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Overview
Manufacturing
Contract Packaging
Point of Purchase Displays
Service
Logistics
Locations
Contents
Created by Packaging Unlimited Design Team© Packaging Unlimited. All rights reserved.
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“We are a vertically integrated full-service packaging solutions company.”
2 Packaging UnlimitedPackaging Unlimited
Overview
Packaging Unlimited started out in 20,000 square feet of rented space with two paying customers. We have now grown to over 1.7million square feet of offi ce, manu-facturing, contract packaging and warehouse space. Dedicatedservice and increasing experience have been the driving forces that continue to move us forward.
Our history provides us with a wealth of knowledge that has been achieved through retaining dedicated employees with adesire to always do the best job possible. You can be assured that your needs will be met when you do business with PackagingUnlimited because of our dedica-tion to continuous improvement.
• Established in 1975
• Locations in 5 cities
• Over 1.7 million sq. ft. company owned space under roof
• Concept to consumer services
• Corrugated Converting• Specialty Packaging• SureStacker™ Corrugated Pallets• Contract Packaging• Thermoforming• Point of Purchase Displays
Overview 3
Half pallet display
Primary package Floor stand Shrink-wrapped package
PDQ tray
The Packaging Unlimited “Turn Key Approach” absorbs traditional hidden costs of multiple suppliers into a Supply Chain Solution by offering: Project management, design, manufacturing, contract packaging, inventory control and logistics.
• Corrugated Converting• Specialty Packaging• SureStacker™ Corrugated Pallets• Contract PackagingContract Packaging• ThermoformingThermoformingThermoforming
• Rotary die-cutting• Flat die-cutting• Slitting, scoring, gluing• Flexographic printing• Label laminating• Open-face laminating• Wax coating• Stitching
Corrugated Converting
Manufacturing
Rotary die-cutter
4 Packaging Unlimited
“Our experiencegoes way beyondbrown boxes.”
Printing, die-cutting, and gluing in-line
3-color fl exo printing
2-color fl exo printing
2-color fl exo printing 4-color fl exo printing
Label laminating
Packaging Unlimited hastooling makers on location.This allows for a fastspeed-to-market process.
2-color fl exo printing
Label laminatLabel laminating
Foam Fabricating• Die-cutting• Gluing• Assembly• Variety of foam: PE, PU, EPS, anti-static and convoluted
-static and
Manufacturing 5
Foam Fabricat• Die-cutting• Gluing• Assembly• Variety of foam: P anti convoluted
Die-cut partitions Self-locking mailer with foam insert2-color carton with handholes
Manufacturing plantPlastic corrugated
Manufacturing
6 Packaging Unlimited
“Our business has grown through many opportunities to meet the challenges ofcustomer needs.”
Thermoforming• Clamshell packaging• Blisters• Stacking trays• Promotional packaging components• Display components• Wide variety of raw materials: PVC, PE, PETG, fl ocked HIPS, PET, RPET, styrene
UV sealed clamshell Face sealed blisters Snap lock clamshell
ThermoformerThermoform trays
Thermoforming• Clamshell packaging• Blisters• Blisters• Blisters• Stacking trays• Promotional packaging components• Display components• Promotional packaging components
Manufacturing 7
Specialty Packaging• Glass shippers• Reels• Divided containers• Shipping bulkheads and void fi llers• Wood crates and pallets
Reels for electrical wiring
Glass windshield shipper Bulk shipperCustom wood assembly
Manufacturing 7
SureStacker TM Corrugated Pallets• Meets government standards for international shipping• Standard and custom sizes• Lightweight• Rackable• Recyclable To learn more go to
www.surestacker.com
Runners have a hardboard insert for superior strengthand rackability
Specialty Packaging• Glass shippers• Reels• Divided containers• Shipping bulkheads and void fi llers• Wood crates and pallets• Wood crates and pallets
Packaging
kheads and
• Wood crates and pallets
8 Packaging Unlimited
ContractPackaging
Contract Packaging• Hand assembly• Pallet displays• Club store programs• On-pack promotions• Shrink-wrapping• Shrink & pre-printed sleeves• Registered shrink fi lm• Clamshell sealing UV / RF• Blister packing• Skin packing• Kit assembly• Bundle wrapping• Re-work / Re-pack / Labeling• Direct mailing• Streamfeeding
Shrink-wrapping / hand assemblyShrink-wrapping
“We have no trouble putting the piecestogether.”
Blister pack and sealHand assembly
ExpandableWorkforceAn on-site offi ce for temporarypersonnel allows PackagingUnlimited to quickly expandproduction lines and meet customer demands.
From Concept to ConsumerPackaging Unlimited has a long history of contract packagingexperience. With an expandable workforce and a wide variety of equipment capabilities, our staff will coordinate the project from the beginning of the design phase through material procurement, production, and logistics.
Hand assembly
Our planning andfl exibility permit us to offer services that complete a successful project. So, whether you have a national product rollout or a focused-market intro-duction, we make it happen.
Pallet display assembly
Contract Packaging 9
From Concept to ConsumerPackaging Unlimited has a long history of contract packagingexperience. With an expandable workforce and a wide variety of
We believe that communication is the key element to the success of executing timelines. Our project managers maintain involvement with all departments from the initiation of the project through the ship date.
