Download - CCO Products Description
2018‐12‐01
CCO Products Description
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CCO ‐Background
Company Background • Founded in 2014 • Located in China, a professional company devoted to research, development, and production the Bimetal welded hardfacing products.
Excellence in Products and Services • Products includes wear‐resistant and corrosion plate, pipe, elbow, three‐wayand four‐way pipe, cone crusher, hammer, welding equipment.
• Major industry forms: Phosphate ore, Cement, Dredging, Mining, Power Generations, Oil Sand, Petrochemical and Steel industry.
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Diagram of the wear plate
Bimetal wear‐resistant plate
Final product of wear plateThickness : 3‐20mm
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Bimetal wear pipe & elbow
• ID pipe welding – Alloy clads the inside diameters of a steel pipe using either open arc or gas shielded welding proper process
• Benefit • Easy to install • Longer wear life • Consistent quality
CCO Others
The primary chromium carbide (M7C3) Volume content is about 70%.
The primary chromium carbide (M7C3) Volume content is about 40%.
CCO Technology
CCO designs overlayings contain more volume fraction of carbides than the others, which can expand the wear‐resistant and life time of the parrts.
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2014‐10‐01 Wear Solution Provider
CCO bi-metal wear-resistant overlaying products contain more fraction of hard phase( M7C3,M23C6,NbC,WC,VC, etc.): • Resistant to abrasive wear • Expand the service and life time of the parts • Reduce equipment turnover, improve the economic
benefit
CCO
Extreme wear resistance
Others
2014‐10‐01 Wear Solution Provider
Example Extreme wear resistance
CHEMICAL COMPOSITION
C
Cr
B
Fe
HRC
CCO 10+10mm
5.7
32
0.4
BAL
61
CCO 10+8mm 5.8
31.8
0.4
BAL
61
CCO 10+5mm 5.1
31.6
0.3
BAL
58
CCO 10+2mm 5.0
30
0.3
BAL
59
*CLOSE TO FUSION LINE
2014‐10‐01 Wear Solution Provider
The advantage of CCO products • High abrasion
– Cr7C3 strengthening phase volume content is about 70% – Other carbide, WC, VC, Nbc, Vc,etc
• Good impact resistance – Substrate bear the load of medium – Wear plate bear the abrasion of the wear medium
• Good corrosion resistance – Wear plate has high chromium
• High processing – Plate can be cut, punched, leveled, bend, curled – Wear plate can be connect with other fixtureWear
•Excellent products and service: •Core comparative: design and use bimetal welded hardfacing , Cost‐
effective, abrasive resistance is 3‐15 times higher than plain carbon steel
•Economic approach:
•assembly and disassembly + loss of production
•We can help you to get the overall cost down
•Service approach:
•service life + yield + production quality
•We help you to increase production performance
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Benefits of CCO solutions
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Test equipment
150A Rockwell hardness tester
Optical direct reading spectrometer
Metallographic Microscope
Digital ultrasonic flaw detector
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CCO wear plate has a High cost performance, which can be manufactured to various wear‐resistant parts and fitted to bunkers, chutes, silos, bucket conveyor, liner, etc.
Wear‐resistant plate
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Wear‐resistant plate with countersunk hole
Countersunk hole hopper liner
wear plate connecting with other fixture through countersunk hole
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Wear plate application -chute,liner,hopper
bolt liner
distributor
chute
Bin liner
sealing ring
Rear liner
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Wear plate application -chute,liner,hopper
distribution chute grate cooler hopper
Self‐cooling chute chute arc liner
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Wear plate application -Crush & Convey Applications
• CCO Liners for belt conveyors, pan feeders, and hoppers • Liners provide a smooth low friction surface minimizing sticking • Easier install: lighter and longer lasting alternatives to cast iron liners
CCO overlays increase availability and extend maintenance cycles
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Wear plate application -Skip car
• Mining, steel, cement industry • 20 ton load capacity skip car • During load, ore drops 30 feet onto a wear plate deflector • During unload, car is tilted at 30° angle for ore to slide over wear plate
deflector onto a belt conveyor for transport to the next station • BK Super‐C JDR overlay wear plate showed wear resistance of 2.5x of
other chrome carbide overlay wear plate.
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Wear plate application -Liner package
• Dipper liner packages cut and formed to fit • Provide for increased life and reducing liner package cost • Hardfacing for areas behind teeth, including adaptors and dipper lips
CCO overlays increase availability and extend maintenance cycles
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Wear plate application -Slurry or material Transport
CCO wear‐resistant pipe & elbow: • Easy to install • Longer wear life • Consistent quality • Less vibration, less blockage
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Wear plate application— Slurry or material Transport
Wear plate application — Slurry or material Transport
CCO rebuild‐up of slury pump and shell for dredging: • Service life is 2‐3 times compared to original
material • Cost reduction • Extend the maintenance time
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The end
• CCO bimetal wear‐resistant plate:
Excellent processing technology You can get 1. low dilution rate high operation reliability 2. Various wear‐resistant alloy upon your request
highly cost effective
3. Cooling speed of weld pool is so fast performance and stability
With abundant technical strength and independent research‐ development ability, CCO can greatly satisfy the demands from the customer in different levels.
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Contact us
Thank you!