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CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20151
DMG MORI Green Intelligent Manufacturing Strategy
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20152
Contents
Analysis of relevant Market Potential in China
Development of Intelligent Manufacturing
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI in China, Serve Chinese Customers
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20153
Development of Intelligent Manufacturing
Production Technique Development has Entered Industry 4.0 (Germany)
From Industry 1.0 to Industry 4.0
First time
Industrial
revolution
Created “The
Age of Steam”
Second time
Industrial
revolution
Entered into an
assembly line
mode with clear
division as well as
“ The Age of
Electricity”
Third time
Industrial
revolution
Apply electronic
information
technology and
further increase
the production
automation level
Forth time
Industrial
revolution
Apply Cyber-
physical
systems(CPS)
Complexity
1800 1900 2000 Now
In 1784, mechanical
loom appeared for the
first time
Conveyor belt came into
use in Cincinnati shambles
since 1870
Modicon company
launched 084 PLC in
1969
Time Axis
> Industry 4.0 was one of the ten future projects in High Technology Strategy 2020 confirmed by Germany and it has became national
strategy aimed to support the development and innovation of the new generation of revolutionary technology.
> Germany government initiated “Industry 4.0”strategy and formally released in Hannover EMO in April 2013.
“Industry 4.0” Prospect
> Products contain all the information
about production
> According to whole value chain,
deploy and integrate production
facility automatically
> According to the current condition,
draw up production process flexibly
Digital Production Mode Based on Cyber-physical systems
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20154
Development of Intelligent Manufacturing
Production Facility Development has Entered Internet Age (America)
> Industrial Internet was put forward by GE in autumn 2012.It’s a concept about combination between industrial equipment and IT.
> Industrial Internet is the combination of global industrial system, advanced computing, analysis ,sensing technology and internet. And connect
human being with machine by connection between intelligent machines.
> According to the software and big data analysis, global industry will be reorganized and productivity will be stimulated.
Industrial Internet Platform ArchitectureThe Arrival of Industrial Internet Age
First wave
Industrial revolution
The appearance of machine and factory promote the expansion of scale economy and economic sphere
Second wave
Internet revolution
The rise of computer technology and distributed information network
Third wave
Industrial Internet
Analysis based on machine:physical analysis, profound professional knowledge on key discipline、automation、forecast
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20155
Development of Intelligent Manufacturing
China Policy Focuses on Intelligent Manufacturing (China)
> On March 25, 2015, Premier Li Keqiang chaired an executive
meeting of the State Council for the deployment of accelerating
the implementation of “Made in China 2025”strategy.
> The meeting clearly point out : to comply with the "Internet +"
trends, digital and intelligent manufacturing will be the
development mainline of Chinese manufacturing industry.
3,000
2,441
1,953
1,563
1,250
1,000
781625
500400
320500
1,000
1,500
2,000
0
2020E2019E2017E 2018E2016E2015E20142013201220112010
2,500
3,000
12th Five-year Plan for Intelligent manufacturing equipment industry
B RMB
> The overall goal raised by the country is to form a complete system of
intelligent manufacturing equipment industry after 10 years of efforts,
to achieve industry sales of more than 3000 billion yuan by 2020.
“Made in China 2025” blueprint is being prepared
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20156
Contents
Analysis of relevant Market Potential in China
Development of Intelligent Manufacturing
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI in China, Serve Chinese Customers
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20157
DMG MORI Green Intelligent Manufacturing Strategy
CELOS® – From The Idea to The Finished Product
21.5" Multi-touch
screen for quick
and easy operation
APP MENU
Central access to all
available applications
Multi-touch control panel
for innovative convenience
of use with a unique range
of functions
CELOS® with 21.5" ERGOline®
and SIEMENSCELOS® with 21.5" ERGOline®
and MITSUBISHI
> Simplified and faster process
from the idea to the finished product
> Offers a uniform user interface
for all new high-tech machines from DMG MORI
> 30 % faster production through fewer
steps between the shopfloor and superior corporate
structures
> Increases profitability of the production
as well as the entire companywide process
chain
4 new CELOS® APPs
CELOS® Highlights
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20158
DMG MORI Green Intelligent Manufacturing Strategy
CELOS® – Introduction
> CELOS® features a standard user interface for all new
high-tech machines from DMG MORI.
> On a unique 21.5" multi-touch monitor, CELOS® APPs
facilitate the consistent management, documentation and
visualization of order, process and machine data.
> Reach the finished product 30 % faster with CELOS®
thanks to direct connection of ERP / PPS and PDM.
> DMG MORI is raising the bar with CELOS® and providing
the answer to Industry 4.0.
NEW!
Computer can be directly
connected to the machine tool
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 20159
Industry 4.0 th
End of 20th cent. computer automation
Beginning of 20th cent. electric energy
18th cent. steam engine
rd
nd
st
> A global trend towards networked
business and value-creation processes,
beyond the supply chain.
