© Siemens AG 2012. All Rights Reserved.
Wireless from the Field to the WorldWirelessHART @ Siemens
Technology – Products – Applications
Семинар 2013Санаторий «Алтын-Каргалы»
г.Алматы
© Siemens AG 2012. All Rights Reserved.Industry Sector
Wireless Technology - At a Glance
Wireless технологии сегодня
EDGE
GPRS
GSM
…..
WirelessWideAreaNetworks(WWAN)
Filling Line
Level
Flow
Pressure
Positioner
Temperature
Industrial Identification
IndustrialWireless LAN
WirelessHART AdapterExample: B
rewery
WirelessHART Temperature
WirelessHART Gateway
WirelessHARTPressure
Wireless Wide Area Networks
WirelessHART
IndustrialWireless LAN
© Siemens AG 2012. All Rights Reserved.Industry Sector
Wireless Technology - At a Glance
Решения Siemens Industrial Wireless
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Agenda
ПрименениеПрименение
Применение в промышленностиПрименение в промышленности
ИтогИтог
Wireless Technology Wireless Technology - - At a glanceAt a glance
ПродуктыПродукты
ИнициализацияИнициализация
Wir
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sHA
RT
Wir
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1) IWT: Industrial Wireless Telecontrol1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.Industry Sector
Typical Applications
WirelessHART представляет два типичных приложения
Приложение 1
Сделать централизованный доступ к информации от полевых устройств централизованный доступ к диагностическим данным без остановки процесса
Приложение 2
Использование вместо проводных технологий
Для измеренных значений, диагностических данных и параметров устройства
© Siemens AG 2012. All Rights Reserved.Industry Sector
Typical Applications
WirelessHART Приложение 1
Wireless communication in legacy system increases plant transparency
Valuable intelligent device information available in maintenance station
No change, no risk on existing running system
Utilize existing HART tools and experience
Coexistent with IWLAN
Diagnostic and configuration information realize new level of plant performance
Wireless makes stranded information airborne!Wireless makes stranded information airborne!
© Siemens AG 2012. All Rights Reserved.Industry Sector
Typical Applications
WirelessHART Приложение 2
Wireless instead of wired communication!Wireless instead of wired communication!
Additional or redundant measurement becomes cost-effective
Interoperability with multi-vendor HART devices
Reduce wiring cost (≈20$/Meter, by ARC survey), commissioning time and maintenance costs
Easy installation, flexible mounting
Simple integration to existing SIMATIC system or 3rd party system
Best use of wired and wireless devices in one system
© Siemens AG 2012. All Rights Reserved.Industry Sector
Agenda
ПрименениеПрименение
Применение в промышленностиПрименение в промышленности
ИтогИтог
Wireless Technology Wireless Technology - - At a glanceAt a glance
ПродуктыПродукты
ИнициализацияИнициализация
Wir
eles
sHA
RT
Wir
eles
sHA
RT
1) IWT: Industrial Wireless Telecontrol1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.Industry Sector
Initial Background and Technology
HART Communication over wire
4 циклические переменные4 циклические переменные
Настройка прибораНастройка прибора
КалибровкаКалибровка
ДиагностикаДиагностика
4-20mA Process4-20mA Process
3.5psi
Проводной и беспроводной HART одинаковые протоколыПроводной и беспроводной HART одинаковые протоколы
© Siemens AG 2012. All Rights Reserved.Industry Sector
Initial Background and Technology
WirelessHART Network overview and components
Instruments, T, P, L, …
Radio built in device
Adapter
Add wireless capability to existing HART device
Repeater
Extend the network
Handheld Terminal
Join instruments to network
Reading PV or diagnostics
