diy australian off grid wind solar hybrid domestic home (47)
DESCRIPTION
DIY Australian domestic home or house off grid wind solar hybrid power generation and ACBPS customs with DIY self trade deal brokering for kits and accumulators - tutorial. 2015.TRANSCRIPT
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HOME D.I.Y.WindSolar"OffGrid"ARTICLE SidewinderPhotoEditor SUcommanderXerScriptEditor
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(D.I.Y.Article)doityourselfHowTo
TheAustralianHouse"The15Kwhouse"SolarWindHybrid"powersystem"OFFGRIDnote:"allDIY"Selfconstructedinstalled,SelfImportedandselfbrokeredkitspriceestimateincludesbatteriesandtariffandtransportandmuchoftheinstallmaterials("examplepricesquotedbyasupplierareusuallyinUSDasanintermediarycurrency"andrequireconversiontoAUD)
Anyonelivingwithin20Kmofcoastline(and80metersawayfromanotherresidence)cansafelyuseawindsolarhybridofaslittleas8Kwratingtomimicgridsupplylevelpoweringbecauseofthelandseaconvectionwindreliability!
Youcanunderstanditmaybeeasierasahomebuyertoincorporatethepriceofanoffgridsystemstipulatedintoahomeloanandfindingablockatleast100meterslongtobuildwiththeturbineatleast80metersfromotherresidencesandwithcouncilbuildingzoningallowanceofoffgridequipment!
WindGridTied(Domestic)DIY(exceptinverterwiring!!!)
CONTENTSTheBasicEconomicsoftheDIYSystemIntroductionAllAustralianhousesare15KwpowersystemminimumOffGridpracticallybycosteffective!(Batteriesarewhatmakesanoffgridsystem)HowbatteriesoperateEnsuringbatteryservicelife(Ensuringbatteryservicelife)Settingthe"DumpLoad"onthechargecontrollerandBatteryLifeCycleTheproblemwithoffgridpowerAnoteaboutinverters(balancingdutyload)WhatdoesitrequiretooperateanAustralianhouseImportationdealsandHowtotalktothesupplierMoneyandpayment"PersonalImport(CCIDnoABN)"InstallingChoosingaWindTurbineWheretolocatetheWindTurbineStepstoAcquiringaHybridpowersystem(andcustomsformsandinfoandcargosupport)WindSolarHybridkitscanbegotas"CIF"toSydneyPortDeepCycleBatteryBankSizeAHKwh(AmprerehourKilowatthours)Caculator
Whyswitchoffthefirstworld?becausethegridisalwaysthesamesizeandalikepetroloranythingelseitistruthfullygettingmoreexpensiveandasmuchpurelyunpredictableofcostinashortperiodoftimeagainstwagesandinflation!
Anyonelivingwithin20Kmofcoastline(and80metersawayfromanotherresidence)cansafelyuseawindsolarhybridofaslittleas8Kwratingtomimicgridsupplylevelpoweringbecauseofthelandseaconvectionwindreliability!
What'sthepointofbeingPhilfromenergyaustraliatobethere(asisintheadvert)todoanairconinstallationwhenallsomeonecandotosavemoneyis"beadvisedtoswitchitoff"becauseitcoststoomuchtooperatesocannotuseit,isessentiallyfossilfuelfedtoo!
Prenote:Itisobviouslypossibletocompletelypowerahouse"almostnormally"fromacombinationof5000w(washingmachinesmallmicrowavesmallpluggablehotwater)and2500w(lightssmallfansradio)puresinewaveinverters(DCstorageto240vAC)usingonly1.5Kwto2Kwsolarand3of400w600w12vACturbines(rectifiedbyacontrollertothebatterybankeach)bychanging(tosmallerequipmentandmorejobs)manyofthehouseholdjobequipmentcapacitiesandmanagingheavyjobsatoptimumweathergenerationtimebutrequiresswitchingfromtwobanksof4x250ah(heavyampthroughputdeepcyclebydensitysizeelectrodes7080Kgeach)andforthe2500w4x80ah.E.G.An"oilcolumnheaterforwinter"wouldrequire2x400w600w12vACturbines,and2x80ah(requires4x40ahtodropbatteryindividualoutputto250wattseachmax.)batteriesbutcanonlybeonat1000wheatingfor1/2anhourwiththosebatteries.Theonlywaytocontrolandresetthepointagainstfailablehumanmemoryisa"powerpointtimerswitch"betwixtinverter'napply'!Inverselyfortwelvevoltsystem,1Kwofpanelsand2x400w600w12vACturbineswilloperateasmallevaporativeairconditioner(e.g.waterandice10Levaporativemayonlyneed1Kwsolar+aturbineoddlya"100Lbarrefrigerator"onlyrequires2x40ahbatteriesand"just/quite"a1000winverterandone400w600w12vACturbineand150wsolarsafely)constantlyduringdaylightandat1/3powerforanhourafterdarkon4x40ahbatteries.However,suchindividualisedappliancepowersourcesupplyconstructioninthesetwoaretopendcustomisationforselfpurpose.
Buta"smallproperlypowerful"aliketothepreviousmentioned12vsystem,alessdifficultusersystemonlyrequiringoneheavyhouseholdjobafteranotherbyweathermanagementrequiresbelow(inarticle)ascalculatedbatterybanksystemiswitha5Kwwindhybrid(3Kwwind2KwSolarrated48vcharging)ona15metertowerwithtwo10Kwpuresineinverters.However,thiscanalsobecalculatedtobealikebutnotassparseasthe12vsystemhouseholdequipmentsizesforasmallerbatterybanksystem.
Personally,iwouldbuytheextensioncords(5000w=22amps@240v)(2500w=10amps@240v)andhidethemwithsomeoverskirtingboardsfixturesandlocksforsafety,ratherthanrewirethehouseifitcametoitwithpriceanddomesticelectricalfittingworklaw.
Thefullsizesystemof10Kwhybridgenerationisamimicofhavinggridpowerconnection,andthe8Kwhybridgenerationisaneconomicalmimicofhavinggridpowerconnection!
Theanalogyhereinthisarticlefortheseoffgridpowersystemsizesissimilarmetaphoricallytothedifferencesbetweentravellinginavsixcylindermodernstationwagon(108Kw)1000Kmortravellinginasmall4cylindersedan(56Kw),withthe12vsystem(23kw)calculatedaliketravelling1000kminahatchback.Eitherwayyouseeit,itfinallygetsyouthere.
YouraverageelectricitybillElectricityBillthisquarterMyelectricitybillis$1,360***pendingexchangeratebeingAUDtoUSD94centsatleastand"rateduringsale"beingabove93centsUSDfor1AUD(note:actualexchangeisbetweenCNYandAUD,However,USDismostlyusedbythesellerstouniversallydescribeprice)
Australiahasbegunawindturbinesystemmanufacturethatcanbeappliedtodomesticpower,the"EcoWhisper325"5Kwwindturbine PICTURE(20Kw) EcoWhisperinformationPDF MainSiteEcoWhisper,However,itwillpossiblyneverbeacompetitoreconomically,only"aneconomicwhiteelephantasachoice"asalmosteverythingbuiltinAustraliaisgovernedbystandardsthatareworldclassnotmerelyitsprecisionconstructionrequirementsandmaterialsandaccreditedlicensedhumanresources(thismeanswith4yearsTertiaryDeg.andafurther2yearsforPhD"aspadeismostcertainlyaspade...butisitblackorwhite???willweeverknow...").
FordomesticusetheaverageAustralianwillneverbeseeingitasaneconomicallyviablechoicethatwouldcostonly10yearsworthofgridfor12yearsuseinacompletesystemwithtwicetheelectricity(20yearsgridusageworth).
SinceiamnottheEcoWhisperprojectauditororfinancieridonotprojectitcannotbecompetitivesomewhereinallbusinessconsiderationshoweverthebeforementionedpointsneedtobeconsidered.Certainlyitwillnotbeeconomicallyapointforthenexthalfadecade.
Note:Thereshouldbeawebcounteratthebottomofthispage[Ifthepagedoesnot(loadproperly),thenpressF5keytoreloadpage]
Nothingcouldberuderthanbeing1KilometerfromanymainsnetworkgridoutletinAustraliaandquoted30K(thirtythousanddollars)costs
tosimplyputinthesupplytothepremiseswithoutconsuminganybefore30Kispaiddownto(10Kforshorterdistances).
SobelowinthisDIYandself importedestimationthathastakenoneandahalfyearsofresearchtoproduce,
whynotbuy1014yearsworthoftwicethequantityofelectricityforless!
At15Kdollarsconnectionchargeamildlyremotehouse(500metersaway),abankloanalikehousingloancanbeacompetit ivestrategy
Anaveragemainsgridsuppliedhomewithmorethantwopersonswillcostapprox.20,000dollarsfortenyearselectricity
Thecarbontaxfrommainsgridelectricitytakesyourmoneyandyouconsumefossilfuel
Thewindsolarhybridactuallycommitsbeinggreenrenewablecleanenergyand
(onlyproblem)"requiredsizetoRELIABLYsupplygenerate(weathercostimplementation)"
givestwicetheusableelectricity(40,000AUDofelectricity,for26,000AUDimplementation)
Link:Whattheydidn'ttellyou!!!
Intermsofcostsloansandtaxation,itdoesnotappearanythingorgovernmenttakesanynoticeofthepriceoflivingasneitherdidthefrenchcolonialgovernmentofVietnamwhenittaxeditspeasantsforriceuntilitwasimpossibletohaveenoughtoliveupon.OnepartialstoryoftheoriginoftheNorthVietnamuprisingwentthatbeforethe1950'suprisingthepeasantfarmerssoldtheirexcessrice(ricetoliveon)toexporterswhomwouldnotpayanythingmuchorwouldthennotbuyanyifasmuchasameaslycostwereitsprice,thentheexcessricewouldnotbesoldandgorotten,inturnthefrenchcolonialgovernment(relyinginpartonitstaxsomewhereinthetradeline)thentaxedpeasantsusingriceandtherewasnothingoverforthelivingthusgivingHoChiMinandotherstheirpointasmanyofthemtorevoltandcommitrevolution.
ThesamementalitybytheAustraliangovernmentappearstobebeingcommittedfromanypartyinpowerintermsofrevenuecreation,thatbeingtaxationwithoutregardtoconsequenceontheideaofAustraliaasafirstworldexpensivecountry.Themoneymaybetherebutitspointmaynot.Forexamplearoundtenyearsbackiwentpastarealestatewindowoneeveningthathadasignwarningthenextdayallpropertysalesareonthenewsalestaxationincreasedrate."Overnight!!!"A315,000housethatnight,waswithastickeroverthepricethenextday,a420,000dollarhouse,430,000housethatnightwasthenextdaya550,000house,andanyofthemhadanewstickerovertheprice.Thatmeansatleastaverage"3yearsworthmoreannualwageearnerincomepaycompletelyandtotally"isaddedtothepricewhichisaroundsixtoeightmoreyearsloanrepaymenttime.Didanythingincreaseeveryoneswages50%???Ibetnot!
.Thesolarcreditsrebateschemeisalsoavailableforoffgrid,howevertherebatecalculationcanonlybemadebyalicensedinstaller.However,nottoworry,anypriceyouareeverquotedinthiscountrybysupplyandinstallfor12yearsworthofoffgridisnotworththecostagainstgrid.ANDonlyknowingthisDIYselfimportsystemcanmatchthegrid.
Whileitistruesolarpanelscontinuetooperatewhensunisbehindclouditisnowherenearasefficientandoftendropsto25%output(e.g.5Kwpanelsoutputs1.25Kw)particularlyoncloudydaysandinwinter.Australiangridtiedsolarkitsatthepropersensiblesizeof5Kwarearound$6Kforthekitonly(iamawaresomecheaperspecialsdoexistandsomesubvertivecheaperspecials).Installationdrivesthesetoaround$10Kfinally.Inoriginofthegridtierebatecampaignuntilnow,gridtiedkitsbyAustraliansupplierswerearound15Kto25Kfullyinstalled.Themaincomplaintlaidinpricingbypowerproducersisthe"ongoinginfrastructure"requiredtoservicelongmileageofremotepowerlinesbecauseitisnotanautomatedaction,itrequirespayinghumanswhomhavehighleveleducation.Italsoconcedesoutoftownnonsuburbanpowersupplyisaneconomicparasitebecausesuburbanintownsupplyonlyquitemakesanymoney,andthemoneyisactuallymadebysellingtofactoryindustrial.Insummary,thisoffgridDIYsystem(whereenvironmentallyapplicabletoitsrules)willatleastover12yearsbeabletoregulateyourelectricitycost.Queenslands'storyofpriceregulationand"payback"reliability
Simplewindsolarhybrid12vsystemexample
Somedocumentslinksinthisarticlerequire(PDF)AdobeAcrobatReaderdownloadtousethispage. .
TheBasicEconomicsoftheDIYSystem
ThisarticleisallDIY(DoItYourself),ifyouintendtouseatransportcompanyoranyextrapaidworkersthentheeconomicpointoftheDIYwillbelost(unlessyouareafarmerandhavehelperemployees).
