Download - Air Compressor(1)
-
7/23/2019 Air Compressor(1)
1/48
Final Documentation
Hyundai SAMHO Heavy Industries
Hull No.S505-S514
Sauer Order-No. 41006759
2x Main air compressor WP4001x Topping up air compressor WP200 with cw pump
1x Service air compressor SC31
Please be informed that parts which where marked as option are not included in the scopeof supply as long as the word option has not been canceled. Thank you for your kind
understanding in advance.
Note:Please let us have your esteemed comments before 01-March-2010. Later comments willeffect the delivery time.Please let us have all your comments at the same time in electronic format as word, excelor pdf file format sent back by e-mail. Please avoid split or multiple comments. This will saveworking time and reduce errors and costs on both sides.
Revision Changes Date Sign0 initial issue 03-Aug-2009 BKL
0 issue of working documentation 07-Sep-2010 BKL
1/48
-
7/23/2019 Air Compressor(1)
2/48
Sauer water-cooled piston compressorWP400
2/48
-
7/23/2019 Air Compressor(1)
3/48
17418, HHI Samho S 505-514
Technical specification Sauer water-cooled compressor unit type WP400
2 design according attached drawingKR WP400oP
Fill up capacity (0 30 bar): 390 m/h
Operation pressure: 30 barSpeed: 1770 rpmRequired power: 81,5 kWStages / Cylinders: 2/3Cooling: fresh water (max 38C, 5 bar)Min. cooling water required for delta T 10K: 116.0 l./minHeat dissipation to cooling water: abt. 78 kJ/sHeat dissipation to ambient: abt. 17 kJ/sDrive: direct driveMax. ambient temperature: + 5C up to + 55 CPermissible inclination each direction: 22,5 Noise level at 1 m distance: 92 dB(A)
Lub. oil content crankcase: 13,5 ltr.Colorfor S505/S507/S509/S511/S513 RAL6021S506/S508/S510/S512/S514 RAL5015
Regular equipment:
- Sturdy rigid and weight saving design with flanged motor, no bedplate necessary- flexible coupling, fully covered inside compressor flange- air intake and silencing filter- oil- and water separators after 1st and 2nd stage, mounted- intercooler and final recooler- pressure oil lubrication with lifetime filtration by sieve- resilient mounts for the unit- flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)- all hoses type approved by class- safety valves after each stage- air thermometer after each stage, cooling water thermometer- Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled- name plates (symbols) for all gauges and thermometers- solenoid valves 230 V/50/60 Hz for automatic and periodic drainage- of the separators- starting relief integrated in condensate drain automation (unloaded start)- oil pressure control switch for alarm + stop- temperature switch at air outlet for supervision of compressor cooling, alarm + stop- threephase motor size 280 S with suitable marine cable glands (brass)
rated output acc ISO B: 90.0 kWspeed: 1770 rpmvoltage/frequency: 440/60 V/Hzstarting current: abt. 963 Anominal current: abt. 146 Aefficiency/ starting time DOL abt. 94 % / 2-3 secweight: abt. 745 kgprotection/ ISO class IP 55/ F
3/48
-
7/23/2019 Air Compressor(1)
4/48
17418, HHI Samho S 505-514
Additional equipment for each WP400:
- 1x junction box, incl. cabling from sensors (mounted)- flange connection for all hoses (mounted)
- automatic cooling water stop valve (mounted)- 1x shut off valve between non return valve and flange for air outlet (mounted)- root valves for the pressure gauges (mounted)- cooling water safety valve (mounted)- cooling water sight glass (mounted)- 1x extra air filter for yards work No.: 036395 (supplied loose)- 1x pressure switch start/stop with test cock No.: 063026 (supplied loose)
- 1x spare part set B+A per vessel as per regulation DNV No.:065606 (supplied loose)
Test and certificates:
- test and certificate for the compressor as per regulation DNV- workstest and certificate for the motor
4/48
-
7/23/2019 Air Compressor(1)
5/48
P&I-diagram and cooling water plan 400
5/48
-
7/23/2019 Air Compressor(1)
6/48
6/48
-
7/23/2019 Air Compressor(1)
7/48
Principal wiring diagram
7/48
-
7/23/2019 Air Compressor(1)
8/48
-
7/23/2019 Air Compressor(1)
9/48
WP400 Sach-Nr.064 367
.I
Seite/page: 1Von/of: 3
ReserveteillisteSpare parts list B+A
Code-Nr.2-0009
Pos.Item
Stk.Qty.
BenennungDesignation
Sach-Nr.Ref.-No.
Bemerkungenremarks
- - Reserveteile B+ASpare parts range B+A
064 367
1 2 RechteckringR-ring
002 716
2 1 GleichfasenringG-ring
035 962
3 2 RechteckringR-ring
033 571
4 1 NasenringN-ring
002 634
5 1 lschlitzringS-ring
002 605
7 1 Konzentrisches VentilConcentric valve
037 134
9/48
-
7/23/2019 Air Compressor(1)
10/48
WP400 Sach-Nr.064 367
.I
Seite/page: 2Von/of: 3
ReserveteillisteSpare parts list B+A
Code-Nr.2-0009
Pos.Item
Stk.Qty.