Gateway
Builds network and provides Host connection
Built-in Network and Security manager
AccessPoint
AccessPoint
Gateway
Handheld
Network Manager
Security Manager
Adapter
Instruments
Process AutomationController
Host Application(e.g., Asset Management)
© Siemens AG 2012. All Rights Reserved.Industry Sector
Agenda
ПрименениеПрименение
Применение в промышленностиПрименение в промышленности
ИтогИтог
Wireless Technology Wireless Technology - - At a glanceAt a glance
ПродуктыПродукты
ИнициализацияИнициализация
Wir
eles
sHA
RT
Wir
eles
sHA
RT
1) IWT: Industrial Wireless Telecontrol1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits WirelessHART product family
IE/WSN-PA LINKWirelessHART Gateway
SITRANS P280 WirelessHART
Pressure Transmitter
Function Block LibraryIntegration in PCS 7 / S7
(Product owner: I IS)
SITRANS MDSMaintenance Diagnostic
Station
SITRANS TF280 WirelessHART
Temperature Transmitter
SITRANS AW200 WirelessHART
Adapter
SITRANS AW210 WirelessHART
Adapter
New
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits Features of SITRANS TF280 and P280
Локальная настройка с помощью меню и кнопок на приборе и с помощью Simatic PDM по сети Menu Up Down
Изменяемая подсветка
Индикатор состояния батарейки на приборе и в IE/WSN-PA LINK
Спящий режим между измерениями Жизнь батарейки до 5 лет при 1 измерении в 1минуту
With back light Without back light
EmptyLowFairFull
Active mode Sleep mode
© Siemens AG 2012. All Rights Reserved.Industry Sector
Both adapters support both applications Application 1 and Application 2
Products & Customer Benefits SITRANS AW200 and AW210 Features
© Siemens AG 2012. All Rights Reserved.Industry Sector
Поддерживает приложения 1 и 2
Соединение Point-to-point, илидо 4 устройств в multi-drop режиме
Настройка стандартными инструментам библиотеки EDD, например в
SIMATIC PDM, ручной HART-программатор
Products & Customer Benefits SITRANS AW200 Features
4-20mA or HART/multi-drop
Point-to-point connection(Device powered by battery of adapter or external power supply)
Multi-drop connection (Device powered by battery of adapter or external power supply)Multi-drop connection
4 m
A
PS
4 m
A
4 m
A
4 m
A
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits SITRANS AW210 Features
Point-to-point соединение к устойству 4-20mA без HART
Подключение до 8 приборов
Два исполнения SITRANS AW210
2 устройства
8 устройств
Основано на HART multidrop
Выгода – один AW210 для 8 устройств
Point-to-point connection4-20mA only
4-20mA
PS
Multi-drop connection
4 m
A
PS
4 m
A
4 m
A
4 m
A
4 m
A
4 m
A
4 m
A
4 m
A
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits SITRANS AW210 Features
Rugged
Designed without external antenna (fixed, adjustable, whip) and encased in an environmentally hardened enclosure
Cycle time
Fastest cycle time for connected devices and adapter: 1s1)
Configurable with standard tools supporting EDD, e.g. SIMATIC PDM, HART handheld communicator
1) About 12 devices with 1s cycle time could run in one network1s if one device is connected to Sitrans AW210
1545
30
60
1s cycle time
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits SITRANS AW210 is ready for hazardous areas
Phase 1: Intrinsically safeExplosion protection ATEX / IECEx FM
Intrinsically safe "ia" ATEXII 1 G Ex ia IIC T* ;IP68 *T5 for Ta = -40 °C to +85 °C; T6 for Ta = -40 °C to +75 °CII 1 D Ex iaD 20 IP68 T95C; Ta = -40 °C to +85 °C
IECExEx ia IIC Ga T5 Ta=-40 °C to 85 °C T6 Ta=-40 °C to 75 °CEx iaD A20 IP68 T95°C; Tamb = -40 °C to +85 °C
Class Division Model USIS Class I, II and III, Division 1, Groups A, B, C, D, E, F, G; T5, T6Class Division Model CanadaIS Class I, II and III, Division 1, Groups A, B, C, D, E, F, G; TC: T5, T6