Also,the"Installing"sectionsetssomeminimumsforbothskillsandmaterialswhichyoushouldhaveorbeabletoobtainataTAFEoradultlearningcenter.Alternativematerialstomildsteelmaybecheaperbutshouldbefoundonacostsupplybasis.Itisillegaltoworkon"gridwiredhousingandphysicallyadjoinedpremises",however,offgriddoesnotcarryanyrelevanceforwiringnonadjoinednongridpremises,*but,everythingphysical(mounts,frames,batteryhousing,inverterhousing)canbeconstructedandputinplacereadytobewired(e.g.allthewaytothecableslayedoutandmountedoncarrypolestoo)andanelectriciancanthenbeusedtojointheinverteroutputtothepremisesfuseboxsystem(willrequiregettinganewfuseboxset)anda"kitsetpowersystem"withthispreviousactionwillallowfullinsuranceandoffgridrebateapplicable,bringingthe15Kwkitbacktoaround20.000AUD.Intermsofelectricaleducation,therearemanyplacesonthenetsuchas"youtubevideos"thatcanhelpunderstandthistypeofsystem.Andasmuchforpurposeoflegalelectricalspecifications(notmuchrequired)thosetoocanbefoundontheinternet(alittlesimilartotheUSAe.g.youcanburnyourselfdownifyouwantbutnotifitsstratatitle).
note:"allDIY"SelfImportedandselfbrokeredkitspriceestimateincludesbatteriesandtariffandtransportandmuchoftheinstallmaterials(pricesquotedbyasupplierareusuallyinUSDasanintermediarycurrencyandrequireconversion)
OnlineCurrencyconverterxe.com"BasicLoanRepayments"Calculatorforpeoplewhompossiblywouldusefinance(randomlytakenlinkfromasite)
Thiscostingestimateis"somethinglike"ONLY,itdependsthedealyoumakeregardlesstheexchangerate(principally)
Allapprox.50%S50%WHybrids:TOTALESTIMATEDDIYinstalled(implemented)"FINALCOSTS"(withGST+tariffand@XchangerateforKitand"highquality"sealedleadacidtypeaccumulators+DIYhiretransportandDIYmountingmaterials)
Xchangerateaffected 10Kw 15Kw 20KwX@95centsAUDUSDtoCNY 22,500AUD 24,500AUD 27,500AUDX@92centsAUDUSDtoCNY 24,500AUD 27,000AUD 30,500AUDX@89centsAUDUSDtoCNY 26,500AUD 29,500AUD 33,500AUD
Kits+"extra10kwinverter"areupto11,500AUDUSDCNY,batteriesarebetween7,0008500AUDUSDCNY,makingGST+tariffapprox.3,000AUDatport(yourbankchargesandrulesforT/Tiwouldn'tknow)
(note:"highquality"sealedleadacidaccumulatorsarethebestofleastcostlyseemorebelow)PricecanvarybyAUD1500byexchangerate(moneybuyingortransactionbaserate)andAustraliandollarexchangeratevalue.Inessence,thisarticleexplainsyourequire80x80ahdeepcycleaccumulatorsat120vDCchargingsystem,or100x65ahdeepcycleaccumulatorsat240vDCchargingsystem.Andafinalpoint,atleast120140x65ahdeepcycleaccumulatorsat"20Kw"240vDCchargingsystem.HOWEVER,itcanbesqueezedbetterandlessexpensivelongerlastingwithotherleadacidbatterychemistrytypesASSHOWNLATERandwithhelpfromsomecalculatorsinthisarticle!!!
TheHybridkitsuppliersoftendonotsupplythecorrectstandardandtypeofbatteryforthisusehereinthisarticleof12yearsbatterycyclelifeforgeneralhousesize(usually,notunlessyoupayenough),SoyoumustbuytheaccumulatorselsewhereasatradedealnearMOQ.UsetheinformationheretounderstandtheminimumrequirementsforaneconomicDIYscheme.
(cheapercostsystem)Ifyoucanusetaskchorejobtimingmanagementinyourhome...
warning:6000ahtoanabsoluteminimum4000ahof12vofbatteriesisrequiredforaproper1decadeofusesystem:Thereforeinsuchadealkeepthe"batteryacquirementchoice"separate(removednotrelated)fromthesystemequipmenttradedealanditscompany
Ifyouhavea2.5Kwhotwaterelementorsmaller,andcan"always"notusecookingequipmentforonehourafterusingalargequantityofhotwater(andissetasoffpeak)suchasshowerorbathorwashingmachine!Also,youmustonlyuse2saucepanhotplatesand1otherappliancee.g.anoven,oramicrowaveovenoranaccessorygrillwhencookingisdone(only3highcurrentdrawelementsplusbasichouselightingandTV(digital)orradioandairconditionermustbeonlowsettingandotherheavyjobsmustbedoneoneaftertheothernottogether(e.g.washingmachineorhotwaterreheate.t.c.))!Youneedonly80xdeepcyclebatteriesof65ahsizefora120vsystem(!not80ah!)forthe10Kwor15Kwsystem.Finally,ifyoureallywantacheapersystemallround,thisforbatteriesanda5Kwwindturbinewith3Kwofsolarandtwo10Kwinvertersmakesthebareminimumwithcriticalusagemanagement.
***Itisn'twhetheryoucontinuallyusemoreelectricitythanyouwouldusefromthegrid,itishowwellyoucangeneratedirectsupplytotheinverterandchargethebatteriesbutformostchargethebatteriesonanextremelyovercastdayorregeneratechargeovernightfromheavyusageattheendoftheday!(Inessenceitcanbedonebyaslittleas3Kwwindturbineand3Kwsolarbutcontainstoomuchbatteryrelianceunderheavycurrentusageatsessiontime)!(inshortyoucouldswitcheverythingoffandcookforasmuchas4to5hoursadaydrawingcurrentat5Kweverydaywhenitissunnyorwindy.Thisistheessenceofthepoint)!
***10Kwkitgeneratorsystemisfornormalwindareas,and15Kwisforremotenonmountain,inlandlowwindareasorcriticalextremeremotelocations,NOTsimplytogetmoreorlessorforbatteries!(Inessenceitcanbedonebyaslittleas3Kwwindturbineand3Kwsolarbutcontainstoomuchbatteryrelianceunderheavyusagetime)!
***NEVERuseinvertersatmaximumcontinuouswattageoutputconstantlymorethananhouratasession.formostofeachdayitshouldbeoperatingatnomorethan50%ofitratedcontinuousoutput.Higherlevelswillburnitoutsoonerthisisthereasonforusingseparatecircuitsupplieswithtwoinvertersnotsimplyonefromthekit!
ThisLink:5kwSolar3KwWind96vdcsystemtoSydneyportwouldbe22,000AUD@89centstoUSD(23Kwasanoverestimation,thecompleteimplementationaftertransportandmaterialwouldbearound24,500andifusing2x8Kwinvertersprobably23,500butrequirescarefulusageloadingtonottripthecircuitbreakerwhencooking(electric)ordoingotherhighcurrentwork)toSydneyportinclusiveafterGST+Tariff.Theestimateisalsowith2x10Kwinvertersreplacingtheoffered8Kwinverterandwranglingacustomtowerheightof12metersnotthe8mspecifiedbythekit.Soyouwouldtalkwiththemonchangingthekitparameters.Thebatteriesareasmentionedinthisgreytextboxandshouldbehighqualitylonglifecycleleadacid,donotusetheofferedbatteries.
DIYtosomepeopleisconsideredatypeofporno,but,"itsnotlikethat",reallythedirtypictureofpricingtableupthereisonlythebasicmeanstoendandadefiniteclearcomprehensionofthefacetsofachievingasolarwindhybridsystemisrequired.Hencereadalltheinformationinthisarticle.OryoucouldbeansweringandaskingsomeawkwardquestionsaboutnothingtooseriousbyignoranceandnoforethoughtinanargumentyoujustcannotorwillnotwinwithotherpeoplenomatterhowproudyourfinalachievementinDIY.
Themainproblemwithselfimport(apartmoneyandcommittingeverythingatthestipulatedtimeoncall)isrequiringtofilloutsomeannoyingpaperworknowdoneoncomputerbyVPNoverthenetwithcustomsACBPSsiteforimportation(theICSinCImode).FormostafterregistrationforCCIDandICS,andelectronicfundstransferforcustoms,theN10importdeclaration.(Youshouldhaveaprivatecomputer,personaldigitalcertificate"gatekeeperindividual"andinternetconnectionforbothemailtothesuppliersalespeopleandforthe"ACBPScustoms.gov.au"andits"ICSatwww.cargosupport.gov.au")
ICScargosupportsystem"CI"ClientInteractivefirsttimeusers
"Verisign.com.auindividualGatekeeper"DigitalCertificate(requiredforACBPSICS)
CargoSupportICSfirsttimeusers
CargoSupportICSfaqs
CICustomsInteractivewithindividualdigitalcertificate
Theinspirationforthisarticlewasfindingallthepiecesforasmallsystemonebay.com.aubutalsoonebay,systemsasbiga8kwinverterandsolarwindhybridoffgridpartscollectingataround8000includingenoughbatteriesis14,000,abitroughinsetupbutaboutall.(that'sright!"eightthousand"and"fourteenthousand"NOT"NINETYTHOUSANDfor7Kwofsolar",Howthehellanyonesmilesfor90,000ihavenoidea).ThecheapestieversawinAustraliaofoffgridsystemwasa6.5Kwhybrid5Kwwindand1.5Kwsolarwithbatterybankallfor35,000butdoesnotevenreachthequantityandqualityihavefoundandwrittenhere. .
Introduction
*note:ThereasonwindpowerorwindhybridsareoftennotusedisNOISEfromtheturbineblades,theyneedtobelocatedatleast80metersminimumfromanydwelling.*note:Apowerinverter(e.g.puresinewaveinverter)isadevicethattransformsbatterycurrentandvoltagefromDCtoACwitharatedspecificationofoutputvoltageACandratedcontinuouspowermaximumofKilowatts(the"ratedsurgesupplymaximumfor10seconds"isusuallytwicetheratedpower)83amps@12volts=1Kw4.1amps@240volts=1KwAnyproductsimportedthathaveatotaloflessthan1000AUDforallcostsinclusivetransportdonotrequiretariffduty,particularlypostalitems.
*note:SEALEDleadacidNOMAINTENANCE,VRLA/SLAorAGMbatteriesareonlyeverusedbecauseriskofexplosionfrom"ventedtoair"batteriesistoorisky!!!
WARNING!Forsafetyreasons(technicalandeconomic)Readthearticles(D.I.Y.WindSolar"OffGrid"articleandtheother12voltsystemsarticle)!!!OffGridpowers'keystoneisstorageofenoughelectricityusingdeepcyclebatteries!
Offgridpowerisachievedusingdeepcyclebatteries(accumulators)with"floatchargelevelvoltagesetinthecontroller"NOTdeepcyclingchargesystem!
Thedifference,accumulatorsareAmpereHour(AH)capacity"relating"temperaturedependent:
Deepcyclingisdonebychargecurrentliftingthecapacitytoapproximately15voltsper12vbatteryand100%capacity.Toachieve100%capacityfor"DeepCycling"thetemperatureoftheaccumulatormustbesuitablyhighenoughduringchargingatleasttoallow100%fillingcapacity.Whenfilled,thebatteryisdischargedtoaDepthofDischarge(DOD)levele.g.30%DODor70%DOD.TheactionofdischargingdowntoaparticularpercentageofDODisknownas"cycling"andusuallyoccursconstantly"deepdownto70%DOD"underheavycurrentdrawwithinminutestohoursofstartinguse,and,oneactionofitiscalled"asinglecycle".Deepcycleaccumulatorshaveafinitereasonablyguaranteednumberofthese"cycles"knownforthelevelsofvariouspercentageDOD'Se.g.only1400cyclesto30%DOD.
Floatchargingsystem,12to15yearsuseforoffgridsystems,adeepcyclebatteryisnotviolentlydischarged,itreliesonmostoftheelectricityproducedfromthegenerators(solarandwind)tobeductedintothetheDCto240vacinverterforusedirectlyasthestrategy.Thebatterybanksizeisforprotectionagainstrequiredemergencydischargeorminoroverrunsofusetopreventbatterywaredamagefromcausingseriousdecreaseintheirservicelife(lifecycle),italsoisusedtostoreburstenergytostartappliancescalled"surgepower".Thechargecontrolleris"notsetfordeepcyclingtothroughput15vper12vbattery"itissetmuchlowerat13.7voltswhichisanalogoustothechargecontrollerceasinginputatmaximumof75%80%batterybankchargedcapacity.Tooagain,alowertemperatureisused(usually20oC)toincubatethebatteriestolowerchemicalreactionthatcauseswareinsidethebatteries.
OftendeepcyclebatterieshavesomeofthisinformationforfloatchargeandDeepCyclingwrittenonthesideofthemeach.
1.Neverdischargeadeepcyclebatterybelowhalfits'capacity(mostmodelscanbe)andnevercompletely(mostmodelsarenotallowedthattooccur).
2(a).Othersitescalculatestorageusage1:1ofAH(amperehourswatthours)tousagerequirement.Thisisneverdonebecauseadeepcyclebatteryoranybatteryhasaspecialchargersystemandchemistryrequiringittotheoreticallyremainabove70percentfull(forfloatchargeaction)bu',tohave15yearsofservice...specialbatterystoragebankusagemanagementrequiresthebatterybanktoremainabove85percentfullandthecorrectversionbatterychemistryinthebatteries(accumulators)tolast20yearscapableinfloatcyclemodelspecification.Thismeans"amperehoursused"to"amperehoursstorage"ismorethan10timesthedailyconsumptioncalculation(shouldbe1:11,theirmiscalculationforthisusage,theysaysomethinglike1:1.2)thanothersitesgiveforusingbatteries.
2(b).Remember,mostotheroffgridonlinebatterycalculatorsarewrong(becausetheaccumulatorcalculationsarenotfor1215yearsusefloatlifecycle)!Otheronlinebatterycalculatorsforoffgriduseareusually"appliedasdeepcyclingaction"to70%DODofstoragebank.Thatisbecausetheythinkafew4wheeldriversorcamperswanttotakesomeelectricitytooperateamobilehomelikeenvironmentwheretheywillemptythebatteriesto30%full(knownas70%DODDepthofDischarge).NormalhousesANDflats/unitsseasonaluseis25Kwhoursto35Kwhadaybecauseofheatingcooling,hotwaterandcooking(justmentioningthebigones).Ineffectat"12vAH"standard(Ohms'Lawofwattstovoltstoamps)5000ahto6000ah(12voltstandardvalue)ofstorageisrequired("preferred"orabove8Kwratedgeneratorsystem,anextremelyexpensivelazyormismanaged12vvalueof6400ahMINIMUMisrequiredtosafelytakegeneratorcharge(input)levels(largehousesandworkshopsmallmansions...etc))!