Cloud
Big Data
ERPInfor
CAD/ CAMSAP
Solid Edge
DMG MORI Green Intelligent Manufacturing Strategy
CELOS® – Industry 4.0 Has Arrived at DMG MORI
Supplier,
related company, etc.
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201510
Global debut of 4 brand new
CELOS® APPs and PC
version CELOS® system, won
a large number of orders
Feb.3, 2013 Jan.1, 2015
Open Day in DECKEL
MAHO Pfronten, Germany
Launch the latest CELOS®
version with 16 APPs
CIMT in Beijing, China
DMG MORI Green Intelligent Manufacturing Strategy
CELOS® – Development Milestone
On sale!EMO in Hanover, Germany
Apr. 20-25, 2015
Customers can directly order
CELOs which made its debut
on EMO
Feb.3-7, 2015
Supply 4 new APPs
in China since Jan.1,
2015
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201511
> Savings of up to 3,000 €/year depending on the
machine type
> Regenerative drives
> Scheduled standby with automatic restart (DMG MORI
AUTO shutdown)
> Adaptive feed control (DMG MORI GREEN mode)
> Optimized drive performance, controlled assembly
systems
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI Intelligent Strategy – 30% Energy Saving & Increased Productivity
REGENRATIVE
DRIVES
ONTROLLED
ASSMBLY
SYSTEMS
MINIMISED
FRICTION
OPTIMAL
DRIVE DESIGN
DMG MORI
GREENMODE
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201512
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI Intelligent Strategy – Additive manufacturing
Laser deposition welding and integrated milling.
Production of Complete
3D Components
Repair of Turbine / Tool /
Mould-making Components
Corrosion-resistant and
Wear-resistant Coatings
Prototypes and small
batches of complex
lightweight / integral
components:
> Die & Mould
> Aerospace
> Automotive
> Medical
Repair of damaged and
worn components, e.g. for:
> Medical
> Die & Mould
> Aerospace (e.g. Blade
Tip Repair)
Application of partial
or even full coatings
(corrosion and
wear-resistant):
> Mould
> Off Shore
> Engineering
> Medical
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201513
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI and Porsche – Exclusive technology partnership
> After a 16-year absence, Porsche is
returning to the top tiers of motorsport
with the 919 Hybrid.
> DMG MORI is supporting Porsche as
a technology partner.
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201514
ø 30 × 90 mm
Electric motor housing
Milled on a DMU 60 eVo FD
Material: Aluminium
Duration: 105 minutes
80 × 70 × 20 mm
Pump housing
Milled on a DMU 60 eVo FD
Material: Aluminium
Duration: 58 minutes
36 × 44 × 10 mm
Push rod
Milled on a HSC 70 linear
Material: Aluminium
Duration: 28 minutes
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI and Porsche – Joint CNC Competence Center in Seebach
Porsche motorsport CNC Competence Center, DECKEL MAHO Seebach
> Development of complex and precise components
for Porsche motorsport:
> State-of-the-art technology
Cutting-edge, innovative technology for absolute precision
> Process expertise
Application technology developed in-house with profound process and
machine expertise
> Experience in motorsport
Development of intelligent manufacturing solutions for difficult components
in the automotive industry and the creation of a parts department* The workpieces shown are selected examples
from the wide range of components manufactured on DMG
MORI machines.
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201515
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI Automation Strategy – Solution for Automation
SEGMENT 1
Machine-integrated
automation
Standard automation
SEGMENT 2 SEGMENT 3 SEGMENT 4
Flexible manufacturing
cells
Production lines
Rotary and linear storage
As machine accessories, DMG
MORI factories have a selection of
automation systems which have
already been integrated into the
machine.
Workpiece or pallet handling
Efficient robot or portal solutions
with additional modules(cleaning,
measuring, brushing, etc.) as plug
and play solutions or available as
customized versions.
Linking of multiple process
sequencesPortal solutions, fixed of mobile
robots and additional modules for
multi-machine loading with
integration of additional operations.
Overall solutions in serial
productionPlanning and implementation of pallet,
portal and robot handling into the
production line, including host
computer system.
Number of possible
automated machines: 1
Number of possible
automated machines: 1-2 Number of possible
automated machines: 3-10
Number of possible
automated machines: >10
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201516
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI Automation Strategy – Automation System Application
DMG MORI & FPT Industrial Argentina S.A.
> DMG MORI Systems designed a production line with 13 DMG MORI machining centers as a turnkey project for FPT Industrial
Argentina S.A.
> Every year, FPT Industrial Argentina S.A. produces 15,000 cylinder blocks and heads for HGVs on its production line.
