R E P A I R M A N U A L
OPTIONAL TOOLINGHYDRAULIC MOTORS
SB-M
SVA
-MS
TO-X
XK
H-M
SPR
-MS
In this manual ii© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Repairers informations
The views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic)
Pictograms used in this manual
General Tolerances
Material
Heat treatment
Surface treatment
Roughness
Warranty
In accordance with its policy of continuous improvement, POCLAIN HYDRAULICS reserves the right to modify the specifications and drawings described herein without prior notice.
Copyright
©POCLAIN HYDRAULICS Industrie 2008.
The trademark Poclain Hydraulics is the property of Poclain Hydraulics S.A.
This document is the property of Poclain Hydraulics Industrie. It is strictly confidential. It must not be used, duplicated, copied or disclosed to a third party in full or in part without our prior written consent.
In this manual
iii In this manual © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
In this manual
SB-M
SVA
-MS
TO-X
XK
H-M
SPR
-MS
Notice iv© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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This document describes toolings that technicians may use to repair POCLAIN HYDRAULICS Products in addition to POCLAIN HYDRAULICS repair manual.
It is mandatory that all operations are performed by well trained technicians who have obtained the required qualification. Technicians must read and understand the information given in the repair manuals in particular the safety instructions. In any cases, technicians must respect the rules of art, guidelines, norms, laws and regulation in force, especially with respect to safety.
Repairs centers must imperatively ensure that their technicians comply with rules and safety guidelines and protection against accidents, in force in their country. It is their responsibility to have the safety instructions mentioned in POCLAINHYDRAULICS product repair manuals observed by their employees.
Drawings and information relating to manufacture of toolings contained in this document are only indicative. Repairs centers and / or manufacturers of these toolings must comply with the rules of arts and with the industry standards applicable to their manufacture. Accordingly, POCLAIN HYDRAULICS may not incur any liability with respect to manufacturing and / or use of these toolings.
Information contained in this document are given by POCLAIN HYDRAULICS for the purpose of manufacturing intended for the repair of POCLAIN HYDRAULICS products only. They are not adapted for the repair of any other product.
Pictures and illustrations shown in this document aim at making easier for technicians to understand the explanations and are not contractual. For optimal and safe use of the toolings please refer to the repair manual of the concerned product.
Toolings identified only by a reference and/or without an attached drawing are solely sold by POCLAIN HYDRAULICSor are standard toolings.
Repair centers are not entitled to sale directly or through a third party the toolings described in this document without POCLAIN HYDRAULICS prior written consent.
This document is translated from the French document. The French version will be the reference in case of dispute.
Notice
v Notice © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Notice
All measures are expressed in metric units. Converted values to other systems (notably US and UK) are given for reference only.
Safety and quality
Before servicing• Be extremely careful to prevent personal injury and to
avoid damage to material. Comply with all safety regulations.
• Apply the parking brake and prevent the machine from rolling with tire blocks.
• Stop the hydraulic system power source (engine) and disconnect the battery.
• If necessary, block off the safety area.• Wash dirt and grease from exterior of the components.• Await the complete cooling down and depressurization
of the hydraulic system (accumulators must be purged).
Hot or pressurized hydraulic fluid maycause serious burns & infections to thehuman body. Consult a physician in caseof accident.
vi Notice © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Notice
During servicing• Some hydraulic components are very heavy. Secure
them with a lifting device of adequate capacity when removing from the machine frame.
• Cleanliness is essential to functioning of the hydraulic components. Most of the parts may be cleaned with a clean solvent.
• During handling, protect all sensitive surfaces from shocks (piloting and interface surfaces, thrust & bearings surfaces, seal races, etc...).
• Clean up these surfaces before reassembling.• Always install new O-rings, seals & gaskets discar-ding
the old ones. We recommend lubricating all seals prior to assembly.
• Lubricate all surfaces which have relative motion between parts by coating them with a film of clean hydraulic fluid (Class 8 from NAS 1638) to assure lubrication at first start.
• Never heat hydraulic fluid, as it may flame at high temperature. Some solvents are also flammable. Do not smoke during servicing.
After servicingReinstall the components and restart the hydraulic system according to instructions defined in the following documents:
• INSTALLATION CIRCUITS F/GB ref. 677777831V.
Safety and quality
Do not overset relief valves.
SB-M
SVA
-MS
TO-X
XK
H-M
SPR
-MS
Notice vii© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Notice
ALL
Tools summary viii© Poclain Hydraulics, 2008
SB-M
SVA
-MS
TO-X
XK
H-M
SPR
-MS
Brake Valving Torque module Bearingsupport
Options
Supply category:• Specific tool. Must be procured from Poclain Hydraulics: A• Standard tool. Can be procured from any vendor: B• Custom tooling or fixture to manufacture: C
MS
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MS0
2
MSE
02
MSE
03
MS0
4
MSE
04
MS0
5
MSE
05
MS0
8
MSE
08
MS1
1
MSE
11
MS1
6
MS1
8
MSE
18
MS2
5
MS3
5
MS4
7
MS5
0
MS8
3
MS1
25
Tube to immobilize the motor 16 C X X X - - X X X X X X - X X X X - X - -
BrakeBushing assembly 98 C - - - - - - - - - X X - - - - - - - - -
BrakeDrum brake spring
assembly88 C X X - - - X X X X X X X X X X X - X - -
BrakeEnvironmental cover
assembly82 C X X X - - X X X X X - X X X X X X X - -
BrakeEnvironmental cover
assembly92 A - - - X - X X - X - - - - - - - - - - -
BrakeSealing ring assembly 86 C - - - - - - - - - X X - - - - - - - - -
BrakeSpring washer assembly 78 C X X X - - X X X X X X X X X X X X X - -
ValvingSealing ring assembly 144 C - - - - - - - - - - - - - - X - - - X -
ValvingValve pin assembly 124 C X X X X - X - - - - - - - - - - - - - -
ValvingValve pin assembly 126 C - - - - - - - - - - - - - - - - - - X X
Tools summary
ALL
ix Tools summary © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Tools summary
Torque moduleLateral clips assembly 116 A X X X - - X X X X X X - X - X X - X X -
Torque modulePiston S/A assembly 112 C X - X X - X - X - X - X X - X X - X - X
Torque moduleRadial clips disassembly 118 A - - - X X X X X X X X X X X X X X X X X
Bearing supportBearing inner race
assembly26 C X X - - - X X X X X X - X X - - - - - X
Bearing supportBearing outer race
assembly30 A/C X X X X X X X X X X X X X X X X X X X X
Bearing supportBearing preload conformity 60 C - - - - - - - - - - - - X X - X X - - -
Bearing supportBearing preload conformity 64 C - - - - - - - X X X X X - - - - - - - -
Bearing supportBearing preload conformity 68 C - - - - - - - - - - - - - - X - - X - -
Bearing supportBearing preload conformity 72 C - - - - - X X - - - - - - - - - - - - -
Bearing supportBearing preload conformity 74 C - - - - - - - - - - - - - - - - - - X X