3.Remember,OffGridpowers'keystoneisstorageofenoughelectricityusingdeepcyclebatteries,deepcycleaccumulatorswereoriginallydesignedforindustrialuse,becausetheyrequire,highcurrentchargeanddischargerates,andheavycurrenthighvoltagethroughputbyaddingtogetherinseriesforthecustompowersystem.Therearetwomainvoltagesofdeepcyclebatteries"2v"(twovolt)singlecelland"12v"(twelvevolt)sixcelltypes.Thelifecyclenumberofdischargesisdeterminedbythechemistrytypeandconstructionmaterialssubstanceandquality,thereforeforcostonlybasicleadacid(pardonthepun)AGMleadacidandGELleadacidarecalculatedforherebuttherearemanychemistrye.g.calciumorsilicon,solearning"batterymodeldatasheets"(note:anddangerousgoodsMSDS)andbasicbatteryoperationparametersisasensibleideaifyouwishtouseoffbeattypesofdeepcycle(thatarealsonot"usually"viablebecauseofcost).Note:someofthelargest2vdeepcyclebatteriescanweighuptoaround200Kgasinglepiece!(IntheactualindustrialworldtherearemuchlargerweirderhighthroughputaccumulatorssometimesknownasSAB!(ShitABrick!)Thesetypeofcontainerorskipbinbatterybankwouldsitonconstructionsiteswithbarerodsfromtheterminalsoverheadintheearly1970'sasbackuportemporarypowerbutnodifferenttotheresultofbeingincontactwithastheprotectedhousedbatteriesseeninthepicturesinthelink.Theywould"incinerate"apersononcontactnotelectrocutethem!It'snowondericannotfindanypicsofthe70'sversionsonworksites,butherearesomemoderns.SumitomoElectricredoxflowbatteries BatteriesforLargeScaleStationaryElectricalEnergyStorage).3.(b)Remember,inDIYtoknowenoughatwhatyouwishtodoratherthansimply"attempt"becauseasingle12vcarbatterycankillbyelectrocutionorsimilartothebeforementionedindustrialbattery!
4.NewTechnology.Itmayormaynotbeherebuttherearealwaysconcernsandproblemswithspecificationwhenimportingdirectly,suchasextratariffonmoretoxictechnology.It'sagoodideatoknowandaskabout"Rohs"standardcomponentsinelectricalequipment.Ofnewtechnology,hereisanewbatterychemistrybeingdeveloped:Aquionmanufacturescheap,longlastingbatteriesforstoringrenewableenergy
5.Whilepeoplereadallthisorpartiallyandusegeneralsearchenginestolocatesuppliers,onthepointof"internationaltradedealsselfbrokered",HOWandWHEREdoesthatoccur.Whileidonotliketoputthesetwofollowingsitelinkshere,atleastitexplainswhyyoumustread"howtotalktoasupplier"andWHEREthesedealsareofferedandHOWtheyprobablyarefastened.1.Tradesite(ACBPSN10importtype) 2.Tradesite(mainlypostalimportandACBPS"SAC"formtype)
[Warnnote:Onthepropertradebrokeringsite(N10importtype)ignorepricesyouseetoknowanythingforsuremeanstalkingtothesupplieraboutaspecificproduct!]
NewsNov2013
Someoneshouldtellthemtherewasanoldfashionedelectricalappliancecalleda"tube"(fortelevisions)andadevicewithapowerdraggingelectricmotorcalledatapeplayerwhichstartedtobereplacedaroundonedecadeprevious,the"tube"eatsatarateofleast1Kwinputpowercontinuouslywhileongenerallyandwasoftenonallday(pardonthepun)!GraphoftheDay:Ozhouseholdsslashelectricityuseby23%(28November2013)
Electricityusagedrops,pricesincrease(November26,2013)
Canberra?snewenergymantra:Renewablesbad,demandgood(28thNov2013)energywhitepaper2012Australia?senergytransformation
Amountofyourlatestelectricitybill?
WindSolarHybridkitscanbegotas"CIF"toSydneyPort
14Dec2013(April2013)
Inthis"changing"world,thereisonethingyoucantrustforpricing.Governmentownedprivatisedcompanies.(Thepreviousstatementspeaksforitself).WhatwasitbasicallyPMTonyAbbottsaid?Eachaveragedomesticpowerbillwouldgodown400dollarsayear,orwasit200,anyhow,thecostsobviouslywentdownforsomeone.Thereareotherfactorsaffectingpricingofwhateverisgovernmentowned,suchas,BudgetDeficit,Dollarexchangeratevalue,requiredgovernmentloanrepayments,exportsandindustryperformanceandinflation.Andthenthereisplainraisingthepriceanyhow.
ElectricitypricestostabiliseasgasfacesjumpApril2013(electricitypricesgoup)
ElectricitypriceswillfallwithorwithoutcarbonpriceDec2013(electricitypricesgodown)
ElectricitypricessettodropasEuropeanlinkscomeintoplayApril2013(ALLTOGETHERNOWLADS!!!electricitypricesgoupanddown)
CarbonpricefallexpectedtomoderateelectricitybillsDec142013(Electricitypricesnowbeing"nonchalant")
Thereasonforcompletekitsisalltheturbine,controller,andpanelvoltagesmatch.NOTE:(VIDEO)SOLARPANELDIYWIRINGCONFIGURATIONSSOLARPOWERDIYGRIDFREEPANELSPHOTOVOLTAICYouTube
Ifyoudonotuseacompleteelectricalsysteminyourhouse(e.g.usegasforcookingorhotwater)andwanttogettheoffgridpowersystempartspiecebypiece,remembertomatchalltogethercontrollervoltagestobatterybankvoltageandturbineinputandsolarinputvoltages!!!A"10Kwthreephase120vDCto240vACOFFGRIDinverter"willsufficewithanyofthese,IfyourhouseusesLPGcooking(outoftownnotmainsgas)andhaselectrichotwatera4Kwwindturbineand"5kwratedhybridcontroller120v"withthesolarintakecustomraisedto3Kwcanbeusedforalargehousewith607080ahdeepcyclebatteriesorifcookingandhotwaterareLPGthena4Kwwindturbineand"5kwratedhybridcontroller120vwith1.5Kwsolarintake"and60x80ahbatteries,However,ifyourhousehasaroofmountedevaporationairconditionerthesolarintakeshouldbecustomraisedatthefactoryto4kwofpanelsintaketothehybridcontrollerand70x80ahbatteriesused.Ifthekityoumakeorgetis10Kworlessandis120vDCbatterybankorless(e.g.96vor48v),andyoudonotfindaproblemusingtimingmanagementfortaskswithlargecurrentmachinessuchashotwater,andstovetopoven,foraround5000toSydneyportyoucanacquiretouse80x40ahdeepcyclebatteriesoftherequiredqualityof1600dischargeto30%DODandusagechemicallifecycleof10years@30oCelsius.(*note:thereasonforleadacidnotgelelectrolytetypeisbecauseitischeaper,andbecausewithlargersizegeneratorkitsthecharge/dischargecurrentlevelsandpriceforlongstringsetsof10batteries(120vDC)or20(240vDC)requiresmoresetsofserieslinesofbatteriesthisonebasepriceatDec.2013isaround56AUDp/piecebasepriceatfulfilledMOQrequest"soe.g.onlyfor60pieceswouldbevaguelysomethinglike4500toSydneyport").Thiswillonlygiveyouhalfthetimeforusing2stoveandoven(total3)(Thisdevice(8000w/h8Kw/hworth)plussomeextraisthetotal10%15%"prospectivisedcalculatedstoragebuffer"capacityallowedusedfromthebatterybanktotalp/day)andcanonlybeusedduringthedaysimultaneousoronebyoneafterdark(butshouldalwayshavealagof1/2hourbetweenlargecurrentapplianceuseexcepttheairconditioner).Thiswouldbringthecostofa10Kwhybridkitdownto19,500AUD@(92centsAUDUSD)approx.
Anoteabout"windsolarhybridcontrollers(thecharger)"...particularlyifyouwanttoconstructyourownsystembyspecificationsandimportandhandlearound8pickupsandN10importdeclarationsreceiptsandtaxtariffe.t.c.Notallcontrollersareasfunctionalasothermodelsandmuchthesizeofwindtosolarratioisthesameinallmodelsfromchinaassimilartoastandard.Itispossibletohaveanyhybridcontrollermodifiedforsolarchargecapacity"upto"thesamequantityasthe"ratedwindinput"chargecapacityinwatts.***1Oneparticularinterestingfeaturethatissometimesoptionalinhybridcontrollersforthewindturbineiscalled"lowchargevoltagechargingfunction".OddlyitisnotincorporatetoallchargersandiswortheverypieceofitsexistencebecauseitactssimilartoMPPTbutusesvoltagesgeneratedbytheturbinethatarebelowthebatteryvoltagelevelandwhentheturbineisspinningextremelyslowly.***2Anotherfeatureis"batterytemperaturechargecompensationfunction".Asyoucanseefromabatterydatasheet,theheldcapacityofthebatteryandtheallowedchargingcurrentmaximumaredifferentatvariousenvironmentaltemperatures.Thisispresentasstandardinmanycontrollersbutsometimesnotothers.
Solar,windorhybridcontrollersrequirematchingvoltagestoinputANDcurrent(amperageorwattage)levels.WithaHybridcontrollertherearesomefeaturestounderstandtosuccessfullymatchinputchargeofwindturbineandPVpanelstothecontroller.
Herearesomespecificationstakenfromacontrollerthatoutputsto96vratedbatterybank.
Systemvoltage96VDC
ThebasicratingofoutputofthecontrollerDCforbatterybankafterprocessingtheinputcharge.However,theexactvoltagerelates"floatchargevoltage"ofthebatteries.
solarcell90VDC~200VDC
Thisisthesecondmostimportantvoltageforsolarpanelsstringsetsinseries.EachlineofpanelsHASA"PMax."or"Vmp"MaximumVolts,addstogethereachpanelinseriesuntilitreachestojustunder200VDCvoltsDC.
Whenthepanelsareaddedtogetherthereoftenisn'tenoughtomakethewattagePw(peakwatts)allowedbythecontroller.Addthe"totalofthewattageofthestringofpanelsitrequiredtomatchPMaxandVOC"inseriesuntilyouhavethecorrectmaximumwattagebyasmany"seriesstringsetsofpanels"required,but"notmorethantheratedwattageoftheinput"tothecontrollerforPVpanels.
openvoltage"VOC"240VDC
ThiscalledtheVOCsometimesOVC"OpenCircuitVoltage".TheVOCistheparametertotrytomatchidenticallybutmustneverexceed.Whenallthepanelsusedtomakeaserieslineareaddedtogether,alikethePMax.theVOCofeachpanelmustbeaddedtogetherandmustbejustunderorthesameastheratedVOChereof240VDC.(note:240vdcisacoincidenceherenotrelatedtootherthingsusing240v)
UsableExampleOnly:IfwehaveourHybridcontrollerherewiththeseparametersasa4Kwor5kwwindplusstandardsolarwattage,andrequesttomodifybeforepaymentto4000wsolaralsoatordertimetoadjustitforsimilarsolarinputwattageasextraWecouldobtainthispanelanduseitbecauseitcalculatesclosetotheuppercontrolleroperationboundarywhilenotoverloadingitforthisexamplemodel.
250W260W270WPolySolarPanelPort:GuangzhouMinimumOrderQuantity:10Piece/Piecesnegotiable
(260w)(VMP=36v)(OCV=43.9v)(15Panels)
15panelsx260wattseach=3900wattstotal
5panelsX260watts=1300watts
5panelsx36voltsVMP=180voltsVMP
5panelsx43.9voltsVOC=219.5voltsVOC
GoodExample:VMPis21voltsshortofmaximum,VOCis19voltsshortofmaximum220wSolarPanelPort:QingdaoMinimumOrderQuantity:10Piece/Pieces
(220w)(VMP=29.8v)(OCV=36.8v)(18Panels)
18panelsx220wattseach=3960wtotal
6panelsX220watts=1320wattsEACHSERIESSTRINGOFPVPANELS
6panelsx29.8voltsVMP=178.8vVMP
6panelsx36.8voltsVOC=220.8voltsVOC
WINDVOLTAGERANGE90~150VDC
Windvoltagerangeisalittletricky,Whethermeasuredinampsorwattsthecontrollerhasamaximumallowance"ofmax.turbinewattage"asaratingandsometimesitisonlyexpressedas"amps"(current)oneitherawindorsolarchargecontroller.Youneedtomatchtheturbineforboth"ratedwattage"and"maximumwattage".
Asyoucanseethereisavoltagerangeof90vto150vforaDCturbineorrectifiedACoutput.Thisindicatesthateithera110voltor120voltTurbineisappropriate.Theturbineshouldmatchjustnearthemid(120)pointbetweentheupper(150)andlower(90)valuesofvoltage,ifworsecomestoworst,thennearerthebottomofitactuallye.g.a96voltturbine.
Of2014,hereisacontrollerthatDIYpartbypartisthecorrectsizeforoperatingahomealikehavingthegrid,buteitherwaythegeneratorsizeisveryimportanttopreventbatterieseverbeingdrainedbelow15%fromthetop(15%DOD).Highpower8000w48vWind&solarhybridcontrollerchargerwithLCDDisplay,PWM,&Dumploadfunction3000wwind+5000wsolarNOTE:withwindturbinestherearealwaystwodifferentratings"rated"and"Maximum"!!