BenennungDesignation
Sach-Nr.Ref.-No.
Bemerkungenremarks
8 1 LamellenventilLamellar valve
036 959
9 1 RD-Ringo-ring
035 970
10 1 BrechplatteBursting plate
061 942
11 1 Dichtringgasket
003 493
12 2 Dichtringgasket
005 001
13 10 Dichtringgasket
005 009
14 15 Dichtringgasket
005 023
10/48
-
7/23/2019 Air Compressor(1)
11/48
WP400 Sach-Nr.064 367
.I
Seite/page: 3Von/of: 3
ReserveteillisteSpare parts list B+A
Code-Nr.2-0009
Pos.Item
Stk.Qty.
BenennungDesignation
Sach-Nr.Ref.-No.
Bemerkungenremarks
15 2 Dichtungpacking
063 748
16 1 Dichtungpacking
051 530
17 4 RD-Ringo-ring
030 131
18 4 RD-Ringo-ring
036 962
19 1 RD-Ringo-ring
036 963
20 1 RD-Ringo-ring
030 912
21 1 RD-Ringo-ring
037 151
11/48
-
7/23/2019 Air Compressor(1)
12/48
12/48
Ref.-no. 035222
-
7/23/2019 Air Compressor(1)
13/48
Receiver pressure switch
Technical drawing:
Advice for installation:The pressure switch must be installed at the pressure vessel (to avoid pulsation)
Technical datas:Rated service current: 6A at 220V AC 11
Protection class: IP65
Qty. Designation Pressure range Sauer reference No.
1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223
G3/8
Connection diagram:
Change over contact
Adjustment:First set upper switching-pressure bymeans of adjusting screw 1Pointer 2 will indicate.Set lower switching-pressure by means ofadjusting screw 4The upper switching-pressure remainingunchanged.Pointer adjustment by manometriccomparison
14
3
2
for 035221 and 035222 for 035223
13/48
-
7/23/2019 Air Compressor(1)
14/48
Sauer water-cooled piston compressorWP200
14/48
-
7/23/2019 Air Compressor(1)
15/48
17418, HHI Samho S 505-514
3
Technical specification Sauer water-cooled compressor unit type WP200
1 in design according attached drawingKR WP200mP
Fill up capacity (0 30 bar): 150 m/h
Operation pressure: 30 barSpeed: 1770 rpmRequired power: 39,6 kWStages / Cylinders: 2/2Cooling: fresh water (max 38C, 5 bar)Min. cooling water required for delta T 10K: 57 l/minHeat dissipation to cooling water: abt. 39 kJ/sHeat dissipation to ambient: abt. 9 kJ/sDrive: direct driveMax. ambient temperature: + 5C up to + 55 CPermissible inclination each direction: 22,5 Noise level at 1 m distance: 89 dB(A)
Lub. oil content crankcase 11,5 ltr.Color for S505/S507/S509/S511/S513 RAL6021 S506/S508/S510/S512/S514 RAL5015Regular equipment:
- Sturdy rigid and weight saving design with flanged motor- no bedplate necessary- flexible coupling, fully covered inside compressor flange- air intake and silencing filter- oil- and water separators after 1st and 2nd stage, mounted- intercooler and final recooler- pressure oil lubrication with lifetime filtration by sieve- resilient mounts for the unit- flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)- all hoses type approved by class- safety valves after each stage- air thermometer after each stage, cooling water thermometer- Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled- name plates (symbols) for all gauges and thermometers- solenoid valves 230 V/50/60 Hz for automatic and periodic drainage- of the separators- starting relief integrated in condensate drain automation (unloaded start)- oil pressure control switch for alarm + stop- temperature switch at air outlet for supervision of compressor cooling, alarm + stop- threephase motor size 225 S with suitable marine cable glands (brass)
rated output acc ISO B: 43.0 kWspeed: 1770 rpmvoltage/frequency: 440/60 V/Hzstarting current: abt. 547 Anominal current: abt. 72 Aefficiency/ starting time DOL abt. 91 % / 2-3 secweight: abt. 400 kgprotection/ ISO class IP 55/ F
15/48
-
7/23/2019 Air Compressor(1)
16/48
17418, HHI Samho S 505-514
4
Additional equipment for WP200:
- 1x junction box, incl. cabling from sensors (mounted)- flange connection for all hoses (mounted)
- automatic cooling water stop valve (mounted)- 1x shut off valve between non return valve and flange for air outlet (mounted)- root valves for the pressure gauges (mounted)- cooling water safety valve (mounted)- cooling water sight glass (mounted)
- attached electric driven cooling water pump 1,1 kW (mounted)440V,60 Hz Y-connected2,4 A3410 rpmISO F, IP55max prepressure 2,5 bar
- 1x extra air filter for yards work No.: 036395 (supplied loose)- 1x spare part set B+A per vessel as per regulation DNV No.:064007 (supplied loose)- 1x pressure switch start/stop with test cock No.: 063026 (supplied loose)
Test and certificates:
- test and certificate for the compressor as per regulation DNV- workstest for the motor- certificate for motor
16/48
-
7/23/2019 Air Compressor(1)
17/48
P&I-diagram and cooling water plan WP200 / WP240
17/48
26
-
7/23/2019 Air Compressor(1)
18/48
18/48
26 Air temperatur switch
-
7/23/2019 Air Compressor(1)
19/48
Principal wiring diagram
19/48
-
7/23/2019 Air Compressor(1)
20/48
-
7/23/2019 Air Compressor(1)
21/48
WP200WP240
Sach-Nr.064 007
.I
Seite/page: 1
Von/of: 3
ReserveteillisteSpare parts list B+A
Code-Nr.
