dosco co., ltd.dosco co., ltd. “to be the better automobile components maker in the world” ......

Jan. 2017

DOSCO Co., Ltd.

“To be the better Automobile Components Maker in the World” www.idosco.com

CEO Greetings DOSCO Co., Ltd.

Since its Establishment in 1985, DOSCO has Developed and Supplied Hi-Quality Automobile Component Parts as a Technical Manufacturer in Domestic and Abroad through the Accumulated Technologies and Endless R & D. To Take-off as the First Class Competitive Enterprise in the World which has Circumstances of fierce and keen Competition and the Rapidly Changing Technologies Day by Day, We shall Challenge the Zero-Defect for Customer’s Satisfaction. 1) The First Class of Quality in the World 2) The First Class of Cost in the World 3) The First Class of Delivery in the World


DOSCO Co., Ltd. 1. Company Scale


• President : WooChun Lee • Foundation : Dec. 1985 • Business Condition : Manufacturer • Type of Industry : Automobile-Components • Capital : US $1,009,000 • Area Land : 114,800 ft² Building : 105,476 ft² • Address : 99 Asan Valley Nam-Ro 110 Beon-Gil, Dunpo-Myeon, Asan-Si, Chungcheongnam-Do, Korea • Tel : +82-31-665-3481 • Fax : +82-31-665-3483 • Home-page : www.idosco.com • E-mail : [email protected] • [email protected]

mailto:[email protected]

mailto:[email protected]

DOSCO Co., Ltd.

Challenge and Innovation for the Future

Dec. 1985 Established 『DongSan GiGong Co.,』

Jan. 1990 Nominated as a Vender by KIA Motors.

Oct. 2000 Changed Company name 『 DOSCO Co., Ltd 』

Nov. 2004 Acquired TS-16949 Certification

Dec. 2005 Established ERP System

Apr. 2008 Awarded Supplier Quality Award from BorgWarner Transmission System

Sep. 2008 Awarded Zero Defect Supplier Award from BorgWarner Morse System Japan

Sep. 2011 Awarded “Korea-Japan Cooperation Improvement Award” from Ministry of Knowledge Economy.

Nov. 2011 Awarded “Prize of 10-Million Dollar Export Tower” from Korea International Trade Association.

May. 2014 Move to New Plant ( Pyeongtaek Asan TechnoValley )

Oct. 2014 Awarded Supplier of the Year 2014 from NSK

Dec. 2015 Awarded SQ Mark from HKMC

2. History of DOSCO


DOSCO Co., Ltd.

Jan. 1986 Water Pump & Oil Pump Shaft for Automobiles (Korea : HKMC)

Mar. 1996 Air Pressure Tool for LG

Mar. 1997 Intake Manifold Spindle Assembly for Automobiles (Korea : GM Korea)

Dec. 1998 Throttle Valve Shaft & SRV Shaft for BorgWarner (USA : FCA)

Dec. 2001 Rod valve for Aisin (Japan : Nissan)

Aug. 2004 Shaft for Aisan (Japan : Toyota)

Jan. 2005 Shafts for BorgWarner Markdorf (Germany : VW)

Jan. 2006 Piston for BorgWarner MSK (Korea : HKMC)

Dec. 2006 Throttle Valve Shaft for Pierburg (Germany : VW)

Apr. 2007 Piston for BorgWarner MSJ (Japan : Nissan)

May. 2008 Developed VCT Inner Plate for BorgWarner (USA/UK : Ford, Jaguar)

Jan. 2009 Nipple Assembly for Kamtec (Korea : HKMC)

Oct. 2009 Spacer for NSK (USA/ China : Toyota, Honda)

Feb. 2012 Shaft for GHSP (Germany)

2. History of DOSCO

Development & Mass Production


DOSCO Co., Ltd. 2. History of DOSCO

Apr. 2012 Developed MDA Sleeve-NH for Auto Transmission Solenoid Valve (USA : GM )

Jul. 2012 Shaft & Hub for WoodWard (USA / China)

Feb. 2013 Piston & Sleeve for BorgWarner MSC (China : Nissan)

Aug. 2013 Piston & Sleeve for BorgWarner MSM (Mexico : Nissan)

Jul. 2014 Developed Tandem Pump Shaft for SLPT (UK : Jaguar)

Aug. 2014 Developed Pin Valve-NL for Auto Transmission Solenoid Valve (USA : GM)

Nov. 2014 Developed Started to supply Shaft for Kolektor (Ford)

Jul. 2015 Developed Differential Stub & Pinion Shaft for MPG (Ford)

Jan. 2016 Developed Pin Valve-NH for Auto Transmission Solenoid Valve (USA : GM)

Development & Mass Production


DOSCO Co., Ltd. 3. Annual Grow th of Sales

11.3 8.7 8.4

13.5 14.3

19.1

23.7 25.9

31.5

37.0

42.0

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

Approx. 400 % ↑


Currency : Million USD

( )

( )

DOSCO Co., Ltd. 4. Customer

Customers Products Sales Rate BorgWarner Water Valley MDA Sleeve & Pin Valve etc. 32% BorgWarner Ithaca VCT Inner Plate etc. 7% BorgWarner Etc. Shaft & Piston Rod etc. 14% NSK Spacer, Cover Screw etc. 14% Hyundai , Kia Motors Nipple Assembly, Plug 9% PIERBURG Throttle Valve Shaft, Guide etc. 9% AISIN, AISAN Rod-Valve & Shaft etc. 6% Etc. Throttle Valve Shaft, Bushing etc. 9%

Total 100%

BorgWarner Water Valley

BorgWarner Ithaca

BorgWarner Etc.

