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flow measurement

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Introduction to the new Macnaught MX Series Flowmeters

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Page 1: Distributor presentation   mx

flow measurement

Page 2: Distributor presentation   mx

Presentation Overview

1.Flow meter technology

2.Positive Displacement - Principle of operation.

3.Ideal applications

4.What's new

5.Introducing the new generation MX series Flowmeters.

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Flowmeter Technologies

There are 4 general groupings by which a flow meter can be categorised, according to the technology adopted.

Velocity Inferential Mass Volumetric

Flow Measurement Technology

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Volumetric Flowmeter

‘Directly measure the total volume of the fluid passing through the pipe’

Oval Gear Rotary Nutating Disc Bi-Rotor Spur Gear Oscillating Piston

Flow Measurement Technology

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Typical Applications

Volumetric

• Batching• Dispensing• Dosing• Fuel Consumption• Applications requiring accurate

totals

Flow Measurement Technology

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Positive DisplacementFlowmeter

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Principle of Operation

A precision engineered measuring chamber houses a pair of oval rotors which rotate during flow conditions

Meter Construction

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Principle of Operation

As the Rotors turn they sweep a measured volume of liquid through the measuring chamber

Measuring Chamber

Measured Volume

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Principle of Operation

• Each of the Rotors are fitted with magnets on the top face.

• As the Rotor turns the

magnet activates a switch which is fixed to a Printed Circuit Board (PCB)

• This in turn generates a Pulse Output

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Principle of Operation

Our Sensor Boards (PCB) incorporate two types of switches.

Reed Switch

Mechanical Switch

Hall Effect SwitchSolid State

Electronics – Printed Circuit Board

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Calculating Flow Rate• The K- Factor is … ‘The number of Sensor Pulses per Unit of

Measure’ (Litre or US gallon)

• Each meter is assigned an individual K-Factor calculated during our calibration checks

Example …. A meter has an independent K-Factor 36 (= 36 pulses per

litre) Each pulse generated by the meter is the equivalent to

1 Ltr 36 = 27.8 ml An Electronic device (Signal Conditioner) is used to convert

these pulse outputs to Flow Rate and Total Flow

K-Factor

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The Benefits associated with a PD Meter

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Technical Specifications

Accuracy• +/- 0.5% (500ml in every 100 litres)

Repeatability• 0.03% (30ml in every 100 litres)

Flow Measurement Technology

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Installation and Commissioning

Reliable Robust Easily maintained on site No pipe conditioning required Suitable for variations in medium

(e.g. viscosity, concentrations, etc. )

Flow Measurement Technology

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Suitable Applications

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Dispensing

RefuellingVehicle ServicingDrum FillingChemical Packaging

Positive Displacement Flow Meters

Ideal Applications

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Servicing and Transfer

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Diesel Service Truck

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Diesel Service Truck

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Diesel Service Truck

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Ideal Applications

Batching

Chemical Dilution and PackagingFood / BakingAnimal Feed

Flow Measurement Technology

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Automatic Batching

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Automatic Filling System

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Multiple Drum Filling

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Portable Batching System

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New application – AdBlue metering

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Fuel Consumption System

Recirculation Fuel System - Meter Installation - Schematic

MasterReceiving Instrument

Fuel

FilterNon-Return

Fuel Consumption

Valve       calculated asMeter P1 - Meter P2

                               

    

                                 

                  

Fuel Tank Engine

Filter

Meter P1

Meter P2

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Ideal Applications

High Viscosity

Fuels and Lubricants Paints and Coatings Adhesives Printing Ink Cleaning Chemicals

Positive Displacement Flow Meters

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Agricultural Dispensing

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What’s New?

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The new MX Flowmeter series

Pulser range only Manufactured from solid Billet

(St.St and Aluminium) Increased Temp (150oC) Pressure Ratings (2000psi) Anodised Aluminium body Choice of 9 interchangeable

Pulse Output or Display Modules.

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M-Lock™ mounting system

We have developed a new ¼” turn (Bayonet fitting) mounting system for our Pulse Output and Display modules.

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Approved for Hazardous Areas

Intrinsically Safe (Ex ia)

Flameproof (Exd)

Approved ATEX,

Approved IECEx pending

*Note: Ex option only available with the Industrial Flowmeter Series

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Online Resources

Macnaught has developed a comprehensive set of web based resources in order to support customers throughout the entire process of selecting, applying and maintaining the MX Flow meter range.

http://www.macnaught.com.au/mx_resources/index.html

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Automated Flowmeter Selection Tool

Specifications Tool

Conversion Tool (coming soon)

Interactive Web Tools

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Online Information

General web based resources

Quick Reference GuidesGeneral Specifications3D DrawingsInstruction ManualsService VideosBrochures

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Marketing Resources

MX Demo Kit

We have developed an MX Demonstration Kit to compliment the launch of the MX series.

table top exhibitionsin-house displaystaff trainingdirect sales tool.

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Overview of the new generation MX Series

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Flowmeter Range overview The range consists of over

1,000 flowmeter models.

Process Connection sizes range from ¼” to 4”

(6mm – 100mm)

Flow Rates range from

0.0083 – 1200 l/min

Stainless Steel and Alum.

