TTK 400
OPERATING MANUALDEHUMIDIFIER
EN
TRT-
BA
-TTK
400-
TC-0
02-E
N
SymbolsHazardous electric current!Warns about hazards from electric current which can lead to injuries or even death.
Danger!Warns of a hazard which can lead to personal injury.
Caution!Warns of a hazard which can lead to damage to prop-erty.
The current version of the operating manual can be found at:
Legal noticeThis release replaces all previous releases. No part of this publi-cation may be reproduced without written permission. The same applies for electronically processing, duplicating or spreading the publication. Subject to technical changes. All rights reserved. Trademarks are used without guarantee that they may be used freely and primarily following the spelling of the manufacturer. The product names used are registered and should be treated appro-priately. The scope of delivery may vary from product images. This document was produced with all due care. We accept no liability whatsoever for mistakes or omissions. © Trotec
Table of contents
Notes regarding the operating manual ............................ 01Safety ............................................................................. 02Information about the device........................................... 03Transport ........................................................................ 07Operation........................................................................ 08Errors and faults ............................................................. 11Maintenance ................................................................... 12Disposal.......................................................................... 17Declaration of conformity ................................................ 17
Notes regarding the operating manual
TTK 400
http://download.trotec.com/?sku=1120000400&id=1
1 Operating Manual – Dehumidifier TTK 400 EN
Read this manual carefully before starting or using the device. Store the manual near the device or its site of use!
• Do not use the device in potentially explosive rooms.• Do not use the device in atmospheres containing oil, sulphur,
chlorine, acid or salt.• Do not operate the device in rooms containing acetone, undi-
luted acids or solvents.• Set the device up in an upright and stable position.• Do not expose the device to a direct jet of water during opera-
tion.• Ensure that the air inlet and outlet are not obstructed.• Ensure that the suction side is kept free of dirt and loose ob-
jects.• Never reach or put objects into the device.• Do not cover or transport the device during operation.• Do not sit on the device.• Ensure that all electric cables outside of the device are protect-
ed from damage (e.g. caused by animals).• Observe the device's power input, cable length and intended
use when selecting extensions to the connecting cable. Avoid electrical overload.
• Only transport the device in an upright position and when the condensate pump and condensation tray are empty.
• Dispose of the collected condensate. Do not drink it. Health hazard!
Intended useOnly use the device TTK 400 as a mobile industrial dryer for drying and dehumidifying room air, while adhering to and following the technical data.
Intended use comprises: • drying and dehumidifying:
– production plants, underground rooms– store rooms, archives, laboratories– rooms and areas after water damages from burst pipes or
flooding• maintaining the dryness of:
– instruments, devices, files– electric control devices, boiler plants, turbines and pipe sys-
tems in power plants– moisture-sensitive loads etc.
Improper useDo not place the device on flooded ground. Do not use the device outdoors. Do not place any objects on the device for drying. Any changes, modifications or alterations to the device which have not been authorised by Trotec are forbidden.
Personnel qualificationsPeople who use this device must:• be aware of the dangers that occur when working with electric
devices in damp areas.• take measures to protect themselves from direct contact with
live parts.• have read and understood the operating manual, especially the
chapter Safety.
Maintenance tasks at the electrical equipment or the air-conditioning technology must only be carried out by specialist companies for cooling and air-conditioning or by Trotec.
Residual risksHazardous electric current!Work on the electrical components must only be carried out by an authorised specialist company!
Hazardous electric current!Before any work on the device, remove the mains plug from the mains socket!
Caution!To avoid damages to the device, never operate the device without an inserted air filter!
Danger!Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Danger!The device can cause injuries if it falls over! Tilt the device only slightly and move it carefully. If necessary, ask another person to help you. For longer distances, transport the device with a fork lift or pallet jack. Never stand below the device when it is suspended.
Behaviour in the event of an emergency1. Disconnect the device from the mains in the event of an emer-
gency.2. Do not reconnect a defective device to the mains.
Safety
EN Operating Manual – Dehumidifier TTK 400 2
Device descriptionThe device uses the principle of condensation to automatically dehumidify rooms. It can be used in continuous operation.The fan sucks in humid room air through the air inlet (2), the air filter (5), the evaporator and the condenser located behind it. The air is cooled at the cold evaporator until it is below the dew point. Water vapour contained in the room air precipitates on the evapo-rator fins as either condensation or rime. The dehumidified, cooled air is warmed again and blown out via the air outlet (8). The drier air thus conditioned mixes with the air in the room. The humidity in the room where the device is positioned is reduced as air con-stantly circulates through the device. Depending on the air tem-perature and the relative humidity, the condensed water either drops into the condensation tray continuously or only during the defrost phases. The condensate is fed through a pressure-resist-ant pipe connection and out of the device via the pre-assembled condensation drain hose (7).