2-0009Pos.Item
Stk.Qty.
BenennungDesignation
Sach-Nr.Ref.-No.
Bemerkungenremarks
- - Reserveteile B+ASpare parts range B+A
064 007
1 2 RechteckringR-ring
002 716
2 1 GleichfasenringG-ring
035 962
3 2 RechteckringR-ring
033 220
4 1 NasenringN-ring
034 213
5 1 lschlitzringS-ring
033 221
7 1 Konzentrisches VentilConcentric valve
037 134
21/48
-
7/23/2019 Air Compressor(1)
22/48
WP200WP240
Sach-Nr.064 007
.I
Seite/page: 2
Von/of: 3
ReserveteillisteSpare parts list B+A
Code-Nr.
2-0009Pos.Item
Stk.Qty.
BenennungDesignation
Sach-Nr.Ref.-No.
Bemerkungenremarks
8 1 LamellenventilLamellar valve
036 959
9 1 RD-Ringo-ring
035 970
10 1 BrechplatteBursting plate
061 942
11 1 Dichtringgasket
003 493
12 2 Dichtringgasket
005 001
13 10 Dichtringgasket
005 009
14 15 Dichtringgasket
005 023
22/48
-
7/23/2019 Air Compressor(1)
23/48
WP200WP240
Sach-Nr.064 007
.I
Seite/page: 3
Von/of: 3
ReserveteillisteSpare parts list B+A
Code-Nr.
2-0009Pos.Item
Stk.Qty.
BenennungDesignation
Sach-Nr.Ref.-No.
Bemerkungenremarks
15 2 Dichtungpacking
063 748
16 1 Dichtungpacking
051 530
17 4 RD-Ringo-ring
030 131
18 4 RD-Ringo-ring
036 962
19 1 RD-Ringo-ring
036 963
20 1 RD-Ringo-ring
030 912
21 1 RD-Ringo-ring
037 151
23/48
-
7/23/2019 Air Compressor(1)
24/48
Ref.-no. 035222
24/48
-
7/23/2019 Air Compressor(1)
25/48
Receiver pressure switch
Technical drawing:
Advice for installation:The pressure switch must be installed at the pressure vessel (to avoid pulsation)
Technical datas:Rated service current: 6A at 220V AC 11
Protection class: IP65
Qty. Designation Pressure range Sauer reference No.
1 Receiver pressure switch 1 - 16bar 035221
1 Receiver pressure switch 2 - 32bar 035222
1 Receiver pressure switch 3 - 60bar 035223
G3/8
Connection diagram:
Change over contact
Adjustment:First set upper switching-pressure bymeans of adjusting screw 1Pointer 2 will indicate.Set lower switching-pressure by means ofadjusting screw 4The upper switching-pressure remainingunchanged.Pointer adjustment by manometriccomparison
14
3
2
for 035221 and 035222 for 035223
PG13,5
25/48
-
7/23/2019 Air Compressor(1)
26/48
Sauer screw compressorSC15 to SC52
26/48
-
7/23/2019 Air Compressor(1)
27/48
Sauer screw compressor general informations
The drive
The electric motor (01) drivesthe compressor stage (04)through the v-belt pulleys (02)and the v-belts
The air path
Air flows into the suction filter(05) and the suction valve (06)
into the compressor stage(04), which compresses theair. The relief valve (07) closesand the suction valve (06) opens at st ar delta and the reverse way at upperpressure point into the idle running phas e. The oil separator (08) decreasesthe residual oil to 2-4mg/m. In the compressed- air recooler (09) thecompressed air temperature reduces to 9-13C above ambient temperatureand leaves the machine through the compressed air outlet (10).
