digital directional & flow control valves d-df(r)g · 2018. 5. 10. · d-dfg-01 d-df (r) g-31-03...

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K 3-1 Digital Valve Control Systems Digital directional & flow control valves D-DF(R)G Functional Symbols D-DFG-31-06-2C-EX-130-157- (*) -21 1 Digital directional & flow control valve 2 Size 3 Spool type (neutral position) 2: All ports closed 4 Spool/spring arrangement C: Spring center type 5 Maximum control flow See “Specifications” 6 Maximum number of steps 100: ±100 steps (5-phase motor) 7 Design no. 1 Digital directional & flow control valve D-DFG: No pressure compensating valve D-DFRG: Bypass type pressure compensating valve provided (applicable to 03 and 04 sizes) 2 Number of directional control positions 2: Neutral and 1 position 3: Neutral and 2 positions 3 Load sensing port 0: No port provided 5: For lift circuit (applicable to 04 and 06 sizes) 1: Port provided 7: For meter out circuit (applicable to 04 and 06 sizes) 4 Size See “Specifications” 5 Spool type (neutral position) 2: All ports closed 6 Spool/spring arrangement C: Spring center type 7 EX: External pilot operation type (built-in pressure reducing valve) 8 Maximum control flow See “Specifications” 9 Maximum number of steps 63: ±63 or ±126 steps (2-phase motor)* 157: ±157 steps (5-phase motor) 10 Spool sub-category Omit: standard spool 1 and up: Optional spool 11 Design no. 20: D-DF (R) G-03, D-DFG-10 21: D-DF (R) G-04, D-DFG-06 4 D-DFG-01-2C-30-100-20 1 2 5 7 3 6 1 4 7 11 2 9 3 10 8 5 6 Model Code * This was previously referred to as a 4-phase motor (the motor itself has remained unchanged). PT PT PT D-DFG-01 D-DFG-03~10 D-DFRG-03/04

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  • K3-1

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    Digital directional & flow control valves D-DF(R)G

    Functional Symbols

    D-DFG-31-06-2C-EX-130-157-(*)-21

    1 Digital directional & flow control valve

    2 Size

    3 Spool type (neutral position)

    2: All ports closed

    4 Spool/spring arrangement

    C: Spring center type

    5 Maximum control flow

    See “Specifications”

    6 Maximum number of steps

    100: ±100 steps (5-phase motor)

    7 Design no.

    1 Digital directional & flow control valve

    D-DFG: No pressure compensating valve

    D-DFRG: Bypass type pressure compensating valve provided (applicable to

    03 and 04 sizes)

    2 Number of directional control positions

    2: Neutral and 1 position

    3: Neutral and 2 positions

    3 Load sensing port

    0: No port provided 5: For lift circuit (applicable to 04 and 06 sizes)

    1: Port provided 7: For meter out circuit (applicable to 04 and 06 sizes)

    4 Size

    See “Specifications”

    5 Spool type (neutral position)

    2: All ports closed

    6 Spool/spring arrangement

    C: Spring center type

    7 EX: External pilot operation type (built-in pressure reducing valve)

    8 Maximum control flow

    See “Specifications”

    9 Maximum number of steps

    63: ±63 or ±126 steps (2-phase motor)*

    157: ±157 steps (5-phase motor)

    10 Spool sub-category

    Omit: standard spool

    1 and up: Optional spool

    11 Design no.

    20: D-DF (R) G-03, D-DFG-10

    21: D-DF (R) G-04, D-DFG-06

    4

    D-DFG-01-2C-30-100-201 2 5 73 6 1 4 7 112 93 1085 6

    Model Code

    * This was previously referred to as a 4-phase motor (the motor itself has remained unchanged).

    VB

    PT

    YX

    VBA

    LPT X Y

    PT

    BA

    D-DFG-01D-DFG-03~10 D-DFRG-03/04

  • 3-2K

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    Specifications

    Characteristics curves (at 20 mm²/s) (typical examples)

    Valve step position – flow characteristics (with P→A/B differential pressure of approx. 0.7 MPa)D-DFG-01 D-DF (R) G-31-03

    D-DF (R) G-31-04 D-DFG-31-06 D-DFG-31-10

    D-DFG

    D-DFRG

    Response

    Valve to valve variation

    Y port (drain) allowable pressure MPa

    Filter (nominal filtration grain size)

    2.5 10.712.7

    10.812.8

    18.2 45

    Less than ±3% of maximum control flow

    Less than 0.1% of maximum control flow

    Both directions ±157 (P→A and P→B) (5-phase motor)

    2000 pps

    Less than 2% of maximum control flow

    Both directions ±63 (P→A and P→B) (2-phase motor)*1

    Both directions ±126 (P→A and P→B) (2-phase motor)*1

    2 to 21 (for the pressure reducing valve built into the valve, this pressure is set to 3 MPa)

    ― ―

    Size

    0.35 0.8 1.0 1.2 1.6 1.9 2.6 3.5 7 91.8 2.0 2.2 2.6 2.9

    Maximum working pressure MPa

    Maximum control flow L/min

    Temperature drift(ISO VG 32 hydraulic fluid or equivalent; 30°C to 60°C)

    Minimum control flow L/min

    Pilot pressure MPa

    Pilot flow L/min(at a pilot pressure of 3 MPa)

    Repeatability, hysteresis

    4-phase energization system

    2-phase energization system

    1-2-phase energization system

    Both directions ±100(P→A and P→B)

    Weight kg

    01 03 04

    21

    1.0 1.5 2.0

    06 10

    ――

    Resolution (maximum no. of steps)

    ――

    D-DFG

    D-DFRG

    The valve response is significantly affected by the performance of the controller and driver used.

