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CNC Basic Knowledge and Programming
CAD/CAM Aided Design and Manufacturing
CNC Controller Operation & Tool Setting
Real Practice on CNC Machining
CNC Comprehensive Ability Checking
CNCNCC CoContntrorollllerer OOpeperaratitionon && TTooooll SeSettttiningg
CACAD/D/CACAM M AiAideded d DeDesisigngn
CNCNC C CoCompmprerehehensnsivive e ChCh kiki
Ren An Information Technology Co., Ltd.
Intelligent Learning
5 Ladder CNC Training CourseCNC Operator Development Accelerator
Owning a proficiency, satisfying enterprises’ need of CNC skills and guarantee a lifelong job.
M a c h i n e r y I n d u s t r y i s t h e k e y p l a y e r i n s u p p l y c h a i n f r o m u p s t r e a m ( r a w m a t e r i a l ) t o d o w n s t r e a m ( c o n s u m e r g o o d s )
Machining towards CNC Automated Digital Control
Precision Machinery Hires CNC Proficient with Better Offer
C N C P r o f i c i e n t ( V o c a t i o n a l S c h o o l ) H a v i n g t h e c o n c e p t o f p r o d u c t m a n u f a c t u r i n g ,
b e i n g a b l e t o e d i t C N C p r o g r a m
M a n a g e t o o l o f f s e t i n m a c h i n e , w i t h c u t t i n g
a n d m e a s u r e m e n t s k i l l s e t
T h e m o r e e x p e r i e n c e , t h e h i g h e r o f f e r
( $ 1 . 2 k - $ 2 . 5 k m o n t h l y )
B e g i n n e r m a k e s $ 8 0 0 a m o n t h
L e a r n i n g p r o c e s s i s t o u g h t h u s r e q u i r e s p e r s e v e r a n c e
T e c h n i q u e i s t h e f o u n d a t i o n , a n y o n e c a n b e p r o f i c i e n t
Manufacturing
Parts Supplier
Machining Supplier
Machinery Industr ia l Structure
Automobi le, Motor Cycle, Bicycle、Machine Tools,Aerospace, Electr ical & Electronics factor ies
Engine, Bear ing, Motor, Control ler ,Compressor,Actuator, Spindle, MetalParts, Electronics Partsfactor ies
CNC Turning, CNC Mi l l ing, Dr i l l ing, Threading,Gear, Pol ishing, Forging factor ies
Value chain in parts machining
Machinery is the mother of industry
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Pre Machining Stage Machining Stage Post Machining Stage
PO
Received
CA
D
CA
M
Sim
ulation
Code E
diting
Turning
Milling
Drilling
& Threading
Packing
Finishing
Thermal
Treatment
Material
Preparation
Delivery
0
0.5
1
1.5
2
2.5
3
CNC Proficient1.2
10.8
1.31.41
1.71.2
1.41.7
2.3
3
Non Technical School
starter
Beginner
Average
Above Average
Excellent
Proficient Skill
Salary
CNC is complicated
Like playing vault
High Entry Boundary
W h e n m o s t o f t h e g r a d u a t e s s t r u g g l e t o f i n d a j o b ,
> > C N C p r o f i c i e n c y i n m a c h i n i n g i n d u s t r y i s l a c k o f t h o u s a n d o f e m p l o y e e s . Fresh graduates worry about their low salary,whi le others seek their future abroad. ( Austral ia , Macau, Singapore. )
> > W o r k i n g i n p r e c i s i o n m a c h i n e r y i s n o l o n g e r d i r t y a n d t i r i n g . Modern, high level and AC-equipped factory overthrows the t radi t ional image.Computer automated product ion l ine are al l operated by ski l led CNC prof ic ient .
> > E n t e r p r i s e s a r e e a g e r t o f i n d C N C p r o f i c i e n t .
G r a d u a t e s w i t h M a c h i n e r y m a j o r c a n n o t a p p l y w h a t t h e y h a v e l e a r n e d .
Current Status of CNC Training
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Frequent col lusion in beginner stage
CNC is highly precise
CNC is expensiveCost ly tools, consumables and maintenance
Both t ra iner and trainee feel anxiety
CNC training is a heavy loading, t ra iner does not want to take i t and professional t ra iner is very l imi ted
Focus on theoret ical learning, t ra inees do not wi l l ing to pract ice
Only l imi ted of the t ra inees may operat ion the real CNC machine (e.g. Ski l l set compet i t ion)
Vocat ional students are most ly not fami l iar wi th the CNC machine
Vocat ional educat ion do not have a balance development in both theory and pract ice
Graduates wi th Machinery major cannot fu l f i l l the demand of CNC ski l ls in enterpr ises
M a c h i n i n g m a n u f a c t u r i n g i s i n n e e d o f C N C p r o f i c i e n t ; n o t o n l y e n t e r p r i s e s b u t e d u c a t i o n a l i n s t i t u t i o n s a l s o f a c e a n o b s t a c l e t o f i n d o n e . C o m p a r e d w i t h t h e o t h e r s t a g e s , C o r e S t a g e i s t h e m o s t i n s u f f i c i e n t p a r t s o f a r .
