door installation guide wood · pdf filematerials required canada and u.s.a. 1.800.563.9367 2...
TRANSCRIPT
DOOR INSTALLATION GUIDE WOOD FRAMING
MATERIALS REQUIRED
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• Readtheseinstructionsintheirentiretypriortoinstallingdoors.
• Anylocalbuildingcoderequirementssupersedetheserecommendedinstallationinstructions.
• Buildingdesign,constructionmethods,buildingmaterialsandsiteconditionsuniquetoyourprojectmayrequireaninstallationmethoddifferentfromtheseinstructions,andadditionalcare.
• Removeshippingblocksandrelatedstaplespriortoinstallation.
FOR TYPICAL WOOD FRAME CONSTRUCTION:
• Theseinstructionsweredevelopedandtestedforusewithtypicalwoodframewallconstructioninawallsystemdesignedtomanagewater,withaweatherresistantbarrierappliedpriortothedoorinstallation.
• Theseinstructionsarenottobeusedwithotherconstructionmethods.
PRECAUTIONS AND SAFETY:
• Donotworkalone.Itisrecommendedthatatleasttwopeopleworktogethertoavoidpersonalinjury ordamagewhenworkingwithdoors.
• Usecautionwhenhandlingglass.Brokenorcrackedglasscancauseseriousinjury.
• Wearnecessaryprotectivegear(gloves,clothing,goggles,etc.).
• Securetools,laddersorscaffolding.Followequipmentmanufacturers’operationinstructions, warningsandcautions.
• Secureandproperlysupporttheunituntilcompletelyfastened.
IMPORTANT NOTICES AND INFORMATION
TOOLS REQUIRED
• Highimpactshims(Sloped,shimpackorHorseshoeShimsbyGlazelockorequal)
• 11/2"(38mm)#8screws(stainlesssteel)
• OSITeQFoam™forinteriorcavityseal
• OSITeQFlash™SelfAdheredFlashing100'rolls(minimum6"widthonsillandminimum4"onjambsandhead).Checkyourcoderequirements
• OSITeQSeal™Sealant
• Rigid and sloped quality sill.
• Tapemeasure
• Level
• Square
• Hammer
• Stapler
• Screwdrivers
• Scissorsorutilityknife
• Screwgun
• OSITeQFoam™Applicator
• CaulkGun
• JRoller
1. VERIFY THE ROUGH OPENING
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• Measuretheroughopeningandthedoortodeterminethatthesizeiscorrect.Theroughopeningisrecommendedtobenolessthan3/4"(19mm)largerthanthedoorunitinwidthandheight.
• Ensurethattheroughopeningisplumb,levelandsquare,andthatthewallsintheopeningarenottwisted.
a) Sillmustbeflatandlevel.
b) Adequateheadermustbeapplied, checkwithengineering.
• IfWRBisappliedthencutawaywithacompleteboxcutoftheopening.
• NOWRBshouldbebroughtintotheroughopening.
• CreateatemporaryflapattheheadoftheopeningbycuttingtheWRBona45degreeangle.Temporarilytapetheflapupoutofthewaytoallowfordoorinstallationandheadflashings.
• Cutbackandexposethesheathingatthesidejambsbyremovingapproximately11/2"ofWRB.Thiswillcreatedirect-contactsealtothesheathing.
2. WRB SHOULD BE APPLIED AND FASTENED PER MANUFACTURERS INSTRUCTIONS. STEPS ON HANDLING THE WRB REMOVAL AT THE OPENING
(Loewen pic for step 1to come from Jeff)
EXPLODED VIEW TO DEMONSTRATE SEQUENCE
BRICKMOLD DOORFLANGED DOOR
3. PREPARE AND APPLY THE SILL PAN
STEP 3A:
• Panflashingisusedatthebaseofopeningsanddesignedtocollectanddrainwaterdirectlytotheexteriororontotheweatherresistivebarrier.
• Panoptionsare(Rigid,FlexibleorCombinationRigid/Flexible),RigidSillPansarerecommendedtobeusedwhereverpossible.
• RigidSillPansshouldbeslopedoutwardwithaminimum2”enddam,1/2”interiorupturnlegand2”exteriordownturnleg.
• ApplyTeqFlashalongthefaceofthesillwheneverpossible.
