discharge data report summary report · 1. &a’s rsl, h&m’s rsl, g-star’s rsl 2....
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DISCHARGE DATA REPORT Summary report February 2013
All discharge data meet local
wastewater legislations4
Traces of
5 out of 11 priority chemicals
were found in
wastewater discharge
ONE Chemical group2
seems to originate from incoming water
rather than manufacturing
processes3
Most results meet WHO’s suggested
Daily Tolerable Intake 5
Some results meet drinking water
legislations6
Verification of 11 Priority Chemicals In Wastewater Discharge
1. C&A’s RSL, H&M’s RSL, G-Star’s RSL 2. Chlorobenzenes
3. Local meaning where the water was tested; Bangladesh, China and India 4. Based on Result of this study
5. Based on Available Data
Stringent chemical requirements have long been imposed in production; we ban chemicals that are considered hazardous for use in production process, and sets limit values for finished products through our Restricted Substances List or RSL1). Our Chemical Restrictions on our products are as a minimum always based on the highest legal standard in any of our sales countries as well as on information from authorities, NGOs and scientific reports.
This study however, does not focus on the chemical contents in our products, but rather, on the chemical contents in the wastewater discharged from manufacturing processes. This brings us to our aim; to verify whether certain chemical groups are in the wastewater discharge of factories.
It has taken us almost 1 year to conduct this study, from planning to delivering this report. We have chosen to make this verification for 11 groups of chemicals; what we call the ‘Priority 11’. Key findings are on the right hand side. Although this study is only pilot, the selection represents factories that conducts highly water intensive processes, located in key production markets; China, Bangladesh & India.
We acknowledge that the outcome of this study only provides a snapshot of the situation; however, we have been able to draw strong patterns from the results collected, providing us with a clearer next step towards tackling our goal towards zero discharge of hazardous chemicals 2020.
GENERAL PICTURE
2
Introduction
AIM The aim of this study is to determine whether 11 priority chemicals groups are discharged from factories by onsite audits, inventories and analytics.
BACKGROUND To lead the Apparel and Footwear Industry towards Zero Discharge of Hazardous Chemicals (ZDHC) by 2020, a Joint Roadmap, which involves various specific projects and actions, is developed by brands to drive the industry to reach the goal. This verification study is one of the projects in joint roadmap.
Bangladesh
China
India
TOTAL NUMBER OF FACTORIES
5 in Bangladesh, 3 in China, 3 in India 11
11 PRIORITY CHEMICALS
1. Alkylphenols (APs) & Alkylphenol Ethoxylates (APEOs), 2. Azo Dyes, 3. Brominated and Chlorinated Flame Retardants, 4. Chlorinated solvents, 5. Chlorobenzenes, 6. Chlorophenols, 7. Organotin, 8. Phthalates, 9. Short Chain Chlorinated Paraffins (SCCPs), 10. Total heavy metal, 11. Perfluorinated Chemicals (PFCs)
SERVICE PROVIDERS
Bureau Veritas Consumer Product Service Ltd (BVCPs)
Sustainable Textile Solution (STS)
WHERE
Factory
Wastewater Treatment Plant
Open bodies of water e.g. River
Incoming water for manufacturing processes1
e.g. River/ Ground water
Verification of 11 chemicals in the wastewater discharge
Wastewater Discharge
1. The source of incoming water for manufacturing processes is often river or ground water. This source is not the same as the source used for domestic/
drinking use, which instead, is often water from the municipality.
Aim: To verify if
11 chemical groups
are in the discharge
Within the 11 chemical groups, we tested 93
analytes, at 11 factories
Out of 93 analytes tested, 16 were found in
the discharge
These 16 belongs to 5 chemical groups
These groups are: 1. Azo Dyes 2. Chlorobenzenes 3. Phthalates 4. SCCPs 5. Heavy Metals1
They were found at this many factories:
16
77 11 groups
93 analytes
No of factories
1. For Heavy Metals, Cadmium, Mercury, Lead and Chromium VI were tested. 3 out of 4 chemicals were found in the discharge. Chromium VI was not found.