The oil curcuit
Cooling and sealing lube oilflows int o t he compressorstage (04) by the producedpressure into the oil tank(11).The oil leaves thecompressor stage (04) mixedwith the compressed air. The place according the regulations safety valve(12) protects themachine against excesspressure. The oil will beseparated from the air up to98% by our special design ofthe oil tank (11), which collectsthe oil. The residual separationof the oil will be carried out bythe oil separator (08). Theworking temperature of the oil is optimized by the oil temperature controller(13). The oil passes the by-pass line or the oil controller (14) and flowsthrough the oil filter (15) back into the compressor stage (04).
Cooling
The compressed air after-cooler of the cooling fluid heat exchanger iscooled either by
a built-in cooling air ventilator or water cooling.
The electric motor is always cooled by its own ventilator fan. In the caseof water-cooled compressors, a fresh air ventilator additionally ensuressufficient fresh intake air for the removal of radiated heat.
General hint:Please note that the transport and installation instructions are a extract of the manual.
27/48
-
7/23/2019 Air Compressor(1)
28/48
Pneumatic connection
Screw type compressors will be delivered complete an ready for connection.
The connection from the compressed air outlet (10) to the piping systemmust only take place through a tape sealed flexible hose, so that no forcescan be transmitted between the comp ressed air piping system and thecompressor unit.The pipe end of the piping system is to be roughly secured. In order to avoidthat condensate collected in the compressed air recooler (09) is fed into thepiping system or into the downstream receiver tank, a condensate trap withautomatic separator is to be installed in the discharge line, if possible indirect vicinity of the compressed- air outlet (10).A non return valve between piping system or receiver tank and machine isnot required, because this device is already installed in the screw typecompressor. It is, however, recommended to install a shut off valve in thecompressed air line, so that the compressor is able to be disconnected from
the piping system , if necessary.
Electric connection
Electric connection is only to be carried out by skilled electricians. Check ifcurrent, voltage and frequency is according to the nameplate data. Thecross section of the feed line and the fuses are to be dimensioned inaccordance with the local prescriptions!
Condensate trap
The condensate collected in the condensate trap is oily and must not be fedinto the sewage system without further treat.
28/48
-
7/23/2019 Air Compressor(1)
29/48
17418, HHI Samho S 505-514
5
Technical specification Sauer air cooled screw compressor SC31- 08-M60w.c
1 as per enclosed drawing KR-CH-SC31wk
Capacity as per ISO 1217 200 m3/h
Operation pressure: 7 barRequired power: 22 kWCooling: watercooledHeat dissipation: 22,9 kJ/secDrive: v-belt drivenAmbient temperature up to: 50 CLub. oil content: 9 ltr.Color: S505/S507/S509/S511/S513 RAL6021 S506/S508/S510/S512/S514 RAL5015Standard Equipment:
- air intake filter- compressor rotors with asymmetric profile
- final air cooler- non-return valve mounted on the compressor- oil separator- oil recooler- safety valve- startingrelief- self induced pressure lubrication with oil filter- sound proof canopy- automatic control unitALUP AIRCONTROL AC1(microprocessor control and monitoring unit)
combined load/unload and start/stop control by integrated pressure-transmitter,star-delta start, indication of pressure, compressed air temperature, running hourssupervision of oil- and air temperature, pressure and maintenance intervals
potential free contact for remote alarm indication, start/ stop push button- resilient mounts incl. flexible hose for airoutlet- threephase electrical motor size 200 L:
rated output acc ISO B: 24,7 kWspeed: 3545 rpmvoltage/frequency: 440/60 V/Hzstarting current: abt. 100 Anominal current: abt. 40 Aprotection/ISO class IP 55/ F
Additional equipment for the SC31:
- flange connection for the hoses (mounted)- spare part set seagoing DNV (supplied loose)- 1 additional cyclone separator incl. automatic
Cooling water shut off valve
Test and certificates:
- test and certificate for the compressor as per regulation DNV- workstest for the motor
10.9.20078
CSP
29/48
-
7/23/2019 Air Compressor(1)
30/48
30/48
Hint: Pos 18-21 are just in use in case
of a water cooled screwcompressor version.
In case of a air cooled version these parts
can be ignored. Please refer to the technical
specification.
-
7/23/2019 Air Compressor(1)
31/48
Spare part set seagoing
consists of:
KeilriemensatzV-Belt set
Ansaugfilterpatrone undSchelle
Suction filter cartridge andclamp
labscheidepatroneOil seperator
cartridge
lfilterOil filter
Verschluschraubeplug screw
AnlagentypCompressor
typeNo. No. No. No. No.
