Surface inspection and process monitoring
Baumer Inspection Systems
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Titel: Präsentation Baumer Inspection
Autor: Dirk Weymann
E-mail: [email protected]
Adresse: Baumer Inspection GmbH
Lohnerhofstraße 6
78467 Konstanz
www.baumergroup.com
Geheim zu haltende Information. Alle Rechte an dieser Information, wie Urheber-, Patent-, Gebrauchsmuster-, Design- und/oder Markenrechte verbleiben bei der Baumer Holding AG. Kenntnis von dieser Information lässt Weiterbenutzungsrechte nicht entstehen.
Confidential and proprietary information. All rights, especially the right to apply for and/or acquire copyright, patent, utility model, design and/or trade mark protection are reserved and remain with Baumer Holding AG. Notice of this information neither constitutes nor induces any right for further use.
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Baumer Group Innovative sensors and sensor systems
Baumer – an international
family-owned enterprise:
• Headquarters in Frauenfeld,
Switzerland
• Around 2.500 employees
worldwide
• 34 locations in 16 countries
© Baumer Group 2008
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Extensive Product Range The appropriate technology for every application
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Vision Technologies More than 250 specialists for „Vision Technologies“
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Baumer Inspection GmbH Total solutions for surface inspection and OEM Partner
More than 250 inspection machines and more than 1300 OEM systems installed
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ColourBrain® inspection systems Inspection machines for each step in your production
Dekor Components Boards Edges
Decorpaper
Decorfoil
PVC Flooring
Homogenous & printed products
HPL / CPL
Furniture parts, laminated, printed, lacquered, veneered, foil wrapped
Flooring planks
Parquet
Solid wood
Particle boards
Laminated boards
Printed boards
Plywood boards
360 ° foil wrapped boards
Postforming Softforming
Laminated Edegs
Profiled Edges
Banded Edges
Parquet Edges
Profiles
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Colour Brain®: Sorting and process monitoring
Optical inspection • 100% control of quality
• standardized sorting and grading for all production lines
• No excessive best quality, threshold can be modified during production
Quality management • Quality related to order or product
• Analysis of production quality with regard to time, product and persons
• Quality management in every office
Process control • Detection of hot spots in production
• Early warnings on production drifts to prevent production of scrap
• Control of quality and production
• Easy and fast change of inspection with change of product
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Common philosophy: modular systems >>> specialized modules for the special task <<<
Input Camera and
Lightning Units
Image processing
Interface
Output I/O
Colour module
Reflex module
UV module
Edge module
Statistiche
Stampe
Stazione di
marcatura
Teleassistenza
Via modem
Meccanizzazione
Selezione
label printer
ink marking
modem/VPN
sorting systems
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ColourBrain® Surface inspection The Colour Module
Colour module
Ilumination in white daylight
Paper crack
Defect in lamination
Spot Stain Foreign material
Colour defects, décor variations or colour shades
All defects in printing or laminating:
Spots and stains
Foreign material
Colour shades and colour deviations
Colour distribition & foreign particles
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ColourBrain® Surface Inspection The 3D Laser Scanner Module
3D Module
Laser 3D camera system
Defects
All defects which are damaging the surface:
Cracks
Holes or knots
Dents
Bumps
Damage on the edge
Bump Impression Dent
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ColourBrain® Surface Inspection The Reflex Module
Reflex Module
Illumination in reflection
Damages of the surface
All defects which damage the surface:
•Cracks
•Dents
•Folds
•Scratches
•Glossy or non glossy areas
Damage on the edge
Bump Impression Dent
Matt area Glossy area Wrinkles
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ColourBrain® Inspection systems A standard user interface
statistics
alarms
individual tolerance settings
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ColourBrain® Inspection systems Standard user interface: all information needed
Menu Bar
Defect Display
Type, Position
and Image
Status Bar
Results for each veneer sheet.
Classification as:
1st choice; 2nd choice and reject
Defect Categories and Buttons for selection of
the appropriate Quality Matrix
Most recently used
Quality Matrix
Statistics of
entire production
Different counters
Position of the defect
on the board.
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ColourBrain® Inspection systems Standard user interface: fast and easy adjustment
Grading according to contrast and size and number of defects on one sheet.
For each quality a maximum number of defects
on a board can be assigned.
Sliders to
shift
limits
Easy adjustment of
sensitivity.
