Industrial Communication and Networking in Automation Systems –Today and Tomorrow11th IEEE World Conference on Factory Communication Systems 2015
ABB Corporate Research, Linus Thrybom, Team Manager Industrial Communication, 2015-05-27
May 28, 2015
Industrial Communication and Networking in Automation Systems
Introduction
Process and power automation examples
Oil & Gas
Mining
Power Grid
Industrial Communication & Networking R&D
Industrial Fieldbus / Ethernet
Wireless
Summary
Outline
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Well positioned in attractive marketsABB today
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Where
(Geographies)
Globally
For whom
(Customers)
Utilities Transport & InfrastructureIndustry
What
(Offering)
$42 bn
revenue~100
countries
~145,000
employeesHQ Zurich
Single “A”
credit rating
AMEA1 37% Americas 29% Europe 34%
~35% of revenue ~45% of revenue ~20% of revenue
Power ~ 40% of revenue Automation ~ 60% of revenue
Power & Automation
Power and automation are all around usYou will find ABB technology…
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crossing oceans and on the sea bed,
orbiting the earth and working beneath it,
on the trains we ride and in the facilities that
process our water,
in the fields that grow our crops and packing the
food we eat,
in the plants that generate our power and in our
homes, offices and factories
Process Automation
Process Automation
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Well positioned in attractive marketsAutomation: a leading partner in the 4th industrial revolution
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Floating production, storage, and
offloading vessel
Bucket shape to withstand artic
conditions
Will produce more than 100,000 oil
drums and 3.9 million cubic meters of
gas per day.
The 75 MW cable is the longest, most
powerful cable ever delivered for an
offshore application (106 km)
Process Automation – Oil & GasGoliat – a recent example
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The automation scope includes Electrical, Instrumentation, Control and Telecoms
Goliat is the quintessential Industrial IoTSP project, all systems are integrated with the control system:
Electrical, safety, telecoms etc.
Instrumentation diagnostics
Large scale data collected from process and production assets
Including the capability to be remotely operated from an onshore control center
Process Automation – Oil & GasGoliat – a recent example
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Process Automation – Oil & GasGoliat – a recent example
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AC 800M
Controller
Extended
Operator
Workplace
System
800xA
workplace
Gateway
Seamless integration into
ABB Control systems
Wireless
field instruments
Process Automation – Mining
Use cases
Process system, vehicle/transport system, VoIP
Tele-remote control of vehicles and safety application based on positioning
Advantages of integrated automation systems
Production status, reports, analyses and statistics
Location and status of vehicles/equipment
New production plans can be supplied to the operational teams
Remote operation centers
Data from all parts of the operation flow together – from rockface, the process, via electrical system to end customer – across multiple sites
Future Mines
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Industrial Communication & Networking
Automation and autonomous operation will increase, as well as positioning
Mining
Personnel health and safety applications (under ground)
Fleet management, drilling and shoveling (open pit)
Shipping port
Autonomous handling of shipping containers
Oil & Gas
Access control (e.g. entering dangerous areas)
Requiring industrial positioning systems to be
Secure
Safe
Reliable
Positioning – an Outlook
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Process Automation – Mining
Mine Location Intelligence (https://vimeo.com/108124661)
Future Mines
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Power Systems
Well positioned in attractive marketsPower: a leading partner in the “big shift”
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Leading the transition to digital gridBig shift in the electrical value chain
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New gridTraditional grid
Solutions for a changing grid – digital substationsAutomating the grid
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Solutions for a changing grid – digital substationsAutomating the grid – IEC 61850
Station Bus
IEC 61850 Station Bus between bays
Interface to field
Hardwired point to point
connections between
primary and all secondary
equipment
IEC 61850-8-1
