dimensions - irock crushers€¦ · tc-20 the tc-20 tracked crusher has the largest hopper in its...

Dimensions

TC-20

The TC-20 tracked crusher has the largest hopper in its class and is built for big loads and even bigger

production. IROCK’s TC-20 produces a uniform, cubical product that will increase your bottom line.

Features

• A 15-cubic-yard fixed Hardox® hopper is paired with a 52-inch by 16-foot vibrating grizzly feeder

with a larger crusher inlet for increase production rates. The TC-20’s feeder is the longest among

tracked crushers and allows operators to feed material with a large wheel loader.

• A 48-inch-wide discharge conveyor can stockpile up to a maximum height of 10-feet, 11-inches.

Operators can hydraulically lower or raise the conveyor to feed stockpiling conveyors and make

maintenance easier.

• The standard ROCK BOX reduces wear on the discharge point by forming crushed material into a

natural rock shelf to serve as a liner.

• A standard wireless remote control offers standard full plant functions and two-speed tracking for easy

maneuverability around a job site or onto a trailer.

Specifications

GENERAL

MODEL TC-20

SHIPPING DIMENSIONS

LENGTH 57' 8-15/16"

WIDTH 11' 8-7/16"

HEIGHT 12' 4-13/16"

WEIGHT 98,500 lbs

OPERATING DIMENSIONS

LENGTH 57' 7"

WIDTH 17' 3"

HEIGHT 12' 7"

POWER

ENGINE CAT® C-13 ACERT DIESEL , "C" INTERMITTENT DUTY, (Tier 3) EMISSIONS

APPROVED

ENGINE HP 440 HP

CLUTCH HPTO 12 HYDRAULICALLY APPLIED DRY CLUTCH

FUEL TANK CAPACITY 140 GALLONS

HYDRAULICS - PLANT

SYSTEM #1

SYSTEM #1 OPERATES THE FEEDER, RIGHT TRACK, LEFT TRACK, MAIN

CONVEYOR, SIDE CONVEYOR, MAGNET BELT, AND CRUSHER DOOR.

SYSTEM #1 IS DRIVEN OFF TWO PUMPS MOUNTED ON THE CAT C13 SAE No 1 FLYWHEEL HOUSING. DUEL REAR PTO OPERATES AT 1.3 TIMES ENGINE

SPEED WITH SAE "C" 14T 12/24 DP SPLINE SHAFT INPUT.

SYSTEM #2

SYSTEM #2 SUPPLIES HYDRAULIC POWER TO THE CLUTCH, GALTECH

VALVE, AND THE COOLING RADIATOR. THE GALTECH VALVE OPERATES THE OPTIONAL MAIN CONVEYOR FOLD, SIDE CONVEYOR FOLD, UPPER

APRON ADJUST, LOWER APRON ADJUST AND ALSO CONTAINS A CHECK

VALVE FOR HEATING THE OIL WHEN IT IS BELOW THE SETPOINT. PUMP

DRIVE ROTATES SAME DIRECTION AS CRANKSHAFT AT 1.14 TIMES ENGINE

SPEED WITH SAE"B" 13T 16/32 DP SPLINE SHAFT INPUT.

HYDRAULIC TANK

CAPACITY 80 GALLONS

HYDRAULIC OIL CASTROL DUAL RANGE HV 46 (ISO 46) OR EQUIVALENT

PUMPS - SYSTEM #1 TWO (2) DANFOSS SERIES 45 J-FRAME OPEN CIRCUIT, VARIABLE PISTON

PUMPS. 45CC/REV PER PUMP. (2.75 CU IN/REV PER PUMP)

GPM - SYSTEM #1 55.6 GPM AT 1800 RPM AND 64.8 GPM AT 2100 RPM

MAXIMUM PSI - SYSTEM

#1 4495 PSI ( 310 BAR) CONTINUOUS

FEEDER MOTOR

RINEER SERIES 15 VANE MOTOR - 5 CU IN/REV (82 CC/REV) - 8.7 GPM AT 400

RPM TO 17.3 GPM AT 800 RPM. MAX PRESSURE 3000 PSI (207 BAR)

CONTINUOUS. SAE 14 T 12/24 PITCH SHAFT

MAIN CONVEYOR

MOTOR

DANFOSS ORBITAL MOTOR - 38.4 CU IN/REV (629 CC/REV) - 12.1 GPM AT 325

FPM. MAX PRESSURE 2900 PSI (200 BAR) CONTINUOUS, 3630 PSI (250 BAR)

INTERMITTANT, 4350 PSI (300 BAR) PEAK. 1-1/2" DIA STRAIGHT KEYED

SHAFT

SIDE CONVEYOR MOTOR



INTERMITTANT, 4280 PSI (295 BAR) PEAK1-1/4" DIA STRAIGHT KEYED SHAFT

MAGNET BELT MOTOR



INTERMITTANT, 4280 PSI (295 BAR) PEAK1-1/4" DIA STRAIGHT KEYED SHAFT

TRACK MOTOR

KAYABA TWO SPEED MOTOR OPERATES AT 3.0 CU IN/REV (49.9 CC/REV) AT

LOW SPEED AND 5.2 CU IN/REV (85.9 CC/REV) AT HIGH SPEED. MAXIMUM

FLOW PER TRACK IS 25.3 GPM PER PUMP IN LOW OR HIGH SPEED.

