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DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
Don’t Make Me ThinkTRANSFORMING AUTOMATED INSPECTION USER EXPERIENCE
TECHNICAL FORUM, WORLD MONEY FAIR
BERLIN, 30th JANUARY 2020
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
OutlineRecap 2019: Intelligent Machines
Introduction: Complexity in Visual Inspection
Interface Mappings
Smart Operations
Internet of Things
Solution: Microps C/X/Xi
2
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
Intelligent Machines[Technical Forum 2019]
3
MACHINE LEARNING IN VISUAL INSPECTION
EVALUATION OF 4 METHODS
EVALUATION CRITERIA:
MANUAL EFFORT | SAMPLE SIZE | ACCURACY
CONCLUSION:
COMBINATION OF AUTOMATION AND MANUAL
INPUT YIELDS BEST RESULTS
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
Visual Inspection Complexity
4
“In 18 months, the time required to train a large image classification system on cloud infrastructure has fallen from about three hours in October 2017 to about 1.5 minutes in July, 2019.”
[“The AI Index 2019 Annual Report”]
VISUAL INSPECTION
MACHINE INTELLIGENCE
MACHINE USABILITY
TWO SIDES OF THE SAME COIN!!
CONTINUOUS INNOVATION
RAPID GROWTH IN HARDWARE
CAPABILITY
INCREASING AUTOMATION
ROOM FOR IMPROVEMENT
INTUITIVE OPERATION &
USABILITY ARE CRITICAL
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
Interface MappingsIntuitive
‘Metaphorical’ mappings from real world
experience promotes intuitive interface
between operator and machine.
Example: “WHERE?” and “HOW MUCH?”
5
UNCLEAR
CORRESPONDENCE
NON-INTUITIVE CONTROLS
NO VISUAL FEEDBACK
CLEAR CORRESPONDENCE
INTUITIVE LINEAR SLIDE
FOR CONTROL
CLEAR VISUAL FEEDBACK
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
Interface MappingsIntuitive
6
BIN SORTING APPLICATION
“WHAT?” MACHINE INTELLIGENCE
“HOW MUCH?” MACHINE INTELLIGENCE
“WHERE?” USER INPUT
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 7
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS
Interface MappingsCoin Inspection
Mapping challenges with visual inspection:
- Numerous settings
- Dynamic for each variant
- Limited ‘feedback’
8
“Operator error is the second-most
common cause of downtime”
Deon McHatton, Sage Automation 2017
CHALLENGES & SOLUTIONS
SETTINGS:
SEMI-SUPERVISED LEARNING
[MACHINE INTELLIGENCE]
[USER INPUT]
DYNAMISM OF SETTINGS:
RECIPES & RECALL
[MACHINE USABILITY]
FEEDBACK:
CLEAR, PRESENT VISUAL FEEDBACK
REMOTE OPERATION & MONITORING
[MACHINE USABILITY]
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 9
Smart OperationSemi-Supervision
Auto-Calibration Demonstration
LESS DOWNTIME
LESS FALSE REJECTS,
INCREASING YIELD
REDUCED DEPENDENCY ON
TRAINING
“Downtime costs the manufacturing industry
nearly $650 billion every year.”
[International Society of Automation]
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 10
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 11
Smart OperationMint Recipe Generation
Automatic Mint Generation Demonstration
LESS DOWNTIME
LESS FALSE REJECTS,
INCREASING YIELD
REDUCED DEPENDENCY ON
TRAINING
“Downtime costs the manufacturing industry
nearly $650 billion every year.”
[International Society of Automation]
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 12
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 13
Smart OperationRemote Access
“Global spending on IoT Platforms for Manufacturing is to grow from $1.67B in 2018 to $12.44B in 2024”
TRACEABILITY
OPEN ACCESS/REPORTING
INCREASED OPERATOR UTILITY
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 14
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 15
Internet of ThingsPredictive Maintenance
* Research obtained from Mckinsey (https://www.researchgate.net/profile/Alissa_Antle/publication/272354791_What_is_Intuitive_Interaction_Balancing_Users'_Performance_and_Satisfaction_with_Natural_User_Interfaces/links/54e2dd5e0cf2c3e7d2d4c879.pdf)
“...the potential for companies to increase asset availability by 5-15 percent, and reduce maintenance costs by 18-25%.”
[Beyond predictive maintenance, McKinsey&Company Oct 2018]
REDUCTION IN DOWNTIME (15%)
INCREASE IN MACHINE LIFE (20%-40%)
INCREASE IN YIELD
REDUCTION IN OPERATIONAL COST
DR JOUNI RONKAINENDR SUDEEP SUNDARAM
SPOOKFISH INNOVATIONS 16
MICROPS CHigh Speed coin classification and sorting
based on currency, denomination or feature.
MICROPS X/XiStandalone and inline minted and
blank coin inspection
VISIT US - T15!