Complete Shaft Solution
www.fklindia.com
THE CORNERSTONE
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1963 - Though FKL started its manufacturing of the rolling elements in the early fifties of the Twentieth century in the erstwhile Czechoslovakia, the complete range of standard bearings rolled out in the year 1963.
1963 - 1993 - The manufacturing legacy of 3 decades began in Czechoslovakia with production of high precision bearings for the Russian defense specially for aircraft.
Post 1995 - After the disintegration of Czechoslovakia in the year 1993, FKL came into the European market starting its operation from Poland, Romania, Croatia and so on.
Post 1998 - After serving Europe with the world class product, FKL has extended to the North American shores and parts of Africa.
Post 2004 - FKL India was established with the vision to promote FKL as one of the top brands in India.
2015 - FKL set up manufacturing plant in Ahmedabad in technical collaboration with FKL, s.r.o.
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It's a world without limits. A world which is dreaming, challenging, doing and growing everyday. A world that requires versatile skills, continuous innovation and determination to find solutions to its challenges.This world needs one stop solution for all its problems.
FKL India Pvt. Ltd. is an authorised distributor of FKL, s.r.o., Slovakia and started its operation in the year 2007 in pursuit of providing world class Shaft Solution in India. With a state-of-the-art manufacturing plant ¢ralized warehouse in Ahmedabad, FKL India has surely got the momentum right. Efficient team, customer focus, exceptional quality, unrivaled services and competitive prices have made FKL the preferred brand in Indian industrial markets.
ABOUT COMPANY
THE COMPLETE SHAFT
SOLUTION
OUR VISION Vision without Action is merely a dream. Vision with Action can change the world.
The FKL Vision - To be reckoned as one of the leading players of Industrial Bearings segment in India.
We aim to be amongst the top 6 leading brands (in terms of market share) in Industrial Bearings industries. To be the
Brand asked for by its name, preferred for its unsurpassed quality and associated with organizations whose zeal and
values are similar.
Our vision serves as the beacon and guides every aspect of our business by describing what we need to accomplish in
order to continue achieving sustainable and quality growth.
To be the preferred choice of our customers by serving them with:
World - Class products & services at competitive prices Just in time (JIT) delivery assurance Application Optimized Solutions Solutions to improve their rotational efficiency & effectiveness, in turn making them more successful and profitable.
Our roadmap starts with our mission which is enduring. It declares our purpose as a company and serves as the standard against which we weigh our actions and decisions.
OUR MISSION
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TECHNOLOGYManufacturing is more than just putting parts together. It's coming up with ideas, testing principles and perfecting the engineering, as well as final assembly.
FKL India having a manufacturing plant in Ahmedabad in technical collaboration with FKL s.r.o. It is equipped with state-
of-the-art machineries and Quality testing equipment. Our skilled professional are working relentlessly for achieving the
best quality which FKL offers to customers.
Glimpses of FKL Ahmedabad Manufacturing Plant
Outer Track Grinding
Technical Specification • Grinding range Dia. : 52 – 200mm • Grinding range thickness :18–75mm • RPM range : up to 24000
Achievements • Size variation - within 10µm • Taper- within 5 µm • 2pt & 3pt ovality - within 3µm • Surface Roughness - within 0.4µm
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Bore Grinding Machine
Technical Specification • Grinding range ID.: 40 – 120mm • Cutting speed: 45 mps
Achievements • Size variation- within 5 µm • Taper- within 4 µm • 2pt & 3pt ovality- within 4 µm • Surface Roughness- within 0.4 µm • Achieve Cpk- 1. 68
Centreless OD Grinding
Technical Specification • Grinding wheel Dia. : 600x400x203 mm •R egulating wheel Dia: 400x400x203 mm •G rinding range Dia: 52 – 200mm
Achievements • Outer Dia. Size variation - within 5µm • Outer Taper- within 5 µm • 2pt & 3pt ovality - within 3µm • Surface Roughness - within 0.4µm • Achieve Cpk- 1. 94
Duplex (Face) Grinding Machine
Technical Specification • Grinding wheel Diameter: 600x75x305 mm •C omponent Thickness: 18 -75mm •Component Dia.: 52 – 200mm
Achievements • Variation- within 5 µm • Roughness- within 0.4 µm • Flatness- within 5 µm
Inner Track Grinding
Technical Specification • Grinding range ID. : 40 – 120mm • Grinding range thickness: 20 – 75mm • Cutting speed: 45 MPS
Achievements • Size variation - within 15µm • Taper- within 5 µm • 2pt & 3pt ovality - within 4µm • Surface Roughness - within 0.4µm • Achieve Cpk- 1. 69
Hardness Tester
Roundness Tester Form Tracer
Application Measurement of hardness in various components
Range •HRA •HRB •HRC •HRD scale
Application Measurement of roundness, flatness, concentricity, cylindicity etc.
