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BEC, (Fabrication Division) one of the leading Heavy Engineering manufacturing unitbased in Urla, is a fully automated State-of-the art fabrication shop with highlysophisticated CNC machines installed for structural steel fabrication focusing on HeavyEngineering Fabrication with major emphasis on Wind Mill Towers, Thermal Power PlantPressure parts components, columns etc. Unit includes high tech EOT cranes, mobilecranes and gantry cranes for handling. We have full-fledged design and R&D team andfacilities, to meet 100% Quality and Customer Satisfaction and delivery in time.
We provides a one-stop solution for various heavy engineering components / equipments,fabrication requirements, machining requirements for wind turbine parts, duly ready to usecomponents for the manufacturing of turbines of various capacities.
BEC has followed stringent commitment in doing things the right way. The mission isevident through our fabrication services where we commit to high quality fabrication,products and customer service.
We continuously innovate and induct the latest technologies in our plant and factory todeliver cutting edge solutions of matchless quality that stand the test of time.
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Capacity:
12000 MT Per Annum
Capacity:
18000 MT Per Annum
Max. Weight: 50 Ton Single
piece
105200 Sq.
Mtr
Heavy
Fabrication
16184 Sq.
Mtr
Machine
Shop
56656 Sq.
Mttr
Foundry
Shop
Total Area
• Established in 1960, Bhilai Engineering Corporation Limited serves Railways, Mining, Steel Plants, PowerPlants, General Engineering, Shipping & Marine for their requirements of Steel, Alloy steel and Manganesesteel castings.
• The company was set up with an objective of manufacturing high quality ferrous castings, heavyfabrication and to provide machining assistance to their valued customers using the latest State of Arttechnology. Our products are built to stringent International standards, and have been received withdistinction and acclaim by all users, both in the International and Domestic market. Company is managedby a team of highly technical professionals. It is no wonder the company has withstood the test of time forthe last 52 years, given the dynamic nature of the economy with a focused vision.
• Our Foundry is a single manufacturing facility in India with complimentary light fabrication and machineshops.
• The Steel Foundry consists of following divisions, namely: -
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Fabrication Shop Includes:
CNC Machine & Pug Cutting Machines
SAW Machines
Column & Boom Welding Machine
Plate Bending , Drilling & Grinding Machines
Grit blasting facility
Painting Booth with Humidity Control facility.
Metalizing Facility.
Fabrication Shop is well equipped with various types of plate cutting machines, Plate welding machines, Plate
Bending Machines, Painting Booth, Grit Blasting Booth & Metalizing Booth.
CNC Machine (Messer & ProArc -- 3500 mm wide, 40000 mm Length and maximum thickness 220 mm).
Corimpex Machine (Advance Welding Technology – For Beam welding – Maxi. Width Flange 1000 mm,
Maximum Height 2000mm, Plate thickness 63 mm that is about 1000 Kg per meter) .
Column Boom Welding Machines (to handle circumferential welding up to 4500 mm dia Shells).
Plate Bending Machine (56 mm thick & 2500 mm wide plate).
Painting Booth is 32 meters long x 6 meter width x 8 meters height – 2 Booths
Grit Blasting Booth is 32 meters long x 6 meter width x 8 meters height & 22 x 4.5 x 5
Metalizing Booth is 32 meters long x 6 meter width x 8 meters height
Closed Sheds – 3 Sheds ( 13 x 12 x 325 meters, 15 x 10 x 300 meters, 24 x 12 x 325 meter)
Open Bay for Large fabrication with 2 gantry Cranes of 25 Ton Each: 24 x 12 x 300 Meters
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Railway
Mining
Power
Shipping
Steel
Material Handling
Serving Core Sectors as Steel, Railways,
Power, Shipping, Mines & Infrastructure
sectors with global Presence through TOT,
Collaboration & Exports of Heavy
Engineering Products.
Our Technical Capability to deliver critical
& fully finished components in the following
Sectors:
Capital Equipment
Heavy Machines
Technological Structures
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Our in-house facility includesfabrication shop, blasting booth,
paint booth, testing labs with alladvance measuring and testinginstruments. Our Quality AssuranceDepartment is well equipped withmodern testing facilities to controlright from raw material to finishedstage components.
Facility Includes :• Radiography Lab• Ultrasonic Testing• Metallurgy Lab• Easy Laser• Paint Lab
• Pneumatic & Hydraulic Testing
High quality performance is maintained at every
stage of fabrication and welding. The division's
Quality Assurance system meets or exceeds our
Accreditations listed.
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BEC is equipped with Heavy Fabrication, Machine & Assembly
shops and offers complete technological & metallurgical
equipment.
BEC’s goal is to provide solutions in Wind Mill Tubular Tower,
Heavy Fabrication, using the best technology the world has to
offer. But we are proud of much more than just the products we
make.
The equipments supplied from the division are pre-assembled
with drives, trial tested & match marks are provided for ease of
erection at site.
We specialize in the welding of all types of metal alloys in
addition to quality welding of complex parts where precision is
critical.
Fabrication services are staffed by skilled craftsmen equipped
with the latest equipments to be able to produce premium
quality products. Our dedication to quality and prompt services
is unbeatable and this is why our customers are 100 % pacified
in knowing that they are receiving the best solutions at
unmatched prices.
We promise continuous monitoring to ensure practices are
efficient, economical, and effective and up to the latest
standards. Timely project completion and that too within the
agreed budget.
