![Page 1: Capacity and Resources - Doncasters€¦ · Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head. Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head](https://reader031.vdocuments.us/reader031/viewer/2022021505/5af0a37f7f8b9a8c308d6e55/html5/thumbnails/1.jpg)
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Copyright Doncasters Group 2014 Strictly Private & Confidential
Capacity and Resources
![Page 2: Capacity and Resources - Doncasters€¦ · Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head. Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head](https://reader031.vdocuments.us/reader031/viewer/2022021505/5af0a37f7f8b9a8c308d6e55/html5/thumbnails/2.jpg)
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Fabrication Press brake (CNC) – Sheet size up to 3000mm x 3000mm x 5mm thick. (2 machines)
Rolling straight and cone – Sheet size up to 3000mm x 3000mm x 5mm thick. (5 roll sets)
Electron beam welding – Chamber size 1000mm x 1000mm, up to 10mm thick material.
Auto Longitudinal TIG – Diameter 1500mm x 2000mm high. (5 machines)
Auto Circumferential TIG – Diameter 1500mm x 2000mm high. (2 machines)
Robotic 7 axis Plasma/TIG – Components up to 2m cube. Rotary manipulators for single set up circumferential and longitudinal welds.
Max weight 1000Kgs. (4 robots)
Manual TIG including sheet metal assembly and fabrication – Components up to 2m cube x 5mm thick. (12 Bays)
Resistance Seam welding – Diameter 1500 x 800 to tip. (6 machines)
Resistance Spot welding – Diameter 1500 x 700 to tip. (3 machines)
Laser cutting – 6 axis, component size 1600mm x 1600mm. (2 machines) further machine due in 2014
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Forming Pressing (hot and cold) – Table size 1200mm x 1600mm.
Hydro Bulge – Diameter 1500mm x 2000mm high, with in process de greasing. (7 chambers)
Hot Gas Bulge – Components up to diameter 1200mm x 1500mm high.
Expanders – Various fixtures, max diameter1500mm x 1500mm high. (2 sets)
Electro Forming – Components up to 1600mm x 150mm x 1000mm, typical thickness 1-2mm. (26 baths)
Stretch Forming – Components up to 3600mm long and 2500mm wide, typical sheet thickness 2mm. (3 machines)
SPF (Super Plastic Forming) – Components up to 1500mm x 2000mm. (4 Presses)
![Page 4: Capacity and Resources - Doncasters€¦ · Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head. Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head](https://reader031.vdocuments.us/reader031/viewer/2022021505/5af0a37f7f8b9a8c308d6e55/html5/thumbnails/4.jpg)
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Machining
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Turning
CNC – Diameter 540 mm x length 500 mm, 14 tool stations. (2 machines)
Manual – Diameter 800 mm x length 2500 mm. (2 machines)
Vertical Boring
Toshulin SKIQ12 – Diameter 1200mm x 1000mm under rail, 14 station tool changer, Fanuc control, Max RPM800.
Toshulin SKS12 – Diameter 1200mm x 1000mm under rail, 14 station tool changer with live tooling, Fanuc control, Max RPM800.
Toshulin SKIQ8 – Diameter 1000mm x 800mm under rail, 15 station tool changer, Fanuc control, Max RPM400.
Toshulin SKI16 – Diameter 1600mm x 1500mm under rail, 15 station tool changer with live tooling, Fanuc control, Max RPM1000.
Toshulin SKIQ12 – Diameter 1200mm x 1000mm under rail, 14 station tool changer, Fanuc control, Max RPM800.
Toshulin SKJ12 – Diameter 1200mm x 1000mm under rail, 10 station tool changer, Siemens control, Max RPM200.
Toshulin SKI12 – Diameter 1200mm x 1000mm under rail, 8 station tool changer, Fanuc control, Max RPM200.
CNC Lance – Diameter 1200mnm x 1000mm under rail, 5 double side tools, Max RPM100.
CNC Webster Bennett 48” – Diameter 1200mm x 1000mm under rail, 5 double sided tools. (2 machines)
Webster Bennett 36”, 48” and 72” – Manual, Surface and boring. (6 machines)
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Machining
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5 Axis Machining
Mazak 1060 multi tasking machine – Diameter 1200 mm vertical boring and 5 axis milling, 120 station tool changer, Twin pallet
changer, Mazatrol E tower control, High pressure coolant, Offline tool pre setter and in process Renishaw probing. (2 machines)
Mandelli – Multi pallet 5 axis milling centre, Table size 1000mm x 800mm, Max work piece 1400mm x 2000mm, max spindle speed
7000RPM, 100 station tool changer, Offline tool pre setter and in process Renishaw probing, Siemens control.