Notebeforestarting,thecompaniesforbothbatteriesandhybridpowersystemsmentionedatthebottomofthepageareanextensivesurveyresearchforbestandlargesteconomicallycomparativetonetworkelectricityinAustraliaofwillsupplytheKwpowerlevelrequiredtocompete,theredonotappeartobeanyothersintheseonlinecommercialcatalogs.Ifthesystemwilllastatleasttwelveyearsitwillbesimilartoevenimplementationcostbutby7yearsuseahybridkitisatleastthesamequantityofelectricityagainstAustraliannetworks10yearssupplyapprox.Kw/heconomically(However,ahybridkitmaybecanbetwicethereadysupplyusagep/timeunit).
Onecompanyhas5KwpowergenerationGridtieHybridsets2kwsolarand3kwwind,thatisonlysuitableforhousesthatcouncilandneighborsdonotmindthenoiseofthewindturbineandunlikelyincitysuburbswherethatwouldnotbetolerated.NOTE:gridtiedisnotusefultostreetswherehousesaremorethan50meters(probablyonly30meters)apartbecausethesupplylinelosesappreciablechunksofthegeneratedenergybackupthelinetosupply,generallyitwouldtakea10kwgridtiekitthatwouldonlyproduceback5kwintothegridrunningatmaximum,sotheyarenotahugepointexceptinvillagesandverysmalltownswithlargehouseblocks,butwellworthitiftheyaretolerantofalittleextrahummingnoiseandisalso24/7withwind.Beyond50metersapartitisnotworthgridtieorcostsorimpendinggridprices.
AllAustralianhousesare15Kwpowersystemminimum(oraround8Kwgeneratorpowersystemrequirementif"gasheating,gascookingandgashotwater"areused).note:thisarticleonlyaccountsarooftopevaporationairconditionernomorethan3Kw.
AscienceshowonceairedonAustralianTVboastedtheycouldoperateanAustralianhomeoffgridusinga3Kwwindturbinegenerator.AllAustralianhousesbelowasmallmansionrate15Kwincludingflatunitsiftheycontainallthebelowinthetablebecauseofcookingandhotwater.Ahousewith5childrencouldrequirea20Kwinverterandminimum5kwsolarand5Kwwindhybrid.Asmallmansionwouldrequire10Kwwindand10Kwsolarand20Kwinverter.1.Electricalappliancesurgedoesnotoftenremainunder3Kwformanyappliancesattimeofstarting.2.Windgeneratorsonlygeneratewhensufficientwindispresent,Solarpanelsonlyproduceasmallpercentageofwattageduringmiddayhoursinsummer.3.TherequiredconsumptionlevelsofastandardAustralianhomerequiremuchmorereliablequantityofelectricgenerationrelatingweathercycles(solarorwind).
Link:(PDF)ImportationstepsandprocessesfromdealtocustomswarehouseN30RCRexitafter"cleared"(note:schedule4mentioninthisshouldbe"schedule3",4istheconcessiontypeinformation)
OffGridpracticallybycosteffective!
Batteries("Accumulators"amulticellbatterythatisrechargeable)arewhatmakesanoffgridsystem(theconsolationforpriceof"aneffectivesizesystem"andthebatteriesistwicetheelectricityforperiodofoperationsonomoreswitchingoffthefirstworlduntilitmakesnosensehavingallthoseappliances)
.............AscienceshowonceairedonAustralianTVboastedtheycouldoperateanAustralianhomeoffgridusinga3Kwwindturbinegenerator................Whatmakesthis3Kwsystemfalseistheveryunderpinningtechnology(batteriesdeepcycle)andreasonsfortheirincorporationtothesystem."DeepCyclebatteries"areusedforlargecurrentandvoltagestoragepurposeinthisinstanceand"notUPSbatteries(UninterruptedPowerSupplybatteryforremotetelecommunicationsstations)"becauseoftherequiredinputandoutputcurrent"handling"levels,ifnotheavycurrent(amps)thenina120vor240vDCsystemcertainlythehighvoltagemustbeconductedefficientlyperamp.ThemostcommonuseofdeepcycleBatterysisforelectricmotorsthathaulweightssuchasmotorisedwheelchairs,industrial12vhoistoroffgridindustrialpowertoolusage.Deepcyclebatteriesaregenerallyanindustrialdevicebecausetheirpriceandusagewillgenerallybe"profitableforcircumstanceofgettingapaidjobtooccur"notforcheapelectricitysupply.
Abulkbuyofatleast100batteriesdoesbringthepricetosomethingmoreaffordable(accumulatorAHsizing)perbatterybutisfraughtwithall"transportcosts"(particularlyfromthecustomswarehouseinAustraliaandbeyond)andcareofequipment(mainlydischargelevelcalledDOD,orbatterylifecycletotemperatureofoperation).Transportation(assaidhereinthisarticle)isbestgainedasa"CIF"(CostInsuranceFreight)"tradedealagreement"(personal)usingSeaOceanTransportasBB(BreakBulk)cargoforthese"sizeofbuys",andChinaonlyshipstoBrisbaneandSydneyPorts(sometimesDarwin)NOFurther!!!.
Batteriesinanoffgridpowersystemare"analogoustofuelinavehiclefueltankandmileage"meaningtheybothrunoutoffuelandburnorwareout,Soataround10,000for100x80ahbatteries(Accumulators)toyourdoorstepyoudonotwanttosimplyusethembywaitingforcharge,youmustusesomeofandatleast50%directlyfromthechargerequipmentwheninuse,thismeanshavingabigenoughwindturbineandenoughpanelstosupplysuchaquantity.Againtoo,whenweatherconditionsarenotoptimumandwillnotbegoodforanextendedperiodsuchasdaysthenitrequiresaminimumratingofinputfromthesituationtochargethebatteriesanditisbettertohavesomeextraabilityinthoseconditionstocommitsomereasonablesupplyofchargeintotheusage,hencewindpower.Tomakemattersworsetwoproblemscanoccur,1.thesystemislocatedinalowwindaveragearea,2.Itcanbeanumberofdaysbeforesunreappears.
Thisisnoweasytounderstandwhya"15Kwpowergenerationratingsystem"forahouseistherequirement,notsimplyoneorthreeKwmaximumgeneration.A10Kwwindturbinealonewouldbeaminimumandforalowwindareaasitwillonlyproducearound1Kwforthewindspeedandprobablyonly8Kw/hfora24hourdayinagreyheavilyovercastdayinalowwindarea,asmuchonlyaround1Kwmorewithahybridwith5Kwofpanels.Batteriesallowthegeneratedchargetobestoredandredischargedevenlywhenrequiredparticularlyifgenerationoutputdropsbelowusageoutputrequirement,butdonotlastforeverandcanonlyhandleaparticularnumberofdischargecyclesbeforeunusable.Alsotheycanonlydischargearoundamaximumof1/2halfaKiloWatt(500watts)eachandaround5Kwfornomorethan5to10secondsforsurge(hencethechannelingby80piecesof80ah"accumulators"(rechargeablemulticellbattery)being8linesof10in120vdcsystemsor4linesof20in240vdcsystems).Morethanthis,batterytemperaturerisingabove2025degreesCelsiuscanlowerthelifetimeoftheleadacidbatterytoaslittleasfourtofiveyears(seebelowatthedatasheet).
Butthefinalproblemisasetofbatteriesrequiredtomatchachargerdevice(solarwindhybridcontroller)andadistributordevice(powerinverter)calledabatterybank.AbatterybanksufficienttoholdsomeexcessreservechargetooperateanAustralianhouseanditsappliancesfortwodaysisaround400amperehours@240vwhichtranslatesto"100x12volt80ahdeepcyclebatteries".considernowthatthisisalso2.3tonneofbatteriesataround85USDcostp/batteryatthebasecostandaround100to110per80ahbatterywhenalltransportcostsandtariffandGSTareapplied.Agrandtotalofaround11,000onyourdoorstepfor100batteries(transportcompanyasworstcasescenario).
Thisarticleisaboutwhatlittlecanbedonetoeconomicallycompetesensiblywiththegridasanalternative.Asmuchbecauseof"costandeconomicexchangerateorconstructiondeficitblowout"theminimumisthegoal,soleadacidaccumulatorsofsometypewithatleastasensible10yearfloatlifecyclechemistryatasensibletemperatureratingisrequired.It'snotapointtogetaqualityortypetoohighandcausecostblowout.
Howbatteriesoperate
Batteriespresentaproblemononeparticularfeaturethatissubtlebutalwayspresentrequiringassessmentbeforeputtinginasystem.Currentdraw(amperagewattage)inuse!Offgrid"SystemStorageVoltage"areoftenanyof48v,96v,120v0r240vDC(DirectCurrent).Any"DeepCycle"batterycanonlyputoutamaximum200w(16amps@12v)continuouslywithoutdamageandthistotaledaddedtogetherinseriesstringforthepurpose.Bythiseffectitisnotbeingusedasadeepcyclebattery(currentcapacitysafetyonly)butitmustnoteverbeoverloadedtooperatethe1012yearsofuse.
Sotobestunderstandmeasureofhowmanybatteriestohave,itrequirestounderstandmaximumcurrentdrawsimultaneouslyofanormal"allelectricservicedhouse"beingnominally12Kwformediumsizedhomesand15Kwforlargefamiliesorlargeappliancehomesduringheavyusage.Sothisfollowsthatonseriesstringpervoltagecanoutput:(NOTE!:Continuousoutputisanythingbeyond30seconds!)48v=4batteries=800wperstring.(18stringsfor15Kw,or,13strings(52batteries)for12Kwcontinuousoutput)96v=8batteries=1.6Kwperstring.(9stringsfor15Kw,or,7strings(56batteries)for12Kwcontinuousoutput)120v=10batteries=2Kwperstring.(8stringsfor15Kw,or,6strings(60batteries)for12Kwcontinuousoutput)240v=20batteries=4Kwperstring.(4stringsfor15Kw,or,3strings(60batteries)for12Kwcontinuousoutput)(AminimumofVAGUELY60batteriesarerequiredof80ah=4800ahofbatteries@12vrating(6cells))Otherfactorsaredutychemistryexplainedelsewhere.(Note:"deepcyclingisextremelydamagingtoabattery"anda"specialpurposeaction"notaspecialchemistryparticularly!)
OnefinalimportantpieceofinformationrelatingproperbatterysizeandquantityistheclassifiedAHamperehoursizeofthebatteryunder"currentdischarge"conditions.Whendischargingabatteryof"deepcycle"leadacidtype,generallytheycanhandleupto40amps(1/2Kw)as"deepcycling"sometimesaremanufacturedtowithstand50amps(WARNINGthisisadeepcyclingdutyforthrowingawayaftercontinuallydrainingto(usuallyaverageisaround120160fulldischargesonlycalled"DeepCycling")maxnumberof90%DODdischargesNOTalongperiod(12years)powersystemmodeofoperation).Whatmustbeunderstoodis200wis16ampsandataround24ampsdischargelevelthebatteryAH(AmpereHour)ratingisloweredtoe.g.normal20hourtestrating80AHbecomes60AHand5hourrating,andat30ampdischargeleveltheAHratingofan80AHbecomes30AHand1hourratinge.tc.....becausethisoccurstoofastforthechemistryontheplatestokeepupwiththedischargeascontinuous.Thesetypesofspecificationchangewithchemistrytypeandmanufacturetypeandmethodofinternalsandvarygreatly,butthensotoodoesprice!Wecanonlyaffordwhatisrequired!
Itshouldnowbeeasytounderstandthatifyoumadeyourselfa12Kwhouseusagesizesystemandyouhavetwo10Kwinvertersoreventwo8Kwinvertersyoumayneedthesafetyofaminimumof60deepcyclebatteriesnomattertheactualAHrating,particularlyifyouwereaccidentallytodriveitatthepossible15Kwsizeforasmalltime.Tounderstandthislastfeaturebetterlookatthedatasheet(PDF)forabatteryprovidedhere,andtheheadings:"ConstantCurrentDischargeCharacteristics:A(25Celsius)"and"RatedCapacity"forthetimedischargeAHrating.
Ensuringbatteryservicelife
Inanoffgridsystem,asmentionedbefore,batteriesstoragecapacityandleadplate(Kg)areakintoavehiclefueltankandfuel.Toadjuststoragetothecorrectsizeforleadaciddeepcyclebatteries,10%ofbatterybankstoragecapacityisaveragedailyuse.30%DODisacommoncapacitymeasurementanditsreasonisbecausethetop30%ofbatterycapacitychargeisusedfor"floatcharging".ToproperlyaccountallrequiredstorageONLY10%ofthefloatatthetop(TO10%DOD)isusedbecausethebatteriesmustlastlongerthanthe30%DOD1400discharges(4yearsadaysaverageusageofelectricityperdischarge).Nearto(moreorless)10%isadayselectricityusageanddischargeisnearthreetimesthe30%ratinge.g.10%DOD=1400x3=4200/365=11.5yearswhilekeptunder23degreesCelsiusformost,also,thisisimpossiblebecauseofsomesummerdaysanddischarge/chargeheatinginternallyandwillmoreequal7yearsbecauseoftheselatterfactorsofdeteriorationandchemicalaging(buttherearewaysfora10year20oCelsiuslifecycletypetolast9years).
Remember,sizeofabatterybankandthequantityofbatteries(perserieslinetomakethesystemDCvoltageside)isnotsimplythestoragequantity,itisactuallythe"allowabledischargecurrentlevel"and"chargingcurrentlevelstressesfrompowerandtemperaturethroughthesetofbatteriesbecauseofbatterypreservationforlifetimeofthebatteries(12years),notmerelythefactthattodischargethestoredcapacitytoaparticular%DODcanaffectthelifetimeofthebatteries.
Asexample(belowhere)isthis"DOD/TimeCalculator"forabatterybank.Iftotalbatterybankstorageampsat12voltsis80AH(almost1Kwhtotal)(e.g.justonebattery)thetheoreticaltimeto30%DOD(1/3discharge)is"17"minutesof1Kw.Then3x17=51minutes,3x30%=90%ofthebatterystoragesize.ThefollowingjavascriptformcalculatesthequantityoftimeabatterybankhasifitwerebeingdischargedataconstantKwdrawlevelofcurrent(amperage)use.
