double reduction rotary vane power motors

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Parts Manual45-8059EN07/14/2010

21 SeriesDouble Reduction Rotary Vane Power Motors

Cleco®

21 Series Rotary Vane Motors

45-8059EN07/14/2010

Rotation Direction

Housing Style

Output Speed - RPMExhaust

380 600 900

Right

Round21-1000 21-1001 21-1002 Side

21-1040 21-1041 21-1042 Rear

Mounting21M1000 21M1001 21M1002 Side

21M1040 21M1041 21M1042 Rear

Left

Round21D1000 21D1001 21D1002 Side

21D1040 21D1041 21D1042 Rear

Mounting21V1000 21V1001 21V1002 Side

21V1040 21V1041 21V1042 Rear

Model Nomenclature:

Cleco®


45-8059EN07/14/2010

General Safety and Operation:

About this parts manual:

This parts manual is the -- original parts manual -- and is intended for all persons who service or repair these 21 series rotary vane pneumatic power motors.

This parts manual does the following:

It provides component part numbers for ordering of •replacement parts.

Whenapplicable,itprovidestighteningspecifications•for fasteners used in the assembly of this product.

Workplace safety symbols:

This warning sign identifies all referencesto safe work practices in this parts manual, alerting to hazards to life and health of personnel. Observe these notes and proceed with special care in the situations described. Pass all safety instructions on to other operators. In addition to the safety instructions in this parts manual, all local safety and accident prevention rules must be observed.

This“Note”symbolidentifiestheportionsofthis parts manual requiring special attention to ensure that guidelines, rules, hints and correct procedures are observed and to prevent damage to or destruction of the machine and/or parts.

Intended use:

This air motor is intended to be used as a power source only built into another machine. Other uses are not intended and can damage function leading to injury or destruction of the power motor. Example: Do not use as a hand held assembly tool.

If there is any doubt regarding the safe operation of this air motor, consult your Apex Tool Group representative before implementation.

Disclaimer:

Apex Tool Group reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, optical or otherwise, without the express permission of Apex Tool Group.

General Safety Instruction:

These safety instructions must be accessible to the operator at all times. They must be shown and made available to personnel involved in the use or repair of the equipment.

These safety instructions are not intended to be all inclusive. It is mandatory that national, state and local safety standards be followed during installation. These standards take precedence over any information in this section.

Eye and Ear Protection:

Impact resistant eye protection must be worn while operating or working near this power motor.

Hearing protection is recommended in high noise areas, 85 dBA or greater. The operation of other tools and equipment in thearea,reflectivesurfaces,processnoisesand resonant structures can substantially contribute to and increase the noise level in the work area.

Connect the power motor to an air line with a maximum pressure of 6.2 bar (90 psig).

Always disconnect the tool from the air supply before adjusting or repairing.

Immediately shut off the tool in the case of unusualsoundorvibration.Haveaqualifiedperson check and repair the tool before placing back into operation.

Do not modify this power motor, any guard or accessory unless approved in writing by Apex Tool Group.

Implement and follow a Safety Maintenance Program to provide inspection and maintenance of all phases of tool operation and air supply equipment.

Specifications:

Fastener Torque Specifications: Basic engineering practice should be used when assembling threaded components. When applicable, tightening torque values are shown on the exploded views as a guide for disassembly and re-assembly. A “Hand” image indicates “Hand Tighten”.

Physical Dimensions: Refer to the power motor catalog for dimensional information.

Cleco®


45-8059EN07/14/2010

Page 4

“A”

4

Models21-10xx21D10xx21M10xx21V10xx

-49 Termination

-01, -38, -40, -51 Terminations 21-10xx

21D10xx

21M10xx21V10xx

Terminations-01 Series 200 Collet-38 1/4” Capacity Drill Chuck-40 3/8”-24 Threaded Spindle-49 3/8” Dia. Keyed Spindle-51 3/8” Capacity Drill Chuck

-01 Termination

-38, -51 Terminations

12

3

6

8

119

14

17

9

5

7

10

12

18

1615

13

2322

21

2322

27

24

25

2429

30

26 28

19

19

20

631

6

33 35 34

19

36

37

26

32

Cleco®


45-8059EN07/14/2010

EN

Description

1 2690 1 3 Retaining Ring (Rear Exhaust)

2 1838 1 3 O-Ring (Rear Exhaust)

3 2685 1 3 Muffler (Rear Exhaust)

4 1194 1 Motor Housing (Side Exhaust)

1192 1 Motor Housing (Rear Exhaust)

5 2957 1 2 Pipe Plug

6 2831 2 4 Set Screw

7 504 1 2 Ball Bearing

8 Tables "A & B" 1 Bearing Plate (Includes 1 Ref. 9)

9 1041 1 2 Pin (Side Exhaust)

1041 2 4 Pin (Rear Exhaust)

10 1002 1 Cylinder

11 1006 5 10 Rotor Blade

12 Tables "A & B" 1 Rotor (Includes Ref. 13)

13 1017 1 2 Spacer

14 1176 1 Bearing Plate (Side Exhaust)

Table "B" 1 Bearing Plate (Rear Exhaust) (Includes 1 each Ref. 9 & 15)

15 2964 1 2 Pin (Rear Exhaust)


17 1355 1 2 Shim Packet

18 1563 1 1 Spacer


20 Tables "A & B" 1 Planetary Carrier

21 Tables "A & B" 2 4 Spur Gear (Includes 1 Ref. 22)

22 1464 4 8 Needle Bearing

23 1526 4 8 Spur Gear Shaft

24 1529 2 Ring Gear

25 1491 1 Spacer

26 1922 1 Planetary Carrier (-49 Termination)

