Download - 24th Month Meeting WP 3 presentation
24th Month Meeting WP 3 presentation
GZE Florence, 20.09.12 www.3D-LightTrans.com
AuthorFazeli, Monireh (TUD)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Agenda
Brief overview of WP3 Background Structure and progress update WP 3 highlights during M1-M24 Selected exploitation results WP 3 future planning
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GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Research partners06 University Gent (UGent)08 Technische Universität Dresden (TUD)
Industrial partners10 Lindauer Dornier GmbH (Dornier)12 PD Glasseiden GmbH Oschatz (PD-Goschatz)13 NV Michel van de Wiele (VdW)
Work package objective The research focus is on the production processes and the related manufacturing
systems for the processing of 3D shaped as well as deep-drapeable woven fabrics made of hybrid yarns.
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WP 3-Manufacturing process for 3D textile fabrics
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Tasks:Task 3.1: Manufacturing of hybrid yarn finishedTask 3.2: Manufacturing of semi-finished preforms 20% (a) weaving technology for multilayered fabrics (b) weaving technology for 3D-shaped fabrics (c) inline prefixation of semi-finished fabrics
Deliverables:D3.8: adapted air-mingling machine completeD3.9: two special adapted looms (deviation) in agreement with the coordinator, the new deadline is 31/01/2014
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WP 3: Structure and progress update
II/11 III/11 IV/11 I/12 II/12 III/12 IV/12 I/13 II/13 III/13 IV/13 I/14 II/14 III/14Task 3.1Task 3.2
D 3.8 / MS6 15D 3.9 / MS 8 24
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
WP 3 Highlights during M1-M24
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Milestone 6 Manufacturing of the hybrid yarn
Matrix filament
Reinforcement filament
Commingledhybrid yarn
Laboratory machine RMT-D
Opening and mingling throughair jet!
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Trials of the hybrid yarn composition (preliminary trials with GF/PP) : Testing different glass fibre yarn counts Different fibre-matrix ratios Different matrix materials (thermoplastics)
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WP 3 Highlights during M1-M24Milestone 6 Manufacturing of the hybrid yarn
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Optimization of the hybrid yarn manufacturing: Changing the machinery parameters
Yarn feeding speed Process speed Air pressure Adjustment of the flyer (yarn tension)
Evaluation of an optimized hybrid yarn: Optical: homogenous mixture, bulkiness, closure of the yarn (low bulkiness),
fibre damages, Hairiness processability at weaving process
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WP 3 Highlights during M1-M24Milestone 6 Manufacturing of the hybrid yarn
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Yarn architecture and yarn Count Final specification of the hybrid yarn:
Mixture ratio of 70:30 % mass content (GF/PET)
Yarn count of 840 tex
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WP 3 Highlights during M1-M24Milestone 6 Manufacturing of the hybrid yarn
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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Milestone 8 provided multilayered fabrics
Provided multilayered fabrics by TUD
WP 3 Highlights during M1-M24
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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Referring to the telcon on 12.10.2012
Multilayer fabric (NCFV) Warp layers: 4 Weft layers: 5
Weft and warp yarn: GF/PET 840 tex mixture ratio of 70:30 % mass content Z-yarn: GF/PET 840 tex mixture ratio of 70:30 % mass content and PET 583 dtex
Weft density: 240 yarns /10cm Warp density: 240 yarns /10cm Z-yarns density: 24 yarns /10 cm (GF/PET) and 120 yarns/10 cm (PET)
Estimated thickness of composite: 2 mm
Final fabric structure
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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This information was sent to PD-Goschatz on 04.12.12 to start yarn production process.