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“Box” Columns for Boiler Structures -BHEL
“+” Columns for Boiler Structures -BHEL
Wind Mill TowersColumn Boom Welding Machine
Advanced Welding Technology (Core Impex)
Tower Bay Shop
Machining in Toss MachineCNC Messar Cutting MachineAdvanced CNC Milling Machine
Plate Bending
Machine
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BEC shops are approved by BHEL, Enercon, Sandvik, Metso &
SIEMENS for the manufacture of fabricated parts & Assemblies. Our
offerings includes: Fabricated items for Electrical Parts,
Infrastructure, Material Handling Equipments and their assemblies.
It includes:
Boiler & Turbine Structures: Primary & Secondary
Buck Stays
Wind Boxes
Wind Mill Towers for Wind power
Radial Gates for the Hydel Power
Cyclones
Silos, Hoppers, Bunkers
Chimneys & Stacks
Towers in finished condition coming out of 32 MT Paint Booth
Box Columns
Generator End Shield
Stator Frame
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BHEL Project-Unit-High Pressure
Boiler Plant Wanakbori
Items-Plus Column Top Piece
BHEL Project-Unit-High Pressure
Boiler Plant Tiruchirapalli
Items- Plus Column Base Piece
BHEL Project-
Unit-High
Pressure Boiler
Plant Wanakbori
Items- Plus
Column Base
Piece
BHEL Project-Unit-High
Pressure Boiler Plant
Wanakbori
Items-Plus Column Top
Piece (Sr)
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L & T Project Architects-Edifice Consultants Pvt Ltd Mumbai
Items- Canopy Structure (Rafter)
NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Trestle
NMDC Project-3.0 Mtpa Integrated Plant NagarnarNMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Box For Boiler Mounting
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NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Column
NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- PEC-Duct
NMDC Project-3.0 Mtpa Integrated Plant Nagarnar. Items- PEC-Duct NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
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NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Column
NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Dust Cyclone- Ø 2800
NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Dust Cyclone- Ø 2800
NMDC Project-3.0 Mtpa Integrated Plant Nagarnar
Items- Trestle
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WIND WORLD: Project-E53-11 Mtr Concrete Tower Steel Section
Items- Wind Mill TowerWIND WORLD Project-E53-11 Mtr Concrete Tower Steel Section
Items- Wind Mill Tower
WIND WORLD: Project-E53-11 Mtr Concrete Tower Steel
Section
Items- Wind Mill Tower
WIND WORLD: Project-E53-11 Mtr Concrete Tower Steel
Section
Items- Wind Mill Tower
The accuracies in the tower depend on highly skilled technicians. The straightness for 11 m is ±5 mm, the flatness of top flange .2mm and bottom flange .5mm. mm.
In-house handling and
movement of tower sections
ready for dispatch with an
approved packing system.
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Project-E53-11 Mtr Concrete Tower Steel Section
Items- Wind Mill Tower
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Assembly of Stacker
Barge Un-LoaderParts of Barrel Reclaimer
Partially assembled Barrel Reclaimer
Robust structure and construction to handle sticky material.
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Fabricated Pipes for CDCP
Bucket Wheel for NLC
Shop trail assembly of Ship Unloader
Flange for Barrel Reclaimer
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8
1
3
4
57
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Stage – I
Raw Material &
Consumables
inspection
Stage - II
Marking, Cutting,
Bending, Fit-up
inspection
Stage –III
Weld visual & NDT
inspection
Stage –IV
Dimension check
using various
measuring instruments
for individual or final
assembly
All products manufactured are thoroughly inspected, tried & tested for quality, efficiency and reliability. Our in-house testing laboratories are equipped with advanced and sensitive testing equipment controlled
by experienced engineers, infatuated with quality. The scope of Quality Control begins with incoming material and components and persists until the finished product is tested & rolled out.
Stage –V
Visual, Blasting & painting
inspection
Stage –VI
Packing Inspection &
Despatch Release Note
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Raw material &
Consumables -
Chemical
Composition
Mechanical : .UTS ( 40 Ton &
60 Tons) Impact at sub zero
temperature, Hardness ( BHN /
Rockwell)
Qualified NDT personnel –
ASNT/ISNT Level – II
NDT: UT, RT (IR – 192 & X – Ray ),
LPT, MPT
WELDING: WPS, PQR
PROCESS :Kerosene Leak test
Stress Reliving, Optical level Checking &
Laser Test for Flange Flatness
BLASTING : Dust contamination Test,
Blotter Test & Surface Profile
PAINT : Adhesive test,
Pin Hole Test &
Dry Film Thickness
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Some Of Our Clients
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“Desire is the key to motivation, but it's
determination and commitment to an
unrelenting pursuit of your goal - a commitment
to excellence - that will enable you to attain the
success you seek."
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Neera Gupta
Corporate Office
Bhilai Engineering Corporation Limited
BEC House, 13 – Masjid Moth DDA Commercial Complex,
New Delhi – 110048 (India)
Tel: +91 9810205022
Email: [email protected]
Web: www.bec-group.com/foundry
Atul Agarwal
Dy. General Manager-Marketing
Bhilai Engineering Corporation –Foundry Division
Hathkhoj Village, Industrial Area, Bhilai – 490026
Dist, Durg, Chhattisgarh, India
Handy No: 0091 702 414 4484
Tel: +91 98930 96841
Fax No.: 0091 788 4252622
Email: [email protected]
Website: www.bec-group.com/foundry
mailto:[email protected]://www.bec-group.com/foundryhttp://www.bec-group.com/foundry
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Would like to extend gratitude and thanks
to all for viewing this presentation.
BEC has long made it a priority to reduce its environmental impact. At our facilities, we are constantly seeking
new ways to recycle and reduce energy consumption.