Download - Basics of Lubrication
![Page 1: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/1.jpg)
Rotary Cell , Mumbai Refinery
![Page 2: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/2.jpg)
Functions of Lubricants
Prevent Metal to Metal ContactReduce Friction Thereby Reduce WearCool Moving Parts.Take Shock Loads.Seal Out Dirt.Prevent Corrosion.
Rotary Cell , Mumbai Refinery
![Page 3: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/3.jpg)
Parts of a Bearing
Rotary Cell , Mumbai Refinery
![Page 4: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/4.jpg)
Oil Cup
Rotary Cell , Mumbai Refinery
![Page 5: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/5.jpg)
Oil Cup
Rotary Cell , Mumbai Refinery
![Page 6: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/6.jpg)
Oil Cup
Rotary Cell , Mumbai Refinery
![Page 7: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/7.jpg)
Oil Level Gauge
Rotary Cell , Mumbai Refinery
![Page 8: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/8.jpg)
Oil Level Gauge
Rotary Cell , Mumbai Refinery
![Page 9: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/9.jpg)
Handling of Lube Oil
Ensure that the cap of the drum is not kept open.Ensure that the valve and nipple is not dirtyEnsure that the oil can has its cap and is kept closed at all times.Ensure that the oil can used is for the same grade of oil every time ( do not use the same can for different grades of oil)Identify and keep separate cans for different grades of oil.Keep the spout of the oil can after use.Do not keep the breather opening of the oil drum open after the oil has been withdrawn from the drum.
Rotary Cell , Mumbai Refinery
![Page 10: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/10.jpg)
CHECK THE COLOUR OF THE OIL . IT MUST BE CLEAR AND NOT HAZY.
CHECK FOR WATER INGRESS.CHECK FOR DIRT.CHECK FOR PARTICLES.SMELL THE OIL.CHECK OIL LEVEL
Rotary Cell , Mumbai Refinery
Monitoring of Lube Oil
![Page 11: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/11.jpg)
Use the correct grade of oil always.Always ensure that the can used was not used for another grade of oilEnsure that the oil drum’s breather cap is not left open.Do not mix different grades of oil.Ensure that the oil can’s top and spout cap is kept shut after use.Ensure that the pump has a breather plug, and keep them on.Do not leave oil cans in unprotected area.Check for the oil level regularly. Attend non functioning gauge glass/ oil level cup .
Rotary Cell , Mumbai Refinery
Checklist
![Page 12: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/12.jpg)
Rotary Cell , Mumbai Refinery
Checklist
![Page 13: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/13.jpg)
WATER, COOLANT OR PROCESS MATERIALS
BREAKDOWN OF THE FLUID
DUE TO HIGH TEMPERATURE EXPOSURE AND/OR
FOAMING
Rotary Cell , Mumbai Refinery
Chemical Instability
![Page 14: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/14.jpg)
Rotary Cell , Mumbai Refinery
First Step
Look
Smell
Touch
Think
![Page 15: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/15.jpg)
Oil degradation typically causes the oil to change in color from amber to reddish brown in color.
Breakdown of the extreme pressure and anti-wear additives sometimes produces an unpleasant odor that is easy to detect.
Many times wear debris are large enough to see and feel, particularly when they have been collected in an sample bottle
Rotary Cell , Mumbai Refinery
Look, Smell, Touch & Think
![Page 16: Basics of Lubrication](https://reader033.vdocuments.us/reader033/viewer/2022061506/552e2ecf5503466e0e8b488e/html5/thumbnails/16.jpg)
Rotary Cell , Mumbai Refinery
Queries ???