Bearing supportSealing ring assembly 40 C - - - - - - - - - X X X X X X X X X X X
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MS0
2
MSE
02
MSE
03
MS0
4
MSE
04
MS0
5
MSE
05
MS0
8
MSE
08
MS1
1
MSE
11
MS1
6
MS1
8
MSE
18
MS2
5
MS3
5
MS4
7
MS5
0
MS8
3
MS1
25
ALL
x Tools summary © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Tools summary
Bearing supportSealing ring assembly 52 C X X X X - X X X X X X X X - - X - - - -
Bearing supportShaft disassembly 20 C X X X X X X X X X X X X X X X X X X X X
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MS0
2
MSE
02
MSE
03
MS0
4
MSE
04
MS0
5
MSE
05
MS0
8
MSE
08
MS1
1
MSE
11
MS1
6
MS1
8
MSE
18
MS2
5
MS3
5
MS4
7
MS5
0
MS8
3
MS1
25
ALL
xi Tools summary © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Tools summary
MK
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MK
04
MK
D04
MK
05
MK
08
MK
09
MK
11
MK
12
MK
E12
MK
16
MK
18
MK
E18
MK
23
MK
E23
MK
35
MK
47
Tube to immobilize the motor 16 C X - X - - X X X - X X X X X X
BrakeBrake housing disassembly 96 C - - - X - - - - - - - - - - -
BrakeBrake piston assembly 104 C - - - - - X - - - - - - - - -
BrakeBrake piston disassembly 94 C - - - - - X - - - - - X X - -
BrakeBrake piston disassembly 108 C X X - - - - - - - - - - - - -
BrakeBushing assembly 98 C - - - - - X - - - - - - - - -
BrakeCentring tool for brake
casing106 C - - - - - X - - - - - - - - -
BrakeEnvironmental cover
assembly82 C - - X - - X - - - X X - - - -
BrakeNotched ring assembly 110 C X X - - - - - - - - - - - - -
BrakeSealing ring assembly 86 C - - - X X X - - - - - - - - -
BrakeSpring washer assembly 78 C - - X - - X - - - X X - - - -
ALL
xii Tools summary © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Tools summary
BrakeSpring washer assembly 100 C - - - - - X - - - - - - - - -
BrakeSpring washer assembly 102 C - - - - - X - - - - - - - - -
ValvingBushing assembly 148 C - - - - - - X - X X X X X - -
ValvingCover plate assembly 142 C - - - - - - - - - - - - X - -
ValvingHollow tube assembly 146 C - - - - - - X X X - - - - - -
ValvingSealing ring assembly 144 C - - - - - - - - - - - - X - -
ValvingTool to remove the valving
cover134 C X X - - - - - - - - - - - - -
ValvingValve pin assembly 138 C - - X - - - - - - - - - - - -
ValvingValve pin assembly 140 C - - - X X - - - - - - - - - -
ValvingValving compressing 130 C X X - - - - - - - - - - - - -
ValvingValving cover compressing 128 C X X - - - - - - - - - - - - -
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MK
04
MK
D04
MK
05
MK
08
MK
09
MK
11
MK
12
MK
E12
MK
16
MK
18
MK
E18
MK
23
MK
E23
MK
35
MK
47
ALL
xiii Tools summary © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Tools summary
Torque moduleLateral clips assembly 116 A - - X X - X - - - - - - - - -
Torque modulePiston S/A assembly 112 C X X X X X X X - X X - X - X -
Torque modulePlug assembly 122 C X X - - - - - - - - - - - - -
Torque moduleRadial clips disassembly 118 A X X - - X X X X X X X X X X X
Bearing supportSealing ring assembly 34 C - - - - - - X X X - - - - - -
Bearing supportNut assembly 36 C - - - - - - - - - - - - X - -
Bearing supportSealing ring assembly 38 C - - X X - X - - - X X - - - -
Bearing supportSealing ring assembly 40 C X X X X - - - - - - - - - - -
Bearing supportSealing ring assembly 44 C X X - - - - - - - - - - - - -
Bearing supportSealing ring assembly 48 C - - - - - X - - - - - - - - -
Bearing supportSealing ring assembly 50 C - - X X - X X X X X X X X X X
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MK
04
MK
D04
MK
05
MK
08
MK
09
MK
11
MK
12
MK
E12
MK
16
MK
18
MK
E18
MK
23
MK
E23
MK
35
MK
47
ALL
xiv Tools summary © Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
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Tools summary
Bearing supportSealing ring assembly 52 C - - - - X - - - - - - - - - -
Bearing supportSealing ring assembly 56 C X X - - - - - - - - - - - - -
Bearing supportSealing ring assembly 58 C - - - - X - - - - - - - - - -
Bearing supportTest cover plate 46 C X X - - - - - - - - - - - - -
ModuleOperation Pa
ge
Supp
ly c
ateg
ory
MK
04
MK
D04
MK
05
MK
08
MK
09
MK
11
MK
12
MK
E12
MK
16
MK
18
MK
E18
MK
23
MK
E23
MK
35
MK
47
ALL
Tools summary xv© Poclain Hydraulics, 2008
SB-M
SVA
-MS
TO-X
XK
H-M
SPR
-MS
Brake Valving Torque module Bearingsupport
Options
Tools summary
ALL
SB-M
SVA
-MS
TO-0
000-
001
KH
-MS
PR-M
S
Brake Valving Torque module Bearingsupport
Options
Tube to immobilize the motor 16© Poclain Hydraulics, 2008
ApplicabilityTool ID Motor
TO-0000-001-001 MS02, MSE02, MK04, MK05
TO-0000-001-002 MSE03, MS05, MSE05, MS08, MSE08, MK12, MKE12
TO-0000-001-003 MS11, MSE11, MS18, MSE18, MS25, MS35, MS50
TO-0000-001-004 MK11, MK18, MKE18, MK23, MKE23, MK35, MK47
Tube to immobilize the motor
1/3
Brake Valving Torque module Bearingsupport
Options
Tube to immobilize the motor
ALL
17 Tube to immobilize the motor© Poclain Hydraulics, 2008
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA B ØC D E F
TO-0000-001-001
mm 25 700 12 55 20 80
in 0.98 27.55 0.47 2.16 0.78 3.15
TO-0000-001-002
mm 25 700 16 55 20 80
in 0.98 27.55 0.63 2.16 0.78 3.15
B
ØA
E D
ØC
F
2/3
ALL
SB-M
SVA
-MS
TO-0
000-
001
KH
-MS
PR-M
S
Brake Valving Torque module Bearingsupport
Options
Tube to immobilize the motor
Tube to immobilize the motor 18© Poclain Hydraulics, 2008
Revision history
TO-0000-001-003
mm 25 700 22 55 20 80
in 0.98 27.55 0.87 2.16 0.78 3.15
TO-0000-001-004
mm 25 700 20 55 20 80
in 0.98 27.55 0.79 2.16 0.78 3.15
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID ØA B ØC D E F
3/3
ALL
SB-M
SVA
-MS
TO-0
000-
001
KH
-MS
PR-M
S
Brake Valving Torque module Bearingsupport
Options
Tube to immobilize the motor
Tube to immobilize the motor 19© Poclain Hydraulics, 2008
MS
SB-M
SVA
-MS
TO-1
000-
001
KH
-MS
PR-M
S
Shaft disassembly 20© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-001-001 Candle support
TO-1000-001-002 Candle
TO-1000-001-003 MS02, MSE02, MSE03, MS04, MSE04, MS05, MSE05, MS08, MSE08, MS11, MSE11
TO-1000-001-004 MS16, MS18, MSE18, MS25, MS35, MS47, MS50, MS83, MS125
Shaft disassembly
1/6
MS
21 Shaft disassembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Shaft disassembly
Manufacturing drawing
TO-1000-001-001
±0.25 [±0.01] Steel N/A N/A N/A
60°45°
45°
270 [10.63] 270 [10.63]
4 x 50 x 45°[4 x 1.97 x 45°]
Ø 14[0.55 dia.]
56 M123+2 0
[0.1
9
]
+0.0
790
20[0
.79]
240
[9.4
5]24
0 [9
.45]
R=165[6.50]
R=200[7.87]
R=100[3.94]
R=12
5[4
.92]
R=19
5[7
.68]
R=26
5[1
0.43
]
R=300
[11.81]
R=223.5 [8.80]R=211.5 [8.33]
R=179.5 [7.07]
R=126 [4.96]
R=95 [3.74]
R=230
[9.06]
R=160
[6.30]2 Ø20
[2 x 0.79 dia.]
R=250[9.84]
2/6
MS
SB-M
SVA
-MS
TO-1
000-
001
KH
-MS
PR-M
S
Shaft disassembly 22© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Shaft disassembly
Manufacturing drawing
TO-1000-001-002
±0.25 [±0.01] Steel N/A N/A N/A
Ø 18 [0.71 dia.]
Ø 50 [1.97 dia.]
Ø 12 [0.47 dia.]
Ø 40 [1.57 dia.]
4 x Ø14 [4x0.55 dia.]
Ø120 [ 4.72 dia.]
120°
60° 75°
90°6
Ø100 [3.94 dia.]
Ø70 [2.76 dia.]
Ø20 [0.79 dia.]
40[1.57]
360
[14.
17]
10 [0
.39]
20 [0
.79]
16[0
.63]
10 [0.39]
Ø 16 H8 [0.63 dia. H8]
20 ±
2
[0.7
9 ±0
.078
7 ]
40 ±
2
[1.5
7 ±0
.078
7 ]
140
±2
[5.5
1 ±0
.078
7 ]32
0 ±2
[12.
60 ±
0.07
87]
Cet
te c
ote
sera
iden
tique
sur
les
4 ch
ande
lles
à 0.
2 pr
ès.
This
dim
ensi
on s
hall
be id
entic
al o
n th
e 4
prop
s w
ith a
0.0
079
erro
r mar
gin.
120
±2
[4.7
2 ±0
.078
7 ]17
0 ±2
[6.6
9 ±0
.078
7 ]
25 m
ax.
[0.9
8 m
ax.]
40+1
00
[1.5
7
]
2 [0.0
8]
+0.3
90
Ø48 0-2
[1.89 dia. ] 0-0.0787
3/6
MS
23 Shaft disassembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Shaft disassembly
Manufacturing drawing
TO-1000-001-003
±0.25 [±0.01] Steel N/A N/A N/A
Ø100 [3.94 dia.]