TheaverageallexclusivelyelectricalenergysuppliedhouseinAustraliaisbetween25Kwhto35Kwhdaily,hencedrawat"1Kw"(theselectoptionsfield)downto15%DODshould"hypothetically(notnecessarily)"equal"atleast"around"25hours"inthedecimalfractionhourfield(outputanswer)inthefollowingform,relatingthesettingsofAH(amperehours)ofbatterybankfilledintothe"batterybanksTOTAL12vworthofAH's"andselectionof"@"X"Kwcurrentdraw"selector.
Ifyouhade.g.12x3000ah"2"volt(not12)batteries,then6batteriesinseriesmakes3000ahof12volts,so12batteries=2linesx3000ah=6000ahTOTAL@12volts.
Whenbatteriesareaddedinlineinseriesthevoltsareaddedtogetherandraised,buttheAHremainthesame.Whenbatteriesareputinparallel,thaAH'sareraisedbutthevoltsremainthesame.
Forthestoragequantityby12voltbatteriesthetotalstorageiseasiestby12v.Ifyouhave80of12vbatteriesthatare80ahbatteriesthatmakes6400ah.Soifallthe80wereparallel(neverdothat)thecalculatorwillsayyouhaveat"1"Kw,"11.566265060240963"hours=11.566265060240963Kw/h's.Bythesamepoint,ifour80ah12voltbatterieswerearrangedlikenext,"8linesof""10batteriesinseries"using120vpowersystemstorage,andweusedacalculationfor120vatcurrent(ampere)drawof1Kwitwouldbeexactlythesame!!!"11.566265060240963"hours=11.566265060240963Kw/h's.!!!
Soyoucanbuildanyvoltagesystemyouwant"with12voltdeepcycleaccumulators"butvoltage(bybatteryarrangement)doesnotandcannotchangethequantityofelectricitystored!Justaddallthe12vbatteriesAHratingstogetherforthetotal(equivalenttomultiplyingtheAHratingbythenumberofbatteries),orifyouhave2vsinglecelldeepcycleaccumulators(batteries),dividebysixthetotalnumberofbatteriesandthenmultiplythatnumberofaccumulatorsbytheAHratingtheyhave(theyshouldallbethesame!e.g.3000ahor250ahor80ah...whatevere.t.c...)
Foranactualpermanentoffgridsystem,because"14000ahworthof12v(25Kwh's15%DOD)"sizeistoocostly(fordedicated10+years),andasmuchthepowersystemcanusebymanagement1:1ratio(halfbatterysupplyANDhalfwind/sungenerator)of"batterybank"to"directsun/windgeneration"canbetheday/nightefficiencybalancewhenaddedtogether,only6000ahworthof12vfornormalgridmimicisrequiredandaround4000ahforsmallersystemsthehousehashaditsappliancesremodeledforefficiency.
Tomentionithere(forturbinesforprice,it'sbesttotellthelengthsforthe+tothekitsuppliertomatchtheturbineKwandtherequiredlengths)whetherkitoryoubuildpiecebypieceCablesizetovolts,amps,watts
[AmpsandWattscalculatorforSystemVoltages]Fillinonefieldonly(numeralsonly)tocalculate!
Ifyouwanttofindtheampsinvarioussystemvoltages,simplychangethevoltselectoraftercalculating!IFyouwanttofindwatts"FROMAMPS"again,"setthevoltageselectorfirstbefore""clickonclear"atextentryfieldtorewriteinAMPSagainandthenusingtheCalculatebutton!!!
(Volts) 12v (Amps) AMPS CALCULATE (Watts) WATTS[Wattsisameasureof"jobEnergy"extremely"alike"KiloJoulesorKiloCalories]
Hoursof240vusagefromLeadAcid(Gel/fluid)batterybankstorageof12vAmpereHourstotal(ByDODfloatdischarge)@"X"Kwcurrentdraw 500w [REQUIRED]
BatteryBankin12vAHTotal totalInput12vAHhere [REQUIREDnumeralsonly]
CalculateTime (5yearsMax)Kw/Hoursof240vTo(30%DOD hours)(TotalinMinutes )
(10+years)Kw/Hoursof240vTo(15%DOD hours)(TotalinMinutes )
WARNING:[AlwaysresearchGELleadacidfordischargestoprice,apartnormalfluidleadacidtype,anotherisalsoPAM,it'susuallyMOQisthedealproblembutaskthem]Whilethecalculationaboveshowsyouhowmuchstoragein"thebasicdailyrequirementmustbeavailable",itdoesnottellyoumuchaboutthedifferencesof"LeadAcidtypebatteriesalone"forthepurposeoflasting12yearsto15%DOD,thefollowingcalculationcanbefedthenumberofdischargesfromthespecificmodels'datasheettoconverttoyearsasadecimalfraction.
Ifthebatteryisasufficientqualityitwillbehavesomethingalikedoublethe30%DODdischargesat15%DOD.
However,generallyonlyhalfofthetotaldailyrequirementis"onesingledischarge"forstorage(amperehours)purpose,andinheavymanagementtacticandmodifiedhouseholdrefitiscalculatedasonly1/3rdofthetotalstoragerequirementpersingledischargeforthe12yearperiod.
calculateyears NumberofDischargestoX%DOD numberofdischarges dischargestoYears
4400dischargesis12years,2200is6years.Asixyearsystemof80xof"40ah"deepcycleGELto30%DODmaybeamoresuitablestrategyforsome.withthecalculatorabovethebatterybank"3200AH"timeis23.132hourstotal(23Kw/hworthat30%DOD)perdischargeto30%DOD.Withthedatasheetbelow,wecanseeitwilllast6yearsatorbelow23oCelsius.Sotouseasixyearbatterystrategy,in51/2yearsyouresearchandbuyanother80xof40ahaccumulators.Onefinalpointtothisis40ahdeepcyclearequitesmall,sobesttousenotabove120vBatterybanksystemvoltageyouchoosetoorder.
Therearemanychemicalcombinationtypesofleadacidbatterysystem,relating"LifespanInYears"becauseoftemperatureandchemistrytype!!!*PAMadditivelonglifeleadacid.Link:PAMadditivedeepcycle*GELmoreefficientbasicleadacidorwithPAM.*Lightconstructedshortlifelowdischargequantitylowtemperatureoperation.*Longerlifespanhightemperature,heavyconstruction.Link:QualityGELleadacid*AGMAbsorbedGlassMat.*SiliconLeadAcidwidetemperatureoperationrange.
ThesearethecommonLeadAciddeepcycletypesandefficiencyvariesimmenselywith,*price(aboveorbelowMOQ,companyandsetquantity)*Note,alwaysbuy"EXW"or"CIF"(particularly)only!!!(*spnote:MOQMinimumOrderQuantitye.g.units:"sets"or"pieces")*DODdepthofdischargeratings(shorterfloatlifespan15%DODissimilarto30%DODlonglife15%ismoredouble30%)*withtemperaturefloatlifespan(accumulatormodellifespanshouldbemorethan10yearsalwaysatorabove20oCelsius!)*localenvironmenttemperatureaffected"ahcapacity".*currentdraw"rateofdischarge"affected"ahcapacity".
Inshort,therecanbeanycombinationofmentionedaboveoffered,butitisamatterofverifyingtheprice,themodeland"datasheetinformation"areeffectiveata12yearjob.
Youneedtobesureitwilloperatearound50%capacityat10oC,thefloatlifeismorethan12yearsat20oCminimum,anddischargeto30%isatleast1600discharges,andifaGEL.
Inshortalwaysaskforanestimateof15%DODand30%DODandthedatasheet,anditalwaysrequiresahighquality"LeadAcid"tobeeconomicenough.
*Asexplainedlater,therearewaysofkeepingthetemperatureofbatteriesatalevelthatwillgivemorethan10years"floatlife"andaround8090%capacitytochargeto.RECAPNOTE:Rememberassaidbefore,onlyuseatotallysealedbatterytype,NEVERventilatedtoatmosphere!
Hereisa"DATASHEETExample"ofa200AHGELleadacidbattery"(insufficientversion),theirqualityandspecificationsvarygreatlyalikethestandardsealedfluidleadacid,howevertheygenerallyhavealiketwicethedischargesofastandardfluidtypeDODtoDODcomparison.Thisoneisnotsufficientbecauseitratedbelow10years@
20oCelsius
Apologies!(oopsblooper!!!thisoneremovedfromlinknextwasalikethebelowat6yearsmaxonlyhttp://mdeng.en.alibaba.com/product/1934106484221514451/2014_Newly_High_Quality_Gel_Battery_12v_80ah.html)
Hereisasufficientversion80ah100ahGELhttp://ciyibattery.en.alibaba.com/whichthe"20piecesM.O.Q."tradelotwillbemoreexpensive"perpiece"ifonly16werethetradedeal(forsmall48vorsmall96v),butthepiecequantity(50)iseffectivelyperfectbydischargesforthe120vor240v(240vwouldrequire60pieces)8Kwand10KwHybridpowergeneratorsystemstobetween30%and15%over12years
comparedtothehighqualityleadacidsfullstop!Andanothersufficient80ahGEL(largeMOQtradelotwillbemoreexpensive"perpiece")http://motoma.en.alibaba.com/
LeadAcidBatterytypesmaintenance
Batterycellperformance"measurementsandunits"tutorial
(Quickexplaination)"6monthly"leadacidBattery"Equalisingmaintenance"
"6monthly"leadacidBattery"Equalisingmaintenance"
NOTE:Equalisingleadacidbatteriesshouldbedoneinaccordancewiththerequirementsstipulatedforthe"brand"andmodelwiththemanufacturersinformation,"sealedbatteries"cannotbechemicallytestedsoaskforthespecificinformationatordertime.*Somechargecontrollerscomewithan"equalisationfunction",However,asbefore,askforthespecificmaintenanceinformationonequalisingleadacids'forthemodelatordertime.
HowtoSetachargecontrollerforthebatterymodelusingaDataSheet
Theabovedatasheetisgoodproblemtoshowaboutoneofthemostimportantfeaturesofacontrollerinitssettings!Achargecontrollermusthavea"settable""Overchargevoltagesetting"andan"Overchargerecoverysetting".Theoverchargesettingstopsthechargerfromdamagingthebatterybyovercharging,itswitchestheturbinetothedumpload.Therecoveryfromoverchargeallowsthechargecontrollertochargethebatterybankwhenit'sbeenusedatinypieceandthevoltagehasdroppedaccordingtothesettinggiventoitthatisusuallyonlyhalfavoltlowerthanthe"overchargedsetting(batterybankisfull)".
Inshort,twomainpropersizeddomestichouse"DCsystemvoltages"for8Kwand10Kwexist,120vDCand240vDCbatterybankandhencechargecontroller!Tomake120vsystemwith12voltbatteriesrequiresaserieslineof10accumulators.Tomakealineof240vrequire20accumulators(batteries)inseries.
(Hypothetical)However,therecouldhavebeenabadmishapandlost2batteriesina240vDCbatterybanksystem!!!!!!!!!!!!!Ifwetakealookattheupperandlowerboundsoftheallowedchargecontrolinputwefindwemayhaveadifferenceofasmuchas30v40vvoltsfrombatterybankfulltobatterybankdrained.Asbeforealineof20x12vbatteriesthatareemptyare20x11.2volts=224v(lowerbounds).
However,ourDatasheetabovesayseachcellinthe12vbattery(hassixcells)isfullto"ratedAHbatterycapacityfor100%leveltemperature"atapprox.14.4vandshouldbefloatedat2.275vp/cell(13.65v*20=273volts).
14.4vx20=288voltsmakesaccumulatorbankfullto"ratedAHbatterycapacityfor100%leveltemperature".224voltsisminimum.(*!nearlyequalisingvoltage4.4v!!!!shouldbemorelike"Overcharged(ataround70%80%Capacitymaximumallowedchargeforbanktemperature):18x13.5=243volts"and"Overchargedrecovery:239volts").
[Hypotheticalbatterydamageemergencysituationserieslinereshuffle]Removingtwobatteriesoneachlinesoeachserieslineofbatterieshasonly18batteries,atfullmakes18x14.4=259.2voltsWhenyouswitchanapplianceon,thebatteryvoltage(chargequantityrelationship)dropsquicklyforamoment"calledsurgeorappliancesurge"thenrisesbackuptoneartheclosedvoltageandslowlydropsdownwithuse.
Sowhileyoureplacethebatteries,thesystemoverchargesettingcanbe"259volts"andtheoverchargerecoverycanbe"258.5volts"THEORETICALLY.
DataSheetabove:20xbatteriesseriesline=240v,7.5yearsat20oCelsius,100%AHcapacityenabledat20oCelsiusNormaloperationis,itshouldbefloatedat2.275vp/cell(13.65v*20=273volts).So"overchargesetting"shouldbe288volts."overchargerecovery"shouldbe276volts(13.8vp/battery).Andfloatshouldbe272volts(13.6vp/battery)
Therefore,abatterywith80%capacityofAH'sat20oCelsius,for15yearslifespanatthattemperature,hasitsoverchargerecoverysetatthevoltagethebatterytestoutputsat80%capacityofitsratedAH's.Whentalkingtothesupplieraboutakitandthecontroller,askifithasautomatictemperaturecompensation,whetherabuiltintemperaturesensororifthefloatandoverchargeshouldbesetmanually.
Hereisanexampleonly:Takealookatthevaluesfor:FloatingVoltage(V),OverVoltageShutoff(V)OverVoltageRecovery(V)
[note:Themostsensibleandeffectivesystemisleadacidaccumulatorchemistryconstructionthatcanhandle30oCelsiusratedat10years(whatittakestogetmorethan10yearsat20degrees),expensivecheapversion,simplynotcheap,butmoreworthitspointinAustraliaorequatorialandtropicalenvironments]
Batteriesshouldbekeptcontinually20oCelsius24hoursaday,7daysaweek,365daysayear!!!Buyandstorearound10xof240vACsupplytype50watt100watttemperaturerangeadjustablefishtankheatersanda10gallonplasticfuelcontainerthatcanbesealedwithsiliconsealant.