Class Zone Model USClass I, Zone 0, AEx ia IIC T5, T6Zone 20, AEx iaD IP68 T95˚CClass Zone Model CanadaClass I, Zone 0, Ex ia IIC T5, T6
Nonincendive "nA" ATEXII 3 G Ex nA nC IIC T* Gc; IP68 *T5 for Ta = -40 °C to +85 °C T6 for Ta = -40 °C to +75 °CIECExEx nA nC IIC Gc T5 Ta = -40 °C to +85 °C T6 Ta = -40 °C to +75 °C
Class Division Model USNI Class I, Division 2, Groups A, B, C, D; T5, T6 S Class II and III, Division 2, Groups E, F, G; T5, T6Class Division Model CanadaNI Class I, Division 2, Groups A, B, C, and D; Temperature Class T5, T6 S Class II and III, Division 2, Groups E, F and G; Temperature Class T5, T6
Class Zone Model USClass I, Zone 2, AEx nA nC IIC T5 ,T6 IP68, Type 6P (NEMA)Class Zone Model CanadaClass I, Zone 2, Ex nA nC IIC T5 ,T6
Please check for updates under www.siemens.com/wirelesshartPlease check for updates under www.siemens.com/wirelesshart
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits SITRANS AW210 is ready for hazardous areas
Phase 21): Explosion proof, Flame proof and Ex d
Explosion protection ATEX / IECEx FMExplosion proofFlame proof "Ex d"
ATEXII 2 G Ex d IIC T5 Ta = -40 °C to +85 °C, T6 Ta = -40 °C to +75 °C Gb; IP68
II 2 D Ex tb IIIC T95°C Ta = -40 °C to +85 °C; IP68
IECEx Flameproof "d', Type "tb"Ex d IIC T5, T6 Gb T5 (-40 ˚C ≤ Ta ≤ 85 ˚C), T6 (-40 ˚C ≤ Ta ≤ 75 ˚C)Ex tb IIIC T95°C (-40 ˚C ≤ Ta ≤ 85 ˚C) IP68
Class Division Model US
Class Division Model CanadaXP Class I, Division 1, Groups A, B, C and DDIP (Dust-ignitionproof) Class II, III, Division 1, Groups E, F, & G, T5, T6, IP68, Type 6P
Class Zone Model US
Class Zone Model CanadaFlameproof Class I, Zone 1 Ex d IIC T5, T6 Gb
1) Planned for end of CY 2012
Please check for updates under www.siemens.com/wirelesshartPlease check for updates under www.siemens.com/wirelesshart
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits
IE/WSN PA LINK Web interface features
Diagnostics Check the communication status, client/server parameters etc.
Monitor Customized Web pages for monitoring the data of the field devices
Explorer View of the values of the field devices
Setup Configure the Link for operation, security and host system integration
© Siemens AG 2012. All Rights Reserved.Industry Sector
Products & Customer Benefits
IE/WSN-PA LINK with redundant WSN access
P1 P1P2P2
WirelessHART
Industrial Ethernet
Control Room
IE/WSN-PA Link
SITRANS TF280
SITRANS P280
IE/WSN-PA Link
X208 X208
Redundancy Management
SITRANS AW200
Distance: 1 – 3 m
© Siemens AG 2012. All Rights Reserved.Industry Sector
Agenda
ПрименениеПрименение
Применение в промышленностиПрименение в промышленности
ИтогИтог
Wireless Technology Wireless Technology - - At a glanceAt a glance
ПродуктыПродукты
ИнициализацияИнициализация
Wir
eles
sHA
RT
Wir
eles
sHA
RT
1) IWT: Industrial Wireless Telecontrol1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.Industry Sector
Use Cases and Industries Typical use cases
Hard to reach locations
Ad-hoc measurements
Better insight into process Process efficiency calculations
Usage of multivariable devices
Moving equipment measurements
Asset Management & Diagnostics Device health status
Valve position feedback
Partial Stroke Test
Process Monitoring & Control Typical Industry
Chemical
Refinery
Oil & Gas
W / WW
Power
Pharmacy
F & B
Cement & Glass
Metal & Mining
Pulp und Paper
© Siemens AG 2012. All Rights Reserved.Industry Sector
Use Cases and Industries Perfect team in tank monitoring – LUT400 & AW210
SITRANS LUT400 and SITRANS AW210 –perfect team in tank monitoring applications
No cables for data transmission
Less infrastructure
No accuracy loss
Same 24 VDC power supply for SITRANS LUT400 and SITRANS AW210
All process values send with WirelessHART Level, space, and distance
