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Diffusion Bonded Compact Heat Exchangers -Compact Reactors
23 May 2013
Renaud Le Pierres
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Agenda
Meggitt and Heatric Companies PresentationOverview of Heatric compact exchangers (PCHE, FPHE, H²X)Overview of Heatric reactors (PCR)ConclusionsQuestions
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Meggitt and Heatric Companies Presentation
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Meggitt plc
FTSE 100 company7370 employees in 2010 across 36 companies predominantly in USA (19), UK (10), Mainland Europe (5), ChinaFocus on aerospace, defence systems and electronics sectors2011 Results:
⎯ Capitalisation: €1.91 billion (December 2010) ⎯ Revenue: €1,81 billion⎯ Underlying profit before tax: €402 million⎯ Net income: €230 million
Product development spend during 2011 was €57.52 million, 25% of Net profit
Main
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--/--/2009
Meggitt CapabilitiesMeggitt Aircraft
Braking SystemsMeggitt Polymers
& CompositesMeggitt
Control Systems
Seals for energy and aerospace
Flexible fuel tanks and sealants
Aircraft ice protection
Aircraft interior composites
Thermal management
Aerospace valves
Electromechanical
Environmental control systems
Energy
Aftermarket
Wheels
Brakes
Brake control systems
MeggittSensing Systems
Condition-monitoring systems
High performance sensors
MeggittEquipment Group
Avionics
Combat systems
Industrial components
Printed circuit heat exchangers
Safety systems
Training
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Heatric, Poole, UK
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Heatric history1980 PCHE developed – Sydney
University1985 Heatric founded in Australia1989 First application in offshore gas
processing1990 Relocated to the UK - Joined Meggitt
Group2005 FPHE developed - Heatric2006 H²X developed - Heatric2008 Factory extension, 100+ staff2010 $70 Million Turnover2012 Factory extension, 275 staff $130
Million
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Heatric product supplied worldwide
Countries supplied to by Heatric shown in red
More than 1700 diffusion bonded heat exchangers supplied. Almost 1200 in operation
worldwide with a combined service life of over 5000 operating years.
Over 15 FPHEs sold since market launch in 2005, including titanium sea water coolers
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PCHE Reference List
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Example of offshore installed equipments
Kerr McGee Nansen & Boomvang Spars – 1000 ft² deck savings
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Example of offshore installed equipments
Statoil Asgard FPSO & Semi-Sub – 2000 tonnes topside weight saving
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Overview of Heatric compact exchangers (PCHE, FPHE, H²X)
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Heatric Compact Heat Exchangers Benefits
Printed Circuit Heat Exchanger (PCHE)
CompactnessIntegrityRobustnessSafetyHigh efficiency (>98%)High pressure & temp.Choice of alloysRetrofit options
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Design Codes
ASME “U” Stamp NBIC “R”ISO 9001:2008ISO 14001:2004BS EN OHSAS18001:2007Approved by DNV manufacture of welded pressure vessels class I & IIManufacturers License of Special Equipment (PRC) EC Certificate of Conformity (PED)
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Heatric Heat Exchanger Products
Etched plates Formed fins
PCHE H2X FPHE
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--/--/2009
PCHE – Temperature and pressure
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--/--/2009
Current PCHE and FPHE Heat Exchangers
Requirements PCHE FPHE
High Temperatures 800°C+ (limited by material) 800°C+ (limited by material)
High Pressures 600 Bar+ (Max Typical) 200 Bar+ (Max Typical)
High Effectiveness 98% + 98% +
Low Pressure Drop Based on Design Bigger channels
High Compactness Highly Compact
Erosion Resistance Limited by material
Corrosion Resistance Limited by material
Longer Life Limited by material
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--/--/2009
Printed Circuit Heat Exchanger (PCHE)
PCHE platelet configuration. Micrograph of section through diffusion bonded PCHE core.
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--/--/2009
Printed Circuit Heat Exchanger (PCHE)
Plate size – up to 1.5 m long by 0.6 m wide
Single Core size – up to 1.5 x 0.6 x 0.6 m
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Formed Plate Heat Exchanger (FPHE)Plate-fin style constructionPressures capability to 200 bar, temperature capability same as PCHEChannel cross section up to 3mm x 3mm
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Hybrid Heat Exchanger (H²X)
H²X bonded stack
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Hybrid Heat Exchangers
H2X Section – H3X Section
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PCHE CONSTRUCTION
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Fabrication
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Completed Exchanger
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Materials
AvailableStainless steels 316L/316, 304L/304Duplex 2205 (S 31803)Titanium grade 2 6 Moly (NO 8367)
Development:Alloy 59 (NO 6059)SS 310 (S 31008)800H (NO 8810)Alloy 617Dual material (copper to stainless)
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Process intensification – Multifluid Capability
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Potential for mixing and 2 phases handling
Fluid 2
Fluid 1
Mixture
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Example of onshore installed equipment
BASF Geismar Ethylene Oxyde Lean/Rich Exchanger
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Overview of Heatric reactors (PCR)
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Heatric Reactors Benefits
CompactnessIntegrityLow inventoryClose temperature control (1°C)High pressure & temp.Corrosion resistanceCatalyst insertsRetrofit options
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Various options for catalysts
Packed passages
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Various options for catalysts
Coated passages
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Various options for catalysts
Catalyst inserts
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Channel Sizes
PCHE – 0.1 < dH < 3 mm Typical
FPHE – 1.2 < dH < 3.3 mm Typical
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Steam Reformer – Proof of concept
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Steam Reformer – Proof of concept
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Steam Reformer – Test facility
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Steam Reformer – Industrial prototype
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21st PROCESS INTENSIFICATION NETWORK MEETING
Copyright © 2013. Heatric Division of Meggitt (UK) Ltd. All rights reserved.No content or images to be reproduced or used without the express written consent of Heatric Division of Meggitt (UK) Ltd.
Conclusions
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21st PROCESS INTENSIFICATION NETWORK MEETING
Copyright © 2013. Heatric Division of Meggitt (UK) Ltd. All rights reserved.No content or images to be reproduced or used without the express written consent of Heatric Division of Meggitt (UK) Ltd.
ConclusionsHeatric heat exchangers are proven technologies with 27 years experience
in the fieldHeatric heat exchangers can operate in a wide range of challenging
processes from small to very large dutiesHeatric heat exchangers offers very high performances with very high
safety
Heatric reactors are using the same proven technology as Heatric heat exchangers
Heatric reactors can be designed to suit many chemical processes, and integrate multiple processes into a single unit, including mixing.
Heatric reactors provide a safe and high performance solution to the chemical industries
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21st PROCESS INTENSIFICATION NETWORK MEETING
Copyright © 2013. Heatric Division of Meggitt (UK) Ltd. All rights reserved.No content or images to be reproduced or used without the express written consent of Heatric Division of Meggitt (UK) Ltd.
Questions
Renaud Le PierresBusiness Development Engineer
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