TUD received the yarn material from PD-Goschatz on 07.02.13
Calculation of yarn amount after inquiry of partners
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24
GF/PET 840 TexWeft yarns (m) 319800 Weft yarns (kg) 269Warp yarns (m) 246000 Warp yarns (kg) 207Z-yarns (m) 38400 Z-yarns (kg) 33Sum(m) 604200 Sum(kg) 509
PET 583 dtexZ-yarns (m) 384000 Z-yarns(kg) 23
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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Milestone 8 Multilayer, 3D-shaped weaving processes
New Dornier loom specification
Type of the machine :Rapier weaving machine
Width of the fabric: 100 cm to Max150cm
Number of heald frames : max 20
Thickness of the fabric: Max 10mm
Speed : Max 405 rpm
4 Electronic warp let-offs
WP 3 Highlights during M19-M24
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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Warping yarn materialStarting to weave on new Dornier loom
Estimated date of availability of fabric:31.04.2013
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Next steps to prepare production of multilayer fabric
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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Intense discussion with TU Dresden concerning the weave structure: VDW-NCFV-120:4-300:5
Weft and warp yarn : GF/PET 840 tex
Z-yarns: PET 583 dtex and GF/PET
For each plate: 5 weft and 4 warp layers
Density of the yarns :
For the plate section: • 300 weft/10cm/plate • 120 warp/10cm/plate• Thickness of the plate: approx. 2 mm
For the wall section: • 150 wefts/10cm/wall (for one wall with 3 weft layers)• 60 warps/10cm/wall (for one wall)
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24 (VDW)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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1. Project and background info transferred to involved engineers.
2. Choice of machine setup for chosen weave structure= Choice of fabric and weave structure-related parts: weaving accessories
3. First choice of machine layout
4. Weaving procedure
5. Second choice of machine layout
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24 (VDW)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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2. Choice of machine setup for the chosen weave structure
Choice of reed density: 300 dents/meter
Choice of yarns/beam
• Width of fabric: 1500 mm
• Tot. no. of yarns on GF/PET (840 tex) groundbeam: 1800 yarns
• Tot . no. of yarns on GF/PET (840 tex) pilebeam: 1800 yarns
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24 (VDW)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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3. First choice of machine layout A. Choice of motion mechanism
controlled fabric motion
B. Required tension on outer plate warp yarns
C. Yarn supply system for z and wall warp yarns
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24 (VDW)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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4. Weaving procedure
Preparation for programming of PLC
Zone A : weaving of outer plates Zone B : weaving of transition structure Zone C and D: weaving of wall layers Zone E: Weaving of transition structure Zone A2 : weaving of outer plates
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24 (VDW)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
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5. Second choice of machine layoutBased on new weaving machine platform: increased functionality and immediately up to date.
Optimized lever system dimensioning and positioning
Drive system dimensioning and positioning
Milestone 8 Multilayer, 3D-shaped weaving processes
WP 3 Highlights during M19-M24 (VDW)
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Selected WP 3 exploitable results
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N. Exploitable result
Exploitable result manager
Beneficiaries involved
Relevant WPs
Relevant deliverables
Progress %
Expected Date of achievement
Weaving equipment (1)
Van de Wiele TU-D WP1, WP3, WP6
D1.2, D2.7, D3.9, D6.16
20% June 2014
Weaving equipment (2)
Dornier TU-D WP1, WP3, WP6
D1.2, D2.7, D3.9, D6.16
30% June 2014
Adapted air mingling machine
PD-GOschatz
TU-D, UGent WP1, WP3, WP6
D1.2, D2.7, D6.16
100% June 2012
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
As a result, hybrid yarn with glass fibre was developed and produced
by PD-Goschatz with different fibre volume content and yarn count
GF/PET hybrid yarns with a mixture ratio of 70:30 mass content %
(55:45 volume content %) and a yarn count of 840 tex was
determined as the best yarn architecture
The results are important to achieve demonstrator requirements
(WP1,WP 2 and WP 4)
TUD, VdW and Dornier will use the yarn to produce the 3D-shaped
weaving and multilayer fabric
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Exploitable Result : Manufacturing of hybrid yarn
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Weaving trials
a) Multilayered weaves and spacer fabric
b) Inline pre-fixation
Deliverable 3.9
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WP 3 Future planning
GZE Florence, 19.02.13 WP 3 | M.Fazeli
A Project co-funded by the EC in the 7th Framework Programme
Thank you for your attention!
Questions?
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