1107 1 Planetary Carrier (-01 Termination)

1114 1 Planetary Carrier (-38, -40, -51 Terminations)

27 Tables "A & B" 2 4 Spur Gear (Includes 1 Ref. 22)

28 1920 1 2 Key (-49 Termination)

29 519 1 2 Ball Bearing (-01, -38, -40, -51 Terminations)

558 1 2 Ball Bearing (-49 Termination)

30 1706 1 2 Lock Nut (-38, -40, -51 Terminations)

1486 1 2 Lock Nut (-49 Termination)

31 1509 1 Round Housing (21- and 21D Models)

32 1200 1 Mounting Housing (21M and 21V Models)

33 2060 1 Chuck Body (-01 Termination)

34 2058 1 Cap (-01 Termination)

35 208 1 1/4" Collet (-01 Termination)

36 14-1485 1 1 1/4" Chuck (-38 Termination)

14-1489 1 1 3/8" Chuck (-51 Termination)

37 621 1 1 1/4" Chuck Key (-38 Termination)

14-2169 1 1 3/8" Chuck Key (-51 Termination)

14-0809 1 9/16" Wrench (-01 Termination)



(#) Quantity

(X) Recommended Spare Parts

Not Shown

Illustration "A"

Ref Number # X

Cleco®


45-8059EN07/14/2010

Table "A" - Side Exhaust Models

Ref. Description #21-1000

21M1000#

21-1001

21M1001#

21-1002

21M1002#

21D1000

21V1000#

21D1001

21V1001#

21D1002

21V1002

8 Bearing Plate 1 1203 1 1203 1 1203 1 2157 1 2157 1 2157

12 Rotor 1 2912 1 2912 1 1959 1 2912 1 2912 1 1959

20 Planetary Carrier 1 1918 1 1917 1 1917 1 1918 1 1917 1 1917

21 Spur Gear 2 1536 (18T) 2 1536 (18T) 2 1540 (16T) 2 1536 (18T) 2 1536 (18T) 2 1540 (16T)

27 Spur Gear 2 1536 (18T) 2 1540 (16T) 2 1540 (16T) 2 1536 (18T) 2 1540 (16T) 2 1540 (16T)

(T) Teeth

Table "B" - Rear Exhaust Models

Ref. Description #21-1040

21M1040#

21-1041

21M1041#

21-1042

21M1042#

21D1040

21V1040#

21D1041

21V1041#

21D1042

21V1042

8 Bearing Plate 1 1204 1 1204 1 1204 1 1209 1 1209 1 1209

12 Rotor 1 2912 1 2912 1 1959 1 2912 1 2912 1 1959

14 Bearing Plate 1 1531 1 1531 1 1531 1 1262 1 1262 1 1262

20 Planetary Carrier 1 1918 1 1917 1 1917 1 1918 1 1917 1 1917

21 Spur Gear 2 1536 (18T) 2 1536 (18T) 2 1540 (16T) 2 1536 (18T) 2 1536 (18T) 2 1540 (16T)

27 Spur Gear 2 1536 (18T) 2 1540 (16T) 2 1540 (16T) 2 1536 (18T) 2 1540 (16T) 2 1540 (16T)

(T) Teeth

Cleco®


45-8059EN07/14/2010

Sales & Service CentersNote: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements.

Dallas, TX Lexington, SC York, PA Westhausen, EMEAApex Tool Group Apex Tool Group Apex Tool Group Apex Tool GroupSales & Service Center 670 Industrial Drive Sales & Service Center Postfach 301470 Post & Paddock Lexington, SC 29072 3990 East Market Street D-73461 WesthausenGrand Prairie, TX 75050 Tel: 800-845-5629 York, PA 17402 GermanyTel: 972-641-9563 Tel: 803-359-1200 Tel: 717-755-2933 Phone: +49 (0) 73 63/ 81-0Fax: 972-641-9674 Fax: 803-358-7681 Fax: 717-757-5063 Fax: +49 (0) 73 63/ 81-222

Detroit, MI Los Angeles, CA Canada Coventry, UKApex Tool Group Apex Tool Group Apex Tool Group Apex Tool GroupSales & Service Center Sales & Service Center Sales & Service Center Unit G Quinn Close2630 Superior Court 15503 Blackburn Avenue 5925 McLaughlin Road Seven Stars Industrial EstateAuburn Hills, MI 48326 Norwalk, CA 90650 Mississauga, Ont. L5R 1B8 WhitletTel: 248-391-3700 Tel: 562-926-0810 Canada Coventry CV3 4LHFax: 248-391-7824 Fax: 562-802-1718 Tel: 905-501-4785 UK Fax: 905-501-4786 Phone: +44-2476-3089 60 Fax: +44-2476-3089 69Houston, TX Seattle, WAApex Tool Group Apex Tool GroupSales & Service Center Sales & Service Center6550 West Sam Houston 2865 152nd Avenue N.E.Parkway North, Suite 200 Redmond, WA 98052Houston, TX 77041 Tel: 425-497-0476Tel: 713-849-2364 Fax: 425-497-0496Fax: 713-849-2047

45-8059EN/Printed in USA 07/2010/Copyright © Apex Tool Group, LLC

Apex Tool Group, LLC1000 Lufkin RoadApex, NC 27539Phone: 919-387-0099Fax: 919-387-2614www.apextoolgroup.com

double reduction rotary vane power motors

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