“We have many years of experience in the world of displays.”
P-O-P Displays
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We fully understand that the ship date never changes.
Club pallet
Pallet display assembly
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We fully understand that the ship date never changes.
Floor stand Floor stand Counter display Floor stand
PDQ tray Display ready case
• Primary display packs• Counter units• Sidekicks• Floor stands• Pallet displays• Modular displays• PDQ trays
Design Solutions• Motivates consumers to buy• Meets shipping requirements• Addresses retail guidelines• Eye-catching & innovative• Drive costs down
Modular displaysplaysPDQ trays
P-O-P 11
Counter display
• Primary display packs• Primary display packs• Primar• Counter units• Sidekicks• • FloorFloor stands• Pallet displaysPallet displaysPallet displays• Modular dis
Design Solutions• Motivates consumers to buy• Meets shipping requirements• Addresses retail guidelines• Eye-catching & innovative• Drive costs downPallet displays
Modular displaysplays
Design ServicesConcepts • Renderings – Concept solutions for sales and marketing
Samples • Mock-ups – Production replicas for presentation • Fit and ship tests – Additional testing as required
Specifi cations • Bills of materials • Pallet patterns • Assembly instruction sheets • Dimensioned CAD fi les & dielines
“Our team of experts will expedite yourproject from start to fi nish.”
Service
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Design Experience• Structural and graphics experience in primary and secondary packaging, thermoforming and point of purchase displays• Large variety of materials: corrugated, chipboard, rigid & fl exible plastics, foam• Cost effective designs
Design preparation 3-D CAD
Design Technology• State of the art design software and hardware systems
• Rotary die-cutting• Flat die-cutting• Slitting, scoring, gluing• Flexographic printing• Label laminating• Open-face laminating• Wax coating• Stitching
Corrugated Converting
Service 13
QualityISO 9001 Certifi ed • FDA Compliant • FDA Registered / Licensed
• Hourly on-line inspections• Lot / batch tracking• UPCs and labels printed in-house• UPCs scanned by ANSI standards and check digits verifi ed• Job specifi cations customized to meet requirements of both the customer and Packaging Unlimited
PlanningMRP(Material Requirements Planning)• Production effi ciencies• Transportation / logistics• Forecasting• Master planning• Supply chain managementERP(Enterprise Resource Planning)Inventory Controls
ANSI UPC scanning
Date coding
Project Management / Customer Service / SalesThese positions are the customer’s primary point of contact through all phases of the project.Communication is the key element to the success of executing the timelines.
Systems as diverse as our customers require us to be.
Full staff of IT professionals • Programmers • Systems Analysts • Engineers
Our systems were designed toaccommodate speed-to-market.We utilize industry-standard rules for forecasting and material re-quirements which use disciplines such as demand schedules and cycle counts for data integrity.
Our enterprise database is based on “open architecture” standards and can be integrated into a multi-tude of connection possibilities; EDI, XML, VPN, FTP, and dedicated circuits.
Our Experience Includes:
• Customer visibility to system reports and activity through secure internet access.• Multi-level access to customer-supplied applications such as; Red Prairies’s LENS, DigitalLogistix supply chain management suites and SAP inventory management.• RF, bar coding, RFID, lot tracking, data import/export.
QualitQualityyISO 9001 Certifi ed ISO 9001 Certifi ed • FDA CompliantFDA Compliant • FDA Registered / Licensed
Project Management / Customer Service / SalesThese positions are the customer’s primary point of contact through all phases of the project.Communication is the key element to the success of executing the timelines.
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Our locations are spread throughout 5 cities.
“All of our locations are within one day driving distance of over 50% of the US consumer market and 80% of the US retail spend.”
Logistics
Our locations are spread throughout 5 cities.
Logistics 15
ShippingPackaging Unlimited’s fl eet of trucks and trailers are utilized to deliver your packages when and where you need them.Our drivers are certifi ed pro-fessionals with the experience necessary to get your ship-ments to you, on time and inexcellent condition.
Warehousing• Storage for raw materials and fi nished goods• Security for high-risk products• Minimum entry and exit locations• Good Manufacturing
Practice (GMP) • Truck and rail docks
Raw materials Finished goods
• Security for high-risk products• Security for high-risk products
Loading docks
2251 Augustine AvenueCovington, KY 41014859-431-6194859-431-0808 fax
325,000 sq. ft.
261 BroadwayFranklin, KY 42134270-598-0505270-598-0576 fax
173,000 sq. ft.
2588 Grimes AvenueOwensboro, KY 42303270-684-8058270-685-0466 fax
250,000 sq. ft.
1121 West Kentucky StreetLouisville, KY 40210502-515-2700502-515-3974 fax
167,000 sq. ft.
1411 Legionaire Drive1880 Riverview RoadLincolnton, NC 28092704-732-7100704-732-8141 fax
185,000 sq. ft.
We invite you to visit our web site at: www.pkgunltd.com or contact us for more information and to schedule a tour of our facilities.
1729 McCloskey StreetLouisville, KY 40210502-515-3900502-515-3939 fax
600,000 sq. ft.