[NOTE:Thisnextparagraphisalmostredundantandbettersizingtacticsandchemistryarenowknown(80x40ahbatteriesfor6yearsmaybebetterasGELorPAMthenbuyanotherforasixyearperiodin51/2yearswhenthefirstarenearoutofservice)]Whenacquiringbatteries"fortheperiodthefirstsetshouldbedesignedtolast7years"(ifnothighqualitysealedleadacid)atleastsoeithermediumorsuperiorleadacidsealedbatteriesshouldbeused.Amediumqualitybatteryhas[average7yearslifespanat25degreesCelsiusand1400dischargesapproximatelyto30%DOD].Inpowersystemsetlifespanthesecondset7yearslatermaybelowqualityoranothermediumquality.Superiorqualityfor9yearsfollowedbylowqualityfor4to5yearsservicelifeisanotherstrategy.Thisiswhythe10yearsat30oCelsiuslifecycletype(highqualitysealedleadacid)isthebestandbasicallyonlychoicetouse,However,understandingits'capacity%ontheLCDscreenreadoutwillappearannoyingatvarioustemperaturesandwhyalittleadjustmentinhowtoencasethebatterieswithanextra400wsmallhybridsystemand100wfishtankheaterinacompletelysealedplastic10gallonfueldrumtoincubatethehousingorroomtheyarekept,theyareoftenaround75%capacitymaximumbecauseoftemperatureforthechemistrywhenbelow25oCelsius(note,thetemperaturecompensationthermometerisoftenpartofthecontrollerandmustbeinthesameenvironmentasthebatteries!!!).
Batteryhousingandtemperaturecontrol(a)(Acoolingfaninsummerisreasonablyoptionalinthebatteryhousing,however,inwinterheatingisnotoptional.Forthebatteriestomaintainusableandchargeablecapacity,inwintertheymustbeheatedinthebatteryhousing,particularlyhighqualitylonglifecyclebatteries(onlyordinarystandardleadacidtypeaccumulatorsystemisviewedinthisarticlebecauseofcost).Reasonablymuchtoo,forhighqualitylonglifecyclebatteries,theycanhavedoublewalling,butmediumlowqualityofonly10yearslifeat20oCmusthavetriplewalling)Aboutbatteryoperationanddatasheets,apointthatisrequiredistonormalisethetemperatureofbatteriesduringuseandstoragebecausetemperaturehasasevereeffectonlifeofthebattery,itcanbeasshortas4or5yearsifabove20to*"25"degreesCelsius(Somebatteriesarebetterthanothersinthisrespectandtheexampleisasuperiorqualityleadacidsealedbatterycomparedtomostbutdonotleaveittochance"lifecycletotemperature").Yourbatteryhouseshouldhavetwoflywirecoveredholesof15cmx15cmatthetopofthewallonbothendsofthebatteryhousingtoplacea12vfanintooneofthemforsummerheate.g.a50watt(4amps@12v)or100w(8amps@12v)12vfantorunfromthe"loadcircuit(100wor200woutputdependentmodel)"(orusea**"12vDCto240vACinverter"andanormaldomesticroofexhaustfan**note:12vinvertercontrollervoltageisverygoodtheftdeterrentbecauseonlyamaximumof412vdeepcycleaccumulatorscaneverbeputtogether,becauseonlyinparallelandnomorethan2KwoutputpoweroritbecomesdangerousanddamagingtotheaccumulatorsAlsoit'sgoodforrunning100wor200wtropicalfishtankheatersetat2223oCelsiusinasealed10gallonplastictankinthebatterybankhousinginwinter,Inwintercloseofftheairventgapsandlinethewallsandroofwithcardboardasinsulation.Thehighqualitylifecycletemperaturebatteriesmusthaveheatduringwinter,anditwilldolittleagainstthemediumlowqualitywithalifecycleofonly10yearsat20oC)ofasolarhybridlamplightcontrolleror(controllers).Thisyoucanusea100w500whybridwindsolarkitwitha100w400wturbineandasmall20w200wpanelanda12v10ahbattery,usethe"loadoutput"circuitfromthecontrollersettothenumber"alwayson"insummermonthsandformuchofAustraliasettothenumber"ononlyfordaylight"inwintermonths(!mustbehybridsystem).Thetwoholeswillrequiretobeblockedoffifwinterisparticularlycoldasitisinhighlandareas.
note:Thebatteriesinusearehighertemperature(highqualitylifecycleleadacid)batteries1600cyclesto30%DOD.ANEXAMPLEofaparallel12vsettosetupthechargecontrollerparametersforthebatterybank:Thismeansat20oCelsius"thebatteryisconsideredfullat13.6v"becauseoftemperature.(Calculatedfromdatasheetfor2.5vtypecellforeachofthesixcellsaddedtogether).At20oCelsiusthebattery"capacityinAHislowerinrating"only80%forthetotalnominatedAHratingofmodeltypeofbattery(12v6cellleadacid).Thesewerenominally40AHiwasusingsotheyarenow34AHat20oCelsius.
TheMeaning................:Shouldhavesetthe"floatvoltagecharge"settingto13.4v"overcharge"settingat:13.7v"overchargerecovery"settingat13.5v
Batteryhousingandtemperaturecontrol(b)Anothercriticalfactorofbatteryhousingsforthebatteriesistherequirementof"triplewalling(againstinfraredtransferbetweenouterandmidwalls)andatripleroof",anouterwallismadetoblockanydirectsunlightasthesunmovesoverandaroundthehousing.Thisallowsmorecontrolledheatdissipationandblocksthedamagingsummerheat.Theseoutercoversectionsshouldnotbeclosedtoairrainwind(inacontextofaperfectseal,excepttheroofplateofeachbeingwaterproofandtheinneractualhousingbeingwindrainsplashproof),leaveanairgapof10cmeachcorneroroverlaplength(asyoudesignit),andshouldhaveaslittlecontactwiththeinnerwallaspossible"nocontactofanyformifpossibleinitsconstruction"(preventconductanceofheatbetweentheinnerandouterwallsandallowairflowtotakeawayheat).Eachwallsetshouldbearoundonefoot(12inches)apartfromeachface(aboxwithinamidboxwithinanouterboxprincipal).
***Note:(Correctwire)Afeatureofaboveisa"smallpower"400wor300wwindturbine,theseturbinesareoftenthoughtbymanyDIYandpeoplewhomneedsomesmallelectricitysupplytobefaulty.However,thefaultliesintheinstallerscomprehensionwithatechnicalproblemofwiring.CopperwireintheUSAhasastandardcalled#AWGrelatedtotheamperagethewirecancarrysafely,However,itsnotquitetheproblemhere!Theproblemistheactualresistanceofthewireagainstcurrentoverlongdistances.Giventheaboveturbinesareusually12volt(someare24vothers48v)normalautomotivewirecanbeboughtcheapbutnoteffective.Sosomeonethinkstoputtheturbineup10meters,away40metersfromthehousewheretherearenotreesbutdoesnotrealise8mm2wireoratleast90amp12vwirewouldberequiredasminimumto30meters.After20metersitshouldbe8mm2copperandlargeragaintocarrychargewithlowresistanceafter50meters.Whathappenedisthe400wturbineisonlyproducing100wbecauseofnormalwindbutwhenitgetstothecontrollerthereisonly10wleftfromthetravelbecauseofresistance.Thethickerthewireandstrandsthelesstheresistance.6mm2istheusualsizeto20meters.
***Note:Rechargeablemulticellaccumulatorcellscurrentdirectionoperatesbybiasofthethroughputfromchargingandbatteryengineeringphysicsprincipally,henceusingsix12voltbatteriesinparallelisapurerecipefordisasterbecauseasmanycellsareavailableinbiasedpowerpressureacross(aweirdbutnominallyelectricallycorrectshortcircuit)astherearealong(6seriescellsx6lineend(terminal)cells),notupthenegativewireandonaroundthroughthecircuitloop.Theremustbelessparallellinesnumberofendcellsthantheserieslinehascells.Thereisnotmuchworryofthatbecauseeachlineevenina120vDCratedsystemiseffectively60cellsofbiasandat12lines(12endcells)of"10x12vaccumulatorsinseries"that's60against12(or120against12inalike240vDCsystem)forapropercircuitthroughputdirection.Eventhen,allthatmainlyoccursistheveryactionofhowchargingbatteriesoccursifonelineisalittleweak,itwillfillthatuntilitbalancestothesamevoltagepressure,soineffectnothingisexactlywrong.
(Ensuringbatteryservicelife)Settingthe"DumpLoad"onthechargecontrollerandBatteryLifeCycletotemperatureand"CAorC"capacity
[note:RememberanInverterisadevicefortakingDCbatterybankandconvertingittoACpowersupplyvoltagee.g.240vac,so120vor240vbatterybankisDCandtheinverteroutputsyourpowersupplyatthevoltageyouspecifiedtothesupplieratordertime]
Thisisverytrickytoexplain.Butyouwillneedtounderstandaccumulator/batteryDataSheetsandtheirgraphsalittle
First,a"dumpload"isaresistorthechargecontrollerusestothrowawayexcessproducedelectricitywhenthebatterybankisfullorwhenthewindturbineisoverproducinginheavywind,orwhenappliancesarenotbeingusedsufficientlytodrawproducedcharge(forlackofbetterexpressionandsimplicity).
Therearetwofeaturesofthebatterybanksupplyforchargingtoconsiderfromadatasheetoftheaccumulatoryoubuyandusetosetthedumploadonthechargecontrollerforlongservicelife.
1.TherangeofDCbatterybankvoltagetheinverterisallowedtousee.g.a120vdc"rated"inverterwillbeallowedsomethinglikelowerend110volts(1.83voltspercell=11voltsperbattery)toupperbounds150volts(2.5voltspercell=15voltsperbattery)
Thereasonforthisisbecausewhena12vdeepcyclebatteryisfullychargeditmeasuresnear15voltswhenfull.Whennearemptyitmeasures10voltsorlessdependingtemperatureandbatteryengineeringparametersofelectrolytetypeandplateconductordesign.
2.The"maximumcapacityofthebatteryataparticulartemperature"tomatchwhentosetthedumpload(ifsuchasettingiseverspecificallysuppliedforprogrammingusuallypresetinsideforturbinesystems)asasyntheticsettingvaluetocommitdumpingrelatingthetemperature.Onthedatasheetcanbefoundanumberofgraphssomecontainingalinethroughthegraphandanumberandeithertheletter"C"or"CA"withthenumber.Thatnumberonagraphplotlineisa"decimalfraction"ofthe"C""C"hargecurrentavailableorinanothergraph"CA"the"CA"pacityatthattemperature.
Soyouwouldforanyqualityaccumulatorbankcalculatethevoltagethebankproducesdownoneseriesline(e.g.10batteriesina120vsystem)forthesettingtemperaturetovoltageregardingmainlyonlythequalityofthebatteries.
Thismeansyouwouldusetheproducedvoltagelevelat25degreesCelsiusforgoodqualitybatteriestonotexceedandthevoltage20degreesforthelowqualitybatteries.Soyourbankneverchargesbeyondthatvoltage.
Thismeansyourbatterieswilllastlongerbecausetheyarenotdeterioratedbyoverchargingorchargeoverloading.Effectivelyonthenumberofcyclesbyratingatanypercentageatleastitremainsasmuchleadasyoudeteriorateawaybynormalusage.
(PDF)HighQualityservicelifeTheaccumulatorisrated10yearsat30oCelsius(HighQuality)***Thesespecificationsaretheonestousebecausetheyneednocoolingandpotentiallycanlast12years,andonlyrequiredoublewallingontheirencasingduringsummer.
(PDF)MediumQualityservicelifeTheaccumulatorisrated10yearsat20oCelsius(mediumquality14001600dischargesto30%DOD)**ThisisOKbutrequirestriplewallingagainstdirectsunlightinsummer.
(PDF)MediumQualityservicelifeTheaccumulatorisrated10yearsat20oCelsius(alowendmediumquality)**ThisisOKbutrequirestriplewallingagainstdirectsunlightinsummer.
(PDF)LowQualityservicelifeTheaccumulatorisrated8yearsat20oCelsius(lowquality)*Youwouldusethistypeifyouweremakingasmalldeepcycledsystemthatwasmoderateindailydischargee.g.to40%DODor50%DOD"roughly",meaningyouunderstandtheirlifecyclewillbehowmuchyouuse.
Afinalnoteaboutbatterybankshedsandbuildings,thetemperaturesensorforcharginglevelcompensationrequiresthecontrollers(s)tobeintheshedwiththebatteriessomuchofthewallingsystemcandependonthesideofyourhouseyoubuildtheshedonto,buttwothingtoremember,1.alineofbatteriesinseriescanweigh150Kgfor120vor96vseriesstring.2.Thesideofthehouseyoubuildtheshedontodependingthedirectionyourhousefacesandwherethegeneratorwiresneedtoruntodetermineexactlywhichwallsgetdirect(andinrarecircumstancesuchasbrightwallsandwhiteconcretereflectedlightinclusiveclosewallsaccrossreturninginfrared)sunlight,andwhichwallstodoubleortriplewall.Ifyoucan,cutaholeinthewallinthesideofyourhousetowindowpanethecontrollersbehindsotheconsolesareusabletoviewforpoweroutput(note:someofthesecontrollerscanbeprefittedwithacomputerUSBconnectorinfodumptoPCandPCsoftware,howfarittransmitsproperlyonwiresidonotknow).
Theproblemwithoffgridpower
Ifthesizeoftheoffgridpowersystemisenough,NOTHINGisaproblemexceptcostofacquiringandinstallingsuchasystem.
