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bentleyuser.se – Användardagar 8-9.11.2012 Bentley Mining Solutions - Overview
Inge-Magnar Olerud
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• Mining Solution overview
• Mine Survey
• Mine Design
• Summary
Agenda
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Buildings Rail and Transit Bridges
Government Mining and Metals Communications
Roads
Campuses
Water and Wastewater
Utilities
Power Generation
Process Manufacturing
Bentley Solution Offerings
• Intra-operable software product portfolio
• Professional services and learning
• Professional communities networking
A solution includes:
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Buildings Rail and Transit Bridges
Government Mining and Metals Communications
Roads
Campuses
Water and Wastewater
Utilities
Power Generation
Process Manufacturing
Mining Solution overlaps other solutions Campuses, Power generation, Process Manufacturing, Rail & Transits, Roads, Utilities, Water & Wastewater
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1. Cost/value engineering is much more key than oil and gas
2. Faster start-ups for commodity cycles = $$$
3. Shortage of engineering skills
4. Remote sites/difficult construction sites
5. Smart data handover just starting to take hold
6. Access to accurate data, quickly for regulatory compliance
Flexibility and scalability in systems
Key drivers in mining are unique
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Aluminum Oil Sands
Coal Palladium
Cobalt Platinum
Copper Silver
Diamond Tin
Gold Titanium
Iron Ore Tungsten
Lead Uranium
Molybdenum Vanadium
Nickel Zinc
What is in the mining asset class ?
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Company Design/Eng Tools Management Tools
BHP Y Y
Rio Tinto Y Y
Anglo American Y Y
AngloGold Ashanti Y Y
Gold Fields Y Y
DeBeers Y Y
Impala Y Y
Vale Y Y
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....”Centralization, visualisation, simulation, optimisation, automation and communication are all words linked to technologies that industry leaders around the world believe can radically change mining in the decade ahead”......Rio Tinto. (Highgrade article 28-07-2010)
Efficiencies in Mining
These technology areas are key drivers of Bentley’s Solution
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• Smarter ways – look at overall processes and workflow – design to handover , Global workflows
• Interoperability - Multiple software platforms
– AutoPLANT, PlantSpace PDS, PDMS, Microstation, AutoCAD, Revit
• Integration downstream to construction – 4D, 5D
– work face planning and tracking
– streamlining availability of materials, labor & equipment
Open and scalable strategy
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Mine Geo Solution
Benefits
• Comprehensive mapping &
publishing capabilities
• Compliance - ready evidence for
auditors
• Interoperability with other GIS
platforms
Reference : Anglo Coal
Solution for :
• Land & Facilities Management
• Environmental Management
• Production Monitoring
• Expl Drilling & Survey As-builds
• Safety Management
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Mine Civil Solution Solution for :
• Haul roads & ramps
• Standard mine roads,
• Tailings dams, dumps & stockpiles
• Construction tunneling
• Site surveying
• Laser Scanning of as-builds Benefits
• Centralized data model for all Site Civil
Design work - tight ProjectWise integration
• Combines site, survey, and drainage as an
integrated, cohesive solution for land dev &
site modeling.
Ref : Captive market in LatAm EPCs
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Mine Plant Solution
A comprehensive solution for Mine
Processing facilities and refineries.
A portfolio that integrates key aspects of the
plant lifecycle addressing the needs of both
plant owners, engineering contractors and
plant operators.
Benefits
• Interoperability – ISO15926
• Effective handover, from
Eng Info Hub to Plant Eng Info Store”
• Construction Simulation
Ref : All major EPCMs
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What is ProStructures
• 3D-Structural Steel & Concrete Modeling and/or Detailing
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• Full structural analysis integrated with ProSteel, AutoPIPE and ProjectWise and Tekla committed to ISM.
Staad.Pro
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Mine Bulk Materials Handling Solution
Solution for :
• Bulk Material Handling for overland and
underground run of mine material
• Port material handling facilities
Benefits
• Integrated and efficient FEED, detailed
engineering and construction Workflows
• Future – Automated BMH Solution
Ref : Hatch, Amec, SKM, PDC, BHP Billiton, Peabody,
Rio Tinto
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Mine Bulk Materials Handling Solution
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Mine Shaft Solution Solution for :
Mine shaft design and construction where
rapid access to the ore body is critical .