Company background:
DMG MORI Systems has installed a production line in Cordoba for FPT Industrial Argentina S.A., which will manufacture 15,000 cylinder heads and blocks for HGVs each year.
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201517
LifeCycle service
> Top spare parts service
> Quality service from the manufacture
> Fast online service
> Status monitoring and fault prevention
> Training and workshops
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI Service Strategy – LifeCycle service
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201518
DMG MORI & ALRON LDA. (PORTUGAL)
> João Romão, the maintenance of equipment and
special equipment manager of ALRON LDA,
he places equal importance on the competent and
quick response service provided by DMG MORI:
“We can reduce machine downtimes to a minimum.”
> “DMG MORI delivers from Germany within 20 hours.”
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI Service Strategy – LifeCycle service Application
Company background: Since 1990 ALRON Lda. in Murtede, Portugal, a daughter of this
group, has been producing these moulds.
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201519
Contents
Analysis of relevant Market Potential in China
Development of Intelligent Manufacturing
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI in China, Serve Chinese Customers
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201520
DMG MORI in China, Serve Chinese Customers
Service
> The combining of our operations means greater
availability and increased performance for our
customers
> 6 service centers in China
> Over 120 field service technicians for quick response
> 8 hotline service employees
DMG MORI Shenyang
DMG MORI Beijing
DMG MORI Shanghai
DMG MORI Chongqing
DMG MORI Xi’an
DMG MORI GuangzhouChina Hotline:
400 820 0969
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201521
DMG MORI Green Intelligent Manufacturing Strategy
DMG MORI China Strategy – Local Facilities
6 Technology Centers 1 Spare Parts Center
Shanghai Technology Center
in China Headquarter in Shanghai
> Biggest technology and service
center in China
> Has 800 sqm large showroom
> Over 20 exhibits LIVE in operation
> 24/7 service hotline center and
modern training room
Tianjin Technology Center
in Tianjin Factory
> Provide and demonstrate the most
popular automotive machine tools
> Provide the automation solutions
> Provide test cut and demo cutting
> Provide pre-acceptance at Tianjin
Factory
Shanghai:
> Start from Jan.1,2015
> Provide dozens of kinds of
motorized spindles, screws,
motors, hundreds of kinds
of power supplies, driver
modules and other key
components
> Customs clearance and
delivery within 3 work days
Shanghai Factory Technology Center
Guangdong Technology Center
Xi’an Technology Center
Shenyang Technology Center
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201522
DMG MORI in China, Serve Chinese Customers
Application Competence
Helping customers to realize their DMG MORI machines
- Over 40 applications technicians with technology expertise and industry insight
Field of expertise and production examples:
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201523
DMG MORI in China, Serve Chinese Customers
Engineering Competence on the Doorstep
> Complete turnkey solutions: machine
selections, tooling, fixturing, time
studies, programming
> Complete production lines
> Customized automation
> Test cuts
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201524
Team: Over 20 trainers in China
For users of DMG MORI machines.
Training of programmers,
installation specialists and
operators as well as maintenance
and service technicians modular
course program.
Teachware: Control identical
hardware and software.
Training Projects:
Turn-key solutions for educational
institutions. (Train-the-Trainer)
DMG MORI in China, Serve Chinese Customers
Training Academy / Education
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201525
DMG MORI in China, Serve Chinese Customers
Production Facility in Shanghai
> Showroom: 570 sqm
> Area: 4,230 sqm
> Capacity: 80 units/month
> Products: Lathes, Vertical
machining center, Drilling
center and 5-axis
machining center
Milltap 700ecoMill 50
ecoTurn 310
ecoTurn 450
ecoTurn 510DMU 50 (5 axis) ecoMill 635 V
ecoMill 1035 V
Tianjin
Shanghai
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201526
DMG MORI in China, Serve Chinese Customers
Production Facility in Tianjin
> Production: since October 2013
> Area: over 22,000 m2
> Products: Horizontal
machining centers
> Capacity: 100 machines per
month(phase 1)
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201527
DMG MORI in China, Serve Chinese Customers
Our Cooperation, Your Benefit
Customer
Production components
Jo
int p
roc
ure
me
nt
Extensive joint sales
& service network
Res
ea
rch
& D
eve
lop
me
nt
Local
production
High spare
Parts availability
Largest
choice of
machines
Quick service
response
Joint
application
& training
expertise
> Largest choice of machining solutions
> Most extensive service network for quick
response and high spare parts availability
> Highly specialized application, training and
turnkey competence
> Largest portfolio including 5-axis technology
and horizontal machining centers from local
manufacturing in Shanghai & Tianjin
CEO Asia II (China)
DMG MORI China, Dr. Stefan Sack, Oct. 23. 201528
!
DMG MORI in China, Serve Chinese Customers
Our Cooperation, Your Benefit
Thank you !