volume, flow, and head
Industries Environmental
MAC
Food & Beverage
Chemical
Applications wet wells / chemical storage
Reservoirs, flumes and weirs
Liquid / dry solids storage
Hopper sand / crusher bins
© Siemens AG 2012. All Rights Reserved.Industry Sector
Application – flow measurement of detergents, bulk chemicals, acids, alkalis, pharmaceuticals
filling of gas bottles, furnace control, test separators
dairy products, beer, wine, soft drinks, CO2 dosing
dosing of chemicals for water treatment
Use Cases and Industries FC430 & AW210 – all measured variables in DCS
SITRANS FC430 and SITRANS AW210 –all process values in the Process Control System (DCS)
SITRANS FC430 transmits one variable (e.g. volume flow) – to DCS per 4-20mA
All other process values send with WirelessHART adapter AW210
Mass flow, density, fluid temperature
Fraction, Totalizer 1, 2, and 3
Same 24 VDC power supply for SITRANS FC430 and SITRANS AW210
Industries Chemical / Pharma
O&G
F&B
W/WW
© Siemens AG 2012. All Rights Reserved.Industry Sector
Use Cases and Industries Make process values available in other systems
Get access to process information available in your plant
Process instruments are mostly connected to a PLC / DCS via a 4-20 mA loop
In many cases these values are needed in other systems – like MES or ERP systems
Connecting PLC/DCS to MES/ERP is very expensive – especially in older systems
These data can be sent with WirelessHART without any impact to the automation solution
PLC/DCS
MES/ERP
Add a SITRANS AW210 to the loop and enjoy
-
SITRANS AW210 will take the power out of the loop
© Siemens AG 2012. All Rights Reserved.Industry Sector
Air supply
Safety Application
Shut-Off Valve
S
DO
Solenoid Valve Brings process valve in safe position in emergency
case Controlled by a DO signal, mostly with SIL level Process valve does not move over a long time Process valve has to be tested manually & cyclically
Safety Shutdown Function
Use Cases and Industries
Как WirelessHART может помочь в управлении задвижек?
SIS Controller1)
1) Safety Instrumented System
© Siemens AG 2012. All Rights Reserved.Industry Sector
Air supply
PositionerSIPART PS2
Safety Application
Shut-Off Valve
DO
SIS Controller1)
S
Positioner and WirelessHART adapter Saves maintenance cost No impact to DCS No additional I/O modules No additional cables
Safety Shutdown Function
Use Cases and Industries WirelessHART & SIPART PS2 reduce maintenance cost
Initiate Partial Stroke Function and manage
results
Partial Stroke
Function
1) Safety Instrumented System
MaintenanceStation
The Intelligent Solenoid Valve
© Siemens AG 2012. All Rights Reserved.Industry Sector
Use Cases and Industries Target Industries
WaterWastewater
Chemical
Steel & Metal
Oil & Gas
Pharmaceutical
Energy
Others
Food & Beverage
WhereverWireless Technology
Contributes…
© Siemens AG 2012. All Rights Reserved.Industry Sector
Use Cases and Industries КазахТуркМунай ПСН «Опорная»
© Siemens AG 2012. All Rights Reserved.Industry Sector
Agenda
ПрименениеПрименение
Применение в промышленностиПрименение в промышленности
ИтогИтог
Wireless Technology Wireless Technology - - At a glanceAt a glance
ПродуктыПродукты
ИнициализацияИнициализация
Wir
eles
sHA
RT
Wir
eles
sHA
RT
1) IWT: Industrial Wireless Telecontrol1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.Industry Sector
Summary Wireless предоставляет новые возможности в промышленности
Снижение затрат при использовании Планирование
Снижение затрат на монтаж (отсутствие проводоа)
Минимизация компонентов
Пуско-наладка
Ввод в эксплуатацию сразу после монтажа приборов
Выгоды в производстве
Гибкость
Увеличение доступности данных с полевых устройств
Обслуживание
Изменения в стратегии обслуживания