Somedifficulties:
1.Largeenoughpoweryieldpanelsettoharvestdirectpowerthroughthechargecontrollerisatleast5Kwofpanels,7Kwratingofpanelspreferred.2.UnderstandingsolarpanelsthemselveshavevariedyieldofKwrelatingtotemperature(notlighting),e.g.over35degreesCelsiuspanelelectricityproductiondecreasesuntil75oCandisonly80%efficient,becauseofthesizeofhotwaterservicesandstoveovensatleast5Kwofpanelsminimumandhighendusageofwashingandcookinginsummershouldbebetween8am10amand4pm6pm.Examplemanufacturergraphinformation:a.(PDF)SolarPanelresearchPakistanb.Sanyo210wsolarpanelwithpowerefficiencygraphinformationandat75oC
3.smallwindturbinesarenotfavorablebelow5Kwbecausewindspeedisoftenonlyhalftheproductionspeedratingoftheturbineatbestuntilwindyweather.e.g.a10Kwwindturbinewillgenerallyonlybeproducing1.5kwto2kwmostofthetime.
4.windcurrentsflowfastermetershighertheairstreamsaltitudesaboveground(from10metersandbelowthereistoomuchslowingturbulencefromtreesandgroundlayerairmovement),placethewindturbinehigherforgreaterefficiency.e.g.at6meterspoleheight3m/s,at10meterspoleheight5m/s,at15meterspoleheight6.5m/s.Thetoweronanoffgridshouldalwaysbeatleast15metershigh(thisisjustapointaboutthepercentile(statisticsmeasuredpoints)layersofwindp/meter,lowwindareasshouldreallyusealarge8kwor10kwwindturbinegenerator).5.Generallythereismorewindinsummerthanwinterandthereareonly4hoursofgoodproductivelightforpanelsduringwinter.Thismeansthesystemmustbehybridandrequiresatleast5Kwofpanelsand5Kwofwindturbinegenerator.6.ThebatteriesrequiretobeallexactsamemodelandagewithanaverageDODratingto30%ofaround14001600dischargecyclesofuse.7.Thebatterieswillbeatransportloadofaround23tonne.8.Theoffgridkitwillbearound1tonneweight,anda10Kwwindturbineweighs300Kg,a5Kwturbineweighs130Kg(approximateestimateonly).*9.*Thebiggestproblemishowtosafelymount30orso1mx1.7mpanelsagainstgaleforcewindorlargelivestock(2.5metersaboveground)andspaceforthearrays,Asmuchhowtoraise600Kgofwindturbineandtowertoverticalandseatitsolidly.
Anoteaboutinverters(balancingdutyload)
Oneparticularproblemisinverteroutputsize.Atleast10Kwbutthatrequiresbeingextremelycarefultonotoverloaditduringcookingorhotwaterusewhileotherappliancesareinuse.The15Kwinverterisonlyhalfthesizeofanormaldomestichouseinverter"foundonanetworkelectricitypole(30Kw)".Whileyoucanputtwo"offgridinverters"ontothesamebatterybank,undernocircumstanceeverplacethemonthesamecircuitfortheiroutput.Thisisbecauseoffgridinvertersproducethepowerfromthesamesourceandparticularlytheresonanceofthe50Hzsystemswillnotbeatinphase.Thislastpointisregardlessoftransformertypesortransformerlessinverters,theybothneedproperpoweroutputqualityofresonanceoccurringinphase.
Whatshouldbedoneishave(acquireinthedeal)twoinvertersandputtwoinverters(pairof:10kw'sor8kw'sor5kw's)on"twoseparatedifferentACoutputcircuitwiringsets"e.g.Hotwater,washingmachineanditsroomandairconditioneronone,theotherinverterwiththestovehotplatesandoven,fridgesotherroomse.t.c..
ADVANTAGE:
Thecostofelectricityisalwaysrisingbutbecausethislevelofsystem(15kW)canSAFELYcopewiththedayswhenlittlewindorlittlesunlightoccurs(althougha10Kw5Kwsolarplus5KwwindwillbeOKifyouarepreparedtobecarefulofconsumptiononthefewto2weeksworthoffaysinayearthatcouldoccur),itwillproduceenoughelectricityforoveruseongooddaysallowingextrashowering,cleaningandotheractivitiesduringsunnyweatherto5Kw/husage,or3kwusageinwindyweather.Waterheatingnolongerhasacarbonfootprintforwashingmachines,airconditionerswillnolongerbepayingpremiumondaysover40degreesCelsius.Morethanthis,winteriscoldand2Kwofbarelementheaterscanbeusedwithnocarbonfootprint.Becauseofthemuchhighersizeofgeneratorcapacitytodirectlyuseelectricityduringbatterychargingthebatterieswilldischargemuchlessandallowalongerlifeofmaybe10years.In10yearsyouwillhaveusedtwicetheelectricityyouwouldwithmainspower.*ThisisallbecauseonthefewdaysayearwhenthesundoesnotshineandthewinddoesnotblowthesystemMUSTKEEPTHEBATTERIESATORABOVE10percentdischarge(DOD)[90%full]orthebatterieswilldeterioratetoofastafter.
[(NOTE:Thefollowingparagraphisalmostredundantinherefromnewerresearchandwaswrittenasoneoftheearliestdrafts)WhiletheaverageAustralianHouseiscertainlycapableofdrawing15Kwallattheonetime,"gridmimic"operationcannotbedonewithouthavingatleasttwo8Kwortwo10Kwinvertersastwodifferentappliancesupplycircuitsystems]5Kwsystemsof3000wwindand2000wsolarwith"two5Kwoutputinverter"havethepointusuallyonlyofpricebutaregoodfor"mediumtohighwindareaslikemountainregionswithhousesattopsofhillsandfrom20Kminlandtothecoastline"(thiscanbea10Kwwindonlysystemifitisahighwindaverageareaatthetopofamountainorhill)andmoreavailablein120vbatterybankspecificationbywhichmeansbatteryquantityboughtcanbe80batteriesof80ahorlarger"ah"batteries.10Kwinvertersonlyhavetheproblemtonothaveusedthehotwatersystembeforeusingtheovenandhotplatesforcooking(YoucannotloadanormalAustralianhouseusingonlyoneinverter!!!).Whenthatlevelofcookingoccursthecurrentdrawwillonlyallowanairconditionerortelevisionandradioandverysmallappliancestooperatewhilethatisoccurringbecausetheinvertercircuitbreakerwillswitchofftheinverterifitgetsoverloaded.It'sjustalittleeasytodowitha10Kwinverterwhenhotwaterorawashingmachineandrefrigeratorsareinoperation.Technicallyonlytheovenandtwohotplateplacesonthestoveareusablebecauseofrefrigeratorandfreezer.
WhatdoesitrequiretooperateanAustralianhouseandwithasolarwindhybridoffgridsystem?
Generallyitrequires:
1.15Kw240vac50Hzpowerinverteroreither3phaseorpuresinewavetypeandforappropriatespecifiedbatterybankvoltage2.100piecesx(12v80ahdeepcyclebatteries"SEALEDNOMAINTENANCEVRLA/SLAorAGM")in5parallelstringsof20for240vdc(voltsDC)or50150ahdeepcyclebatteriesin5parallelstringsof10at120vdc(voltsDC).3.Awindturbinegeneratorofatleast5kw"ratedpower"preferred8Kwor10Kwratedwindturbinegeneratorofappropriatevoltageandcurrentoutputratingforthecontrolercharger.4.minimum5kwofsolarpanels(at250wp/panelmakes20panelsarea)but7Kwpreferred5.Aspecialchargecontrollerforhybridsystemofmatchingbatterybankvoltageandmatchingboththepanelsandwindturbinevoltages6.appropriatecorrectspecificationwiring(abletotaketheKwlevelfromthepartsandtransferitfromtheparts)7.Extrastructurestomountpanels,housebatteriessafefromfloodandweather,andmounttheturbine.
DonotconfuseKiloWatt(Kw)withKiloWatthours(Kw/h)example:1kw/hisequalto"500wbeingusedfor2hours".
Itrequiresa"15KiloWattpowerinverter"foralmostnormaluseasminimumcomparedtothenetworkmainselectricity(30Kwpowerinverteronyourstreetpole),butsmallercarefullymanagedactivitiescanusea"10KiloWattpowerinverter"butwillexperiencedifficultywithhighcurrentdrawactivitieswhenmanyappliancesareinuse,suchashotwater,airconditioningandcookingwithhottopsandovenorgrillelementgrate.Thereasonisthatanyappliancebutparticularlyappliancesusinganelectricmotorsrequire5xto10xthecurrentatnormaloperatinglevelforashortperiodof310secondswhenstartinge.g.a300wfridgewhenstartingdraws3000wforasecondortwoandasthemotorspeedscurrentdrawdecreasesdownto300w.Themostdeviousofmachinesinthehouseisthewashingmachine,thisisbecauseitcommitsanactionofagitationrequiringsomesurgepowerevery12secondscausingsuddendrawsoittendstouseat5timesitsratinganddraws10timesitspowerunderloadatstartup.
Atypicalexampleofrequiredcurrent(nonsurgelevel).
Thebelowtablenow(updatedandchanged)hasan*asterisksymboltoindicatehowuntruecurrentsurgeandusagevalueisoftenshownonothersitesinformation.Thehighestvalueistheminimumconstantpowersupplysizeofinvertershouldbeused.Thebelownexttablehasrecentlybeenadjustedbecauseofmeasuringsomevaluesandfindingthemnotmentionedproperlyinclusivethesitethistablehadoriginated(http://energy.gov/energysaver/articles/estimatingapplianceandhomeelectronicenergyuse)from.
Somelinksrelatinghotwatersystemsshowing"Kw"heaterelementsizesformodels.
(PDF)Duxhotwatersystems[Inacrobatpdfapp.presscntrl+Fkeysandtype"Kw"inthesearch]
(PDF)Rheemhotwatersystems[Inacrobatpdfapp.presscntrl+Fkeysandtype"Kw"inthesearch]
(PDF)WiringManualofhotwatersystems
NOTE:Airconditioner"Kw"KiloWattsrefersto"heatenergyremovalcoolingability",NOTelectricalinputalthoughbothcanbetogetherlabelledinadocumentonthesubject!
(PDF)AirConditioningpowerconsumptionresearchinformation(alsoWELSWaterEfficiencyLabellingandStandards)
(PDF)AirConditioningandheatingtypes,powerconsumptionresearchinformation(alsoWELSe.t.c.)
"vaguely"averagerequiredcurrent(nosurge)
Airconditioner 3000w
4stovehotplates/placesonhigh 8000w
ovenelement 15002500w
grillelement 10002000w
refrigerator 100700w
freezer 100700w
Domestichotwatersystem 1.5Kw3.6Kw
lighting 500w1000w
desktop(large)computerandperipherals 1000w1500w
stereorecordplayerradio 1000w
digitaltelevision 200w500w
electricfrypan 2000w
32LtMicrowave *4000wpeaking
airexhaustfan 300w
washingmachine *4000wpeaking
Clothesdryerorbarheater 1500w
ImportationdealsandHowtotalktothesupplier
First,Youshouldalwaysbuyunder"CIF"tradepaymentterms(actualmoneytransferisbestdonebyyourbanktotheirbankinternationalT/T).NOTE:ItisseriouslyadvisiabletohaveAUD2000moreintheaccountper10,000ofcost(andmuch"alikeratioofextra"intinyonlineinternationaltransfers/paymentsonexpresssitese.g.ebay)
CIFmeans"CostInsuranceFreight",However"freight"onlymeansinthisinstancetoSydneyportormaybeBrisbaneorDarwinwhereACBPStakeoverfromshipunloading.TheonlyothertousehereinDIYimportis"EXW"whichmeans"EXWorks"whichisnotquiteasdescribedinthisinstanceduetonationalboundarydifficulties.EXWcanbelikenedtoCIFwithouttheinsurance.
Thereisacommonmethodofimportthebiggunsusewhichiscalled"FOB",FOBmeans"freeonboard"whichasyouwouldexpectofjargoncanbearlittlerelationtowhatthewordsare.FOBmeanstheproductisyoursandyourresponsibilitywhentheproductisloadedontoyourtruckandleavesthedoorsofthefactory/warehouseproperty.Notransportorinsuranceisinvolvedinitsprice.FOBisalsousedasapickpackingfeenotationofgettingreadyanorder.
Talkingtothesupplier(actually"emailonly"isbestforlanguagereasons)
ThesuppliersalespeopleobviouslydonothaveperfectEnglishlanguageskills,butgoodenoughifyourephraseanythingtheydidnotunderstand.Neitheraretheythereforachatand.."howstheweather"...AllyouneeddoisuseconciseplainEnglishandtheEN_usspellcheckerinWordorOpenOfficetocreateaclearsimplemessageyouwishsomepricingandinformationbrochuresoftheirproduct,thenplacethemessageintothe"tradesite"supplierrequestformonitsadvertisingpage(asordinarytextpastedin).
Hereisanexampleofamessagetoinitiateinformationrelatingaccumulatorproducts.However,firstyouwouldfindtheproductonasitesuchasigainedmostofthisinformation,alibaba.comandalsosignupintotheirmessagingcommunicationrepositorysystemwithyouremailaddresstouseitasaprincipalmethodofcommunicationmessagingalongwithmessagecopiestoyouremailaddress(Yesyoudogetsomebasicadvertisingmailfromthembutitcouldperhapsinterestyou,yournottalkingnicnaceconomicsanyhowsojustignoreitordeleteitifitdoesnotinterestyou,acceptingitispoliterforbothofyou).Ifyoucannotreadtheinformationinadvertisementsproperly(therearemanylanguagetypos)ontheirsiteoritdoesnotgiveclearinformationorisnotaverifiedsupplier,ignoretheadvertisement,donotbotherwithaskingthroughthatadvertisementatleast,simplyfindsomeotheradvertisementsorsuppliergivingtherequiredinformation.