Time-critical and pressure-intensive
engineering design & construction process
Benefits
• Efficient and accurate design
reviews and clash detection – zero
tolerance (fabrication)
• Cavity scanning (chambers) – often
requires model adjustments to allow
for inaccurate blasting practice
Ref : Anglo American, Hatch
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Mine Power Solution A solution for mine substation infrastructure
for surface and underground electrical power
distribution
Also integrates with Bentley’s leading electrical
control systems solution.
Benefits
• Combines intuitive 3D modeling,
powerful electrical design &
automatic BOM & report generation.
• Fast schematic designs with built-in
symbol libraries
Ref : LogiCamms,
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Mine Water Solution Solution:
• For Mining townships and mine site
facilities which need infrastructure to
supply Water, collect Wastewater and
deal with Dewatering
• That allows effective mapping &
design, hydraulic simulation, tailwater
assessment and fire flow analysis
Benefits
• Automatic generation of drawings &
reports
• Design analysis, schedule sim,
facilities management, that support
the construction process
Ref : BMA Coal, LGL
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What does WaterGEMS V8i do?
• Hydraulics
• Master planning
• Subdivisions design
• Fire flow analysis
• Water quality
• Source tracking
• Piped Irrigation
• Criticality/reliability
• Pump selection
• Tank sizing/location
• Operational studies
• Emergency planning
• Energy studies and minimization
• Pressure zones
• Control adjustments
• Flushing
• Leakage
• Rehabilitation
• Operator training
• SCADA linkage
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Network Analysis & Design - Wastewater • Bentley Wastewater - Design, document and manage Wastewater networks
• Bentley SewerCAD / SewerGEMS (Sanitary) - Wastewater collection modelling and design solution - specialising in design and rehabilitation. Operates on multiple platforms.
• Bentley SewerGEMS – Fully dynamic sanitary and combined sewer modelling & management solution. Operates on multiple platforms.
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Network Analysis & Design - Storm • Bentley Wastewater - Design, document and manage Waste water distribution
networks
• CivilStorm – Model every aspect of a stormwater system including rainfall, runoff, inlet capture and bypass, gravity and pressure piping, detention ponds, outlet structures, open channels, culverts, and more.
– Stormcad – Underground Pit and Pipe Design
– PondPack – Detention Pond analysis & design
– CulvertMaster – Culvert hydraulic analysis & design
– FlowMaster – Hydraulic Analysis for Open Channels, Pipes, Weirs, and Orifices
– HEC-Pack – Hydraulic Analysis for Open Channels, Pipes, Weirs, and Orifices
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Mining & Metals - a cohesive solution
Mine
Data Asset
ProjectWise Collaboration, Design Review & Construction Management -Engineering Models
-Structured Data
-Engineering Docs
-Visualization
AssetWise Asset Lifecycle Information Management -Configuration Control
-Controlled Docs
-Records Management
-Corrective Action
-Human Performance
-Knowledge Mgmt
Mine Geo
Mine Plan
Mine Civil
Mine Plant
Mine BMH
Mine Shafts
Mine Power
Mine Water
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• Mining Solution overview
• Mine Survey
• Mine Design
• Summary
Agenda
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• Mine Survey Pervasive throughout entire mining lifecycle
• Mission critical throughout Mine Planning phase
• To test the execution, effectiveness and accuracy of the mines operation
• Without the survey information:
• Impossible to gauge the mine’s progress with any accuracy,
• Improve the next planning cycle
• To comply to government regulations and safety requirements
Mine Survey
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• Don’t have a fully secure and auditable Mine Survey system
• Don’t have a tool tailored to the Mine Survey workflows, having:
– Support for a diverse range of survey sensors, survey based file formats & data collection techniques
– Support for numerous calculation & creation techniques
– Ability to analyze data
– Production of survey deliverables
– Notification & transmittal procedures
– Management & maintenance of spatial data
• Don’t have a tool supporting both Open Pit and Underground Mining
Why Bentley Mine Survey?