• Beforefasteningthesillpan,applythreeheavy3/8”roundedbeadofOSITeqSealontotheconstructionplate,oneoutboard,inboardandattheexteriordownturnedleg.Continuethesealantapprox6”upbothjambsateachend.(figure1andsideviewofsillpan)
• Setthepanintothesealantandcheckforlevel.
• Securetheenddamswithfastenersasrequired(figure2)
• SealtheenddamswithTeQSeal,tooltheenddamstotheframingasshown.(seefigure3)
STEP 3B:
• CriticaltorunabeadofOSITeqSealalongtheinterioroftheupturnlegofthepan,thesealantbeadcanbeappliedbeforeorafterthedoorunitisinstalledandmustcreateapositivesealalongtheentiresillofthedoor.
• RunadiscontinuousbeadofOSITeqSealalongtheexteriorofthedoorsillnosing
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SIDEVIEWOFSILLPAN
FIGURE3
FIGURE2
FIGURE1
4. PREPARE THE DOOR FOR INSTALLATION
• Apply3/8"beadforbeddingjoint.
• Onbacksideofflangeorbrickmold,(wherethesealantwillmakecontactwiththewallitisbeingappliedto)applyahealthy,plump3/8"beadofOSITeQ™Sealonall3sidesofflange/brickmold.
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5. INSERT AND FASTEN THE DOOR
FLANGED DOOR
• Setthebottomofthedoorintotherigidsillpan, thentiltthetopintoposition.
• Centerthedoorbetweenthesidesofthe openingallowclearanceforshimming.
• Insert11/2"(38mm)#8screwtothetop corners,thiswillkeeptheunitfromfalling duringshimmingetc.
BRICKMOLDDOOR
FLANGEDDOOR
BRICKMOLDDOOR
FLANGEDDOOR
3/8" DIAMETERBEAD OF SEALANT
BRICKMOLD DOOR
• FlashtheopeningjambsandheadwithOSITeQFlash™beforethedoorisinstalled.
• Makesurethejambsstaystraightonflangeorbrickmoldapplicationswhileapplyingscrewsapprox.12"apart.
It is permitted to use tack hammer and construction staples to secure OSI TeQ Flash™ during inclement weather conditions.
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6. APPLY SIDE SHIMS
• Shimtheunitatthejambs,ensuringthatitissquare,andthatthejambs,headandsillmustbelevelandstraight.
• Applya31/2"#8screwthrougheveryhingeintotheROstuds.
The shims should be placed at every hinge and
lock location.
7. FASTEN THE UNIT
FASTENER SCHEDULE
• Afterverification,proceedtosecuretheunit byapplying11/2"(38mm)#8screwsapproximatelyevery12"(300mm)throughthenailingflangestartingwithin8"(200mm)of thecorner.Thescrewshouldbecenteredintheholeandsecurelyfastened.Donotovertighten.
• Applyscrewsonallthreesides.
In areas where impact glass is required or in
high wind speed areas, install screws in all
prepunched holes (6 1/2" o.c. max.)
Galvanized or stainless steel screws are recommended.
FOR BRICKMOLD DOOR
• Installfastenersthroughjambareaorbrickmold,pre-drillholesandcountersink.
BRICKMOLDDOOR
FLANGEDDOOR
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8. IF FLANGED DOOR, INSTALL THE SELF ADHERED FLASHING
• Use4"or6"OSITeQFlash™toruntheheightofthedoorandextenduptheheadofthedooranother4"or6"(dependingonsizeofflashingusedacrossthehead).
• Installtheselfadheredflashingoverthemountingflangesonthejambs.
• Installtheselfadheredflashingoverthemountingflangesatthehead.
• UseJrollertosmoothoutflashing,eliminatingairbubbles.
9. INSTALL THE RECOMMENDED HEAD FLASHING
• Appropriaterigidheadflashingmust beinstalledacrossthetopoftheunit.
• Securetheheadflashingwithappropriatefasteners.(seefigure1)
• SealoverfastenerswithOSITeQSeal™. (seefigure2)
Note:Thisstepisnotnecessaryifyourdoorunithasanintegraldripcap.
FIGURE2
FIGURE1
11. FOLD DOWN TOP FLAP OF WEATHER RESISTANT BARRIER
• RemovethepreviouslyappliedtapeholdingtheflapoftheWRBatthehead.
• Allowtheflaptolayflatovertheheadflashing.ApplyslicesofOSITeQFlash™overthediagonalcutsmadeintheWRB.Ensurethattheentirecutiscovered.