Hermle – Diameter 1000mm Trunion and rotary table, 87 station tool changer, Offline tool pre setter and in process Renishaw probing.
Milling
Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head.
Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head.
Hartford – Table size 3000mm x 1500mm, 40 station tool changer, Fanuc control, Renishaw probing.
Horizontal Boring
Cincinatti – Table size 1000mm x 1000nm, Sine Table, Heidenhain Control, 30 station tool changer.
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Processing Grit Blast – Components up to diameter 1200mm x 1200 mm high. (4 chambers)
Vapour Blast - Components up to diameter 2000mm x 1500mm high. (3 chambers)
Bead Blast – Components up to diameter 1500mm x 1200mm high.
Drying Ovens – Components up to 2000mm x 2000mm x 2000mm high. (3 chambers)
De-greasing – Components up to diameter 1500mm x 2000mm high.
Painting Bay – 3000mm x 3000mm x 2000mm high. (2 Bays)
Stoving Ovens – 1500mm x 1500mm x 2000mm high. (2 chambers)
Air Furnaces – Chamber diameter 1500mm x 2000mm high. (4 chambers)
Vacuum Furnace – Chamber diameter1500mm x 1800mm high.
X-ray – Max component size 2m cubed. (4 bays)
FPI – Max component size 2m cubed. (4 bays)
MPI – Max component size 2m cubed. (1 bay)
Semi–Automatic riveting – Diameter 1500mm x 2000mm high. (4 machines)
Chemical processing of Ti and Ni alloys, Components up to diameter 1500mm x 2000mm high. (23 Baths)
Assembly – Generic and cell dedicated, for the fitting of Heli-coil and wobble broached Inserts, Captive nuts and Shrink pins etc
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Manufacturing support Brown and Sharp, Co-ordinate Measuring Machine – 1600mm x 3000mm x 1200mm.
Part Marking – Inkjet, Data Matrix, Etching.
Faro Arm. (2 machines)
Laboratory support in 4 locations.
Tool room facilities including – Turning, Milling, Boring, Drilling and Grinding.
Drawing, Modelling and offline Programming – Auto CAD, Onovia, Catia and Unigraphics.
Fully integrated MRP system.
Qualsys EQMS system.
Consignment stocking of raw materials and standard parts.
World wide line side shipping
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Cellular Manufacture Exhausts Process Line including:-
Rolling and Pressing
Circumferential and Longitudinal automatic welding
Machining
X-ray and FPI
Hydro-Bulge
Semi-automatic riveting
Brazing
Heat Treatment
Assembly
Inspection
Packing
Track Can Process Line including:-
Machining
Fabrication and Welding
Heat Treatment
Laser cutting
Chemical Milling
X-Ray and FPI
Painting
Part Marking
Assembly
Kit Box Packing
![Page 9: Capacity and Resources - Doncasters€¦ · Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head. Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head](https://reader031.vdocuments.us/reader031/viewer/2022021505/5af0a37f7f8b9a8c308d6e55/html5/thumbnails/9.jpg)
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Location Sheffield, UK
Markets Aerospace
Processes • Hydro forming
• Super Plastic forming (SPF)
• Hot & Cold Press Forming
• Electroforming
• 6 Axis Laser cutting
• Aero Engine ring machining cell
• Specialist solid case machining cell
• Vac Heat Treat
• Ti & Nickel Chemical Milling
• Paint and Plasma
•Welding:
Electron Beam
Laser
Plasma
Robotic
Resistance
Circ & Longitudinal
•NDT/Xray
•C class part Assembly
•Semi-automatic riveting
Materials Inconel Titanium Jethete
![Page 10: Capacity and Resources - Doncasters€¦ · Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head. Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head](https://reader031.vdocuments.us/reader031/viewer/2022021505/5af0a37f7f8b9a8c308d6e55/html5/thumbnails/10.jpg)
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Sales and Commercial Contacts
Michael J Broadhurst
Lead Estimating Engineer
Doncasters Bramah
+44 114 251 2047
10
Paul Taylor
Estimating Engineer
Doncasters Bramah
+44 114 251 2117
John Marsh
Commercial Lead
Doncasters Bramah
+44 114 251 2051
![Page 11: Capacity and Resources - Doncasters€¦ · Boko F1 – CNC Control, Table size 1200mm x 800mm, Universal head. Boko F63 – CNC Control, Table size 1200mm x 800mm, Universal head](https://reader031.vdocuments.us/reader031/viewer/2022021505/5af0a37f7f8b9a8c308d6e55/html5/thumbnails/11.jpg)
Copyright Doncasters Group 2014 Strictly Private & Confidential
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Copyright Doncasters Group 2014 Strictly Private & Confidential