Download - Company profile Elmeg
Company Profile
Isola d’Asti, May 2021
shaping resilience together
We are the ideal, flexible supplier in the blowmoulding and thermoforming industry for all the automotive leaders, with a distinctive approachfocused on the value of relationships.
our vision
We innovate every day our know-howin automotive technology and plastic materials transformation in order to be a reference partnerinto an always evolving automotive industry.
Our approach is in two words: “Shaping Together”
Together with our customers, adopting a lean production model and the digitization of processes and controls to answer their request of Quality, efficiency and flexibility in designing, developing, manufacturing and delivering new parts and systems.
Together with our suppliers, always with a lean approach to build value creating relationships.
Together with our team, giving shape to a sustainable company culture that focus on respect and safety of people and territory.
our mission
We offer cutting-edge solutions in technical plastic materials blowmoulding and thermoforming for the biggest players of automotive industry.
Since 1982 the most important OEMs choose Elmeg for its efficiency in new product development, for quickness of response, for punctual supply process and for its competitiveness.
Shaping Together it is not our philosophy only, but also a team working spirit by which we involve customers and suppliers to reach effectively the highest and challenging goals.
Elmeg Company Profile -CONFIDENTIAL
Who we are
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History
Birth of Elmeg
Iveco supplier
19821988
2000
FIAT Automobiles supplier2001
2001
2001
ISO TS I 6949 certification
New plant Isola D’Asti
ISO 14001certification
2006
Start internal molds toolshop
Iveco Daily supplierfor fuel tanks
FIAT Qualitas award
CNH supplier
Birth of Elmeg Serbia
2002
2007
2009
2012
2013Supplier for suctionmoulded turbo engine duct
2014
VW supplierElmeg Serbia
ISO/TS 16949 certification
MAN supplier2014 2015
2017 First development supplier for VW group
2019 Birth of Elmeg Iberica
2020 Development and supply of new parcelshelf to Seat
Elmeg Company Profile -CONFIDENTIAL
Who we are
14mln €
turnover
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Facts and Figures
3plants
Isola d’Asti - Headquarter (Asti-Italy)
Knic (Serbia)
Calatayud (Spain)
95employees
100%family owned equity
3 mln pieces
annual production
more than
around
Elmeg Company Profile -CONFIDENTIAL
Who we are
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HQ Isola d’Asti – ITALY
Elmeg Company Profile -CONFIDENTIAL
Who we are
From our plants in Italy, Serbia and Spain we supply parts that reach the following countries: Argentina, Australia, Austria, Brasil, Czech Republic, France, Germany, Great Britain, Italy, Mexico, Poland, Portugal, Serbia, Spain, Turkey, Usa.
We have a technical and sales support with twooffices in Germany (Koeln, Leipzig)
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Global reach
Elmeg Company Profile -CONFIDENTIAL
Who we are
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Certifications
IATF 16949 ISO 14001
IATF 16949
IATF 16949
Iso 14001 forecasted in 2022
Iso 14001 forecasted in 2022
Elmeg S.r.l (ITA)
Elmeg Serbia d.o.o (SRB)
Elmeg Iberica S.l.u (ESP)
Elmeg Company Profile -CONFIDENTIAL
Who we are
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Average employees
17
14
64
0 20 40 60 80 100
Spain
Serbia
Italy
year 2021
blue collars; 44
white collars; 15
R&D; 5
blue collars;
11
white collars; 3
blue collars;
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white collars; 4
our capabilities
Elmeg claims an overall knowledge which covers all the capabilities and proficiencies involved in the blow moulding and thermoforming processes, from co-design to production and customer services.
Elmeg Company Profile -CONFIDENTIAL
What we do
Shaping Together for us is more than just a statement: it is the very principle which guides our actions and decisions. It is reflected in the way we conceive the whole value chain together with our customer.
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Development process
DESIGN PROJECT VALIDATION
TOOLINGCONSTRUCTION
PRE-SERIES TESTING PRODUCTION
Elmeg Company Profile -CONFIDENTIAL
What we do
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Development process
Elmeg Company Profile -CONFIDENTIAL
What we do
TRADITIONAL BLOWMOULDINGElmeg has more than 30 years of experience in thistechnology and we are still exploring new possibleapplications and evolutions in materials and processes.
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Core technologies
SUCTION BLOWMOULDING
This blowmoulding process is very effective in term of production capacity and scrap reduction; it is possible
to work special materials and get difficult shapes.
Elmeg Company Profile -CONFIDENTIAL
What we do
HOT PLATE AND ULTRASOUND WELDING
Connected to the blowmoulding knowhow Elmeg has a wide experience of welded plastic part, using differenttechnologies and materials.
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Core technologies
INTERNAL TOOLING DESIGN AND CONSTRUCTION
This is an important capability, that allows Elmeg to be fast, flexible and to support customer with the most
effective an reliable timing on mould construction and availability.