Range Horizontal travel: 300 MM, table rotation : 360°
Application 1.Measurement of surface finish of components 2.Measurement of angle radius and profile of components
Range Horizontal travel: 100 mm Vertical travel for stylus: ±2.5 MM
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QUALITY CHECKINGOF RAW MATERIAL
• Round bar SAE52100
• Turn inner race and outer race
• Heat treated inner race and outer race
ASSEMBLY PROCESS• Washing of component in washing machine.
• 100% dimension and visual checking.
• Grouping of inner race outer race according to roller size.
• Roller filling and assembly of bearing.
• 100 % RC checking by assembly parson and cross verified by quality team.
• Marking on bearing face by chemical marking.
• Final inspection done by quality team.
• Final washing and oiling.
RAW MATERIAL
• Round bar sample provide by supplier & inspection at our source by NABL certified lab.
• Round bar inspection at out source by NABL certified lab.
• Supplier test certificate of round bar cross verified by third party report.
INSPECTION STAGES
• sampling inspection of turning material as per quality plan done by FKL QC engineer at supplier end.
TURNING SAMPLE INSPECTION
• Heat treated material inspection done as per Quality plan by supplier.
• Heat treaded material metallurgical testing done at out source by NABL certified lab
HEAT TREATED SAMPLE INSPECTION
Steels used for production with parameters of International standards. For production of bearing rings and rolling elements, high quality materials of carefully selected manufacturer are used. Long standing collaboration with suppliers guarantees permanent amelioration of evaluating parameters of incoming materials
CSN EN ISO 683-17 International Standard for Heat Treated Steel
100Cr6, 100MnSi6-4, 100CrMo7 Through hardened Bearing steel
Upto 200 C Working Temperature
10 ppm Minimum oxygen content
FINAL INSPECTIONQUALITY IS NOT AN ACT, IT’S A HABIT
• After Assembly of bearing Final inspection of bearing done.
• Final Inspection done as per Quality Plan (E/QCD/01, REV. NO. 00) and on the basis of Sample inspection.
• After 100% inspection done at assembly stage the Quality Engineer do final Inspection on sampling basis as per
Sampling Plan.
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PACKAGING & LOGISTICPACKAGING PROCESS FLOW CHART
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ROLL PACKING
TOPBOTTOM
BOX&
WOODENBOX
FINISH
GOOD
STORE
DISPATCH
FINAL
BOX
PACKING
WEIGHT
MONO-CARTON
PACKING
SEALING
WRAPPER
AND
POUCH
PACKING
PACKAGING
LOGISTIC PROCESSOur logistic partner SAFEXPRESS give Just in time (JIT) delivery assuranceby Road, Air transport.