PUMP - SYSTEM #2 TUROLLA D-SERIES GEAR PUMP 1.37 CU IN/REV (22.51 CC/REV)

MAXIMUM PSI - SYSTEM

#2 4000 PSI (276 BAR) CONTINUOUS

GPM - SYSTEM #2 12.1 GPM AT 1800 RPM AND 14.2 GPM AT 2100 RPM

LOW TEMPERATURE SET

POINT 60 DEG F. (ADJUSTABLE THROUGH PLUS+1 CONTROLLOR ONLY )

RECOMMENDED

OPERATING

TEMPERATURE

86 DEG F TO 140 DEG F (30 DEG C T0 60 DEG C)

HYDRAULIC FLUID

CHANGE INTERVALS

FIRST CHANGE: 500 HOURS AFTER START-UP. 2000 HOURS OR ONCE A YEAR

AFTERWARDS. NOTE: FLUID SAMPLES ARE THE BEST DETERMINATION FOR

SUITIBILITY OF CONTINUED USE OF HYDRAULIC FLUIDS UNDER EXTREME

OPERATING CONDITIONS.

REQUIRED CLEANLINESS

CLASS 18/16/13 (ISO 4406-1999)

MAGNET/CHUTE

MODEL MSI

BELT WIDTH 36"

MAIN DISCHARGE CONVEYOR

BELT WIDTH 48"

BELT TYPE 3-PLY 330 PIW

CONVEYOR LENGTH 42' 3-13/16"

HEAD PULLEY TYPE DRUM WITH 1/2" LAGGING

HEAD PULLEY

DIMENSIONS 16" DIA X 51" FACE WIDTH

TAIL PULLEY TYPE WING

TAIL PULLEY


BEARINGS TYPE - HEAD BALL BEARING 2-BOLT PILLOW BLOCK

PULLEY

BEARING SIZE - HEAD

PULLEY 3-7/16" DIA

BEARINGS TYPE - TAIL

PULLEY 2-15/16" BALL BEARING 2-BOLT PILLOW BLOCK

BELT CLEANER 48" PRIMARY BELT CLEANER WITH PIT VIPER BLADE - TWIST TENSIONER

DRIVE TYPE ORBITAL MOTOR - TMT 630

IDLERS CEMA B, 5"DIA CANS X 48" BELT WIDTH

RETURN IDLERS CEMA B, 5" DIA CANS X 48" BELT WIDTH

SIDE FINES CONVEYOR

BELT WIDTH 24"

BELT TYPE 2-PLY 220 PIW

CONVEYOR LENGTH 13' 11-7/8"

HEAD PULLEY TYPE DRUM WITH 1/2" LAGGING

HEAD PULLEY


TAIL PULLEY TYPE WING

TAIL PULLEY


BEARINGS TYPE - HEAD

PULLEY BALL BEARING 2-BOLT PILLOW BLOCK

BEARING SIZE - HEAD

PULLEY "2-7/16" DIA

BEARINGS TYPE - TAIL

PULLEY BALL BEARING 2-BOLT PILLOW BLOCK

BEARING SIZE - HEAD

PULLEY 1-15/16" DIA

BELT CLEANER 24" PRIMARY BELT CLEANER

DRIVE TYPE OMS 125 HYDRAULIC MOTOR

IDLERS CEMA B, 4" DIA CANS X 24" BELT WIDTH

RETURN IDLERS CEMA B, 4"DIA CANS X 24" BELT WIDTH

HOPPER

TYPE SKID

OVERALL DIMENSIONS

(INCLUDES LEGS) 8' 10-1/4"(W) X 206-3/16"(L) X 5' 1-11/16"(H)

HOPPER DIMENSIONS 8' 10-1/4"(W) X 206-3/16"(L) X 2' 10-3/8"(H)

CAPACITY (LEVEL) 9 CUBIC YARDS

FEEDER

TYPE VIBRATING GRIZZLY FEEDER

DRIVE TYPE DIRECT DRIVE HYDRAULIC VANE MOTOR

WIDTH 52"

LENGTH 16'

CRUSHER

CRUSHER TYPE HORIZONTAL IMPACT CRUSHER

CRUSHER SERIES 4056

NO. OF BLOW BARS 2 BLOW BARS, 2 DUMMY BARS

FEED OPENING 56" X 32"

NO. OF APRONS (3) THREE - (2) TWO ADJUSTABLE OAND (1) ONE FIXED

TRACK SPECS

LENGTH (CENTER) 12' 5-9/16" (3800 mm)

SHOE WIDTH 19.7 INCHES (500 mm)

DRIVE TWO SPEED DRIVE - 0.68 MPH LOW SPEED - 1.2 MPH HIGH SPEED

GEARBOX BONFIGLIOLI T710K PLANETARY GEARBOX; 1:123 REDUCTION RATIO

PERFORMANCE

TRAVEL SPEED 0.68 MPH IN LOW SPEED AND 1.2 MPH IN HIGH SPEED

OPTIONS

48" X 36" CROSS BELT MAGNET, FRAME AND CHUTE

KIDNEY LOOP HYDRAULIC OIL FILTERING SYSTEM

REAR HYDRAULIC STABILIZING LEGS

FRONT HYDRAULIC STABILZING LEGS

PT TECH EXTENDED WARRANTY

OTHER

DUST SUPPRESSION H2O SPRAY SYSTEM WITH TWO SPRAY BARS. ONE SPRAY BAR AT THE

CRUSHER INLET AND ONE AT THE CRUSHER OUTLET.

ELECTRICAL

REMOTE CONTROL HBC REMOTE WITH PLUS+1 CONTROLLER

Revision date:

January 1, 2014

dimensions - irock crushers€¦ · tc-20 the tc-20 tracked crusher has the largest hopper in its...

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