2 6 5 6 10
Discharge verification results overview
11
5
Chemical Groups
FINDINGS AT WASTEWATER DISCHARGE
3
C: China B: Bangladesh I: India
Chemical Groups Detected
Chemicals
Average Concentration
(ppm) in Incoming Water
Average Concentration
(ppm) in Discharged Water
Average Actual
Concentration
(Discharge – Incoming)
C B I C B I C B I
Phthalates
BBP ND ND ND ND ND 0.0012 ND ND 0.0012
DBP 0.0050 ND 0.0032 0.2952 ND 0.0017 0.2902 ND -0.0015
DEHP 0.0275 ND 0.0025 0.0418 ND 0.0050 0.0144 ND 0.0026
DNOP ND ND 0.0040 ND ND ND ND ND -0.0040
DIDP ND ND ND ND ND 0.0022 ND ND 0.0022
DMP ND ND 0.0054 0.0647 ND 0.0014 0.0647 ND -0.0040
DEP 0.0011 ND 0.0014 0.0052 ND ND 0.0041 ND -0.0014
DIBP 0.0080 ND ND 0.0254 ND 0.0011 0.0174 ND 0.0011
DNP ND ND ND ND ND 0.0010 ND ND 0.0010
Azo Dyes
4-
Aminoazobenzene ND ND ND ND ND 5.3688 ND ND 5.3688
Aniline ND ND ND ND ND 0.2803 ND ND 0.2803
4-Chloroaniline ND ND ND ND 0.0008 ND ND 0.0008 ND
Chlorobenzenes
Chlorobenzene 0.0820 ND 2.1453 0.0514 ND 1.1790 -0.0305 ND -0.9660
Dichlorobenzene ND ND 0.0057 ND ND ND ND ND -0.0057
Trichlorobenzene ND ND 0.0001 ND ND ND ND ND -0.0001
SCCPs SCCPs 0.0314 0.0004 0.0098 0.0251 0.0011 0.0169 -0.0063 0.0007 0.0071
Heavy Metals
Cadmium (Cd) ND ND ND ND 0.0109 0.0001 ND 0.0109 0.0001
Lead (Pb) 0.0018 0.0145 0.0268 0.0028 0.0010 0.0158 0.0010 -0.0135 -0.0109
Mercury (Hg) ND ND ND 0.0001 ND ND 0.0001 ND ND
Results Analysis: i
COMPARISON BETWEEN INCOMING WATER & DISCHARGE WASTEWATER The chemicals detected in the wastewater could be originated from the incoming water of factories and/or manufacturing process. Therefore, the incoming water was also collected and subjected to chemical tests, from which the “background concentration” of the chemicals can be determined.
Chemical Concentration
higher at discharged wastewater
Chemical concentration
Higher at Incoming
Water
1. This is an indication only, based on results generated from this study. However, it is to note that these snapshot indications have also shown patterns, where concentrations of certain chemicals found were typically higher at the incoming source.
Indication1: There is a strong indication that Chlorobenzenes originates from the incoming water rather than
through manufacturing processes.
4
Cadmium Lead
Chlorobenzenes Phthalates
Comparison against: Results Summary: Overall Indication: See Graphs
1. WHO’s Tolerable Daily Intake
• When comparing the discharge data with WHO, all but DBP’s (Phthalates) chemical concentration were found lower than the recommended daily intake.
2. Drinking Water Legislative Requirements
• When comparing the discharge data with legislative requirements for drinking water, Mercury meets the requirements, the rest exceeds.
Results Analysis: ii
Result of Highest Concentration Discharge Wastewater
Vs.
Since all of the results detected are in traces, it can be difficult to put them into context. Therefore, the following strict, extreme comparisons were made to help illustrate this: 1. First comparison against the suggestive standard by the WHO1 on Tolerable daily Intake (TDI). 2. Second comparison against Drinking Legislative Requirements.
Drinking Water Suggestive/ Legislative Standards
Comparison against: Results Summary: Overall Indication See Graphs
3. Wastewater Legislative Requirement
• All discharge results meet the legislative requirement of Bangladesh, China and India2.
• However, some discharge results exceeded the legislative requirements of the EU, or US2.
Bangladesh, China, India
EU, USA
2. COMPARISON AGAINST WASTEWATER LEGISLATIVE STANDARDS
DBP
Mercury
Click Here
Click Here
Click Here
1. World Health Organization 2. Based on Available Data
5
PUTTING RESULTS INTO CONTEXT:
The intention of making these comparisons was not to illustrate how wastewater quality should be at drinkable standard, but rather, to illustrate how these results compare to drinkable quality. Results show that a lot of chemicals in fact meet the suggestive/ legislative standards2.
Heavy Metals, Chlorobenzenes
DIDP, DEHP, BBP
11 Verified
Traces of 5 Chemical
Groups found in discharge
1. AIM OF STUDY FULFILLED
All1 but DBP meets WHO’s
Tolerable Daily Intake
All3 discharge data meet local4
wastewater legislations
Some2 wastewater results meet
drinking water legislations
We acknowledge that the study
illustrates a snapshot only
This study provides a
clearer direction towards action
2. THE SITUATION
3. ACTION PLAN
(Action Plan: Next Page)
Conclusion
The aim of this study has been fulfilled where we found that 5 out of 11 chemical groups in traces, present in the discharge of factories. Out of these 5, strong indications show that 4 chemical groups originate from the manufacturing process. Chlorobenzenes however, has clearly shown higher concentrations in the incoming water when compared with the discharge wastewater. We have found that most1 wastewater results apart from DBP (one phthalate) meet the suggestive ‘Tolerable Daily Intake’. Some2 wastewater results meet drinking legislations. All3 wastewater results meet local4 wastewater legislations. We acknowledge that this report only provides a snapshot of the situation and does not reflect a picture of the entire industry, however, all findings and comparisons help provide us with a clearer picture towards how to move forward and set priority actions; i.e. address phase out (Project 02 of the Joint Roadmap).