OUR VALUABLE CUSTOMER
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KEY MARKET
SECTORS
Steel Paper
Mining & Processing
Cement
Thermal & Hydro Power
Material Handling Equiment
Sugar Industry
Agricultural Equipment
Gearbox
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Rice Mill
Blower & Fan Pump
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Comprehensive
A complete portfolio of Shaft solutions for vast applications, more reliable processes and safer
Product Range
Angular Contact
Ball Bearing
• Single row
• Double row
Self Aligning Ball Bearing
• With cylindrical bore
• With tapered bore
Deep Groove Ball Bearing
• Standard execution
• With seals or shields
• Separable type
• With groove on outer ring
for snap rings
Spherical Roller Bearing
• With cylindrical bore
• With tapered bore
Sealed Spherical Roller
Bearing
• With both side seals
• With pre-lubrication
Vibratory Screen Bearing
• Steel cage
• Brass cage
Spherical Thrust Bearing
• Steel Cage
• Brass Cage
Thrust ball bearings with
cylindrical seating
• Single direction
• Double direction
Thrust ball bearings with sphered
housing washer
• Single direction
• Double direction
Thrust Ball Bearing
Ball Bearings
Roller Bearings
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Taper Roller Bearing
• In metric dimensions
• In inch dimensions
Full Complement
Cylindrical Roller
Bearing
• SL 18 Series
• SL 19 Series
Multi Row Bearing
• CRB
• TRB
Unit Bearing
• UCP
• UCF
• UC
• UK
Housing
• SNG type
• SNA type
• SD type
• SAF type
• SN type
• SOFN type
Sleeves
• Adapter Sleeves
• Withdrawal Sleeves
Split Bearing
• Spherical
• Cylindrical
Oil Seal
• Viton
• NBR
Hydraulic Puller
Heavy duty capacity with three legs
• 6 ton
• 15 ton
• 20 ton
• 30 ton
• 50 ton
Mechanical Fitting Tool
FMFT 33 Plus
• With steel ring for bearing
with bore p to 50 mm
Cylindrical Roller Bearing• NU type
• N type
• NJ type
• NUP type
• NN type
• NNF type
• NAP
• SA
• UKF
• UCT
• UCFL
• UCFA
• UCFB
• UCHA
• HCFT
• UCFC
• UCST
• UCFX
• SBPFL
• MUCPPL
• MUCTBL
• UCX
• SBPFT
Introducing FKL HOLOGRAMS
for Your Safety
FKL India Pvt. Ltd. affix a pair of Holograms on both the ends of cartons of FKL bearings and bearing accessories (40 mm bore & above) imported by us or manufacturing, prior to distributing them in the market. These Holograms signify that the FKL products, on which these Holograms are affixed, are genuine FKL products. This is done by us in order to protect customers like you from buying low-priced, low quality, spurious bearings and bearing accessories - falsely branded as “FKL”, which, when used, cause more damage than good to your machines as well as your business in the long run.
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THE HOLOGRAM HAS
SOME UNIQUE FEATURES:It has colour shifting feature, a “ MAGIC MESSAGE” band on the lower part of the Hologram with the FKL imprint which when rubbed disappear and reappear again in a view seconds
High resolution lines with kinetic effect and 3D shifting image
Each pair of Hologram has a unique serial number. In the event of any doubt, you may refer this number to us for tracking / verification.
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Next time you buy any FKL bearings or its accessories (40 mm bore & above) from anywhere in India-look for the Hologram.It’s our assurance of FKL product quality.
FKL Hologram
REVOLUTIONIZINGREVOLUTION
LAUNCHING in JULY,18!!!
Advantages :
• Increased service life in contaminated
environment
• Minimum lubric ant consumption
• Reduce maintenance & operating costs
• Space saving
• Reduced environmental impact
• Prolubricated sealed enables easy
mounting.
Elevators & Escalators
Electric Motos
Mining & Construction Equipment
Fluid Machineries
Marine Industry Machineries
Food Processing Machineries
Steel Manufacturing Equipment
Conveyors
Cranes
Now made in INDIA!!!
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Every care has been taken to ensure the information in this publication is accurate but no liability can be accepted for any errors or omissions. © Copyright FKL 2018. The contents of this publication are the copyright of the publishers.
Corporate & Registered OfficeE – 3/7, Gillander House, 3rd Floor, 8, Netaji Subhash Road, Kolkata – 700001
Manufacturing PlantPaiki No. – 143, Near Divya Bhaskar Press, Sarkhej Bavla Highway, Chacharwadi Vasna, Changodar,
Matoda, Ahmedabad – 382213
Phone Email : +91-33-22624831/32/33 | : [email protected] | [email protected]