1 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Achieving Operational Excellence
“Beyond the Bus”
2 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Achieving Operational Excellence
FOUNDATION technology manages data communication, plant assets and plant events
More than a replacement for 4-20mA
Open and standards-based
FOUNDATION technology is the most advanced and scalable process automation infrastructure
3 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Achieving Operational Excellence
The function block structure of FOUNDATION technology enables control in the fieldFOUNDATION technology ensures the
network will remain up and running. The FOUNDATION Safety Instrumented
Function (SIF) concept will revolutionize safety and critical control systems.
According to NIST (U.S. National Institute of Standards and Technology), the inability of control systems and operating personnel to control critical conditions costs the U.S. economy at least $20 billion a year.
4 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Achieving Operational Excellence
Support of business processesProduction managementAsset management Enterprise level applications Extensive diagnosticsFOUNDATION technology provides enhanced capabilities for tracking, tracing, validation, and regulatory compliance
FOUNDATION technology provides a high degree of business intelligence at the infrastructural level through client/server technology.
5 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Achieving Operational Excellence
AN AUTOMATION INFRASTRUCTURE FOR OPERATIONAL EXCELLENCE
6 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Host Registration Program
7 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
HOST Registration Program
8 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
HOST Profiles and Features
9 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Registered Hosts
2009 General AssemblyYokohama, Japan
FOUNDATION™ Technology Update: Diagnostics and EDDL
11 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Types of Maintenance Activities
Source: Rong Gul, Shell Global Solution, Diagnostics from Safety Devices using FOUNDATION™ Fieldbus.
12 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Diagnostics and Foundation™ Fieldbus
13 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Collaboration with NAMUR
Using the power of FOUNDATION Fieldbus, and considering NAMUR requirements, the new standard diagnostic profile aim to:
Standardize the integration of diagnostic informationGuarantee valuable information to the user
14 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
NAMUR NE107: Self-Monitoring and Diagnosis of Field Devices
15 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Diagnostic Categories
16 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Role Based Diagnostics
1
Asset ManagementMaintenance Station
Process ControlEngineering Station
HSE Control Network
H1 Process Network
Plant operators
Plant maintenance engineering
17 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Project Goals
18 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Project Scope
Alarm Type Relation Failure Type Block Type
Process Alarm Process / Environment
Process failuresFaults in the process Function
Device Alarm
Instrument
Sensor/Actuator element failuresFaults in the sensor or actuator element
Transducer &Resource
Electronic failuresFaults in the electronics
Configuration/servicing failuresInstallation faults, fault during start-up
Process / Environment
Process induced failuresFaults due to process influenceFaults due to non-compliance with specified operating conditions
19 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
New Field Diagnostic Alarms
Additional supporting parametersEnable/Disable of diagnostic detectionEnable/Disable SimulationConfigure PriorityConfigure Alert Suppression (Detect, but not alert)Recommended Actions
Parameter Name (*) NE107 Status SignalSD_FAIL_ALM FailureSD_OFFSPEC_ALM Out of SpecificationSD_MAINT_ALM Maintenance RequiredSD_CHECK_ALM Function Check
* Parameter names will have localized text labels. e.g. “Failure Alarm”
20 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
EDDL and Field Diagnostics
EDDL is essential for Field DiagnosticsDiagnostic ConditionsRecommended actionsConfiguration and Setup
21 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
EDDL and Field Diagnostics
EDDL visualizes device diagnostics to assist in maintenance troubleshooting.