SC15-8 MASC15-10 MA
163.00033XPA957163.00033XPA957
172.08788173.08789
SC22-8 MASC22-10 MA
163.00032XPA930163.00032XPA930
172.51002 172.00221
SC26-8 MASC26-10 MA
163.00002XPA1215163.00058XPA1180
165.04545167.01247
SC31-8 MASC31-10 MA
163.00002XPA1215163.00060XPA1207
172.11105
SC42-8 MASC42-10 MA
163.00128XPA1480163.00072XPA1429
SC52-8 MASC52-10 MA
163.00006XPA1180163.00012XPA1207
172.58112
172.00222 165.00017167.01249
SC51-8 MASC51-10 MA
163.00012XPA1207163.00013XPA1232
172.08787
173.08787
172.58111172.03291SC51-76
SC61-8 MASC61-10 MA
163.00019XPA1282163.00133XPA1307
SC76-8 MASC76-10 MA
163.00127XPA1207
172.08786173.08786
2 x 172.58111172.11103
SC61-76 abF0502977
167.01250
31/48
-
7/23/2019 Air Compressor(1)
32/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Name
0
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
10
V D E : 0 1 1 3
V
V
P u l t
I P 5 4
R A L 7 0 3 5
2 3 0
C u s t o m e r :
C a b i n e t :
P r o t e c t i o n :
C o l o u r :
W i r i n g :
M a i n c u r r e n t:
C o n t r o l c u r r e n t D C :
C o n t r o l c u r re n t 2 3 0 V :
P r o t e c t i o n l i n e :
P o t . f r e e c o n t a c t s :
b l a c k
r e d
d a r k b l u e
g r e e n / y e l l o w
o r a n g e
R a t e d v o l t a ge :
C o n t r o l v o l t a g e :
R a t e d p o w e r :
F r e q u e n c y :
S S M , K i e l
4 0 0 / 4 4 0 5 0 / 6 0 Hz
2 5 , 3 63
C u s t o m e r ' s f u s e s : ( A )( k W )
6 0 H z5 0 H z
22
30 3 4 , 5 80
238.00207MA-00
S C 3 1 - 4 2 M A 5 0
S C 3 1 - 4 2 M A 6 0
C o v e r P a g e
GKL
GKL
15.11.07
SC 31-42 MA c o v e r p a g e
32/48
-
7/23/2019 Air Compressor(1)
33/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
1
Name
L1
L2
L3
PE
PT C
/2.1
/2.1
/2.1
/2.1
2
2
2
2
2
5
6
3
4
1
2
-3K2/3.3
5
6
3
4
1
2
-3K3/3.4
5
6
3
4
1
2
-3K1/3.3
Supply
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
U
-X1
V W PE
1-W001
2 3 gr/ge
PE
4 5 6
ameteroption
line contactor delta contactor star contactor
10
M
3
compressor motor
W1
V1
U1
W2
U2
V2
-1M1
mains switch
option
5
6
3
4
1
2
-1Q1
3x400V/PE 50Hz MA50
3x440V/PE 60Hz MA60
option with mainswitchwithout supply terminal
238.00207MA-00
25mm
25mm
10mm 6mm
10mm
100/5A
Ll
K k
-1T1 A-1P1
100/5A
GKL
GKL
15.11.07
SC 31-42 MAs u p p l y
m a i n c u r r e n t
33/48
-
7/23/2019 Air Compressor(1)
34/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Name
2
0V
10 V
0V
1 8V
0V
2 3 0 V
L1
L2
L3
PE
L1
L2
L3
N5
L5
N6
L6
N4
L4
PE
/1.8 /2.1
/1.8 /2.1
/1.8 /2.1
/1.8 /3.1
/3.1
/3.1
/3.1
/3.1
/3.1
/3.1
2 3 0 V 18 V 10 V
/4.6
5
6
3
4
1
2
-3K4/3.5
1A
-2F5
1A
-2F6
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
Emergency stop
11
12
-2S1
4A
-2F2
4A
-2F1
1.1PE
gr/ge1-W002
2
T
KTY
/4.3
heater 440V/600W
-2R1
10
4 4 0 V + / - 5 %
4 0 0 V + / - 5 %
I>I>I>
0,53A
0,45-0,63A 642
1 3 5
-2Q2
-2T2
400V for MA50440V for MA60
control trafoprimer side
for option mainswitchwithout emm. stop button
-option-
1-X1
238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA c o n t r o l v o l t a g eh e a t e r
34/48
-
7/23/2019 Air Compressor(1)
35/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Name
3
L5
N5
L6
N6
PE
L4
N4
PE
/2.8
/2.8
/2.8
/2.8 /3.1
/2.8 /3.1
/2.8 /3.1
/2.8 /3.1
/2.8
2 gr/ge
1 2 3 4 5
6 7 8 9 10 11 12 13 14 15
-A3.5
1
-W003
1413
7 8
5 6
3 4
1 2
1A
-3F5
1A
-3F6
/2.2
/2.2
/2.2
2-X1
3 PE
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
solenoid valve
A2
A1
-3Y1
collect error
/3.4
21
22
-3K3/3.3
21
22
-3K2
L4
PE
N4
/6.1
/6.1
/6.1
13 14
5 6
3 4
1 2
2221
13 14
5 6
3 4
1 2
2221
/1.6
/1.6
/1.6
/3.4
13 14
5 6
3 4
1 2
2221
/1.5
/1.5
/1.5
/3.3
A L U P A C 1
1.2
1.2
1.2
10
6.6
7.2
6
line contactor
A1
A2
-3K1
star cont.