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• Fully configurable mine survey data model (metadata driven)
• Import from survey instruments
• Manual data entry from survey instruments and tape and offset
• Survey reduction and adjustment
• Survey calculation
• Survey reporting
• Standard Spatial Database support (SQL Server Spatial or Oracle Spatial)
• User rights management
• Historical and audit for survey observations and survey features
Mine Survey- Functional Scope
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Mine Survey - Workflow & Key Requirements
Ability to analyze data & results of
surveys
Production of accurate survey deliverables
Notification & transmittal procedures
Support for a diverse range of survey sensors,
survey based file formats & data collection
techniques
Support for numerous calculation & creation
techniques Management & maintenance
of spatial data
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Mine Survey - Workflow & Key Requirements
Ability to analyze data & results of
surveys
Production of accurate survey deliverables
Notification & transmittal procedures
Support for a diverse range of survey sensors,
survey based file formats & data collection
techniques
Support for numerous calculation & creation
techniques Management & maintenance
of spatial data
Collect,
Position &
Analyze
Deliver,
Manage &
Maintain
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• Mining Solution overview
• Mine Survey
• Mine Design
• Summary
Agenda
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Bentley and Cyest Partnership
Global multi-industry expertise and funding
Dominant graphics platform provider in mining
Off-the-shelf foundation & enterprise components
South African based, and is focussed on innovation in mining
Proven track record in strategic scheduling and advanced analytics
Cyest
Bentley
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Addressing all aspects of mine planning
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Strategic to Operational planning
Encourage planning at the correct granularity
Consistent use of modifying factors across
all levels of planning
Feedback loops between operational and
strategic models
Options analysis to ensure that only valid options are refined at more detailed levels
Strategic Operational
Feedback
Incorporation of non-mining activities at all levels
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Automation
Rules based design and schedule improves accuracy and consistency of model
Automation of repetitive design tasks will significantly reduce time to complete mine plans
Plans can be kept current with advanced editing and “change” recognition techniques
Parameter changes can be easily propagated through the model
Optimisation, targeting and constraints management
Practical approach to crew / fleet scheduling
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Validation and Diagnostics
Advanced graphics visualisation and state-of-the-art analysis tools will give new perspectives of
data previously unexplored
Determine critical path of mining activities and long term sensitivities to change in plan / actuals
Establish real feasibility of the plan related to mining infrastructure constraints
Ore reserve build up and management by classification will become a reality
The holistic approach to planning allows the discovery of real drivers of profitability
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Collaboration with support services
Managed data sharing between all departments
Enterprise concepts enforced by the Bentley Suite
Standardisation of attributes and features
Catalogue of storage location and structure as opposed to central storage
MicroStation
ProjectWise/Geospatial Server Design Sync
Geo W
eb Publisher
Documents Data Files Data Files
w/ Database Linkages Spatial Databases
Mine Planning
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• Narrow tabular mining method data model
• Geology integration framework for 3rd party systems
• Productive mining editing tools
• Geometric business rules automating repetitive design tasks
• Workplace management
• Interoperability with wider enterprise (push design data and workplace to database)
• Scheduling and Optimization (provided by Cyest)
• Schedule animation
• Thematic display of mine object based on schedule
• Store design data in ProjectWise
Mine Design- Functional Scope
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• Mining Solution overview
• Mine Survey
• Mine Design
• Summary
Agenda
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Asset
Lifecycle Mngt
Vizualization
& Simulation
Piping
Geotech
Mine Geo Mine Plant Mine BMH Mine Power Mine Civil Mine Plan Mine Shaft Mine Water
Mining & Metals Product Map Ancillary Infrastructure Core Infrastructure Product
Map
2D Layout/
Schematics
3D Design
Structural
Electrical
Geospatial
Mine Data
Platform
Web Portal
Bentley Cadastre
AXSYS.Process
InRoads Suite
Bentley Navigator
Bentley Substation
promis.e
ProjectWise
MicroStation
ProjectWise Lifecyle Server
Geospatial Server
Geo Web Publisher
OpenPlant P&ID
OpenPlant Modeller
i-Model Composer
PlantWise
ProStructures
Structural Modeler
STAAD PRO
WaterCAD
Bentley Rail Track FlowMaster
Data Sheets
Data Manager
OpenPlant Isometrics
PondPack
PowerCivil
Bentley Map
gINT
AutoPipe and PlantFlow
ConstructSim
AssetWise
Bentley I&W
WaterGEMS
Bentley Rebar
Bentley Descartes
PondPack CloudWorks