doug matthews, vuchuong do, chris dayton, theral mackey, monica franz, brian smith
DESCRIPTION
Problem Statement The Product: Methanol Injection Throttle Body The Need: Increased Engine Performance for the GT Motor-Sports Formula SAE CarTRANSCRIPT
Doug Matthews, Vuchuong Do, Chris Dayton, Theral Mackey, Monica
Franz, Brian Smith
Overview• Problem Statement• What Does a Throttle Body Do?• What Are We Doing Differently?• Our Solution
– Throttle Body– Throttle Body Housing
• Future Work
Problem Statement
• The Product: Methanol Injection Throttle Body
• The Need: Increased Engine Performance for the GT Motor-Sports Formula SAE Car
What Does A Throttle Body Do?
Current throttle body used by GT Motor-Sports
What Are We Doing Differently?
• Place a fuel injector before the throttle body – Cooler, denser air enters the engine – Increased engine performance
• Total redesign of the throttle body – More efficient design
• Incorporate venturi into a throttle body housing – A totally self contained design
Engineering Analysis• Materials Used
– PET / Throttle Body – Aluminum – Pre-Preg Carbon Fiber
• Air Filter Sizing • Throttle Body Sizing • Throttle Body Barrel Sizing • Bearing/Screw Specifications • Throttle Body Barrel Opening Angle vs. Percentage of
Open Area • Total Weight
Our Solution
Complete redesign consisting of a throttle body assembly and a housing
Throttle Body Valve
Full Throttle Half Throttle
IdleThe valve is never completely
closed
Throttle Body Valve
There are several components of the throttle body valve.
There has since been a 1.5 inch hole drilled in the sleeve and barrel
Throttle Body Assembly
In addition to the actual throttle body valve, the throttle body assembly has a few more components
Housing
The housing was constructed by laying up pre-preg carbon fiber onto the mandrel
Housing
The housing material was vacuum bagged. The mandrel can be disassembled to remove the finished housing
Finished Housing
The housing and the throttle body valve were combined to produce the finished product.
The Finished Product
Total Weight 2 lbs. 8 oz. Total weight without peripheral systems (Air filter, Injector, and TPS): 1 lb 13.3 oz.Weight of Carbon Fiber Housing: 5.32 oz
Future Work
• Testing and Tweaking• Reduce Weight• Integration with a naturally aspirated turbo charger
GT Motor-Sports Dynamometer
Questions?