A1
A2
-3K2
delta contactor
A1
A2
-3K3
heater
-option-
A1
A2
-3K4
238.00207MA-00
4-X1
5
GKL
GKL
15.11.07
SC 31-42 MA o u t p u t s i g n a l s
35/48
-
7/23/2019 Air Compressor(1)
36/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Name
4
+24/5.1
/2.4
Schirm-W004
br we gr wewe
+- + 2 4 V
4 - 2 0 m AK T Y
16 17 18 19 20 21 22 23 24 25
-A3.5
8-X1
10
Emergency stop
21
22
-2S1
Diff.Press.
DateChangeStatus
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
P
Pressure sensor
-4U1A2
A1
sw-W005
TKTY
Compr. temp
-4R2
TKTY
temp.sensorin oil heater
-4R3
/2.3
A L U P A C 1
10
option: ext.pressure switch
7-X1
lead-ladload-no load
localremote
9
P
21
22
13
14
br
idge
for
ma
insw
itc
h
238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA i n p u t s i g n a l s
36/48
-
7/23/2019 Air Compressor(1)
37/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Name
+24
PT C
/4.8
5
T
PTC M1
-5R3
+ 1 2 V + 2 4 V
26 27 28 29 30 31 32 33 34 35
-A3.5
s e n s e o f
r o t a t i o n
o ve rp re ss ur e o ve rlo ad
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
RS485-interface - Option -
connection to PC or to next compressor
P
0,8bar0-4bar
2
1
4
-5B1
- option -
A L U P A C 1
M
RxD (B-)
TxD (A+)
Schirm
M
RXD
TXD
Sc
hirm
10
1-W006
2
27-X1
32-X1
33 34 PE
11-X1
12
-W008
PE-X1
21
238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA i n p u t s i g n a l s
37/48
-
7/23/2019 Air Compressor(1)
38/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
NameStatus Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
4.4
L4 L4
N4
PE
2
Remote
3 4 6 8
Local
1-X3
N4
PE
4.4
3.2
13
14
-3K1
4.4
/6.1
/6.1
/6.1
/7.1
/7.1
/7.1
running signal
IMCS
5
P
ext. pressureswitch
-B
14
44
13
43
22213231
1413
13
14
-6S2
Remotestart/stop
A1
A2
-6K643
44
-6K5
6.2
6.3
6.4
6.2
6
10
7-X1
9
+24/5.1
13
14
-6K6
108-X1
7.5
21
22
-6K5
Remote on
A1
A2
-6K5
remote start/stop13
14
-6K5param. 008 = 2param. 018 = 1
r e m o t e s t a r t / s t o p
O p t i o n : l o c a l r e m o t e s w i t c h
238.00207MA-00
7
GKL
GKL
15.11.07
SC 31-42 MAl o c a l - r e m o t e
s w i t c h e r
38/48
-
7/23/2019 Air Compressor(1)
39/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
NameStatus Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
L4
N4
PE
L4
N4
PE/3.8
/3.8
/3.8
supply condensate drain
(-1M1)
/7.1
/7.1
/7.1
Ultramat /Bekomat
15X1
PE 17 18 19 20
supply Bekomat
condesate drain
PE PE
7
10
Heater On/Off
13
14
-7S3
space heater -1M1
1
2
-7R2
21
22
16
-3K1
L1 L1N PE PEN
option:space heateron/off
option:terminals forcondesate drain
option:terminals forBekomat
Heater Onlamp on
-option-
-7H1
238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA s p a c e h e a t e r c o n d e n s a t e p o r t
39/48
-
7/23/2019 Air Compressor(1)
40/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
NameStatus Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
PC
p a r a l l e l p a r a l l e l
32 33 34 PE 32 33 34 PE 32 33 34 PE
b o t h c a b l e s b o t h c a b l e s
R S 4 8 5 -
i n t e r f a c e
c o m p r e s s o r 1
R S 4 8 5 -
i n t e r f a c e
R S 4 8 5 -
i n t e r f a c e
l e a d - l a g
s e l e c t o r s w .
i n t e r f a c e
R S - 2 3 2 / R S - 4 8 5
R S - 2 3 2 -
i n t e r f a c e
c a b l e : L iY C Y 3 x 0 , 5 m m
B
A
w i r i n g o f R S 4 8 5 - i n t e r f a c e s t o P C
c o m p r e s s o r 2
adress 1 adress 2
( r e f . t o p a g e 5 )
to
Compressor
3
8
10238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA s e r . i n t e r f a c ew i r i n g
40/48
-
7/23/2019 Air Compressor(1)
41/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Name
719
344.5 344.515
6 . 5 + 0 . 1
3K1 3 K 3
3K 2
1.75
15
m o u n t i n g r a i l T S 3 5
7 1 9 m m
d r il l h o le 6 , 5 m m a t b o t h e n d s
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
3F6
P
E
U V W
3K 4
2F1
2F2
2Q 1
EDI16
E
P
3F5
2F6
2F5
X 1
9
10
6K
6
6K
52T 2
1T1
238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA c o n s t r u c t i o n
41/48
-
7/23/2019 Air Compressor(1)
42/48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
NameStatus Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
10
10
90
145
b a c k p l a n e c a b i n e t
X3
238.00207MA-00
GKL
GKL
15.11.07
SC 31-42 MA c o n s t r u c t i o n
42/48
-
7/23/2019 Air Compressor(1)
43/48
Name
1
1
-2R
1
???