3 Stages of CNC Training
Currently, Core development in CNC machinery is the most insufficient part.
CNC Training Courses
Advanced Stage
Early Stage
Advance development in CNC machinery ( Mold design & complex parts manufacturing )3D CAD / CAM for tooling and complex parts 3D cutting with 4th axis and 5th axis, Mil l-Turn manufacturing
Core development in CNC machinery( CNC programming and control )Tools offset, coordinates, and cutting path programmingCNC machine panel control, parts making in 2D
Early development in CNC machinery ( Machinery knowledge and experience )Basic process, manual operation, drilling, milling and TurningApplication in cutting tools, fixture and measuring
Core Stage
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W e n e e d a n i n n o v a t i v e t r a i n i n g s y s t e m , t r a i n i n g C N C p r o f i c i e n t i n a s h o r t t i m e s o t h a t e n t e r p r i s e s c a n b e s a t i s f i e d .
Innovat ive Intel l igent Learning
Strengthen students’ abi l i ty in pract ical operat ion
Regain vocat ional students’compet i t iveness in workplace
Balance between theory and pract ical operat ion
Meet enterpr ises’ requirement of CNC ski l ls
Cult ivate CNC prof ic ient
GoalImprovement
CNC Operator Development Accelerator
I m a g i n e l e a r n i n g 5 L a d d e r C N C T r a i n i n g a s s t a i r s , t e a c h e r c a n l e a d t h e s t u d e n t s t o c l i m b t h e C N C l e a r n i n g - h i g h w a l l .
kk
Increase the learning wi l iness of vocat ional students, becoming more act ive
Loosen teachers 'burden, also can teach easi ly.
Every student gets the chance to pract ice indiv idual ly.
Reduce mater ia ls, being eco-fr iendly.
Apply what students have learnt ,fu l f i l l ing enterpr ises' need.
CNC Real Machine - Turning & Milling
CNC Training Machine-Turning& Milling
CNC Virtual Machine -Turning& Milling
FrankCAM CAD/CAM
NcEditor + Simulation(Turning & Milling)
CNC Part Machining
CNC Operation Ability Checking
CNC Tool setting and Machine Operation
CAD / CAM Computer - Aided Design & Manufacturing
CNC Basic Knowledge and Programming
& Milling
ecking
uring
Goal of Training Improvement
Overcome the learning block easi ly
5 Ladder CNC Training Program
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Training Improvem
ent
Understand the basic concept and pr inciple in control l ing numerical values.
Know the coordinate system of digi ta l machine tool .
Learn the funct ions and usage of CNC program code.( Include G-code, M-code, RPM S, Tool T-code.. .etc.)
Pract ice how to wr i te program of manual operat ionAppl icat ion of rough, f in ish, thread and groove.
Learn basic process of CNC programming and design.
CNC Basic Knowledge and Programming ( Ladder 1)
Using CNC Intelligent Debugging Expert Programmer make students feel teacher is helping them in person.
Detail cutting path simulation helps to understand the cutting process.
Start from the basic programming, developing the solid cutting knowledge and coordinate concept.
O1234 (TEST)N1 G00 X200. Z120. G50 S2500 T0101 G96 S180 M3 G00 X65. Z3.G71 U2. R0.5G1 G2 G3 X15 Y26 Z37 M8 M9
Students feel frustrated because they don't know
what they've done wrong during programming
>>Annoying !Teachers have no break time because all students'
work have to be revised by themselves.
That is REALLY Annoying!gg
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Pass on the technical experience from CNC manual programming.
Master in CNC programming system
NcEditor is at expert level.
It has intelligent debugging; when the input of
order code is wrong.
NcEditor will remind the error automatically so
that students know where the error is.
T u r i n g S i m u l a t i o n M i l l i n g S i m u l a t i o n
A complete cutting path simulation
O1042.cnc [Line=9] Invalid [3..]
O1042.cnc [Line=14] No point in N-code
O1042.cnc [Line=19] No repeat in single order
O1042.cnc [Line=21] Invalid [Y] or unset
O1042.cnc [Line=22] Need a point in Z-code
Only take three seconds to check HW. Being a teacher is so easy!
CNC Basic Knowledge and Programming ( Ladder 1)
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Code are shown in different colors.
Intelligent debug incode editing.
Understand CNC Tool Setting
and Machine Operation by CNC Virtual Machine in advance.
Both teachers and students
can focus on learning without distraction.
Besides, the operation history will record the
error as teachers’ reference to evaluate
students and the index of educational training.
H i g h p r e c i s i o n m a k e s t h e r e p a i r f e e e v e n h i g h e r
B e g i n n e r s f e e l s t r e s s f u l b e c a u s e o f r i s k i n c o l l i s i o n .
F e w c h a n c e t o p r a c t i c e f r e e l y .
Learn CNC tool setting
and machine operation through
personal computer lower the barrier
for beginners greatly.
Yeah!
The operation panel has
lots of buttons which always make
students confuse and thus get
frustrated easily.