10 [0.39]
220 [8.66] 220 [8.66]
285 [11.22]4 ch 30 à 45° [4 x 1.18 x 45°] 140 [5.51]
190 [7.48]
220
[8.6
6]22
0 [8
.66]
285
[11.
22] 14
0 [5
.51]
6 Ø14 sur Ø196 [6 x 0.55 dia. on 7.72 dia.]
6 Ø14 sur Ø154.6 [6 x 0.55 dia. on 6.09 dia.]
8 Ø14 sur Ø230 [8 x 0.55 dia. on 9.06 dia.]
4 Ø22 sur Ø530 [4 x 0.87 dia. on 20.87 dia.]
190 [7.48]
20 [0
.79]
2 M14
45°
15°
50 [1
.97]
4/6
MS
SB-M
SVA
-MS
TO-1
000-
001
KH
-MS
PR-M
S
Shaft disassembly 24© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Shaft disassembly
Manufacturing drawing
TO-1000-001-004
±0.25 [±0.01] Steel N/A N/A N/A
10
[0.39
]220
[8.6
6]22
0 [8
.66]
4 ch 30 à 45°[4 x 1.18 x 45°]
Ch 30 à 45°[1.18 x 45°]
8 Ø18 sur Ø295 [8 x 0.71 dia. on 11.61 dia.]
6 Ø22 sur Ø344 [6 x 0.87 dia. on 13.54 dia.]
Ø160 [6.30 dia.]
Ø210 [8.27 dia.]
8 Ø22 sur Ø390 [8 x 0.87 dia. on 15.35 dia.]
45°
10°4°
75°
45°45°
60°
60°25°
6 Ø18 sur Ø252 [6 x 0.71 dia. on 9.92 dia.]
4 Ø22 sur Ø530 [4 x 0.87 dia. on 20.87 dia.]
2 M14
10[0.39]
185
0-5
[7.28
] 0
-0.2
1800.
5
[7.0
7
]
±0.
0218
0±0.5
[7.0
7
]
±0.
02
220 [8.66] 220 [8.66]
180±0.5
[7.07 ] ±0.02
10 [0.39]
180±0.5
[7.07 ] ±0.02
Ø190 [7.48 dia.]
60 [2
.36]
50 [1
.97]
20 [0
.79]
20 [0
.79]
Ø170 [6.69 dia.]
20 m
in.
[0.7
9 m
in.]
10 [0
.39]
50 [1
.97]
30+5 0
[1.1
8
]
+0.2
0
5/6
MS
25 Shaft disassembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Shaft disassembly
Revision historyVersion Author Change
2008-OCT-30 J. HERBIN Creation
6/6
MS
SB-M
SVA
-MS
TO-1
000-
002
KH
-MS
PR-M
S
Bearing inner race assembly 26© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-002-001 MS02, MSE02
TO-1000-002-002 MS05, MSE05
TO-1000-002-003 MS08, MSE08
TO-1000-002-004 MS11, MSE11
TO-1000-002-005 MS18, MSE18
Bearing inner race assembly
1/3
MS
27 Bearing inner race assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing inner race assembly
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C
TO-1000-002-001
mm 45 55 110
in 1.78 2.16 4.33
TO-1000-002-002
mm 60 70 120
in 2.36 2.75 4.72
ØA
ØB
C
2/3
MS
SB-M
SVA
-MS
TO-1
000-
002
KH
-MS
PR-M
S
Bearing inner race assembly 28© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing inner race assembly
Revision history
TO-1000-002-003
mm 75 85 140
in 2.95 3.35 5.51
TO-1000-002-004
mm 85 95 160
in 3.35 3.74 6.3
TO-1000-002-005
mm 100 110 200
in 3.94 4.33 7.87
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID ØA ØB C
3/3
MS
SB-M
SVA
-MS
TO-1
000-
002
KH
-MS
PR-M
S
Bearing inner race assembly 29© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing inner race assembly
MS
SB-M
SVA
-MS
TO-1
000-
005
KH
-MS
PR-M
S
Bearing outer race assembly 30© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-005-001 MS02 C
TO-1000-005-002 MS02, MSE02, MSE03, MS04
TO-1000-005-003 MS02, MSE02, MSE03, MS04, MS05
TO-1000-005-004 MS05
TO-1000-005-005 MS05, MS08
TO-1000-005-006 MS08
TO-1000-005-007 MS08, MS11
TO-1000-005-008 MS11
TO-1000-005-009 MS05, MS08, MS11
TO-1000-005-010 MS18 , MS35
TO-1000-005-011 MS05, MS11, MS18, MS35
TO-1000-005-012 MS18, MS25, MS35, MS50
TO-1000-005-013 MS18, MS25, MS50
TO-1000-005-014 MS18, MS35,
TO-1000-005-015 MS25, MS35, MS50
TO-1000-005-016 MS50
TO-1000-005-017 MS25, MS35, MS50, MS83, MS125
TO-1000-005-018 MS83, MS125
TO-1000-005-019 MS50, MS125
TO-1000-005-020 MS83, MS125
TO-1000-005-021 MS83, MS125
TO-1000-005-022 MS83, MS125
TO-1000-005-023 MS125
Bearing outer race assembly
1/4
MS
31 Bearing outer race assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing outer race assembly
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID1205 1305
BØA ØA
TO-1000-005-001mm 74 74 50
in 2.9 2.9 1.97
TO-1000-005-002mm 84 - 50
in 3.3 - 1.97
TO-1000-005-003mm 89 89 50
in 3.49 3.49 1.97
TO-1000-005-004mm 99 - 50
in 3.89 - 1.97
ØA
B
2/4
MS
SB-M
SVA
-MS
TO-1
000-
005
KH
-MS
PR-M
S
Bearing outer race assembly 32© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing outer race assembly
TO-1000-005-005mm 109 109 50
in 4.28 4.28 1.97
TO-1000-005-006mm - 119 50
in - 4.67 1.97
TO-1000-005-007mm 124 - 50
in 4.87 - 1.97
TO-1000-005-008mm - 129 50
in - 5.07 1.97
TO-1000-005-009mm 139 139 50
in 5.46 5.46 1.97
TO-1000-005-010mm 144 - 50
in 5.66 - 1.97
TO-1000-005-011mm 159 159 50
in 6.25 6.25 1.97
TO-1000-005-012mm 169 - 50
in 6.64 - 1.97
TO-1000-005-013mm 179 179 50
in 7.03 7.03 1.97
TO-1000-005-014mm - 189 50
in - 7.42 1.97
TO-1000-005-015mm 199 - 50
in 7.82 - 1.97
Tool ID1205 1305
BØA ØA
3/4
MS
33 Bearing outer race assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing outer race assembly
Revision history
TO-1000-005-016mm 209 - 50
in 8.21 - 1.97
TO-1000-005-017mm 214 214 50
in 8.41 8.41 1.97
TO-1000-005-018mm 224 - 50
in 8.8 - 1.97
TO-1000-005-019mm 229 229 50
in 8.99 8.99 1.97
TO-1000-005-020mm 239 - 50
in - - 1.97
TO-1000-005-021mm - 259 50
in - 10.17 1.97
TO-1000-005-022mm 269 - 50
in 10.57 - 1.97
TO-1000-005-023mm - 279 50
in - 10.96 1.97
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID1205 1305
BØA ØA
4/4
MK
SB-M
SVA
-MS
TO-1
000-
029
KH
-MS
PR-M
S
Sealing ring assembly 34© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-1000-029-001 MK12, MKE12, MK16
Sealing ring assembly
1/2
MK
35 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Polyamid 6 N/A N/A N/A
Tool ID A B C D E ØF ØG ØH ØI
TO-1000-029-001mm 50 110 20 10 11 58 40 51.825±0.075 39±0.05
in 1.97 4.33 0.78 0.39 0.43 2.28 1.57 2.04±0.003 1.53±0.01
Tool ID ØJ K L M N
TO-1000-029-001mm 35.55±0.05 Ch 5x30° Ch 5x30° Ch 2x45° Molletage
in 1.399±0.002 0.19x30° 0.19x30° 0.08x45° Milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
BA
D EC
ØF
ØG
ØH ØI
ØJ
M
N
M
KKL
30°
2/2
MK
SB-M
SVA
-MS
TO-1
000-
030
KH
-MS
PR-M
S
Nut assembly 36© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-030-001 MKE23
Nut assembly
1/2
MK
37 Nut assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Nut assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] 34 CD 4 N/A N/A N/A
Tool ID A B C ØD ØE F
TO-1000-030-001mm 110 97.5±2.5 20 73.15±0.15 50±2 5.5
in 4.33 3.84±0.1 0.78 2.88±0.006 1.97±0.08 0.21
Tool ID G H I
TO-1000-030-001mm 9.85±0.15 Toutes formes admissibles 32
in 9.85±0.008 All admissible chapes 1.26
Version Author Change
2008-OCT-30 J. HERBIN Creation
A
B C
ØD
ØE J
H
GF
2/2
MK
SB-M
SVA
-MS
TO-1
000-
032
KH
-MS
PR-M
S
Sealing ring assembly 38© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-032-001 MK05, MK08, MK11, MK18, MKE18
Sealing ring assembly
1/2
MK
39 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C D E ØF G
TO-1000-032-001
mm 229.85±0.05 150 20 5 10 170.8±0.05 Ch 2x45°
in 9.05±0.05 5.90 0.78 0.20 0.39 6.72±0.002 0.08x45°
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØB
ØF
C
ØA
10°
D
E
G
0.8
0.8
2/2
ALL
SB-M
SVA
-MS
TO-1
000-
033
KH
-MS
PR-M
S
Sealing ring assembly 40© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Applicability
MS
MK
Tool ID Motor
TO-1000-033-001 MK04, MKD04
TO-1000-033-002 MS11, MSE11, MS18, MSE18, MS21, MS35, MK05
TO-1000-033-003 MS50, MS83, MS125
TO-1000-033-004 MS18, MSE18, MS35, MS47
TO-1000-033-005 MS18, MSE18, MS25, MS35, MS50
TO-1000-033-006 MS35, MS47
TO-1000-033-007 MS35
TO-1000-033-008 MS35, MS47, MS50
TO-1000-033-009 MS35, MS47, MS125
TO-1000-033-010 MS18, MSE18, MS35, MS50
TO-1000-033-011 MS83, MS125, MK08
TO-1000-033-012 MS83, MS125
TO-1000-033-013 MS83, MS125
Sealing ring assembly
1/3
ALL