1. Based on Available Data 2. Based on Available Data 3. Based on Available Data
4. Local meaning where the water was tested; Bangladesh, China and India
Chlorobenzenes originates from incoming water
Indications from data
Other 4 Chemicals originates from manufacturing processes
6
Action Plan
1. Monitor 2. Implement
2 Streams of Actions
Based on the results obtained, the action plan for coming projects will be divided into two directions, Monitoring and Implementing.
Although; • 6 chemical groups were not found in the discharged
wastewater; • Results for Chlorobenzenes indicate that the source is
mainly derived from the incoming water; We need to still acknowledge that this study only provides a snapshot of the situation, and that these chemicals might still be used in the manufacturing process. Therefore, continuous close monitoring of these 7 chemical groups are required to prevent the use of them in manufacturing processes. Not detected in discharge: 1. Brominated and Chlorinated flame retardants 2. Organotin Compounds (e.g., TBT) 3. Chlorinated Solvents 4. Chlorophenols 5. Alkylphenols (APs) & Alkylphenol Ethoxylates (APEOs) 6. Perfluorinated Chemicals (PFCs) Indications that source originates from incoming water (not manufacturing process): 7. Chlorobenzenes
For the four chemical groups generated from manufacturing process, specific actions needs to be implemented by different sectors, e.g., chemical suppliers, factories, and government, in order to reach the goal towards zero discharge of hazardous chemicals by 2020. Previous comparisons with suggestive and legislative requirements should be referred to when setting priority actions. This implementation process is described in our next project ‘Phase out’. This will include finding of sources to these chemicals and sequentially, phase them out. Detected in Discharge: 1. Azo Dyes 2. Phthalates 3. Short-Chained Chlorinated Paraffins (SCCPs) 4. Heavy Metals*
7 1. For Heavy Metals, Cadmium, Mercury, Lead and Chromium VI were tested. 3 out of 4 chemicals were found in the discharge. Chromium VI was not found.
Graphs to Results Analysis ii
1. Benchmark Results Vs. WHO suggested limits
*The WHO states that the Daily Intake (DI) level of a specific chemical must be lower than the Tolerable Daily Intake (TDI), which refers to the daily amount of a chemical that has been assessed safe throughout the lifetime.
2. Chlorobenzenes 3. Phthalates 1. Heavy Metals
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
BBP
DBP
DEHP
DIDP
0.00 0.05 0.10 0.15
Chlorobenzene
0.000 0.001 0.002 0.003 0.004
Cadmium (Cd)
Mercury (Hg)
Lead (Pb)
Meets Exceeds/ Meets Suggested Limits:
Meets Exceeds
DBP Meets DIDP, DEHP and BBP
mg/ kg mg/ kg mg/ kg
1. WHO (World Health Organization) suggested limits
Limitation: There is no data available for Azo Dyes and SCCPS.
TDI- Tolerable Daily Intake
Benchmark Results- calculated using WHO’s formula for Daily Intake
9
Back to Results Analysis ii
2. Chlorobenzenes 3. Phthalates
1. Heavy Metals
00.010.020.030.040.050.060.070.080.09
0.1
Cadmium Cr* Lead Mercury
0
0.5
1
1.5
2
2.5
Chlorobenzene0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
DEHP
Exceeds
Exceeds
Exceeds
Meets Meets Exceeds/ Meets Legislation:
Legislative Requirement
EU
USA
Bangladesh
China
India
Benchmark Result
Benchmark Result (Highest Measured Concentration)
Exceeds EU, USA &
China
mg/
kg
mg/
kg
mg/
kg
2. Legislative Requirement for Drinking Water
Limitation: There are no legislative standards in all countries for Azo Dyes, SCCPs and all types of Phthalates.
There are no legislative standards in Bangladesh, India or EU for Chlorobenzenes.
Exceeds/ Meets Legislation:
10
Back to Results Analysis ii
3. Legislative Requirement for Wastewater Quality
0
0.01
0.02
0.03
0.04
SCCPs
0
0.2
0.4
0.6
0.8
1
Cadmium Chromium VI Lead Mercury
0
0.05
0.1
Cadmium Chromium VI Lead Mercury
0
0.02
0.04
0.06
0.08
DEHP
0
0.5
1
1.5
2
2.5
Chlorobenzene
Exceeds/ Meets Legislation:
Exceed/ Meet Legislation:
2. Chlorobenzenes 3. Phthalates
1. Heavy Metals
1. Heavy Metals
Meets Meets Meets Meets
Meets Meets Exceeds
in EU Exceeds Exceeds Exceeds Exceeds
4. SCCPs
mg/
kg
mg/
kg
mg/
kg
mg/
kg
mg/
kg
Limitation: There are no legislative standards in Bangladesh, China or India for Azo Dyes, Chlorobenzenes, Phthalates and SCCPS.
Limitation: There are no legislative standards in EU or USA for Azo Dyes and all types of Phthalates
Legislative Requirement
EU
USA
Bangladesh
China
India
Benchmark Result
Benchmark Result (Highest Measured Concentration)
11
Back to Results Analysis ii
Publication details
Contact Details C&A Alain Renard [email protected] H&M Hennes & Mauritz AB Anna Eriksson [email protected] G-Star Raw Frouke Bruinsma [email protected]