The condensed water can be discharged using a retrofitted con-densate pump.
For easy operation and transport, the device is fitted with a mains switch (10), an operating hours counter (3), a bar handle (1) and wheels (4). Two rubber feet (6) prevent the device from rolling away.
The device can reduce the relative humidity of a room to approx. 35 %. Due to the heat radiation generated during operation, the room temperature may rise by approx. 1–3 °C.
Device depiction and operating elements
Standard scope of delivery• TTK 400 with bar handle• Air filter• Condensation drain hose• Operating manual
Optional accessories• Hygrostat• Condensate pump• Energy cost gauge
Information about the device
No. Operating element
1 Bar handle2 Air inlet3 Operating hours counter4 Wheels5 Air filter6 Rubber feet7 Condensation drain hose8 Air outlet9 Mains power cable10 Mains switch
1
5
10
2
3
4
8
7
9
6
3 Operating Manual – Dehumidifier TTK 400 EN
Technical data
Power consumptionThe device's power consumption depends on the current room temperature and relative humidity. Multiply the operating hours (see operating hours counter (3)) by a consumption value of one kilowatt per hour to determine the approximate power consumption.To determine the precise power consumption, an optionally available energy cost gauge can be connected between the construction dryer and the power source. Contact your Trotec customer service.
Parameter Value
Model TTK 400Dehumidification performance, max. 75 l / 24 hDehumidification performance (20 °C / 60 % relative humidity) 30 l / 24 hSuitable for room dimensions up to:Construction drying or water damage clearanceDry keeping
400 m³800 m³
Operating temperature 0–40 °CWorking range for relative humidity 35–100 %Air flow rate, max. 420 m³/hElectric connection 230 V / 50 Hz / 6.85 APower consumption, max. 1.4 kWPower consumption, average 1 kWFuse (home) 10 ACompressor RotaryRefrigerant R407cAmount of refrigerant 0.45 kgWeight 42 kgDimensions (HxDxW) 854 x 480 x 510 mmMinimum distance to walls or other objects A:
B:C:D:
Top:Rear:Side:Front:
50 cm50 cm50 cm50 cm
Sound pressure level LpA (3 m; complies with DIN 45635-01-KL3) 56 dB(A)
EN Operating Manual – Dehumidifier TTK 400 4
Refrigerant circuit diagram
Circuit diagram
COMP
AIR CONDENSER
VALVE SOLENOID
DRIER
EVAPORATOR
PORT PROCESS
13
4
INTERLOCK
REM
OVE
LINK IF
PUM
PFITTED
HO
UR
S RU
NM
ETER
2(NO
)
6(NO
)51A1
A2
2112H(N
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C(C
OM
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C(C
OM
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(N/C
)L
32
1
(CO
M)
2
(N/O
)
(N/C
)
MAKES 1-3 O
NTEM
P FALLING
MAIN
S LAMP
CO
NTR
OL
SWITC
H
CO
NTR
OL FU
SE
DEFR
OST VALVE
DEFR
OST
THER
MO
STAT
FAN MODE SWITCH
CYCLE FAULT LAMP
LP SWITC
HBR
EAKS ON
PRESSU
RE FALLIN
G
HP SW
ITCH
BREAKS O
NPR
ESSUR
E RISIN
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INTERLOCK
DEFR
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P
FAN M
OTO
R
FAN C
AP'
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MID
ISTAT
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LIM
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DELAY
TIMER
CO
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TOR
CO
MPR
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ND
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RU
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CAP
SOFT STAR
T (IF FITTED
)
RELAY/H
ARD
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L N
C
S R
CONT
1
5 Operating Manual – Dehumidifier TTK 400 EN
TB8
AS
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GREEN/YELLOW FLYING LEAD
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INIT
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LABEL D353253 ISS 1
EN Operating Manual – Dehumidifier TTK 400 6
To make the device easier to transport, it is fitted with wheels and a bar handle. If necessary, transport the device with the help of another person. To lift the device, use a fork lift or pallet jack.Before transporting the device, observe the following:
1. Switch off the device at the mains switch (see chapter Operat-ing elements).
2. Remove the mains plug from the mains socket. Do not use the power cable to drag the device!
3. Empty the condensation drain hose or the condensate pump (optional). Check for dripping condensation.
4. Hold the bar handle in both hands and carefully tilt the device.5. Transport the device on its wheels.
After transporting the device, observe the following:1. Set up the device in an upright position after transport.2. Make sure that the two rubber feet are placed level on the
ground. The rubber feet lock the device and prevent it from rolling away.