N S K

Hyundai, Kia Motors

PierBurg

Aisin, Aisan Etc.

Customer Share


DOSCO Co., Ltd. 4. Customer

Customer


DOSCO Co., Ltd. 5. P lant LayOut (Company View)


DOSCO Co., Ltd. 5. P lant LayOut (Office & 1st P lant : Machining)


DOSCO Co., Ltd. 5. P lant LayOut (2nd P lant : Grinding & Inspection)


DOSCO Co., Ltd. 6. Organization

President

Financial Consultant

Vice President

Managing

Director

Management Support

Sales & Marketing

Management Planning QC / QA Purchasing Production Maintenance R & D

Center


Feb. 2017

Content Directorate Engineer QC / QA Officer Manufacturer Total

Man 4 11 12 20 104 152

Woman 0 0 1 5 57 62

Total 4 11 13 25 161 214

DOSCO Co., Ltd. 7. Capacity

Manufacturing Equipment (178 sets)

No Facilities Remarks

1 Screw Machine Screw Machine : 103sets

2 Turning Center (Lathe)

3 Multi-Task Turning Center

4 Machining Center

5 Tapping Center

6 Broach Machine

7 Cylindrical Grinding Machine Machining Center : 18sets Grinding Machine : 18sets

8 Centerless Grinding Machine

9 Superfinishing Machine

10 Lapping & Polishing Machine

11 Internal Grinding Machine

12 Honing Machine



Measuring Equipment (453 sets) Facilities Q`ty Maker

CMM 2 Mitutoyo/Mikro

Non Contact 3D CMM 1 OGP-USA

Cylindrical Profile Measuring Instrument 1 Accretech

Roundness Tester 1 Mitutoyo

Profile Tester 2 Accretech

Roughness Tester 1 Mitutoyo

Rockwell Hardness Tester 1 Daekyungtech

Vickers Hardness Tester 1 Mitutoyo

Linear Height Gauge 1 Mitutoyo

Electronic Precision Balances 1 Sartorius-GER

Digital Coating Thickness Gauge 1 Elcometre-GER

Measuring Microscope 1 Mitutoyo

USB Magnification Scope 7

Facilities Q`ty Maker

Air Micrometer 30 Marposs

Height Gauge 10 Mitutoyo

Eddy Current 2 IBG-GER

Demagnetize 2

Gauss Meter 2

Profile Projector 2 Mitutoyo

Micrometer 120 Mitutoyo

Vernier Calipers 40 Mitutoyo

Bore Scope 1 Himaxtec-GER

Torque Meter 2 Skidmore

Automatic Inspection System 14

Others 207



Automatic Inspection System (14 sets)


Visual & Dimension Automatic Inspection System (each 2sets)

Visual Dimension

Visual Inspection System. Appearance Inspection : Nick, Dent, Ding, Rust, Damage, Bent, Roughness, Miss Machined etc.,, For all Surface of Parts Dimension Inspection System. OD, ID, Groove, Length, Depth, Miss Machined Etc.,, By Vision System




Dimension Automatic Inspection System (6sets)

Dimension Inspection System. OD, ID, Groove, Length, Depth, Miss Machined Etc.,, By BMD(Bore Measuring Device) & Vision System




Dimension Automatic Inspection System (6sets)

Dimension Inspection System. OD, ID, Groove, Length, Depth, Miss Machined Etc.,, By BMD(Bore Measuring Device) & Marposs Measuring System.

DOSCO Co., Ltd. 8. Products

BorgWarner , USA Water Valley P lant

MDA, Sleeve (4.2M/Yr) MDA, Pin Valve (17M/Yr) Seat Retainer

Sol. Case & Pole Piece Ass`y Armature Pole Piece



Inner Plate (Sintering)

Inner Plate (Forging) Plug Sleeve

BorgWarner , USA I thaca P lant



Armature (Dixon) Seal Carrier (Dixon) Shaft (Dixon)

Stem & Fitting (Ramos) Pin (Ramos)

BorgWarner , USA Dixon P lant & Mexico Ramos P lant



Valve Shaft Piston Rod

Bearing Spacer Piston Housing Bearing Spacer

BorgWarner , USA Cadillac P lant



Auto. Tensioner Piston & Sleeve (BorgWarner Korea, Japan, China, Mexico)

Nipple Assembly (HKMC) Plug (HKMC)

Domestic, Asia & Mexico



Tandem Pump Shaft

Shaft, Valve & Spool Sleeve Valve Spool for Oil Pump

SLPT , USA Sallisaw Plant



Spacer Spacer Adjust Cover

Cover Screw Collar Ring Nut

NSK (NSSA ; NSK Steering System in America & China)



Rod Valve (Aisin) Rod Valve (Aisin) Shaft (Aisan)

Shaft for Throttle Valve (Pierburg)

Toyota , Nissan Motors & P ierburg



Hub Rotor Assembly

Shaft Coupling Shaft

WoodWard , USA & China


DOSCO Co., Ltd. 9. Certificates


Thank You


DOSCO Co., Ltd.

dosco co., ltd.dosco co., ltd. “to be the better automobile components maker in the world” ......

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