41 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-1000-033-001mm 48 60 100 35 10 30 10 M16 moletage
in 1.89 2.36 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-002mm 108 118 100 35 10 30 10 M16 moletage
in 4.25 4.65 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-003mm 118 128 100 35 10 30 10 M16 moletage
in 4.65 5.04 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-004mm 128 138 100 35 10 30 10 M16 moletage
in 5.04 5.43 3.94 1.38 0.39 1.18 0.39 M16 milling
ØD
MX
ØAØB
G
C
F
E
I
2/3
ALL
SB-M
SVA
-MS
TO-1
000-
033
KH
-MS
PR-M
S
Sealing ring assembly 42© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Sealing ring assembly
Revision history
TO-1000-033-005mm 148 158 100 35 10 30 10 M16 moletage
in 5.83 6.22 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-006mm 153 163 100 35 10 30 10 M16 moletage
in 6.02 6.42 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-007mm 158 168 100 35 10 30 10 M16 moletage
in 6.22 6.61 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-008mm 163 173 100 35 10 30 10 M16 moletage
in 6.41 6.81 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-009mm 168 178 100 35 10 30 10 M16 moletage
in 6.61 7.09 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-010mm 173 183 100 35 10 30 10 M16 moletage
in 6.81 7.2 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-011mm 178 188 100 35 10 30 10 M16 moletage
in 7 7.4 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-012mm 188 198 100 35 10 30 10 M16 moletage
in 7.4 7.79 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-033-013mm 218 228 100 35 10 30 10 M16 moletage
in 8.58 8.98 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID ØA ØB C ØD E F G MX I
3/3
ALL
43 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
MK
SB-M
SVA
-MS
TO-1
000-
034
KH
-MS
PR-M
S
Sealing ring assembly 44© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-034-001 MK04, MKD04
Sealing ring assembly
1/2
MK
45 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-1000-034-001
mm 154 162 100 35 10 30 10 M12 moletage
in 6.06 6.37 3.94 1.38 0.39 1.18 0.39 M12 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
MK
SB-M
SVA
-MS
TO-1
000-
035
KH
-MS
PR-M
S
Test cover plate 46© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-035-001 MK11
Test cover plate
1/2
MK
47 Test cover plate© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Test cover plate
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB ØC
TO-1000-035-001
mm 310 16.5 194
in 12.20 0.65 7.64
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØA
ØC
ØB
2/2
MK
SB-M
SVA
-MS
TO-1
000-
036
KH
-MS
PR-M
S
Sealing ring assembly 48© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-036-001 MK11
Sealing ring assembly
1/2
MK
49 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.2 [±0.008] XC38 N/A N/A Ra 6.3
Tool ID ØA ØB C ØD ØE
TO-1000-036-001
mm 290 173 5 17 194
in 11.42 6.81 0.2 0.67 7.64
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØAØB
C
ØD
ØE
2/2
MK
SB-M
SVA
-MS
TO-1
000-
037
KH
-MS
PR-M
S
Sealing ring assembly 50© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-037-001 MK05
TO-1000-037-002 MK08
TO-1000-037-003 MK11, MK12, MKE12, MK16, MK18, MKE18
TO-1000-037-004 MK23, MKE23, MK35, MK47
Sealing ring assembly
1/2
MK
51 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-1000-037-001mm 162 175 100 35 10 30 10 M16 moletage
in 6.38 6.89 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-037-002mm 192 198 100 35 10 30 10 M16 moletage
in 7.56 7.79 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-037-003mm 238 248 100 35 10 30 10 M16 moletage
in 9.37 9.76 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-037-004mm 258 268 100 35 10 30 10 M16 moletage
in 10.16 10.55 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
ALL
SB-M
SVA
-MS
TO-1
000-
042
KH
-MS
PR-M
S
Sealing ring assembly 52© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-042-001 MS02, MSE02
TO-1000-042-002 MS02, MSE02, MS05, MSE05
TO-1000-042-003 MS02, MSE02
TO-1000-042-004 MS02, MSE02, MS05, MSE05
TO-1000-042-005 MS02, MSE02, MSE03, MS04, MS05, MSE05
TO-1000-042-006 MSE02
TO-1000-042-007 MS03, MS05, MSE05, MS08, MSE08, MS11, MSE11, MS16, MK09
TO-1000-042-008 MS05, MSE05, MS11, MSE11, MS18, MS21, MS35
TO-1000-042-009 MS08, MSE08, MS16
Sealing ring assembly
1/3
ALL
53 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G H I
TO-1000-042-001mm 40 50 100 35 10 30 10 M16 moletage
in 1.57 1.97 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-002mm 50 60 100 35 10 30 10 M16 moletage
in 1.97 2.36 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-003mm 53 63 100 35 10 30 10 M16 moletage
in 2.09 2.48 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-004mm 58 68 100 35 10 30 10 M16 moletage
in 2.28 2.68 3.94 1.38 0.39 1.18 0.39 M16 milling
ØD
MX
ØAØB
G
C
F
E
I
2/3
ALL
SB-M
SVA
-MS
TO-1
000-
042
KH
-MS
PR-M
S
Sealing ring assembly 54© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Sealing ring assembly
Revision history
TO-1000-042-005mm 63 73 100 35 10 30 10 M16 moletage
in 2.48 2.87 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-006mm 68 78 100 35 10 30 10 M16 moletage
in 2.68 3.07 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-007mm 78 88 100 35 10 30 10 M16 moletage
in 3.07 3.47 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-008mm 88 98 100 35 10 30 10 M16 moletage
in 3.47 3.89 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-1000-042-009mm 98 108 100 35 10 30 10 M16 moletage
in 3. 89 4.25 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID ØA ØB C ØD E F G H I
3/3
ALL
55 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
MK
SB-M
SVA
-MS
TO-1
000-
043
KH
-MS
PR-M
S
Sealing ring assembly 56© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-043-001 MK04-MKD04
Sealing ring assembly
1/2
MK
57 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G H I
TO-1000-043-001mm 152 162 100 35 10 30 10 M16 moletage
in 5.98 6.38 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
MK
SB-M
SVA
-MS
TO-1
000-
044
KH
-MS
PR-M
S
Sealing ring assembly 58© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-044-001 MK09
Sealing ring assembly
1/2
MK
59 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G H I
TO-1000-044-001mm 198 208 100 35 10 30 10 M16 moletage
in 7.79 8.19 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
MS
SB-M
SVA
-MS
TO-1
000-
045
KH
-MS
PR-M
S
Bearing preload conformity 60© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-045-001 MS18, MSE18, MS35, MS47
Bearing preload conformity
1/3
MS
61 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D E ØF G H J
TO-1000-045-001mm 60 15,4±0.2 15 88 40.45 8 58 Ch10x10 marquage
in 2.36 0.61±0.008 0.59 3.46 1.59 0.31 2.28 Ch0.39x0.39 marking
Tool ID K ØL M N P Q ØR ØS ØT
TO-1000-045-001mm 2 22.5 Douille SH20 20 3 25 13 16.5 24
in 0.08 0.89 Socket SH20 0.79 0.12 0.98 0.51 0.65 0.94
Tool ID U V W
TO-1000-045-001mm 5 Joint torique 12
in 0.2 O ring 0.47
ØL
Q
NØR ØS
W
ØT
PP
U
30°
B-B A-A
M
A
B B
D
C
E
G
ØF
K
A A
B
B
J
V
□ ½
"
H
2/3
MS
SB-M
SVA
-MS
TO-1
000-
045
KH
-MS
PR-M
S
Bearing preload conformity 62© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing preload conformity
Revision historyVersion Author Change
2008-OCT-30 J. HERBIN Creation
3/3
MS
63 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
MS
SB-M
SVA
-MS
TO-1
000-
046
KH