-3K
4
2
2.
2
-W002 SINF-JB 3x1,5 1
PE
-2T
1
2.
2
gr
/ge
2
-3Y
1
A2
-3K
3
A2
3.
4
-W003 lflex 3x1,5 1
3
-3Y
1
A1
-A
3.
5
10
3.
5
2
PE
3.
5
gr
/ge
4
-A
3.
5
13
3.
6
5
-A
3.
5
14
3.
7
6
-A
3.
5
15
3.
7
7
13
-2S
1
21
4.
5
8
14
-A
3.
5
22
4.
5
9
13
-2S
1
21
4.
6
10
14
-A
3.
5
23
4.
6
11
PTC
-A
3.
5
29
5.
3
-W006 lfl. 3x1,5 1
12
PTC
-A
3.
5
30
5.
4
2
1
Page
page/line
connection
interna
l
funct
ion
description
bridges
conn. no.
connection
descriptionexterna
l
funct
ion
externa
l
ca
ble
descr
ipt
ion
functional text
heater
heater
so
leno
id
va
lve
so
leno
id
va
lve
so
leno
id
va
lve
co
llect
error
co
llect
error
co
llect
error
lea
d
lag
se
lector
lea
d
lag
se
lector
remote
contro
l
remote
contro
l
con
ne
ction
line:
-X
1
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
of Ps.
-W007 lflex 3x1mm
-2R
1
-3K
4
6
2.
2
2
heater
1.
1
-SST LIYCY 3x0,5mm
-W008 lflex 3x1mm
2
16
15
22
gr
/ye
21
space
heater
-1M
1
space
heater
-1M
1
space
heater
-1M
1
21
-6R
2
-6R
2
-3K
1
PE
18
17
PE
-3K
1
21
N4
pressure
sw
itc
h
-5B
1
pressure
sw
itc
h
-5B
1
pressure
sw
itc
h
-5B
1
PE
27
5.
2
5.
2
26
-A
3.
5
-5B
1
-5B
1
-5B
1
1 2
5.
1
gr
/ge
1 2
br
gn
we
5.
5
5.
6
5.
6
5.
7
shie
ld
RS-
485
s
hie
ld
RS-
485
TXD
RS-
485
RXD
RS-
485
M
-A
3.
5
-A
3.
5
-A
3.
5
PE
34
33
32
642
-1Q
1
-1Q
1
-1Q
1
WVU
PE
-1M
1
supp
ly
supp
ly
supp
ly
1.
4
PE
1.
2
1
-A
3.
5
PE
1.
2
1.
1
1.
1
PE
con
densate
dra
in
con
densate
dra
in
con
densate
dra
in
Be
komat
Be
komat
Be
komat
19
20
21
7.
3
7.
3
7.
4
7.
4
7.
4
7.
5
7.
2
7.
3
7.
2
GKL
GKL
15.11.07
238.00207MA-00
SC 31-42 MA t e r m i n a l s t r ip
43/48
-
7/23/2019 Air Compressor(1)
44/48
Name
Page
page/line
connection
description
interna
l
funct
ion
bridges
conn. no.
connection
externa
l
func
tion
description
externa
l
ca
ble
descr
ipt
ion
functional text
Status Change Date
Date
Name
Check.
Stand. Orig. from from
Page
fr. Ps.
con
ne
ction
line:
1
-X
3
Loca
l
1
-6K
5
22
6.
3
Loca
l
2
-6K
5
21
6.
3
Remote
3
-6K
5
44
6.
4
Remote
4
-6K
5
43
6.
4
remote
start
/stop
5
6.
5
remote
start
/stop
6
-6K
6
6.
5
Runn
ing
7
-3K
1
14
6.
6
Runn
ing
8
-3K
1
13
6.
6
2
2
A1
GKL
GKL
15.11.07
SC 31-42 MA
238.00207MA-00
t e r m i n a l s t r ip
44/48
-
7/23/2019 Air Compressor(1)
45/48
Blatt :
Blatt 1
Name
1
1
2
No. Quant. Part. No. Art.No. Maker Ref.
Material list
Stat. Change Date Name
Date
Name
Check.