Solutions for a changing grid – digital substationsAutomating the grid – IEC 61850
IEC 61850-8-1 GOOSE / MMS
MU
NCITNCIT
MU
IEC 61850-8-1 GOOSE
IEC 61850-9-2 SV
Digital substation
1) All signals digital
2) Analog, status and commands
3) Acquire once, distribute on a bus
Safety
New sensors
Less cabling / engineering
NCIT Non-conventional instrument transformers
HSR/PRP
IEEE 1588v2
C37.238-2011
Industrial Communication & NetworkingR&D
Industrial Communication & NetworkingMarket Overview
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[Industrial Ethernet book Issue 87/1]
Industrial Communication & Networking
Introduction of Industrial Ethernet gave us +20 protocols,
and:
E.g. RSTP, MRP, PRP, HSR + proprietary protocols
E.g. IEC 62351 for security
Industrial Ethernet also enabled time synchronization
SNTP
IEEE 1588v2
IEEE C37.238-2011 (IEC 61850 profile)
IEEE 802.1AS-2011 (AVB profile)
Incompatibilities between these profiles are addressed
Solutions for a more deterministic Ethernet
EtherCAT, PNIO IRT, etc
Industrial Ethernet – an Outlook
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Industrial Communication & Networking
802.1 TSN / Interworking
802.1AS-2011/Cor 1 – Technical and Editorial Corrections
802.1ASbt – Timing and Synchronization: Enhancements and Performance Improvements
802.1Qbu – Frame Preemption
802.1Qbv – Enhancements for Scheduled Traffic
802.1CB – Frame Replication and Elimination for Reliability
802.1Qca – Path Control and Reservation
802.1Qcc – Stream Reservation Protocol (SRP) Enhancements and Performance Improvements
802.3br Interspersing Express Traffic Task Force
The intended result - “real time support” by the network
Industrial Ethernet – an Outlook
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Industrial Communication & Networking
3G / 4G used e.g. for remote services, e.g. Robotics
The 5G vision by 5G PPP is:
1000 X in mobile data volume / area
1000 X in number of connected devices / area
100 X in user data rate, data rate ≥ 10Gb/s
1/10 X in energy consumption compared to 2010
1/5 X in end-to-end latency reaching 5 ms for e.g. tactile Internet and radio link latency reaching a target ≤ 1 ms for e.g. Vehicle to Vehicle communication
1/5 X in network management OPEX
Aggregate service reliability ≥ 99.999%
Mobility support at speed ≥ 500km/h for ground transportation
Accuracy of outdoor terminal location ≤ 1 meter
The intended result - “real time support” by the mobile network
Wireless Communication – an Outlook
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[5G Vision brochure by 5G PPP]
Industrial Communication & NetworkingWireless Communication – an Outlook
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Wireless HART• Standardization effort with goal to
develop a single standard for instrumentation
• Wireless specification ratified 2007
ISA• ISA100.11a, ratified 2009
WIA• WIA-PA Chinese standardad Process
Automation
• WIA-FA Chinese standardad Factory
Automation
Monitoring / Control
Co-existence
Regulations
Other• 802.11
• Bluetooth
• WISA
• Profinet over Wireless
• ZigBee
• Proprietary
Industrial Communication & Networking
Automation applications have different requirements
For WirelessHART the one hop latency time is
theoretically about 30 milliseconds but in practice up to
2-3 seconds
WirelessHART is used for monitoring, slow process
Control requires deterministic latency, often < 30 ms
Co-existence challenge
The same medium is used by multiple wireless
systems for radio transmissions
Regulations challenge
Wireless Communication – an Outlook
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Industrial Communication & Networking
OPC-UA (IEC 62541) makes cross-domain integration
much easier (conclusion by Industry 4.0)
OO, data models and communication
Real-time capabilities is addressed by OPC
Foundation, guess how?
Other alternatives
IEC 61850 (power domain)
OPC-DA (Predecessor of OPC-UA)
DCOM
OBIX (building automation domain)
Vertical Communication – an Outlook
May 28, 2015 | Slide 27
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Industrial Communication & Networking
How can these new communication properties be utilized?
+40 Industrial Ethernet protocols?
Process plant operators?
Process automation?
Grid / Substation automation?
Industrial Internet of Things, Services and People?
Automation Communication – an Outlook
May 28, 2015 | Slide 28
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Industrial Communication & Networking
Automation examples
Oil & Gas, Mining
Digital substation
Research & Development examples
TSN
5G
WSN
OPC-UA
Industrial domain
Long lived systems
Add-on instead of replace
Summary
May 28, 2015 | Slide 29
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