-MS
PR-M
S
Bearing preload conformity 64© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-046-001 MS11, MSE11
TO-1000-046-002 MS08, MSE08, MS16
Bearing preload conformity
1/3
MS
65 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D E F G ØH I
TO-1000-046-001mm 50 12 90.5 125 15 Marquage Ch10x10 10 5
in 1.97 0.47 3.56 4.92 0.59 Marking Ch0.39x0.39 0.39 0.2
TO-1000-046-002mm 60 16.4±0.2 80 120 15 Marquage Ch10x10 13 5
in 2.36 0.65±0.008 3.15 4.72 0.59 Marking Ch0.39x0.39 0.51 0.2
Tool ID J ØK ØL M N O P ØQ R
TO-1000-046-001mm 12 12.5 20 Vis CHc M12x25 25 3 Douille SH20 24 20
in 0.47 0.49 0.79 Screw CHc M12x25 0.98 0.12 Socket SH20 0.94 0.79
TO-1000-046-002mm 12 16.5 24 Vis CHc M16x30 25 3 Douille SH20 22.5 20
in 0.47 0.65 0.95 Screw CHc M16x30 0.98 0.12 Socket SH20 0.89 0.79
ØQ
JR
N
ØLØK
ØHO
30°O
I
□ ½"B-B
A-A
P
B B
A
EC D
A A
B B
M
0.2
F
G
2/3
MS
SB-M
SVA
-MS
TO-1
000-
046
KH
-MS
PR-M
S
Bearing preload conformity 66© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing preload conformity
Revision historyVersion Author Change
2008-OCT-30 J. HERBIN Creation
3/3
MS
67 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
MS
SB-M
SVA
-MS
TO-1
000-
047
KH
-MS
PR-M
S
Bearing preload conformity 68© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-047-001 MS25, MS50
Bearing preload conformity
1/3
MS
69 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D ØE F G H I
TO-1000-047-001mm 70 20 34.5 40 8 80 40 22.5 Ch10x10
in 2.76 0.79 1.36 1.57 0.31 3.15 1.57 0.89 Ch0.39x0.39
Tool ID J K L ØM ØN ØO P Q
TO-1000-047-001mm Douille SH20 marquage 20 20.5 25 16.5 3 75
in Socket SH20 marking 0.79 0.81 0.98 0.65 0.12 2.95
Tool ID R S T U V W X
TO-1000-047-001mm 33 62 22.5 50 20 6 8
in 1.3 2.44 0.89 1.97 0.79 0.24 0.31
Q
V
U
ØM
ØN
ØO
L
R
T
ØE
30°
B-B
A-A
J
K
B CA D
P
W
X
P
G
FS
HH
B B
A
AI □ ½"
2/3
MS
SB-M
SVA
-MS
TO-1
000-
047
KH
-MS
PR-M
S
Bearing preload conformity 70© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing preload conformity
Revision historyVersion Author Change
2008-OCT-30 J. HERBIN Creation
3/3
MS
71 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
MS
SB-M
SVA
-MS
TO-1
000-
048
KH
-MS
PR-M
S
Bearing preload conformity 72© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-048-001 MS05, MSE05
Bearing preload conformity
1/2
MS
73 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D E ØF G H ØJ
TO-1000-048-001mm 50 24 13 10 20 25 60 Ch5x5 28
in 1.97 0.94 0.51 0.39 0.78 0.98 2.36 Ch0.2x0.2 1.1
Tool ID ØK L M N O
TO-1000-048-001mm 10 3 25 15 Douille SH20
in 0.39 0.12 0.98 0.59 Socket SH20
Version Author Change
2008-OCT-30 J. HERBIN Creation
45°
□ ½"
B
L
C
A
G
ED
F
D
ØJ
ØK
A
A-ARep 2
Rep 3
A
L
L
N
ØK
M
M
30°
45°
H
O
2
1
1
23
3
2/2
MS
SB-M
SVA
-MS
TO-1
000-
049
KH
-MS
PR-M
S
Bearing preload conformity 74© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-1000-049-001 MS83, MS125
Bearing preload conformity
1/3
MS
75 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D E ØF G H J
TO-1000-049-001mm 80 20,4±0.2 11 60 100 8 25 Ch10x10 marquage
in 3.15 0.803±0.008 0.43 2.36 3.94 0.31 0.98 Ch0.39x0.39 marking
Tool ID ØK ØL ØM N O P Q R S
TO-1000-049-001mm 20.5 30 16.5 5 12 25 2 3 3
in 0.81 1.18 0.65 0.197 0.47 0.98 0.079 0.118 0.118
Tool ID T ØU V ØW
TO-1000-049-001mm 20 22.5 Vis CHc M20x30 25
in 0.79 0.886 Screw CHc M20x30 0.98
ØU
T
OP
ØLØK
ØW
ØMR
30°QS
N
□ ½"B-B
A-A V
B
=A
B
=
DG
CE
ØF
H
A A
B B
J 90°
2/3
MS
SB-M
SVA
-MS
TO-1
000-
049
KH
-MS
PR-M
S
Bearing preload conformity 76© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Bearing preload conformity
Revision historyVersion Author Change
2008-OCT-30 J. HERBIN Creation
3/3
MS
77 Bearing preload conformity© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bearing preload conformity
ALL
SB-M
SVA
-MS
TO-2
000-
001
KH
-MS
PR-M
S
Spring washer assembly 78© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Brake Motor
TO-2000-001-001 F04, F02, F03, FH3 MS02, MSE02, MSE03
TO-2000-001-002 F05, F07 MS03, MS05, MSE05, MK05
TO-2000-001-003 F08, F09 MS08, MSE08, MS16
TO-2000-001-004 F11, F12, F18, F19, F21, G12 MS11, MSE11, MS18, MSE18, MS35, MS47, MK11, MK18, MKE18
TO-2000-001-005 P35 MS25, MS35, MS47, MS50
Spring washer assembly
1/3
ALL
79 Spring washer assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Spring washer assembly
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-2000-001-001
mm 100 110 100 35 10 30 10 M16 moletage
in 3.94 4.33 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-001-002
mm 115 125 100 35 10 30 10 M16 moletage
in 4.53 4.92 3.94 1.38 0.39 1.18 0.39 M16 milling
ØD
MX
ØAØB
G
C
F
E
I
2/3
ALL
SB-M
SVA
-MS
TO-2
000-
001
KH
-MS
PR-M
S
Spring washer assembly 80© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Spring washer assembly
Revision history
TO-2000-001-003
mm 150 160 100 35 10 30 10 M16 moletage
in 5.91 6.3 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-001-004
mm 180 190 100 35 10 30 10 M16 moletage
in 7.09 7.48 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-001-005
mm 205 215 100 35 10 30 10 M16 moletage
in 8.07 8.46 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID ØA ØB C ØD E F G MX I
3/3
ALL
81 Spring washer assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Spring washer assembly
ALL
SB-M
SVA
-MS
TO-2
000-
002
KH
-MS
PR-M
S
Environmental cover assembly 82© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Brake Motor
TO-2000-002-001 F02, F03, FH3 MS02, MSE02, MSE03
TO-2000-002-002 F04, F05, F07 MS03, MS05, MSE05, MK05
TO-2000-002-003 F08, F09 MS08, MSE08, MS16
TO-2000-002-004 F11, F12, F18, F19, F21, G12 MS11, MS18, MS35, MS47, MSE11, MSE18, MK11, MK18, MKE18
TO-2000-002-005 P35 MS25, MS35, MS47, MS50
Environmental cover assembly
1/3
ALL
83 Environmental cover assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Environmental cover assembly
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-2000-002-001mm 125 132 100 35 10 30 10 M16 moletage
in 4.92 5.2 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-002-002mm 145 152 100 35 10 30 10 M16 moletage
in 5.71 5.98 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-002-003mm 185 192 100 35 10 30 10 M16 moletage
in 7.28 7.56 3.94 1.38 0.39 1.18 0.39 M16 milling
ØD
MX
ØAØB
G
C
F
E
I
2/3
ALL
SB-M
SVA
-MS
TO-2
000-
002
KH
-MS
PR-M
S
Environmental cover assembly 84© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Environmental cover assembly
Revision history
TO-2000-002-004mm 210 217 100 35 10 30 10 M16 moletage
in 8.27 8.54 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-002-005mm 237 244 100 35 10 30 10 M16 moletage
in 9.33 9.61 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool ID ØA ØB C ØD E F G MX I
3/3
ALL
85 Environmental cover assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Environmental cover assembly
ALL
SB-M
SVA
-MS
TO-2
000-
003
KH
-MS
PR-M
S
Sealing ring assembly 86© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-003-001 MS11, MSE11, MK11
TO-2000-003-002 MK08, MK09
Sealing ring assembly
1/2
ALL
87 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-2000-003-001mm 75 93 100 35 10 30 10 M16 moletage
in 2.95 3.66 3.94 1.38 0.39 1.18 0.39 M16 milling
TO-2000-003-002mm 78 88 100 35 10 30 10 M16 moletage
in 3.07 3.47 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
MS
SB-M
SVA
-MS
TO-2
000-
008
KH
-MS
PR-M
S