Adjusting the bar handleDepending on your requirements, the bar handle can be installed horizontally or vertically. To adjust the bar handle, carry out the following steps on both sides of the device:1. Loosen screw (15).2. Remove screws (16) and (17). 3. Turn the bar handle by 90°. 4. Insert screws (16) and (17) in the other position.5. Tighten all screws (15, 16, 17).
StorageWhen out of use, store the device as follows:• dry,• under a roof,• in an upright position where it is protected from dust and direct
sunlight,• with a plastic cover to protect it from invasive dust, if neces-
sary.• The storage temperature is the same as the range given for the
operating temperature in the chapter Technical data.
Transport
15
16
15
16
A.
B.
17
17
7 Operating Manual – Dehumidifier TTK 400 EN
• After being switched on, the device operates fully automatical-ly.
• Avoid open doors and windows.
PositioningWhen positioning the device, observe the minimum distance from walls and other objects specified in the chapter Technical data.
• Set the device up in a level and stable position.• When positioning the device, keep a sufficient distance to heat
sources.• If possible, set up the device in the middle of a room. When us-
ing several devices, make sure that the distance between them is the same.
• When positioning the device, particularly in wet areas, secure it locally with an RCD (residual current device) which complies with the respective regulations.
• Make sure that extension cables are completely unrolled.• Make sure that the power supply's voltage and current comply
with the specifications on the device's nameplate.• When using a generator, ensure that the generator supplies at
least 4 kW (The device's start-up current can exceed the nom-inal current by four or five times. Also note this fact when using several devices at one generator).
Notes regarding the dehumidification performanceThe dehumidification performance depends on:• the layout of the room• the room temperature• the relative humidity
The higher the room temperature and relative humidity, the greater the dehumidification performance.For operation in living rooms, a relative humidity of approx. 50–60 % is sufficient. In store rooms and archives, the humidity should not exceed approx. 50 %.
Operating elements
Operation
CC
A
B
D
No. Operating element
3 Operating hours counter10 Mains switch:
ON: The device is switched on.OFF: The device is switched off.
310
EN Operating Manual – Dehumidifier TTK 400 8
Start-upInserting the air filter
Positioning the condensation drain hose
Note:The condensation drain hose is already installed when the device is delivered.
1. Ensure that the condensation drain hose is properly connected to the device and is free of damage.
2. Depending on the application, position the end of the conden-sation drain hose as follows:– Place a sufficiently dimensioned container (at least 90 litres)
beside the device and insert the hose end. Check the filling level of the container regularly.
– Position the end of the condensation drain hose above a wa-ter drain. For larger distances, a longer hose of the same type can also be used.
– The device can also be operated with a condensate pump. Contact your Trotec customer service.
3. Ensure that the condensation drain hose always descends.
16x1 mm
9 Operating Manual – Dehumidifier TTK 400 EN
Switching the device on1. Ensure that the condensation drain hose (7) has been laid and
connected properly. Do not create tripping hazards.2. Ensure that the condensation drain hose (7) is not kinked or
jammed and that there are no objects on the condensation drain hose (7).
3. Ensure that the condensation can run off properly.4. Insert the mains plug into a properly secured mains socket. Do
not create tripping hazards.5. Switch on the device at the mains switch (10).
Continuous operation modeIn continuous operation mode, the device dehumidifies the air constantly, regardless of the humidity in the air.
Hygrostat operation mode (optional)The device can also be operated with a hygrostat. The hygrostat switches the device on or off depending on the rel-ative humidity.If you choose to operate the device with an optional hygrostat, set the desired relative humidity at the hygrostat (see operating man-ual of the optional hygrostat).
Automatic defrostDepending on the air temperature and the relative humidity, the evaporator fins may freeze. The hot gas automatic defrost installed in the device switches back on as needed. Dehumidifica-tion mode is briefly interrupted during defrosting.
Shutdown1. Switch off the device at the mains switch (10).2. Remove any condensate from the device by pressing the but-
ton for draining residual water from the condensate pump (op-tional).
3. Do not touch the mains plug with wet or damp hands.4. Remove the mains plug from the mains socket.5. Remove the condensation drain hose (7) and any residual fluid
from it.6. Clean the device, and especially the air filter, according to the
chapter Maintenance.7. Store the device according to the chapter Storage.