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ColourBrain® Furniture Inspection systems for the furniture industry
Automatic inspection of lacquered and printed components
Inspection in one line
of different formats
or parallel in several
lines
Automatic teach-in
for small production
lots
Automatic product
change up to
lot size 1
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ColourBrain® Furniture Inspection of printed BOF components
Automatic inspection of lacquered and printed components
Inspection in one line
of different formats
or parallel in several
lines
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ColourBrain®panel printed and lacquered thin full boards
Automatic optical inspection and size measurement
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ColourBrain® Furniture Inspection of high gloss full boards
Automatic inspection of lacquered and printed components
Inspection for
smallest needle
pricks, orange
peeling and colour
stability
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ColourBrain® Furniture Inspection systems for furniture industry
Automatic inspection of furniture components in the edgebanding line
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ColourBrain® Furniture Inspection systems for furniture industry
Automatic inspection of furniture components in the edgebanding line
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ColourBrain®panel inspection of furniture components
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ColourBrain®furniture Inspection of foil laminated wrapped boards
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ColourBrain®furniture Inspection systems for furniture industry
Friul Intagli
Inspection of laminated boards, surface
and edge.
Cut - optimization of board lengthwise
according to defects.
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ColourBrain®furniture inspection of furniture door fronts, high gloss !
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ColourBrain® inspection of flooring planks
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ColourBrain® MFC Inspection, double side inspection
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ColourBrain®panel inspection of melamine faced chipboard
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ColourBrain®furniture inline measurement of size and angle
Incl. top side defect inspection
ColourBrain®
inspection system
Baumer Inspection
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ColourBrain®furniture Inspection of high gloss components at Ilcam / Italy
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ColourBrain® Furniture Inspection of veneered Billy components
Automatic inspection of surface and edge
Inspection in two
tracks
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ColourBrain® edge edge banding inspection
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ColourBrain® Edge Defects
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ColourBrain® EDGE Configuration
Labeling with etiquettes
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ColourBrain® edge edge banding inspection, labeling
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ColourBrain® edge edge banding inspection, auto. outsorting
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ColourBrain® Wood Inspection and repairing of plywood panels
Automatic repairing of plywood panels
Automatic filling of parquet planks
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ColourBrain® Dekor foil
Double-sided inspection:
• Colour stability
• Faultless register
• Colour defects
• Surface defects, holes
• Control of the priming coat
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Alfatherm - DecoPrint PVC-Colour stability & defect inspection on Cerutti-printing line
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ColourBrain® DecoPrint Decor paper
Interprint, Arnsberg
Inspection in line:
• Colour impression and stability
• Faultless register
• Fast shading due to
long-term stable colour calibration
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ColourBrain® Ceiling Acoustic ceiling panels
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Q-live® The integrated quality management
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Q-live®
• defect protocolls
• drifts
• defect images
Statistics of all
Production lines
protocolls
SQL-Datenbank
.... ...
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ColourBrain® references worldwide Australia Borg, Charmhaven, Oberon Laminex, Gympie, Ballarat Austria Kaindl, Lungötz Tilly, Althofen Azerbaijan AZ-MDF Belarus Gomeldrev
Belgium Balterio, Vielsalm Chioda, Genk Unilin, Wielsbeke Germany Assmann Büromöbel, Melle Akzenta, Kaisersesch Bürstadt Furniture, Bürstadt Classen, Baruth Egger, Bünde Egger, Brilon Freudenberg, Augsburg Frisia, Leer Hamberger, Rosenheim Kronotex, Heiligengrabe Kronofloor, Lampertswalde Parador, Coesfeld Agepan (Sonae), Eiweiler Wiemann, Georgsmarienhütte Glunz (Sonae), Beeskow Nobilia, Verl Nobilia, Kaunitz Meisterwerke, Rüthen Meyenburger Möbel, Meyenburg Interprint, Arnsberg
Renolit, Worms Rettenmeier, Wilburgstetten Vöhringer, Trochtelfingen Chile Arauco, Nueva Aldea China Power Dekor, Danyang France Alsapan, Wasselonne Salm, Selestat Great Britain Kronospan, Chirk Forbo, Kirkcaldy Formica, Newcastle Italy Alfatherm, Varese Berti Pavimenti, Padova Colombini, San Marino Confalonieri, Filago Crespano Parchetti, Crespa De Checchi, Padova Friul Intagli, Pordenone Lomapref, Urbino Media profili Pennacchioni, Ancona SAIB, Caorso Top Linea, Falzè di Piave 3B, Salgareda Ilcam, Gorizia Korea
Dongwa, Incheon Hansol, Jeonbuk Luxembourg Kronolux, Sanem Netherlands Bruynzeel, Bergen op Zoom
Poland Kronopol, Zary Swedwood, Lubawa Swedwood, Zbaszynek Swedwood Babimost DSO, Strzelce Portugal Amorim Swedwood Slowakia Kronospan, Presov Russia Kronostar, Sharya Tarkett, Mytischi Sweden Pergo, Trelleborg Tarkett, Roneby Turkey Kastamonu Entegre, Gebze, Adana Yildiz, Izmit SFC Kronospan, Kastamonu City Ukraine Art Progress USA Wilsonart, Temple TX ATC Clarion, Shipenville NC Pergo, USA-Garner NC Unilin, Thomasville NC Kronotex, Barnwell SC USG, Cloquet MN
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Our eyes on your quality
Thanks for your attention