22 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
EDDL Graphic Visualization
Multiple Waveform Graph
Image
Multi-pen Trend Chart
Bargraph
Gauge
Frame
Tabbed Card
Navigation
Table
Pop-Up Window
Bar-chartHistogram
23 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
EDDL and Field Diagnostics
24 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Test and Registration
Field Diagnostics device registration is available today with ITK 5.1
Field Diagnostics will be required for new device registrations starting with ITK 6.0 (3Q 2010)
Field Diagnostics support will be required for new host registrations (3Q 2010)
25 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Next Steps
FIELDBUS FOUNDATION CONFIDENTIAL Seminar Overview 2009© 1994 – 2009 Fieldbus Foundation
Technology Update
27 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
FOUNDATION™ for Safety Instrumented Functions
(SIF)
28 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Faster CommissioningEngineering tools provide faster commissioning
Smaller FootprintFewer marshalling cabinets
Less HardwareEliminate HART multiplexersNo solenoids or limit switches needed with digital positionersReduced wiring and terminations
SIF Benefits - CAPEX
29 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Advanced Diagnostics – >Return on AssetsEasier detection of random and systematic failuresIncrease operating reliability and safety by reducing spurious trips
Increased Test Interval - >Return on AssetsIntegrated system provides partial stroke testingFlattening Slope and Drift of PFD average curveDiagnostics enable upset and trip data to be used in the interval calculation
Improved Asset Management - <Variable Maintenance CostIntegration of device diagnostics dataEasier maintenance of devices
SIF Benefits - OPEX
30 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Logic Solver
Level SIF Protocol
Valve
Pres H1 Network BIFFIEmersonWestlockYamatake
EmersonHIMA
HoneywellInvensys - Triconex
Yokogawa
MagnetrolSiemens Milltronics
ABBE+HSmar
Yokogawa MooreMTLP+F
Logic SolverEngineering Workstation
Asset Management
Basic ProcessControl System
End User Demonstration SitesBP – Gelsenkirchen, Germany – Honeywell Logic SolverChevron – Houston, TX – Emerson Logic SolverSaudi Aramco – Dhahran – Triconex Logic Solver and Yokogawa Logic SolverShell Global Solutions – Amsterdam – HIMA Logic Solver
Other ProvidersFieldbus Diagnostics
RisknowlogyRuggedCom
SoftingTÜV Rheinland
TÜV SÜD
SIF End User Demonstration Participants
TempSmar
31 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
SIF System at Shell Global Solutions Amsterdam
LC
MCV
LT
LZ
LZ
PZ PZ PZ
LZ
UZ
UZ
HH
HH
LL
HH
Instrument Air Unit
TZLL
DCSYokogawa
Start/Stop
IA supply
Blanket
Siemens
HIMA
HIMA SMAR
Yokog
awa
E+H
Magnetrol
SMAR
EmersonValve
WestlockPositioner
Control System
32 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
SIF System at Shell Global Solutions Amsterdam
CONFIGURATION
DATA
AQUISITION
Smar Temperature
HIMA Logic Solver
Emerson Valve
Level Siemens
HIMA Logic SolverConfiguration Tool
Yokogawa Asset Management
Yokogawa BPCS
Level Magnetrol
H1 H1
2oo3
Pressure E+H
Pressure Yokogawa
Pressure Smar Westlock Positioner
SoftingLinkingDevice
HSE
FieldbusDiagnostics
SoftingLinkingDevice 123
Softing DeviceConfiguration Tool
HSE
RuntimeSegment # →
H1
RuggedCom Switch
P+F
Moore
MTL
Setup
H1
33 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
2008SIF Demonstration and Press Day MaySIF Technical Team Meeting - Austin JulSIF Developers WebEx AugSIF Specification v1.2 Released to Developers SepSIF v1.2 Test Tool Released with SIF_AI OctSIF_AI Lab Validation Completed NovSIF_AI Block Approved by TSC DecSIF ITK and SIF v1.3 Specifications Released Dec
2009SIF_DO Prototype - Supplier A Identified JanSIF_DO Prototype - Supplier B Identified JuneSIF_DO Validation with Supplier A MayOutline of SIF Best Practices and Guidelines JulySIF_DO Validation with Supplier B OctSIF_DO Block Approved by TSC SeptDraft of SIF Best Practices and Guidelines NovRelease SIF Best Practices and Guidelines Dec
SIF Schedule
34 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Electronic Device Description Language (EDDL)
Cooperation Team(ECT)
Field Device Integration(FDI)
35 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Phase 1 - Completed 2006Graphs – Graphical display of static Y-T and X-Y dataCharts – Graphical display of real-time data from deviceImages – Embedded images Enhanced User Interface – Screen layoutsEnhanced Data Storage- Securely store data on the host
EDDL Enhancements
Phase 2 - Completed 2007Complex Devices – Off line configuration, Access to Multiple BlocksBasic Client Applications – OPC Unified Architecture (OPC UA) Data Access