D I I M
U
H
S T A
40%
30%
20%
60%
80%
OFF
O
N
T
D I I M
U
H
S T A
40%
30%
20%
60%
80%
OFF
O
N
T
EN Operating Manual – Dehumidifier TTK 400 10
The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
Caution!To prevent damages to the device and to prevent the fuses or motor protection switches from tripping, make sure that the device is switched off and wait for at least 5 minutes before switching the device back on.
The device does not start:• Check the mains connection (230 V/1~/50 Hz).• Check the mains plug for damages.• Check whether the mains switch (10) is in the ON position.• Check the fuse (home).• If you operate the device with a hygrostat, check the desired
relative humidity. The humidity in the room must be above the selected range. Reduce the selected relative humidity.
• Have the electrical equipment checked by a specialist compa-ny for cooling and air-conditioning or by Trotec.
The device is running, but no condensate forms:• Check whether the condensation drain hose is positioned cor-
rectly.• Check whether the condensate pump (optional) functions
properly. Check for abnormal vibrations and sounds. Remove external dirt.
• Check the room temperature. Observe the device's permissi-ble operating range according to the technical data.
• Ensure that the relative humidity complies with the technical data.
• If you operate the device with a hygrostat, check the desired relative humidity. The humidity in the room must be above the selected range. Reduce the selected relative humidity.
• Check the air filter for dirt. If necessary, clean or replace the air filter.
The device is loud or vibrates; condensate is leaking:• Check whether the device is standing upright and on an even
surface.
The device gets very warm, is loud or loses power:• Check the air inlets and air filter for dirt. Remove external dirt.• Check the inside of the device for dirt (see chapter Mainte-
nance). Clean the inside of the device as described in the chap-ter Cleaning the inside with compressed air.
Your device still does not operate correctly after these checks? Bring the device to a specialist company for cooling and air-con-ditioning or to Trotec for repair.
Errors and faults
11 Operating Manual – Dehumidifier TTK 400 EN
Maintenance intervals
Maintenance and care logDevice type: ........................................ Device number: ........................................
Maintenance
Maintenance and care intervalbefore every start-up
as neededat least every 2 weeks
at least every 4 weeks
at least every 6 months
at least annu-ally
Empty the condensate pump, condensation tray and/or construction dryer X
Check the air inlets and outlets for dirt and foreign objects and clean if necessary X X X
Visually check the inside of the device for dirt X XClean the inside with compressed air X XCheck the air inlet grid and air filter for dirt and foreign objects and clean or replace if necessary X X
Replace the air filter XCheck for damage XCheck the attachment screws X XTest run X
Maintenance and care interval 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Check the air inlets and outlets for dirt and foreign objects and clean if necessaryClean the exteriorVisually check the inside of the device for dirtClean the inside with compressed airCheck the air inlet grid and air filter for dirt and foreign objects and clean or replace if necessaryReplace the air filterCheck for damageCheck the attachment screwsTest runRemarks:
1. Date:Signature:
2. Date:Signature:
3. Date:Signature:
4. Date:Signature:
5. Date:Signature:
6. Date:Signature:
7. Date:Signature:
8. Date:Signature:
9. Date:Signature:
10. Date:Signature:
11. Date:Signature:
12. Date:Signature:
13. Date:Signature:
14. Date:Signature:
15. Date:Signature:
16. Date:Signature:
EN Operating Manual – Dehumidifier TTK 400 12
Activities required before starting maintenance1. Do not touch the mains plug with wet or damp hands.2. Before any work, remove the mains plug!
Maintenance tasks at the electrical equipment or the air-conditioning technology must only be carried out by specialist companies for cooling and air-conditioning or by Trotec.
Visually check the inside of the device for dirt1. Remove the air filter (see chapter Cleaning the air inlets and
the air filter).2. Use a torch to illuminate the openings of the device.3. Check the inside of the device for dirt.4. If you find dirt, use a high-pressure cleaner to clean the device
according to the chapter Cleaning the air inlets and the air fil-ter.
5. Put the air filter back in.
Cleaning the air inlets and the air filter
Caution!After having cleaned the device with a high-pressure cleaner, check the air filter removed beforehand for damages. The corners and edges of the air filter must not be deformed or rounded.Before reinserting the air filter, make sure that it is undamaged and dry!Read the chapter Maintenance intervals and replace the air filter in due time!
A.
B.
90°
D.
50 cm
50 cm
C.
13 Operating Manual – Dehumidifier TTK 400 EN
Cleaning the inside with compressed air
A.
B.
C.