Stand. Orig. from from Ps.von 2
1
2 Phoenix
fuse 6,3x32mm 4A time-lag132.001962
137.00401
136.00185
fuse terminal f. fuse 6,3x32mm
Siemens3
4 1
1
fuse terminal f. fuse 5x20mm Siemens8WA2011-1SG20137.08940
fuse 5x20mm 1A time-lag132.001735 Siemens
1 Siemens132.00602
2 Siemens132.006037
6
18
-A3.5
-2F1, -2F2
-2F6
-3K2
-3K1, -3K3
-3K4
238.00207MA-00
3RT1026-3AL20-1AA0
3RT1034-3AL20-1AA0 contactor type S2 3Ph.15KW,AC230V50/60Hz
contactor type S0 3Ph.11KW,AC230V50/60Hz
136.08314
136.08323
current transformer 100/5A
Ammeter 100/5A
terminal 35mm
PE terminal 35mm
132.00455 3RV1011-0GA10
33
32
1
1
1
1
1
signalling light 230V white
knob-operated switch 1S
3SB1212-6BG06
3SB1202-2AB01
Option
Option
-7H1Siemens
-7S3Siemens
-3Y1solenoid valve 230V AC 50/60Hz1229135.06339
Mini-Combicon fem. connector 10-pol.
Combicon fem. connector 7-pol.
Combicon fem. connector 3-pol.
134.00223
134.00224
134.00225
MC1,5/10-ST/3,81
MSTB2,5/3-ST
MSTB2,5/7-ST
31
30
27
28
29
1
1
1
1
Mini-Combicon fem. connector 6-pol.
Mini-Combicon fem. connector 5-pol.
Mini-Combicon fem. connector 4-pol.
MC1,5/6-ST/3,81
MC1,5/5-ST/3,81
MC1,5/4ST/3,81
134.00221
134.00220
134.00054
-A3.5
-A3.5
-A3.5
-A3.5
-A3.5
-A3.5
-2Q2
Microtherm1 EC48 -1P1Option
Option
Option -1T1Peterreins1 VqE48
1 136.00090 3SB12022LB01 key-operated switch 1NO Siemens -6S2
Siemenscircuit-breaker 0,45-0,63A1
-6K5
-6K6
3RH1122-2AP00
136.05009 3TX7002-2AF00
1 132.00278 Option
Option
auxiliary relay 230V 50/60Hz 2NO 2 NC
interposing relay 1S AC/DC230V
Siemens
Siemens
Siemens
-X1, -X3
-X1
-X1
-X1, -X3Siemens
1
1
1
1
3
2
3
137.08666
137.08668
8WA2011-2DG20
8WA2011-1PG30 PE terminal 4mm 3 connection
two-tier terminal 4mm
26
25
24
23
22
21
20
19
18
17
16 Siemens137.08647 8WA1205
2
136.00120
137.08671
-4U1
-2T2
-2S1
-2S1
-4R2
-2R1
-3K1, -3K3
Siemens8WA1011-1PM00
Condorpressure sensor 0-16bar 4-20mAEDI161
15
14
1
MA50
MA60
EMBcontrol transformer 400/230/18/10V 160VASTV0,16136.00416
136.01217
136.01251
136.01250
136.00103
137.00462
132.00601
switch element, 22/30mm 1 NC3SB14000C Siemens
STV0,16 control transformer 440/230/18/10V 160VA EMB
emergency stop button 40mm,1 NC rd,22mm Siemens3SB12031AC01
11
1
temp. sensor KTY G1/4 Jumo90.820-F06-4Mf110
9 2 auxiliary switch for relay S0-S3 1NC 1NO Siemens3RH1921-1DA11
heater 600W 440V KTY Helios
12
13
contactor type S00, 3-ph. AC230V 50/60Hz 1NO3RT1015-2AP01-1AA0 Siemens132.00604
Siemensrelay 4- pol. 50/60Hz3TG1010-0AL2132.00377
MA60
MA501
GKL
GKL
15.11.07
SC 31-42 MA material list
Sauer
Phoenix
Phoenix
Phoenix
Phoenix
Phoenix
Phoenix
Brkert
Air-Control 1
45/48
-
7/23/2019 Air Compressor(1)
46/48
Blatt :
Name
1
No. Quant. Part. No. Art.No. Maker Ref.
Material list
Stat. Change Date Name
Date
Name
Check.
Stand. Orig. from from Ps.
Blatt 2
von 2
mounting rail 35mm 719mm135
Siemens opt. mains sw.1 136.00378 3LD2504-0TK53 mains switch 22 kW 63A
137.09131
36
238.00207MA-00
Siemens opt. mains sw.1 136.00389 3LD2704-0TK53 mains switch 37 kW 100A
GKL
GKL
15.11.07
SC 31-42 MA material list
SC 21-52
SC 31
SC 42
46/48
-
7/23/2019 Air Compressor(1)
47/48
242
-
7/23/2019 Air Compressor(1)
48/48
48/48