Dearsir/madam
Doyouhave12volt40ah65ah80ahdeepcycleaccumulatorswiththeserequirementspecifications
atleast1400dischargesto30percentDODminimum10yearslifecyclespanusageat30degreesCelsius
(orminimum10yearsat25degreesCelsius)
andwhatwouldbetheCIF80piecesquotebeforeachtypeifyoudohavethemwiththespecifications.
Thankyou.
HereisanexampleforawindHybridsystemtoinitiateinformation.Thefirstlineisactuallypartoftheirtradesitepageform(..."WhatistheFOBpriceonyourWindSolarHybridpowersystem,Cheap20KWwindsolarpower,Homewindandsolarhybridsystem."...),NOTE:Innumbersrefertoaheadingonthetradesitepageofthetypeof"UNIT"quantityinuseforthatproducte.g."pieces"or"sets"!
WhatistheFOBpriceonyourWindSolarHybridpowersystem,Cheap20KWwindsolarpower,Homewindandsolarhybridsystem.
andWhatwouldbeasingleorder(1set)priceofthe15kw120v3phaseHybridpowersystem(ItsMOQis2notone)?
TheseaportwouldbeeitherSydneyorMelbourneAustralia.
Thankyou,waitingforreply.
Justrememberitsnotapointifthereisalittleextrainformationorthesentencestheyusecouldbeconstructedbetter,itdoesinessencedothejobrequiredincontextoftheproductanddon'tasktoomanyquestionsatonceperemail.Itcanbeadayortwobeforeareplybecausetheyprocessrequestsallovertheworld.Sothereisnoneedforthis.
Whenyouplaceyourorder,youwilloftenbechargedaFOBpickpackingfeeandwillrequireoftentopay30%oftotalcostupfrontbeforethepickpackingoccurs(ThesupplierwillsendyoutheT/Tbankinginformationinwhichaccounttosendmoney).Whentheorderisready,theywillthennotifyyoutopaytheremaining70%andanyothercharges.
Whenpaying,takenoteofthemethodsatthetopoftheadvertisingpagetheyhaveinthe"tradesites"forthe"methodofpayment".SomeuseWesternUnion,T/TorL/C.However,themostsensiblemethodisT/Tfromyourbank.
ImportedItemssizeandweightandpackingmethod
BothyourselfandACBPScustomsneedstoknowthetypeofpackingandweightseachpieceofcargowillbe(bothNetandGrossweights).Thisyoumayneedtopromptthesuppliertotellyouwhenyoufinaliseyourorderwiththembeforeanypayment.Rememberyoucanonlyuseseafreightbecauseofcostandthecargoloadbeingextremelyheavy.Thepackagingsizeandsizeunitsandalsoweightandweightunitsforeachpiecewhetheraccumulatorsonapalletora350KgwindturbineonaspecialcustompalletinawoodencartonortheguywiretoweronapalletinvariouscartonsallneedtobeaccountedforrecognitionandhandlingbyACBPScustomsandforyoutochecksumandhandlewhenyouobtainitfromthecustomswarehouse.
Asimportantly,allthatinformationwillberequiredtobefilledintothe"N10importdeclarationform"forcustomsintheICSelectronicCargosupportsystem.
Moneyandpayment"PersonalImport(CCIDnoABN)"
Generally,youcanuseamajorbankandTT(TelegraphicTransfer)butthereareminordifferencestotheexchangerateyouseeonthemediaandstockexchangefinancialreportingbytypesoftransfer.Whenplacinganorder,sometimesFOBfeeisrequiredwiththe30%oftotalgoodsvalueispaidbeforepackingtheorder(usuallyonlythe30%prepaidbeforepackinganorder),whenthatisdoneandready,theother70%isaskedforandthegoodssentwhenthatlast70%ispayedintothesuppliersaccount.*note:PricingoncommercialexporttradesitesofChinaPRCareusuallyexpressedasUSDforeasiercomprehensionofcost.AcquiringrequiresaknowledgeofAUDtoUSDcurrencyexchangerates,internationalbankingmethodssuchasT/TTeleTransfer,bulkbuyingdealsandpackingfeesF.O.B.fees,CIF(CostInsuranceFreighttoseaportonlynote:ChinaonlyshipstoBrisbaneorSydneyportsnoothers),portdockhandlingchargeswithdockspacerentcharges,and,GSTtax(11%),customstariff(5%totalvalue),CCIDCustomsCustomerIDentitynumberorABN.Transportationandpickupchargesfromfreightcompanies(Youshoulduseanappropriatesizetruckto4.5tonneGVM,andliftequipmentwithyourownclassCdriverslicensenotatransportcompany)andhandlingchargesoftypessuchas"lifttruckrequired"atbothends.
Installing
Requiredspacefora15Kwhybridsystemis10metersx20metersgroundarea(morelike20Mx20Mbutwith1.5tonnecableratingeachguidecableandsetat10mheightonthetowerneckwouldbeOKfor10x20),however,solarpanelsrequirelocating2metersabovegroundatleasttopreventlargelivestockdamagingthem,ontheflipsideofthisthe15kwkits30panelsrequire3lines10meterslongfourmetersaparteach.Apartaholeforeachtrellisleg1meterdeeptocementtheleginto,Thisrequires3.0mmx40mmx40mmSHSsquaresteelsectionsofsixlegs("3x(3meter)front"and"3x(4.5meter(approx))back"and"2x(3meter)2.0mmx20mmx20mmSHSfrontsub"and"2x(4.5meter(approx.))2.0mmx20mmx20mmSHSrearsub")eachtenmeterlineofpanelmounts,and4subsupportlegsbetweenp/10meterline.
Thelegsshouldbeplacedinaholedugwithapostdigger1meterdeepandtheholefilledwithconcrete(withtheuprightleginitbeforepouringinthecement)toholddownthesailstructure.Toensureitholdsinthecement,drillaholeatthebottomofeachlegandplaceaboltthroughitprotrudinganincheithersidetoactasananchorinthecement.
Therestismainlyangleasarimandsomearchsupportfromlegstorimmidpoints.Afinalnoteaboutthepanelrowtables,thepanelsdorequirebackingstrutsweldedinaspartoftherimacrossfromtoprimtobottomrim,thesearetopreventpanelcompressioningaleforcewinds,alledgesofeachpanelmustbefasteneddowntopreventwindcompressiontorsion.
Theguywiretowerswiresrequire5metersatminimumradiuspointsfromthecenterofthetowerand1.5tonnecableSWL/WLL.LiftingthetowermayaswellbeancientEgyptiantricksbutdon'tforgetbeforeitbecomesverticalitcancontinuetotraveldowntheothersideoftheliftpathpastvertical.Second,don'tletitswayfromsidetosideorthebasewhereitispivotingwillslipoutanddowngoes5000ofwindturbine.A5kwor10kwwindturbineandtowerweighneartoorjustover1tonne,NEVERtrytouseawalltosupportsuchatower,itwillsimplyteardownthewholewall.note:LengthsofKwratedelectricalwiring(forbotheitherwindorsolar)aregenerallyofferedinsomelengthsorcustomlengthswiththesekitsastakeorleave,sothereisnothinglikethecorrectwireforthejob.
Toeconomicallydoallthis,learntoweld(AdultlearningcenterorTAFEbasichandymancourseforwelding)witheitheraMIGorArcstickelectricwelder,Arcstickelectricwelderisthebetterbecauseoftheanglesyouwillneedtogetatthejointsonthepanelsupportframetableyoubuild,Generallyacheap"arcstickwelder"uptoaround130amps"and"an8Kvageneratorwith240vAC15ampoutletcostsaround700800forboth,althougha130ampgaslessMIGweldingmachinecanrunwitha5Kvageneratoror4kvageneratorandorfroma10amp240vsocketatapprox600forboth.Youshouldnotrequirebeyonda3.25mmelectrodewithsome2.5mmelectrodesformildsteel.note:TheselinkstoequipmentsalesandsuppliesareheretohelpshowexactlythepiecesandproblemsolutionsoflogisticsofDIYGaslessMIGwelderebay.com.au4KvaportablegeneratorWireless4000LBS/1814kg12VBoatATV4WDElectricWinchAU99.90(postageAU34.90StandardPostage)
ImportantInstallnotes:
*neverraisethewindturbineorspinituntilitisconnectedtoitscontrollerandthecontrollerisboth"on"and"connectedtothebatterybank"ready.Spinningitwithoutconnectioncancauseinternalarcinganddestroytheturbinegenerator.
*neveruseanyelectricwelderonframesandpiecesofmetalconnectedtoorwithcloseproximateortouchingupontheshieldingofsensitiveelectriccomponentsortouchinganyelectricaldevicewithearthingwiresconnectedtotheweldedmaterial.Thiswillorcaneasilycausedamagetocircuitryoftheotherelectricalequipment.
*DonotconnectPVarraysorturbinetothecontrolleruntilthecontrollerisconnectedtothebatterybankandready,ANDthedumpload(goodreasonforcompletekitsystemstoo)resistorsystemisconnected.
*Largeinvertersdonothavepowersockets,neitheraretheterminalsforthe240vACcircuitoutput"hotwire"typeasfromaninvertertransformerelectricitygridsystem,currentgenuinelyalwaysflowsonesidethenbacktheotherwayincyclepairs.
*Itisagoodideatoincorporateafuseboxforeachcircuit.Somesuchasthehotwaterheatercircuitmayneeda20Afusewire.
*Whenconnectingtheairconditionercircuitifitsaroofevaporativetype,itmaybea240vDCcircuitandtheconnectionshouldhappenfromoneterminalbehinditsdiodeboxifDCtype.Theamperagerequirementsforthemodelforafuseneedtobedetermined.
*Whenplacingthewindturbineontopofthemountingarea,(regardlesswhethermountingitonthe3meterguytowertubetopsectionoranythingelseanyotherway)blockthegapsbetweenthewiresthatleavetheturbinebase,andalwayscutathinrubbergasketandusesomesealanttopreventwaterenteringthebaseoftheturbine.Asmuchawindydayandraincanatomisewaterparticlesanditcanblowinamicroscopicmistupmanymetersoftubetotheturbineelectricwiringoutletinitsbasecausingcorrosionandpossiblyarcingorshortcircuit.Alwayscarefullysealthoseareasandgapsorjointsassafepracticeoryoucouldloseapproximately4000worthofturbine(a5Kw)justfromthat.
*Ithappenstobeagoodidea(economically)togetthekitsbelowthatarewitha12m(ortallerifoffered)guywiretowerbecauseofcostofbuildingafreestandtoweranditsrequirements.Afreestandtowerasmuchforanoffgridsystemshouldbeaminimumof12metershightositabovetreetopaircurrentturbulence(andsitinthehighermeteorologicalmeasuredpercentilelayerofwind).
*Ifyoubuildafreestandtoweralwaysrememberthattosafelyholditupabasicextraof1/5thofitstotallengthmustbeundergroundencapsulatedincement(example:a12metertowerisnowineffect1440cmor14.4meterslongwith2metersand40cmofitundergroundencapsulatedbycement(atleast1meterdiametercementeachlegorifsinglepole1.5meterradius).1/5thextraisaddedlengthwhethera20Kwturbineora300wturbinesystem)whetherasolidpipebaseor3(tripod)or4legsofanEiffeltype.Anyfreestandtowerbasejoiner"mustsupport"atleastaround1tonneofmildsteeltowerflexing(extremelyminimal)inagaleforcewind.
*Anotherpartofconcretingthetowerbaselegsistheholeforeachinsertionmustbeatleast1footdeeperthanthetowerbaselengthwithareadysolidbottomcement.Thelegsofthetowerrequiretobekeptfromcontactwithearthtolowerthepossibilityofalighteningstrike.Donotputalightningpolewithin80metersofthetower.Toalsoassistlightningstrikeprevention,paintthebaremetalofthetowerwithanoutdoorhightemperatureplastictypepaint.
*Alwaysobtaintheguywiretoweranditspartswiththekit,it'sthecheapestinclusivehavingtotransportit.Thekitwillrequireyoutohireatleasta2tonnevanwithhydraulictaillift.Askthekitsupplieriftheguycablesarepartoftheequipmentandifanyotherpiecessuchasthecentralanduppercablepoleclampsareinclusive(Neverpresume).
*Ifyourequiretogetandputinyourownanchorpinsfortheguycables(stabilizercables).Thegroundpinsshouldallgo1.5metersdownandbeatleastencasedincement1footdiameter(encasingisalsotopreventelectricalearthing).Suchapinonlyneedbeprotrudingnomorethan30cm(1.8mlongtotal)abovegroundandbeofextraheavygalvanizedtube(e.g.8mmwall)setinthecenterofthecement.
*guycables(stabilizercables)maybeinaformatofsetof6or8(3fromthetopand3fromthemiddle,or,4fromthetopand4fromthemiddle).
*Youwillpotentiallyneedalittlehelpfromahiredtransportablemobilecraneifyoudonotunderstandtheengineeringandsafety(particularlydelicatevaluableloads)of"slinging"liftingactions.("LF"forkliftlicenseworkcoverNSWtheorybookletscanhelp,ifyoucomprehendtheengineeringreasonsin"jibs"andfork"loadcenterdistancewithheight"slingingshouldnotbeaproblemtoyoutodevisesomeancientEgyptianmethod).
Ifthatdoesnotinspireyoutocheckfirstanddothingscorrectly(thinkitthroughcarefullyfirstandcheckitisright,"don'tevertry"something),maybethiswill....
Guywiringthetower=====================
Twothingsyouneedtoknowaboutsettingpositionofthefasteningpegsfortheguywires.1.Thelengththeguywiresshouldbe.2.Theexactaccuratepositioninthelayoutthepegsshouldbeplaced.Todothisyouwillneedtounderstandalittlesimplemathsof...1.Rightangletriangles.2.Equalateraltriangles.Butnotmuchifyoureallydon'twantbecausethereisundefinedextr