EN Operating Manual – Dehumidifier TTK 400 14
Overview and list of spare partsMain components
46 REFRIGERANT
3
6
7
2
4
5
31
32
54
52
484941
44
1 O
8
45
43
42
35
47 4700000.0
00000.0
h
kWh
PLAN VIEW TOP
11
12
61
i40
9 101
22
21
PLAN VIEW BASE
IMPORTANT
COMPRESSOR FEETFIXING DETAIL(IN 3 POS'NS)
NYLON WASHER MUST BE FITTED
17
BASE
COMPRESSORFOOT
64
PART VIEW SHOWING COMPRESSOR THERMAL OVERLOAD/
TERMINAL COVER ASSY.
70 69
66
67
65 68
Note!The position numbers of the spare parts differ from those describing the positions of other parts mentioned in this operating manual.
No. Article number Spare part No. Article number Spare part
1 7242000915 base plate C/W spindle 42 7242000925 side panel2 SA521903 drip tray assembly 43 7242000927 side panel (bottom)3 7162000193 evaporator/condenser assembly 44 7242000926 side panel (top)4 7161000197 rotary compressor QXC-19k 45 7140000900 operating hours counter and energy meter5 7242000924 side panel (air in) 46 SP182554 refrigerant R407c6 7242000922 side panel (air out) 47 SD314650 recess handle7 7600000081 wheel 200 mm diameter 48 7140001337 defrost valve body8 SD356350 cover plate 49 7420001338 solenoid coil9 SD519406 pipe run (discharge) 52 7242000923 inlet grille10 SD519405 pipe run (suction) 54 SD476250 plug securing bracket11 7110000919 fan motor 34 61 7242000921 outlet grille12 7241000917 fan blade 10 1/2" 5 blade 64 7300001250 compressor rubber mount17 SD520852 spacer 37 mm LG 10 mm O/D 8.20 mm I/D 65 7140001298 thermal overload21 7310000005 M20 plastic gland back nut 66 SD622952 compressor terminal gasket22 7333000378 plug/lead assembly 67 SD622953 terminal cover31 7220000195 dryer molecular sieve 68 SD622954 spring (thermal overload)32 7220000358 capillary tubes 0.090" OD x 0.052 ID x 64" 69 SD622955 nut and bolt set35 SD364151 handle 70 SD622956 rubber washer40 SD533251 user manual41 7242000920 top cover
15 Operating Manual – Dehumidifier TTK 400 EN
Condensation tray
SEE FIG 1.
LOOM ASSY
TERMINATE SWITCH WITH BRACKET TO LOOM ASSY
TERMINAL BLOCK PART OF LOOM ASSY
1
2
4 10
7
3
HARD START CAPACITOR
IF FITTED
OFF
ON
230V VERSION
DUAL VOLTAGE VERSION
1 O
2
Note!The position numbers of the spare parts differ from those describing the positions of other parts mentioned in this operating manual.
No. Article number Spare part
1 SD512050 drip tray2 7140000928 defrost control stat3 7140000353 run capacitor 30 μF 440 V4 SD073150 hard start cap/relay7 7130000918 rotary switch 2 pole on/off9 SA356403 loom assembly AX17 SD369350 pipe insert bung
EN Operating Manual – Dehumidifier TTK 400 16
In the European Union, electronic equipment must not be treated as domestic waste, but must be disposed of professionally in accordance with Directive 2002/
96/EC of the European Parliament and of the Council of 27 January 2003 on waste electrical and electronic equipment (WEEE). At the end of its life, please dispose of this device accord-ing to the relevant legal requirements.
The device uses an environmentally friendly and ozone-neutral refrigerant (see chapter Technical data). Dispose of the refriger-ant/oil mixture appropriately and according to the national regula-tions.
in accordance with the EC Low Voltage Directive 2006/95/EC and the EC Directive 2004/108/EC about electromagnetic compatibil-ity.Herewith, we declare that the dehumidifier TTK 400 was devel-oped, constructed and produced in compliance with the named EC directives.
Applied standards:EN 60335-2-40:2003EN 12100-1:2003EN 12100-2:2003EN 55014-1:2000EN 6100-4-2,4,5,6:1997EN 294:1992EN 418:1992
The marking is found on the device nameplate.
Manufacturer: Trotec GmbH & Co. KGGrebbener Straße 7D-52525 HeinsbergPhone: +49 2452 962-400Fax: +49 2452 962-200E-mail: [email protected]
Heinsberg, 27/11/2006
Managing Director: Detlef von der Lieck
Disposal Declaration of conformity
17 Operating Manual – Dehumidifier TTK 400 EN
Trotec GmbH & Co. KG
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
[email protected] www.trotec.com