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Domenic Barsotti MSME Embry-Riddle Aeronautical University

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Page 1: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

Domenic Barsotti

MSME

Embry-Riddle Aeronautical University

Page 2: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Introduction

*Real World Implications

*Problem Description

*Initial Simulations

*Optimizations

*Results Analysis

*Future Work

Page 3: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Environmental Impact

*Current trends to reduce independence on oil

* Development of Hybrid vehicles

* Development of aerodynamically efficient vehicles

*Drag is the leading negative force above 45 mph

*Current Drag Reduction Systems (DRS)

*Active Aero (rear wings, duct closing)

*Smooth under panels

Page 4: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Values are for 2013 Chevrolet Malibu

10% Mass Delta 10% Crr Delta 10% CD Delta

Energy Consumption

[%]

6.47 1.91 3.49

Page 5: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*In 1984, Ahmed{1} proposed a bluff body to

simulate vehicle drag

*Angle of slant varies from 0º-90º

*25º slant angle is most commonly used for typical

automobile simulations

{1} Ahmed, Ramm, Faltin (1984) “Some Salient Features of the Time-Averaged Ground Vehicle Wake” SAE 840300

Page 6: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Domain is 1.4m x 1.86m x 8.5m

*Blockage ratio= 4.3%

*Mesh Continua

*Polyhedral Mesher

*Prism Layer Mesher

*Surface Remesher

Page 7: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Base Size = 0.005 m

*Mesh Independence

*20.5 million cells

0.35

0.355

0.36

0.365

17 22 27

Cd

Cell Count (millions)

Mesh Independence

Page 8: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Implicit Unsteady

*Constant Density

*Segregated Flow Solver

*SST K-Omega DES Turbulence Model

* Improved Delayed Detached Eddy Simulation

*Turbulence Viscosity Ratio – 200

*Turbulence Intensity – 0.02

*Time Step = 0.001 s

*Total Simulation time = 1.5 s

Page 9: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Initial Simulation was compared to experiment {2}

*Reynolds Number Sweep from 1.4 to 2.8 million

* Inlet Velocity 21 m/s to 42 m/s

*Drag averaged from Time = 0.75 s to 1.5 s

*Re = 1.4 million was chosen for highest Cd (0.371)

{2} Joseph, Amandolese, Aider (2012) “Drag Reduction on the 25º slant angle Ahmed reference body using pulsed jets” Exp Fluids

0.3

0.31

0.32

0.33

0.34

0.35

0.36

0.37

0.38

1.2 1.7 2.2 2.7 3.2

Cd

Re (millions)

Experimental {2} CFD

Page 10: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Jets implemented at rear end

*4 Variables- velocity

*15m/s – 40 m/s

*Drag averaged from 0.75 -1.5

sec

*Objective function = minimize

average Cd

*30 iterations

Page 11: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Optimal Value was minimums (all jets 15 m/s)

*Optimized Cd = 0.336 (9.4% reduction)

*10 m/s jets showed increase (Cd=0.339)

*Showed critical information

*Max drag reduction with jet velocities equal

*Bottom and side jets were too thin to be

effective

Page 12: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

No Jets Optimized Jets (15 m/s)

Page 13: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*All jets changed to 10 mm thick

*Bottom and side jets were 5mm

*All velocities set equal

*1 Variable – velocity 8 m/s – 20 m/s

*Objective function- Minimize Averaged Drag

*30 iterations

Page 14: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

0.31

0.315

0.32

0.325

0.33

0.335

0.34

0.345

8 10 12 14 16 18 20

Avera

ged C

d

Velocity (m/s)

Optimized Cd = 0.316 (10.28 m/s)

Page 15: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Averaged Cd = 0.316 (14.8% reduction)

*Jet velocity of 10.28 m/s

Page 16: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Design Exploration conducted using Optimate

*Angle of bottom jet (0,5,10,15,20, 25º)

*Height of top jet (39.2, 27.2, 15.2, 3.2 mm)

*Conducted at 15 m/s jet velocity

Page 17: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

* Found to be a non-critical

dimension

* Averaged Cd range (0.331-

0.334) > 1% difference

* Costly computationally

(requires remesh)

* Future optimizations to not

include

* Value of mild significance

* 25 degrees – Cd= 0.3255

3% reduction compared to

0 degree

*Other angles were within 1

count of each other

* Less computational (no

remesh required)

Page 18: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*All jets 10 mm thickness

*Bottom jet angle increased to 25º

*Top jet left at 39.2 mm distance

*1 design variable- velocity

*15 iterations

*Objective function – minimize averaged Cd

Page 19: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

0.31

0.312

0.314

0.316

0.318

0.32

0.322

0.324

0.326

0.328

9 10 11 12 13 14 15

Cd

Jet Velocity (m/s)

Optimized Cd = 0.312 (10.2 m/s)

Page 20: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Critical Values found

*Velocity (easily optimized- no remesh)

*Angle (easily optimized- no remesh)

*Non-critical values found

*Distance of jets to edge

*Reduced drag by 16%

Page 21: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

No Jets Cd = 0.371 Optimized Jets Cd = 0.312

Page 22: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

No Jets Cd = 0.371 Optimized Jets Cd = 0.312

Page 23: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

*Determine impact of side jets

*Investigate suction along top slant

*Test jet system experimentally

*Implement on full scale production vehicle

Page 24: Domenic Barsotti MSME Embry-Riddle Aeronautical Universitymdx2.plm.automation.siemens.com/sites/default/... · Domenic Barsotti BarsottD@my.erau.edu . Title: Utilizing High Velocity

Domenic Barsotti

[email protected]