Drum brake spring assembly 88© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-008-001 MS02, MSE02
TO-2000-008-002 MS05, MSE05, MS08, MSE08, MS11, MSE11, MS16, MS18, MSE18
TO-2000-008-003 MS25, MS35, MS50
Drum brake spring assembly
1/3
MS
89 Drum brake spring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Drum brake spring assembly
Manufacturing drawing
±0.5 [±0.02] Steel N/A N/A N/A
Tool ID ØA B ØC D E F ØG H
TO-2000-008-001
mm Etiré Ø12 150 11 0-0.2 15 3 15 Etiré Ø12 100
in 0.47 drawn dia. 5.90 0.43 0-0.008 0.59 0.12 0.59 0.47 drawn dia. 3.94
TO-2000-008-002
mm Etiré Ø14 250 14 - 3.1 10 Etiré Ø12 100
in 0.55 drawn dia. 9.84 0.55 - 0.12 0.39 0.47 drawn dia. 3.94
TO-2000-008-003
mm Etiré Ø16 250 16 - 3.5 10 Etiré Ø12 100
in 0.63 drawn dia. 9.84 0.63 - 0.14 0.39 0.47 drawn dia. 3.94
H
ØG
E
ØA
ØC
DF
B
2/3
MS
SB-M
SVA
-MS
TO-2
000-
008
KH
-MS
PR-M
S
Drum brake spring assembly 90© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Drum brake spring assembly
Revision historyVersion Author Change
2008-OCT-30 J. HERBIN Creation
3/3
MS
91 Drum brake spring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Drum brake spring assembly
MS
SB-M
SVA
-MS
TO-2
000-
009
KH
-MS
PR-M
S
Environmental cover assembly 92© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID P/N Motor
TO-2000-009-001 A12341P MS04, MS05, MSE05, MSE08
You must procure this tool from Poclainhydraulics.
Environmental cover assembly
1/2
MS
93 Environmental cover assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Environmental cover assembly
Manufacturing drawing
Revision history
N/A N/A N/A N/A N/A
Version Author Change
2008-OCT-30 J. HERBIN Creation
2/2
MK
SB-M
SVA
-MS
TO-2
000-
011
KH
-MS
PR-M
S
Brake piston disassembly 94© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-011-001 MK11, MK23, MKE23
Brake piston disassembly
1/2
MK
95 Brake piston disassembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Brake piston disassembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D E
TO-2000-011-001
mm 2 A usiner 90 à 180 20 à 120 85
in 0.08 To surface 3.54 to 7.09 0.79 to 4.72 3.35
Version Author Change
2008-OCT-30 J. HERBIN Creation
A
B
C D
E E
2/2
MK
SB-M
SVA
-MS
TO-2
000-
015
KH
-MS
PR-M
S
Brake housing disassembly 96© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-015-001 MK08
Brake housing disassembly
1/2
MK
97 Brake housing disassembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Brake housing disassembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D ØE
TO-2000-015-001
mm Ecrou Hh M16 soudé Vis à patin NLM M16x100(ref. 712-16-100)
Patin soudé NLM(ref. 714-16) 10 130
in Hh M16 welded nut NLM M16x100 shoe screw(ref. 712-16-100)
NLM welded shoe(ref. 714-16) 0.39 5.12
Version Author Change
2008-OCT-30 J. HERBIN Creation
D
A
B
C
ØE
2/2
ALL
SB-M
SVA
-MS
TO-2
000-
020
KH
-MS
PR-M
S
Bushing assembly 98© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-020-001 MS11, MSE11, MK11
Bushing assembly
1/2
ALL
99 Bushing assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bushing assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G H I
TO-2000-020-001
mm 90 102 100 35 10 30 10 M16 moletage
in 3.54 4.01 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
MK
SB-M
SVA
-MS
TO-2
000-
021
KH
-MS
PR-M
S
Spring washer assembly 100© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-021-001 MK11
Spring washer assembly
1/2
MK
101 Spring washer assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Spring washer assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D ØE ØF ØG H I
TO-2000-021-001
mm HM16 M16 Ø80/16.5 x 12 400 16.5 180 190 20 10
in HM16 M16 3.15/065 x 0.47 15.74 0.65 7.08 7.48 0.78 0.39
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØEH
I
B
A
C
D
ØF
ØG
2/2
MK
SB-M
SVA
-MS
TO-2
000-
022
KH
-MS
PR-M
S
Spring washer assembly 102© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-022-001 MK11
Spring washer assembly
1/2
MK
103 Spring washer assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Spring washer assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B ØC D
TO-2000-022-001mm 253±0.5 300±0.5 16.5 Profilé en U 60x30x4
in 9.96±0.02 11.81±0.02 0.65 U-section 2.36x1.18x0.16
Tool ID E ØF ØG
TO-2000-022-001mm 6 écrous HM16 6 rondelles M16 2 tiges filetées M16x2
in 6 nuts HM16 6 washers M16 2 threaded rods M16x2
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØC
ØC
E
G
D
WeldingSoudure
WeldingSoudure
F
A
B
2/2
MK
SB-M
SVA
-MS
TO-2
000-
024
KH
-MS
PR-M
S
Brake piston assembly 104© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-024-001 MK11
Brake piston assembly
1/2
MK
105 Brake piston assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Brake piston assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C ØD ØE F G
TO-2000-024-001
mm 50 20 2.5±0.1 57.5 71.833±0.023 5 Ch 2x45°
in 1.97 0.79 0.098±0.0039 2.26 2.828±0.001 0.2 Ch 0.08x45°
Version Author Change
2008-OCT-30 J. HERBIN Creation
0.8
0.8
C
F
A
ØE
ØD
B
G
30°
10°
2/2
MK
SB-M
SVA
-MS
TO-2
000-
025
KH
-MS
PR-M
S
Centring tool for brake casing 106© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-025-001 MK11
Centring tool for brake casing
1/2
MK
107 Centring tool for brake casing© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Centring tool for brake casing
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD ØE F G
TO-2000-025-001
mm 225.16 0-0.02 71.86 +0.02
0 10 30 M6 172 50
in 8.86 0-0.0008 2.83 +0.0008
0 0.39 1.18 M6 6.77 1.97
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØA
G G
ØB
36°
36°
CE
F
D
2/2
MK
SB-M
SVA
-MS
TO-2
000-
027
KH
-MS
PR-M
S
Brake piston disassembly 108© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-027-001 MK04, MKD04
Brake piston disassembly
1/2
MK
109 Brake piston disassembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Brake piston disassembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A° B° C° D° ØE ØF G H ØI ØJ
TO-2000-027-001mm 130±1 65±3 180±3 140±3 16 8.5 81.283 M10x1.5 131 173
in 130±1 65±3 180±3 140±3 0.63 0.33 3.2 M10x1.5 5.16 6.81
Tool ID K L ØM N P Q R S
TO-2000-027-001mm 10 1.5x30° 35 150 10 M10x1.5 1x45° Moletage
in 0.39 0.06x30° 1.38 5.90 0.39 M10x1.5 0.04x45° Milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
A°
B°
D°
C°G
N
G
ØJ
ØI
ØM
ØF
R R
ØE
KL
P
H
Q
S
2/2
MK
SB-M
SVA
-MS
TO-2
000-
030
KH
-MS
PR-M
S
Notched ring assembly 110© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-2000-030-001 MK04, MKD04
Notched ring assembly
1/2
MK
111 Notched ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Notched ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA B
TO-2000-030-001
mm 14 100
in 0.55 3.93
Version Author Change
2008-OCT-30 J. HERBIN Creation
B
ØA
2/2
ALL
SB-M
SVA
-MS
TO-3
000-
001
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Piston S/A assembly 112© Poclain Hydraulics, 2008
ApplicabilityTool ID Motor
TO-3000-001-001 MS02
TO-3000-001-002 MSE03, MS04, MS05, MS08, MS16, MK04, MK05, MK08, MK09, MK12, MK16
TO-3000-001-003 MS11, MS18, MS35, MK11, MK18, MK23, MK35
TO-3000-001-004 MS25, MS50, MS83, MS125
Piston S/A assembly
1/3
ALL Brake Valving Torque module Bearingsupport
Options
Piston S/A assembly
113 Piston S/A assembly© Poclain Hydraulics, 2008
Manufacturing drawing
N/A 35 CD4 N/A
Stabilization after outlineNitriding on depth : 0.1 mm [0.004]Hardness 700 HV 0.1 mm [0.004] mini.