36 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Radar Level Temperature Valve Positioner
Machinery Health Pressure Mass Flow
pH Ultrasonic Flow
EDDL Enhancements ExamplesAll Device Types Supported – Full Functionality
37 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Single solution for integration of field devices into host systems
Combines strengths of EDDL and Device Type Manager (DTM)
Open specification that will be an international Standard
Technology direction agreed by major suppliers
Use cases agreed by major end users
Field Device Integration (FDI) Project
38 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Host system independent Platform and operating system independentProvide access to the full capability of the field deviceBased on OPC UA client/server specifications and information modelSupport FOUNDATION™ fieldbus, HART®, PROFIBUS and PROFINETAdoptable to support other fieldbus communication technologiesSpecifications independently validated by the ECT organizationsProvide backward compatibility with existing EDD’s and DTM’sProvide guidelines for field device and system developersProvide conformance tests to assure compliance
FDI Project – General Requirements
39 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
System ArchitectureClient
Advanced Applications –Configuration, Diagnostics, Maintenance
ServerDevice Package
Backward CompatibilityEDDLDTM
Device Package
Server OPC UA Client
FOUNDATION™HART®,
PROFIBUSPROFINET
FDI Project Architecture
40 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
DeviceDefinition
DeviceDefinition
User Interface Description
User Interface Description
User Interface Plug-in
.net
User Interface Plug-in
.netBusiness
LogicBusiness
Logic
Based onIEC 61804-3 EDDL
Based onIEC 61804-3 EDDL
Based onIEC 62453 FDT
Based onIEC 62453 FDT
Runs on ClientInterpreted on ClientInterpreted on Server
Mandatory Optional Optional Optional
Device Package
Based onIEC 62541 OPC UA
Based onIEC 62541 OPC UA
FDI Device Package Technologies
41 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Client WindowClient Window
ProgrammedApplication
File Edit View
<Device Instance Name>
<Device Type> <Version> <Manufacturer>
12
UI Function 1UI Functions
UI Function 2
Options
UI Function UI Function
100.01
Group 1
°C
Option 1
Option 2
Group 2
CancelApplyOK
Group 2
Group 2Group 1
UserInterface
Description
User InterfacePlug-In
FDI Human Interface Example
42 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
High Speed Ethernet(HSE)
Wireless and Remote I/O(WIO)
43 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
WIO CharterDevelop use cases and requirements for HSE remote I/O and wireless communication in monitoring and control that are interoperable using function blocks and EDDL.
Develop a project plan which includes:Solutions using FOUNDATION™ and wireless technologies developed in accordance with ISA100 and future IEC work
Solutions for device interoperability and network configurationValidation of technical specificationsinteroperability test and registration procedures
Obtain Technical Steering Committee (TSC) approval of the Project Plan
Develop the Technical Specifications
Obtain lab prototypes and validate technical specifications
Demonstrate interoperability of WIO devices at end user sites
44 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
WIO Development PhasesWIO Phase 1
HSE Remote I/O
I/O
HART I/O
FF H1
OtherNetworks
(e.g. MODBUS)
WIO Phase 3
Flexible Function Blocks&
I/F to other Networks
WIO Phase 2
HSE Backhaul&
WirelessHART I/F
WirelessHART
orWired HSE
WIO Phase 4
ISA100 I/F
ISA100
Wired HSE
WirelessHSE
BackhaulorWired
HSE
WirelessHSE
BackhaulorWired
HSE
WirelessHSE
Backhaul
Gateway Gateway Gateway Gateway
45 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
WIO Development Teams
WIO Gateway
ConventionalI/O
Wired HART
H1
WirelessHART
Host
ISA100.11a
HSE RIO Team
Fieldbus Foundation - ISA100Cooperation
HSE Backhaul Team
Wireless Sensor Team
46 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
WIO Development Teams
CompanyAniotekAPAT
Emerson OvationEndress+Hauser
Fieldbus FoundationHodson Consulting
HoneywellMTL
Pepperl+FuchsPhoenix Contact
STAHLRuggedCom
Shell Global SolutionsSmar
SoftingTurck
YamatakeYokogawa
CompanyAPAT
ApprionChevronEmerson
Fieldbus FoundationFlexworks SolutionsHodson Consulting
HoneywellMaCT
OMNEX Control SystemsPepperl+Fuchs
Sense-Comm TechnologyShell GS
SmarWestlockYamatakeYokogawa
CompanyABB
EmersonFesto
Fieldbus FoundationHoneywell
Pepperl+FuchsSiemens
HSE RIO Team HSE Backhaul Team Wireless Sensor Team
47 FIELDBUS FOUNDATION CONFIDENTIALSeminar Overview
Mumbai, IndiaJune 19 2009
© 1994 – 2009 Fieldbus Foundation
Achieving Operational Excellence
Thank You