Also, CNC machines are not enough!
What can we do?
Sigh…
So stressful
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CNC Tool Setting
and Machine Operation (Ladder 2)
The world’s f i rst modular buttons display makes
learning easier. Modular izat ion design only shows
related buttons.In Auto mode shows Start , Stop,
Single Block and other related buttons.
In MPG (Manual Pulse Generator)
shows hand wheel and scale adjustment buttons.
Students wi l l memorize as they operate the machine
and equip them with the concept of modular izat ion,
teachers are no longer need to remind the students
again and again.
Innovative Modularization design makes learning so simple
By using the vi r tual system,
students can learn the buttons.
By using operat ion panel ,
students can understand the process
of CNC machine.
Automat ic execut ion based on NC-decoding.
Ful f i l l ing the s imulat ion process
by showing both machine and tools.
Realistic rendering, simulate the entire CNC Machine
One machine per student, practice freely
By simulat ing the cutt ing process of auto-execut ion,
we can use SBK or pause to check the detai ls
of program execut ion; by doing so, we can understand
the content of the program much clearer.
Being able to examine the accuracy of the program
without worry ing about gett ing hurt or any damage
of the machine. Direct ly edi t the program on CNC
control ler and OFFSET to measure tool length,
CNC coordinate set t ing, CNC auto cut t ing…etc,
pract ic ing unt i l fami l iar wi th i t
and learn the basic CNC operat ion f i rmly.
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CNC Tool Setting
and Machine Operation (Ladder 2)
D e v e l o p e C A D / C A M
k n o w l e d g e a n d s k i l l s
A u t o t r a n s f e r C A D d r a w i n g
i n t o C N C p r o g r a m
T a k e e a s y l e a r n , e a s y u s e
C A D / C A M
Rapidly draw various kinds of graphics,
Simple Machining Process Setting.
Considerate File Management
Intelligent CAD Drawing Methods
Elaborate Cutting Process Setting
3D Dynamic Solid Simulation
Automatic NC Codes Generation
One by One, Only Five Steps
Process guide operat ion is
so easy that students learn
so quick!
Takes 30 mins and learn
how to operate, increasing
learning ef f ic iency.
Software of CAD/CAM on the market is often considered complicated
when it comes to operation and setting, making students feel confused
and thus lower the learning efficiency.
Take Process Guide 5 Steps Inuitive Operation to overcome the
obstacles,students learn fast.
T h e f i r s t p r o c e s s g u i d e i n t h e w o r l d , m a k i n g l e a r n i n g e a s y !
CAD/CAM Aided Design
and Manufacturing (Ladder 3)
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Easy to operate
Decrease learning
obstacles
Enhance learning
efficiency
So easy to use
So innovative
So simple
Post
Tool
Face Cutting
Rough Cutting
Finish
Machining
Contour Cutting
Drill and Thread
Delicate Machining Technology
Tool Select : a complete tool data base.
Profile Select : auto judge relative pattern.
Innovative Select : mutiple intuitive choices.
F r a n k C A M CAD/CAM system
Ful l of exper ienced
intel l igent innovat ive
technology
Designed speci f ical ly
forCNC operators
Making drawing much
simpler
CAD/CAM Aided Design
and Manufacturing (Ladder 3)
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Rough
Finish
Groove
Thread Tool
Simulate
Post
Collision again! Are you really proficient?
You have to be really, really and REALLY familiar with the operation.
Mistakes are not allowed on CNC machine.
Once having collision, it may put the produce line down for a week, delaying delivery and the
reputation will thus be damaged.
The repair cost can be over $5,000 and the precision will not be good as before.
Not only learn the normal operation but also deal with the strain situation.
What if…
Learning how to operate CNC is like driving an airplane.
With a flight simulator, learning how to drive an airplane is much easier.
It’s a Good Idea
In the past, teachers would let students operate
the machine after students learned how
to operate CNC on PC.
If let students operate the machine directly
without practicing with real machine,
students might feel stressful since they all operated
only by mouse clicking.
Thus, collision and tool crashing are easy to happen.
CNC training machine is l ike dr iv ing an airplane,
using f l ight s imulator as pract ice,
to s imulate al l the process and operat ion.
easier.
W h y d o w e n e e d t r a i n i n g m a c h i n e ?
CNC Operation Ability Checking (Ladder 4)
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[email protected] +886(4)23506788 H t tp : / / w w w. C NC - T S P. c o m
M M MS S S S ST T T T TF F F F F
G01 G01 G01 G01 G00 G00 G00 G00 G00G02 G02 G02 G02 G02 G00 G00 G00 G00 G00 G03 G03 G03 G030 0 G00 G00 G00
X X X X X X X X X X X AAAAA A A A A A A AYY AAY Y Y Y Y Y Y YG02 G02 B B B B B B有BZZZZ Z Z Z Z Z Z
Pass down the experience of CNC digital training
X it un D is t rict. , Ta ic hu n g Ci t y,Tai wa n3 F , No .85 9, S e c. 4 , Tai wa n B oulevard
Ren An Information Technology Co., Ltd.