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Range Segmentation

Application Based Focused on Ideal applications1. Fuel and Oil

2. Solvent

3. Industrial

All Inclusive PART number1. Includes Flange Styles

2. Includes displays

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MX part numbering convention

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MX25F-1SABreakdown of the part numbering system

Part Number

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MX25F-1SABreakdown of the part numbering system

MX … Flowmeter Series

Part Number

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MX25F-1SABreakdown of the part numbering system

MX … Flowmeter Series

25 … Size and Flow Range

Part Number

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Breakdown of the part numbering system

MX … Flowmeter Series

25 … Size and Flow Range

F … Industry Type or Family

Part Number

FMX25F-1SA

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Breakdown of the part numbering system

MX … Flowmeter Series

25 … Size and Flow Range

F … Industry Type or Family

1 … Port style (process connection)

Part Number

MX25F-1SA

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Breakdown of the part numbering system

MX … Flowmeter Series

25 … Size and Flow Range

F … Industry Type or Family

1 … Port style (process connection)

S … Rotor Type

Part Number

MX25F-1SA

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Breakdown of the part numbering system

MX … Flowmeter Series

25 … Size and Flow Range

F … Industry Type or Family

1 … Port style (process connection)

S … Rotor Type

A … Display or Pulser Output Type

Part Number

MX25F-1SA

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MX25F-1SA

Size and Flow Range

Model No. (mm) Size Flow Range

MX06 ¼” 0.5 – 100 l/hr

MX09 ¼” 15 – 500 l/hr

MX12 ½” 2 – 30 l/min

MX19 ¾” 3 – 80 l/min

MX25 1” 6 – 120 l/min

MX40 1 ½” 10 – 250 l/min

MX50 2” 15 – 500 l/min

MX75 3” 20 – 750 l/min

MX100 4” 120 – 1200 l/min

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Fuel and Oil (F)

• Al meter body• PPS rotors• Viton Seals

Fuel & Oil Flowmeters

Industry Type or Family

Solvents (S)

• Al meter body• SS rotors• Teflon Seals

Industrial (P)

• SS meter body• PPS or SS rotors• Teflon Seals

MX25F-1SA

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1. BSP (Rp)

2. NPT

3. ANSI 150lb

4. JIS 10K

5. DIN PN16

MX25F-1SA

Port Style (process connection)

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Fuel and Oil series

S = PPS Rotors

Solvent series

S = Models MX06 - MX025 Stainless Steel Rotors

Models MX40 – MX100 Aluminium Rotors

Industrial series

S = PPS

V = High Viscosity Stainless Steel Rotors

T = High Temp Stainless Steel

MX25F-1SA

Rotor Type

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A Standard Pulse

B Intrinsically Safe (Ex ia)

C Flameproof (Ex d)

D PR (12mm LCD)

E PRA (12mm LCD with outputs)

F ER (17mm LCD)

G ERA (17mm LCD with outputs)

H ERB (17mm LCD Batch controller)

T High Temp (max 150oC)

MX25F-1SA

Display or Pulser Output Modules

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Pulser Output and Display Modules

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Type A Compact

Compact

• Polypropylene Housing

• IP 67

• Pulser Output

• 1x Reed switch

• 1x Hall Effect (NPN)

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Type B Approved Ex ia

Intrinsically Safe

• Stainless Steel• Pulser Output• NPN Open Collector• Approved Ex ia• ATEX• FM• CSA• IECEx pending

*Note: Ex option only available with the Industrial Flowmeter Series

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Type C Approved Exd

Flameproof

• Stainless Steel

• Pulser Output

• NPN Open Collector

• Approved Exd

• ATEX

• IECEx pending

*Note: Ex option only available with the Industrial Flowmeter Series

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Display • Meter Mount or Wall Mount

• Polypropylene Housing IP67

• 7 Digit – 12mm upper

• 7 Digit – 8mm lower

• Total Resettable

• Flow Rate

• Accumulated Total (non-resettable)

Type D PR Digital Display

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Display • Meter Mount or Wall Mount

• Polypropylene Housing IP67

• 7 Digit – 12mm upper

• 7 Digit – 8mm lower

• Total Resettable

• Flow Rate

• Accumulated Total (non-resettable)

Outputs • 4-20mA (passive)

• Scaled Pulse Output

• Hi/Lo Flow Alarm

Type E PRA Digital Display

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Display• Meter Mount or Remote Mount

• Aluminium housing IP 67

• 7 Digit – 17mm upper

• 7 Digit – 8mm lower

• Total Resettable

• Flow Rate

• Accumulated Total (non-resettable)

Type F ER Digital Display

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Display• Meter Mount or Remote Mount

• Aluminium housing IP 67

• 7 Digit – 17mm upper

• 7 Digit – 8mm lower

• Total Resettable

• Flow Rate

• Accumulated Total (non-resettable)

Output • 4-20mA (passive)

• Scaled Pulse

Type G ERA Digital Display

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Display• Meter Mount or Remote Mount

• Aluminium housing IP 67

• 7 Digit – 17mm upper

• 7 Digit – 8mm lower

• Total Resettable

• Flow Rate

• Accumulated Total (non-resettable)

Output • 4-20mA (passive)

• Scaled Pulse

Type H ERB Batch Controller

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Type T High Temperature

Intrinsically Safe

• Stainless Steel

• Pulser Output

• NPN Open Collector

• Max temp 150oC

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ERS Digital Register

Summation / Differential

Display• Remote Mount only• Aluminium housing IP 67• 7 Digit – 17mm upper• 7 Digit – 8mm lower• 2 Flowmeter inputs• Calculates differential• Sums

Output • Transistor

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AccessoriesFlanged Process Connections

• Flanges are now screwed into the Meter body

• Available in ANSI, DIN, JIS

Wall Mount Adaptors

• Aluminium wall mount adaptors available for models MX06-25

Strainers / Air Eliminators

• A variety of SS Y-Strainers, and Air Eliminator/Strainer combinations are available.

Turck Cables

•2mtr cables to suit Ex ia and High Temp Pulser switches

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End Presentation