Surface J: 0.8
Tool IDØA
B ØC ØD E° F G HSerie Cl10 Cl20
TO-3000-001-001mm 24.8 24.9 - 32 36 29 5° 0.5 0.5 2
in 0.976 0.980 - 1.26 1.42 1.14 5° 0.02 0.02 0.079
TO-3000-001-002mm 33.3 33.4 - 40 45 38 4 1 1 2
in 1.311 1.315 - 1.57 1.77 1.50 0.16 0.04 0.04 0.079
ØA
ØD
ØC
B
G x
45°
F x
45°
H
30°
J
E°
2/3
ALL
SB-M
SVA
-MS
TO-3
000-
001
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Piston S/A assembly
Piston S/A assembly 114© Poclain Hydraulics, 2008
Revision history
TO-3000-001-003mm 43.2 43.3 - 42 54 48 4 1 0.5 2
in 1.701 1.705 - 1.65 2.12 1.89 0.16 0.04 0.02 0.079
TO-3000-001-004mm 58 58.1 58.2 40 72 64 5 0.5 0.5 2
in 2.283 2.287 2.291 1.57 2.83 2.52 0.20 0.02 0.02 0.079
Version Author Change
2008-OCT-30 J. HERBIN Creation
Tool IDØA
B ØC ØD E° F G HSerie Cl10 Cl20
3/3
ALL
SB-M
SVA
-MS
TO-3
000-
001
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Piston S/A assembly
Piston S/A assembly 115© Poclain Hydraulics, 2008
ALL
SB-M
SVA
-MS
TO-3
000-
002
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Lateral clips assembly 116© Poclain Hydraulics, 2008
ApplicabilityTool ID P/N Motor
TO-3000-002-001 000044689A MS02, MSE02, MSE03, MS05, MSE05, MS08, MSE08, MS11, MSE11, MS18, MSE18, MS25, MS35, MS50, MS83, MK05, MK08, MK11
Lateral clips assembly
1/2
ALL Brake Valving Torque module Bearingsupport
Options
Lateral clips assembly
117 Lateral clips assembly© Poclain Hydraulics, 2008
Manufacturing drawing
Revision history
N/A N/A N/A N/A N/A
Version Author Change
2008-OCT-30 J. HERBIN Creation
2/2
ALL
SB-M
SVA
-MS
TO-3
000-
003
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Radial clips disassembly 118© Poclain Hydraulics, 2008
ApplicabilityTool ID P/N Motor
TO-3000-003-001 A16814B MS04, MSE04, MS05, MSE05, MS08, MSE08, MS16, MK04, MKD04, MK09, MK12, MKE12, MK16
TO-3000-003-002 A16815C MS11, MSE11, MS18, MSE18, MS35, MS47, MK11, MK18, MKE18, MK23, MKE23, MK35, MK47
TO-3000-003-003 A16816D MS25, MS50, MS83, MS125
Radial clips disassembly
1/3
ALL Brake Valving Torque module Bearingsupport
Options
Radial clips disassembly
119 Radial clips disassembly© Poclain Hydraulics, 2008
Manufacturing drawing
N/A Steel N/A N/A N/A
Tool ID Clip Piston P/N
TO-3000-003-001 Ø5Ø33.3
A16814BØ38.5
TO-3000-003-002 Ø6Ø43.2
A16815CØ50
TO-3000-003-003 Ø8 Ø58 A16816D
2/3
ALL
SB-M
SVA
-MS
TO-3
000-
003
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Radial clips disassembly
Radial clips disassembly 120© Poclain Hydraulics, 2008
Manufacturing drawing
Revision history
N/A Steel N/A N/A N/A
Tool ID For Tool ID P/N
TO-3000-003-004 TO-3000-003-001 402380207G
TO-3000-003-005 TO-3000-003-002 402380209J
TO-3000-003-006 TO-3000-003-003 402380212M
Version Author Change
2008-OCT-30 J. HERBIN Creation
3/3
ALL
SB-M
SVA
-MS
TO-3
000-
003
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Radial clips disassembly
Radial clips disassembly 121© Poclain Hydraulics, 2008
MK
SB-M
SVA
-MS
TO-3
000-
005
KH
-MS
PR-M
S
Brake Valving Torque module Bearing support
Options
Plug assembly 122© Poclain Hydraulics, 2008
ApplicabilityTool ID Motor
TO-3000-005-001 MK04, MKD04
Plug assembly
1/2
MK Brake Valving Torque module Bearingsupport
Options
Plug assembly
123 Plug assembly© Poclain Hydraulics, 2008
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA B C ØD E F ØG ØH I J
TO-3000-005-001
mm 20 100 10 M12 15 3 44 46.5 Ch 0.5x45° moletage
in 0.79 3.93 0.39 M12 0.59 0.12 2.36 1.89 Ch 0.02x45° milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØA
ØD
ØG
ØHB
E
CI
J
F
2/2
MS
SB-M
SVA
-MS
TO-4
000-
001
KH
-MS
PR-M
S
Valve pin assembly 124© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-001-001 MS02, MSE02, MSE03, MS04, MS05
Valve pin assembly
1/2
MS
125 Valve pin assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valve pin assembly
Manufacturing drawing
MS
Revision history
±0.25 [±0.01] 35 C D 4 N/A N/A N/A
Tool ID ØA B C D ØE
TO-4000-001-001
mm 18 150 Ch2.5x45° Ch0.5x45° 6.1 +10
in 0.71 5.91 Ch0.098x45° Ch0.02x45° 0.24 +0.0040
Tool ID F G H I J
TO-4000-001-001mm 4.5±0.2 5 4.6±0.1 20° 20°
in 0.177±0.0079 0.2 0.18±0.039 20° 20°
Version Author Change
2008-OCT-30 J. HERBIN Creation
CF
G
D
B
ØE
ØA
HJ°
I°
2/2
MS
SB-M
SVA
-MS
TO-4
000-
002
KH
-MS
PR-M
S
Valve pin assembly 126© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-002-001 MS83, MS125
Valve pin assembly
1/2
MS
127 Valve pin assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valve pin assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Stub Ø25 [0.98] N/A N/A N/A
Tool ID ØA B C D E ØF
TO-4000-002-001
mm 25 170 Ch 3 à 45° Ch 1 à 45° 21.4 ± 0.1 9.2 +0.150
in 0.98. 6.69 0.12 x 45° 0.039 x 45° 0.84 ± 0.0039 0.36 +0.00590
Version Author Change
2008-OCT-30 J. HERBIN Creation
C
D
B
ØF
ØA
E
2/2
MK
SB-M
SVA
-MS
TO-4
000-
003
KH
-MS
PR-M
S
Valving cover compressing 128© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-003-001 MK04, MKD04
Valving cover compressing
1/2
MK
129 Valving cover compressing© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valving cover compressing
Manufacturing drawing
Revision history
±0.25 [±0.01] Acetal resin N/A N/A N/A
Tool ID ØA B
TO-4000-003-001
mm 90 50
in 3.54. 1.97
Version Author Change
2008-OCT-30 J. HERBIN Creation
CF
G
D
B
ØE
ØA
HJ°
I°
ØA
B
2/2
MK
SB-M
SVA
-MS
TO-4
000-
004
KH
-MS
PR-M
S
Valving compressing 130© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-004-001 Press
TO-4000-004-002 MS and MK small size
TO-4000-004-003 MS and MK big size
Valving compressing
1/3
MK
131 Valving compressing© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valving compressing
Manufacturing drawing
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA B C E F G H
TO-4000-004-001
mm 60 M18x2.5 5 +10 200 Tube Ø30 400 450
in 2.36 M18x2.5 0.19 +0.040 7.87 Tube 1.18 dia. 15.75 17.71
Tool ID I J K L M N
TO-4000-004-001mm 60 25 30 450 M18x2.5 27
in 2.36 0.98 1.18 17..71 M18x2.5 1.06
B
M
J
D
C
F
KN
L
I
ØA
H
ØG
E
C
2/3
MK
SB-M
SVA
-MS
TO-4
000-
004
KH
-MS
PR-M
S
Valving compressing 132© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Valving compressing
Revision history
±0.25 [±0.01] Acetal resin N/A N/A N/A