Elmeg Company Profile -CONFIDENTIAL
What we do
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Machines and materials
MACHINES
21 Blowmoulding machines (4 suction Blowmolulding)(from 1 l to 250 l – Kautex and Uniloy)
4 Thermoforming machines(from 160tn to 250tn)
MATERIALSHDPE
HDPE for Diesel fuel tank ( monolayer)
LDPE
PP homopolymer
PP co-polymer
PA 6 – PA6.6
PA 6.6 + 30% GF
TPC
TPV
Wood Stock | Natural Fiber
PP + GF
We have different machines for the blow molding and the Thermoforming. We are able to process different materials and we have direct contact in process and part development with the raw material suppliers leaders.
Elmeg Company Profile -CONFIDENTIAL
What we do
Shaping together, our philosophy, is embodied in the way we manage the relationship with our customer: reliability is the watchword, from the punctuality in all the delivery process to the capability of quick response to a customer’s request. We firmly believe that “excellence” is an empty word, if not achieved through bothproduct and service quality at its top.
That's why some of the best brands in the world working with us.
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Our customers
Elmeg Company Profile -CONFIDENTIAL18
Automotive production
Cockpit air ducts Windshield washer systems
(including nozzle + hoses)
Engine ducts
Headlamp cleaning systems (including nozzles + hoses)
Engine shields
Interior air ducts
What we do
Elmeg Company Profile -CONFIDENTIAL
What we do
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Automotive production
Interior air ductsWindshield washer systems
(including nozzles+hoses)
Oil tanks
Air ducts
Glove compartments
Diesel tank
Engine ducts
Intake ducts
Elmeg Company Profile - CONFIDENTIAL
Elmeg SerbiaKnic plant (Kragujevac)
Elmeg Company Profile -CONFIDENTIAL
Elmeg Serbia
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Elmeg Company Profile -CONFIDENTIAL
Elmeg Serbia
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MACHINES
2 Blowmoulding machines 10 l Uniloy
1 Blowmoulding machine 5 l Uniloy
1 Blowmoulding machine 3l Moretti
MATERIALSHDPE
PP homopolymer
PP co-polymer
Automotive production (Serbia)
Elmeg Company Profile -CONFIDENTIAL23
Automotive production (Serbia)
Windshield washer systems (including nozzles+hoses)
Headlamp cleaning systems(including nozzles + hoses)
What we do
Elmeg Company Profile - CONFIDENTIAL
Elmeg ibericaCalatayud plant (Zaragoza)
Elmeg Company Profile -CONFIDENTIAL
Elmeg Calatayud Plant
Elmeg Company Profile -CONFIDENTIAL
ELMEG Calatayud PlantProduction layout
BLOW MOULDING AREA TERMOFORMING AREA 4 MACHINES
Elmeg Company Profile -CONFIDENTIAL
Machines and Materials | Blow Molding
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Calatayud Plant
MACHINES
4 Blowmoulding machines (from 1 l to 60 l – Kautex and Uniloy)
MATERIALSHDPE
HDPE for Diesel fuel tank ( monolayer)
LDPE
PP homopolymer
PP co-polymer
TPC
TPV
Elmeg Company Profile -CONFIDENTIAL
Machines and Materials | Thermoforming
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Calatayud Plant
MACHINES
4 Thermoforming machines (from 100tn to 250tn)
MATERIALSWoodstock
Natural Fiber
PP + GF
TECHNOLOGYThermocompression
Elmeg Company Profile -CONFIDENTIAL
Windshield washer systems
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What we doCommercial Vehicles - Calatayud
Elmeg Company Profile -CONFIDENTIAL
What we doPassengers Cars - Calatayud
Shaping passion
In elmeg we strongly believe that an enterprise is part of a wide system that goes beyond the network of its customers and suppliers; we think that being part of this systems means having an unwritten commitment to make our workplaces, the regions in which elmeg is and the world itself better places.
Elmeg Company Profile -CONFIDENTIAL
How we work
NO PROFIT ORGANIZATIONElmeg is supporting from 2013 the no profit organization Find the Cure; we
share their vision of cooperation projectsin low developed countries always
involving local people to make themworks and respecting their needs.
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Sustainability
Elmeg Company Profile -CONFIDENTIAL
How we work
SPORTS TEAMElmeg has supported during the yearslocal sports teams (volleyball, basketball, hockey) and it is now main sponsor of Asti fencing team. We believe thatteamwork, fairplay and commitmenttowards goals are important values to be teached and that must be supported to have better citizens and workers.
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Sustainability
Thank you!
Elmeg S.r.l S.s.231 Asti-Alba, 7 14057 Isola d’Asti Tel.+39.0141.960046 Fax. +39.0141.960055