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Copyright © 2010 Accenture All Rights Reserved. Accenture, its logo, and High Performance Delivered are trademarks of Accenture.
SAP PP-PI for Beginners
Presented by G.Padmanabhan
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Production Planning - Process Industries (PP-PI)
Production Planning - Process Industries (PP-PI)
With the component PP-PI (Production Planning for Process Industries), SAP provides an integrated planning tool for batch-oriented process
manufacturing.
It is primarily designed for the chemical, pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry.
PP-PI supports:
•The integrated planning of production, waste disposal, and transport activities within a plant
•The integration of plants within the company
•Vertically by means of an information flow, ranging from central business applications down to process control
•Horizontally by the coordination of planning between production plants, recycling and waste disposal facilities, and production laboratories.
http://help.sap.com/saphelp_470/helpdata/en/89/a419ff461e11d182b50000e829fbfe/frameset.htm
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Mater Data Setup for Products and Services
Refer the attached PPT for Master Data
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Creation of Independent requirements. This is used to create demand as per a plan, which would be transferred to production
through MRP run.
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Creation of Independent requirements.
In Configuration-
MRP Group “FMIC” is assigned to Strategy group 40.
Requirement type VSF is assigned to Strategy 40.
In the items tab, Requirement type “VSF” is defaulted.
Requirement type VSF is defaulted from MRP Group FMIC.
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Materials Requirement Planning- MD02
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Materials Requirement Planning- MD02
After you run
the MRP, the
system
provides the
databaseStatistics
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MRP Features
MRP
Lot sizing
Order scheduling
and generation
Internal productionand external purchasing
Net requirements
calculation
Bill of Material
Explosion
Demand
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Planned Order Generation via MD02 can be views in MD04
You can see in Stock requirement list, how independent requirements are planned
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Conversion of Planned Order to Production Order via
MD05
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Process Order- General Data view
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Process Order- General Data view
On Release of Process Order, Control recipe is created (based on Production
scheduling Profile settings).
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Control Recipe MonitoringSelect the Control Recipe and Press Send button
You can find the status “Sent”
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Process PI SheetPI sheets are only used to provide additional functionality in complex manufacturing procedures.
PI sheets allow for detailed process information tracking, quality attributes can be attached tofinished products to meet compliance requirements.
Process instructions and e-signatures are additional functionality that can be added.
A PI sheet can include the entire production process or only a part of it.
Process PI Sheet through t-code CO60
Fill in the values and press save. If complete Press “complete”
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Process Order confirmation via COR6N
We have the
option to
confirm
1. Yield
2. Scrap3. Activities
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Goods movement during Process Order Confirmation
In the below screenshot, you can see both Goods issue and Goods Receipt.
This happens due to1. Auto Goods Receipt in Control key of Operation (Movement type 101).
2. All Components indicator set in confirmation control parameter (Movement type 261).
3. Back-flush indicator set in Material or Work Centre or Routing
Next Slide will explain about the configuration related to Goods movement during confirmation.
C fi i l d A GR d A GI d i
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Configuration related to Auto GR and Auto GI during
Confirmation
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Cancellation of Process Order via CORS
Cancellation enables us to
reverse confirmation
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Apprentice
S.No Description Links1. Master Data of PP-
PI in Product Cost
Controlling
http://help.sap.com/saphelp_470/helpdata/en/90/ba61
3e446711d189420000e829fbbd/content.htm
2. Control Recipes http://help.sap.com/saphelp_470/helpdata/en/89/a438
62461e11d182b50000e829fbfe/content.htm
3. PI Sheets http://help.sap.com/saphelp_46c/helpdata/en/89/a4395
e461e11d182b50000e829fbfe/content.htm
4. Batch
Determination in
the PI sheet
http://help.sap.com/saphelp_46c/helpdata/en/43/b9cad
69e1e11d195a6080009c17b92/content.htm
5. Process Order
Management
http://help.sap.com/saphelp_46c/helpdata/en/89/a42cb
3461e11d182b50000e829fbfe/content.htm