Tool ID Valving size ØA B
TO-4000-004-002 Smallmm 60 40
in 2.36. 1.57
TO-4000-004-003 Largemm 60 80
in 2.36 3.15
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØA
B
3/3
MK
133 Valving compressing© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valving compressing
MK
SB-M
SVA
-MS
TO-4
000-
005
KH
-MS
PR-M
S
Tool to remove the valving cover 134© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-005-001 MK04, MKD04
Tool to remove the valving cover
1/4
MK
135 Tool to remove the valving cover© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Tool to remove the valving cover
Manufacturing drawing
±0.25 [±0.01] S185/A283 Gr A N/A N/A N/A
Tool ID ØA B C D E F G H I J K L
TO-4000-005-001
mm 120 8 2 +10 15 7 6 6 +0.2
0 25 40 70 15 100
in 4.72 0.31 0.08 +0.040 0.59 0.28 0.24 0.24 +0.008
0 0.98 1.57 2.76 0.59 3.14
Tool ID M N O P R S T U V W
TO-4000-005-001
mm 15 14 33 18 32 6 5 M8x1.25 Tube 1/2’’ (15-21) 2 +10
in 0.59 0.55 1.30 0.71 1.57 0.24 0.2 M8x1.25 1/2’’ tube (0.59-0.83) 0.08 +0.040
A
DT
W
SF
E
H
I K
M
NO
R
P
L
J
BC V
G
UEcrou M6
Nut
Vis CHC M8x30Screw
Rondelle M6 UWasher
Rondelle M8 UWasher
Vis CHC M6x25Screw
2/4
MK
SB-M
SVA
-MS
TO-4
000-
005
KH
-MS
PR-M
S
Tool to remove the valving cover 136© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
Tool to remove the valving cover
±0.2 [±0.008] S185/A283 Gr A N/A N/A N/A
Tool ID A B C ØD E F G H I
TO-4000-005-001
mm 51 5 36 6 +0.20 6.5 6 12 5 20
in 2.01 0.2 1.42 0.24 +0.0080 0.26 0.24 0.47 0.20 0.79
E F
B
45°
45°
I G
HA
C
D
Ecrou M6Nut
Vis CHC M8x30Screw
Rondelle M6 UWasher
Rondelle M8 UWasher
Vis CHC M6x25Screw
3/4
MK
137 Tool to remove the valving cover© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Tool to remove the valving cover
Revision history
±0.25 [±0.01] S185/A283 Gr A N/A N/A N/A
Tool ID Port A ØB ØC
TO-4000-005-001
M22x1,5
mm 25 20 M8x1,25
in 0.98 0.78 M8x1,25
3/4’’-16 UNF
mm 25 15 M8x1,25
in 0.98 0.59 M8x1,25
Version Author Change
2008-OCT-30 J. HERBIN Creation
B
A C
Ecrou M6Nut
Vis CHC M8x30Screw
Rondelle M6 UWasher
Rondelle M8 UWasher
Vis CHC M6x25Screw
4/4
MK
SB-M
SVA
-MS
TO-4
000-
006
KH
-MS
PR-M
S
Valve pin assembly 138© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-006-001 MK05
Valve pin assembly
1/2
MK
139 Valve pin assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valve pin assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] 16 NC 6 (47 to 50 HRc) N/A N/A N/A
Tool ID ØA B C ØD E
TO-4000-006-001
mm 20 150 Ch 2 x 45° 6.1 +0.10 3.8 0
-0.1
in 0.79. 5.91 0.039 x 45° 0.24 +0.00390 0.15 0
-0.0039
Version Author Change
2008-OCT-30 J. HERBIN Creation
CE
B
ØD
ØA
2/2
MK
SB-M
SVA
-MS
TO-4
000-
007
KH
-MS
PR-M
S
Valve pin assembly 140© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-007-001 MK08, MK09
Valve pin assembly
1/2
MK
141 Valve pin assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Valve pin assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] 16 NC 6 (47 to 50 HRc) N/A N/A N/A
Tool ID ØA B C D E F
TO-4000-007-001
mm 20 150 20 8 Ch 2 x 45° 0.75±0.05
in 0.79. 5.91 0.79. 0.31 0.039 x 45° 0.03±0.002
Tool ID G ØH I
TO-4000-007-001
mm 3.8 0-0.1 6.1 +0.1
0 6 0-0.3
in 0.15 0-0.0039 0.24 +0.0039
0 0.24 0-0.0118
Version Author Change
2008-OCT-30 J. HERBIN Creation
EC
D
GF
B
ØHI
ØA
2/2
MK
SB-M
SVA
-MS
TO-4
000-
009
KH
-MS
PR-M
S
Cover plate assembly 142© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-009-001 MKE23
Cover plate assembly
1/2
MK
143 Cover plate assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Cover plate assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D ØE ØF ØG H
TO-4000-009-001mm 50 20 3.5±0.1 12.5 89.905±0.095 73.5 80 Ch2x45°
in 1.97 0.78 0.14±0.004 0.49 3.539±0.004 2.89 3.15 Ch0.08x45°
Version Author Change
2008-OCT-30 J. HERBIN Creation
0.8
0.8
C
A
ØE
ØF
ØG
B
DH
30°
10°
2/2
ALL
SB-M
SVA
-MS
TO-4
000-
010
KH
-MS
PR-M
S
Sealing ring assembly 144© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Applicability
MS
MK
Tool ID Motor
TO-4000-010-001 MS25, MS50, MKE23
Sealing ring assembly
1/2
ALL
145 Sealing ring assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Sealing ring assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID A B C D E ØF ØG ØH
TO-4000-010-001
mm 130 105 4.5 90 4.5 109 103 98
in 5.12 4.13 0.18 3.54 0.18 4.29 4.06 3.86
Tool ID ØI ØJ K L M N
TO-4000-010-001
mm 45 40 Ch 2x45° R5 +5-2 Ch 5x45° Ch 1x45°
in 1.77 1.57 0.08x45° R0.19 +0.19-0.08 0.19x45° 0.04x45°
Version Author Change
2008-OCT-30 J. HERBIN Creation
C
E
AØ
I
ØJ ØF
ØG
ØH
B
D
M
K L
N
45°
2/2
MK
SB-M
SVA
-MS
TO-4
000-
011
KH
-MS
PR-M
S
Hollow tube assembly 146© Poclain Hydraulics, 2008
Brake Valving Torque module Bearing support
Options
ApplicabilityTool ID Motor
TO-4000-011-001 MK12, MKE12, MK16
Hollow tube assembly
1/2
MK
147 Hollow tube assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Hollow tube assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Polyamid 6 N/A N/A N/A
Tool ID A B C D E ØF ØG ØH ØI
TO-4000-011-001mm 260 70 30 100 30 40 25 35.5 57
in 10.23 2.75 1.18 3.94 1.18 1.57 0.98 1.39 2.24
Tool ID J K L M N
TO-4000-011-001mm Ch 5x45° R2.5 3 1.75 R0.2
in 0.19x45° R0.09 0.12 0.07 R0.008
Version Author Change
2008-OCT-30 J. HERBIN Creation
5° max5° max
A
B
E
C D
ØF
ØG
ØI
ØH
J
K
45°
M
L
Ra
0.4
N
2/2
MK
SB-M
SVA
-MS
TO-4
000-
012
KH
-MS
PR-M
S
Bushing assembly 148© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
ApplicabilityTool ID Motor
TO-4000-012-001 MK12, MK16,MK18, MKE18, MK23, MKE23
Bushing assembly
1/2
MK
149 Bushing assembly© Poclain Hydraulics, 2008
Brake Valving Torque module Bearingsupport
Options
Bushing assembly
Manufacturing drawing
Revision history
±0.25 [±0.01] Steel N/A N/A N/A
Tool ID ØA ØB C ØD E F G MX I
TO-4000-012-001
mm 90 100 100 35 10 30 10 M16 moletage
in 3.54 3.94 3.94 1.38 0.39 1.18 0.39 M16 milling
Version Author Change
2008-OCT-30 J. HERBIN Creation
ØD
MX
ØAØB
G
C
F
E
I
2/2
2008-DEC-08
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted.Illustrations are not binding.The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
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