10. INSTALL ANOTHER PIECE OF TEQ FLASH™ AT THE HEAD
• Cutapieceof4"TeQFlash™toapplyovertheupturnedlegoftherigidheadflash.
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BRICKMOLDDOORINSTALL
FLANGEDDOORINSTALL
BRICKMOLDDOORINSTALL
FLANGEDDOORINSTALL
12. INTERIOR SEAL
OSI TEQ FOAM™ APPLICATION
• UsingtheOSITeQFoam™ApplicatorandOSITeQFoam™,lowpressurefoam,carefullyapplyfoamaroundthethreesides.
• Fromtheinterior,insertthenozzleoftheapplicatorintotheroughopening,holdthetipofthenozzle1"(25mm)backfromtheexteriornailflangeandapplyaminimum2"(50mm)beadoffoamintotheroughopeningontopandbothsides.
• Checkandre-checktomakesurethatthefoamhasmadecompletecontactbetweenthedoorandframingtobothsurfaces.Ifanyvoids,reapplyOSITeQFoam.™
• Important:Atthispoint,fromtheinteriorside,checkthesillpanandmakesureanyvoidsaresealedwherethedoorandupturnedlegmeet.
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13. SEAL THE EXTERIOR AT THE FACADE
•ExteriorFacadeshouldallowfor3/8"voidattheperimeterofthedoorframe.Thiswillallowforbackerrodandhighqualitysealantatthiscriticalinterface.OSIQuad®ishighlyrecommended.
• Applybackerrodinsuchawaytoavoidpuncturingbackerrod.Puncturedbackerrodcanoffgasandcausesealantbubbling.
• Backerrodshouldbeslightlylargerthanthevoidandfitsnugintothevoid.
Itiscriticaltofilltheexterior2"oftheroughopeningwithlowexpansionfoam.
Theinterioroftheroughopeningcouldbefilledwithfoamorfiberglass.
ADDENDUM: INSTALLATION INSTRUCTIONSILL SUPPORT SCREW FOR I/S FRENCH DOOR PRODUCTS
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STEP 1. PREPARING THE UNIT FOR INSTALLATIONS
Install door into wall structure as per standard Loewen instructions considering any local code requirements.
STEP 2. REMOVING SCREW TO STRIKE PLATE
Remove one of the two screws that secure the sill Strike Plate to the sill.
STEP 3. PRE-DRILL FOR SEALANT INJECTION
Using a 1/8” diameter drill bit, enlarge the hole for the screw removed in Step 2. Note: The hole should reach to the underside of the door sill.
STEP 4. SEALANT INJECTION
Using a high quality silicone sealant, inject sealant into the hole applied in Step 3. Note: Ensure enough sealant is injected into the hole to provide a seal around the screw and between the underside of the sill and wall structure.
STEP 5. SECURING THE SILL
Using the screw supplied with these instructions, re-install the screw through the sill strike plate and into the wall structure beneath the sill.
STEP 6. FINAL REVIEW & ADJUSTMENTS
Review the clearances between the door panel and frame ensuring they are even and that the door operates freely. Adjust the sill screw as needed to ensure proper clearance between the panel sweep and sill.
STEP 7. CLEAN-UP
Clean-up any sealant residue on the sill and strike plate being careful not to contaminate any wood surfaces.
LOEWEN is not responsible for deficiencies in building design, construction and maintenance and/or failure to install products in accordance with Loewen installation instructions. The determination of the suitability of all building components, including the use of products, as well as the design and installation of flashing and sealing systems, are the responsibility of the Buyer or User, the architect, contractor, installer, or other construction professional and are not the responsibility of LOEWEN.
©Henkel Corporation 2010/33475
Henkel Corporation • 26235 First Street • Westlake, Ohio 44145 • Customer Relations: 1-800-624-7767
This warranty is made solely on behalf of Henkel and not on behalf of any retail lumberyard establishment.
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Distributed by Loewen Inc. in the U.S. and C.P. Loewen Enterprises Ltd. in Canada and internationally.
Trademarks owned by C.P. Loewen Enterprises Ltd. Used under license. ©2006 C.P. Loewen Enterprises Ltd.
All rights reserved.
Recycled Paper
Printed in Canada
September 2006
P1015A
Call 1.800.563.9367 for the dealer nearest you. International 204.326.6446 www.loewen.com E-mail: [email protected]
SW-COC-1739