees
Two production plant total 16.000 square meter
40.000 Ton Annual steel usage capacity ( Current %60)
TURNOVER 2015
2
DOSTEL 2015 FIGURES
Dostel 2
Dostel 1
DOSTEL Plants
Engineering, Tool &
Die Shop, Project
Management, Finance,
Purchasing & Sales,
Logistic
DOSTEL Plants
Engineering, Tool & Die, Project
Management, Finance,
Purchasing & Sales, Logistic
3
DOSTEL Engineering & Tool Shop
ENGINEERING TEAM • 2 Process & Simulation Engineer • 4 Design Engineer
TOOL SHOP TEAM • 1 Chief Engineer • 2 CAM Engineer • 2 Project Engineer • 25 Die Maker & Machine operator
SOFTWARE INFORMATION
• CATIA V5 R20 • CIMATRON E10 • AUTOCAD 2010 • AUTOFORM PLUS R.4 • MS PROJECT • DINAMO
Engineering – Tool Shop
V5 R20
4
CNC MACHINING PARK
NC/CNC 3D-2D Machining
CNC 3+2 Axis Machining
5000 x 2600 Bridge Type
4000 x 2100 Bridge Type
3250 x 1200 Bed Type
1700 x 700 Bed Type
3200 X 1600 High Speed
DOSTEL Engineering & Tool Shop
5
TOFAŞ–FIAT TRIM AND PUNCHING DIE
TOFAŞ-FIAT CAM TRIM AND PUNCHING DIE
3000mm*2320mm*1000mm : 23,5 TON 2800mm*1700mm*900mm : 16 TON
7
Die Production Samples
Die Production Samples
ISUZU Die Sets
PIERCING DIE SET FOR NPR 3D TRUCK CHASIS PART
800 mm x 3800 mm x 500 mm
10
FORM DIE SET FOR FTR-205 TRUCK CHASIS PART
800 mm x 8500 mm x 500 mm
GEDIA - GM Project Die & Part Production - POLAND
13
Prototype & serial, Part & die production
New Projects
DOSTEL Quality
• DEA Vento Measuring Machine
PCDMIS software
(3200 mm X 2000 mm)
17
•ISO 9001 – ISO/TS 16949 CERTIFICATED FROM TÜV SÜD
•ISO 14001 CERTIFICATED FROM NQA
• DEA Vento Measuring Machine
PCDMIS++ software
(2000 mm X 900 mm)
TANDEM ROBOTIC LOAD
•D2-H10 : 1 x 750T (M) (3200x2100) (ABB)
3 x 400T (M) (2750x1800) (ABB)
PROGRESSIVE
•D1-PRG 10 : 1 x 315T (M) (2470x1250)
•D1-PRG 20 : 1 x 315T (M) (2470x1250)
TANDEM MANUAL
•D1-H10 : 1 x 500T (M)(2800x1500)
1 x 400T (M) (2740x1800)
2 x 315T (M) (2470x1250)
•D2-H20 : 1 x 1000T (H) (2800x1700)
3 x 500T (M) (3150x1700)
•D2-H30 : 1 x 400T (M) (2750x1500)
3 x 400T (M) (2750x1500)
DOSTEL Main Process Lines
Press Technologies
18
D2 TRANSFER PRESS
1100T Transfer Press
5000 mm x 2500 mm
Full Automated Cut to Length Line
Press Technologies
DOSTEL Main Process Lines
19
TRY-OUT PRESES
Press Technologies
DOSTEL Main Process Lines
20
1000T HIDROMODE 500T ERFURT 500T TOMRUK 400T COWISHAW
WALKER 2800x1700 2800x1500 2250x1540 2740x1800
DOSTEL Main Process Lines
WELDING
•MIG Welding Robot line (4 OTC Robot) •Spot Welding Robot line (14 Spot Welding Robot)
•Spot Welding Manuel line (18 Manuel gun)
21
DOSTEL Serial Production Parts - V362
BRKT HTR WTR CONTR VLV
MTNG
PNL HTR PLENUM CHMBER
FRT
MBR ASY FRT FLR
REINF FRT ST BEL ANC
MBR ASY RR FLR CS
CWL ASY
REINF DH LWR PNL
REINF DH LWR PNL STRP ASY
FU/TNK SUPT
CVR RR CNR INR FIN UPR
REINF BDY SD INR PNL
TRGH ASY L/C DR OPG DRN LWR
MBR RR FLR CS LWR
22
DOSTEL Serial Production Parts - V363
CWL ASY
BRKT-RR SPG FRT
PNL W/SHLD HDR OTR
PNL HTR PLENUM CHMBER FRT LHD
REINF ASY BDY SD INR PNL LWR RH/LH
BRKT CPL/SHT BRG SUPT
STRP ASY FU/TNK SUPT
MBR ASY RR FLR CS CTR
CARR ASY LUGG MBR RR FLR CS LWR
MBR ASY CTR FLR CS REINF BDY SD LWR EDG RR MBR ASY BDY RR CS BRKT RR SPG RR
23
DOSTEL Serial Production Parts – B460
CWL ASY RH
24
CWL ASY LH
PNL HTR PLENUM CHMBER FRT LH PNL HTR PLENUM CHMBER FRT RH
DASH PANEL BRAKE CYLINDER REINF
DASH PANEL BRAKE CYLINDER REINF
FRNT BRACKET FUEL TANK STRAPS