    For further details, refer to the operating instructions of our controllers and drivers.

    1 or less*2

    10 µm

    0.35 or less

    25 µm or less

    Less than 0.5% of maximum control flow

    ― ―

    10 20 30 20 40 70 100 130 190 250 350 500

    0 2020 404 60 06 80 08 10 00100

    10

    15

    20 20

    10

    (P→B)(P→A)Valve step position

    5-phase motor 4-phase energization

    Flow

    L/

    min

    10

    20

    30

    40

    50

    60

    70

    1501005050100150604020204060

    (P→B)(P→A)Valve step position

    00

    20

    40

    70

    5-phase motor 4-phase energization

    2-phase motor 2-phase energization

    Flow

    L/

    min

    50

    100

    25

    75

    125

    00

    60 40 20 20 40 60150 100 50 50 100 150

    (P→B)(P→A)Valve step position

    100

    130

    100

    50

    150

    200

    250

    00

    60150

    40100

    2050

    2050

    40100 150

    60

    (P→B)(P→A)Valve step position

    190

    250

    00

    60 40 20 20 40 60150 100 50 50 100 150

    (P→B)(P→A)Valve step position

    100

    200

    400

    500

    300350

    500

    5-phase motor 4-phase energization

    2-phase motor 2-phase energization

    5-phase motor 4-phase energization

    2-phase motor 2-phase energization

    5-phase motor 4-phase energization

    2-phase motor 2-phase energization

    Flow

    L/

    min

    Flow

    L/

    min

    Flow

    L/

    min

    *1: This was previously referred to as a 4-phase motor (the motor itself has remained unchanged).*2: This is the allowable pressure of the T port.

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    Notes on Operation

    • When the reset signal is input, the valve spool is returned to the neutral position by the built-in reset mechanism. Always supply the pilot pressure for sizes 03 and above. When the pump is to be started up, input the reset signal to the controller or driver to set the valve to the reset status, and then start up the pump, and when the pump is running normally, release the reset signal.

    • A neutral position adjustment mechanism is provided on the outside of the valve, but its re-adjustment is not necessary since the adjustment was completed prior to shipment from the factory.

    • Connect the drain pipe directly to the tank. The allowable back pressure is 0.35 MPa.

    Mounting Bolts (JIS B 1176 Strength Grade 12.9 or Equivalent)

    • The mounting bolts are not provided with the valve bodies and must be ordered separately.

    • Mounting bolt tightening torqueD-DFG-01: 7~8 N·mD-DF (R) G-03: 12~15 N·mD-DF (R) G-04: M6 (1/4-20UNC) 9~14 N·m M10 (3/8-16UNC) 50~60 N·mD-DFG-06: 75~81 N·mD-DFG-06: 230~290 N·m

    • Subplate must be ordered separately.• Mounting bolts are provided. (Not applicable to models

    indicated with *) (Metric thread)• For further details of the dimensions, refer to pages R6-6, R6-9

    and R6-10.

    Subplate

    Dimensions

    Metric Thread

    D-DFG-01 M 5×50 ― 4D-DF (R) G-03 M 6×40 1/4-20UNC×38.1 4

    M 6×45 1/4-20UNC×44.5 2M10×50 3/8-16UNC×50.8 4

    D-DFG-06 M12×55 1/2-13UNC×57.1 6D-DFG-10 M20×65 ― 6

    D-DF (R) G-04

    QtyHexagon Socket Head Cap Screws

    Model CodeUnified Thread

    47

    15.

    235.

    36

    72

    Opening indicator

    47

    74

    019

    6PA

    BT

    Plug connect/disconnect space

    38

    108

    Receptacle: MS3102A16S-1P

    D-DFG-01

    308. 405.

    325.

    168.

    325.3175266163

    075

    ..

    405.

    103. .

    T port

    A port

    B port

    P port

    4-M5, 14 deep

    • Mounting Dimensions

    MS3108B16S-1S:65MS3106B16S-1S:160

    278

    148

    215

    51 63

    31

    70

    74

    725.

    4-φ7 5

    Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.

    ValveConnection

    Port Diameter Rc

    DGMS-3-1E-10-T-JA-J*DGVM-3-10-T-JA-J*

    D-DF (R) G-03 DEFGM-03X-10 1/2D-DF (R) G-04 DEFGM-04X-10 3/4D-DFG-06 DEFGM-06X-11 1D-DFG-10 DEFGM-10X-11 1-1/2

    8/3

    Subplate

    D-DFG-01

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    Dimensions

    D-DF(R)G-03

    54

    7070 66 46

    Plug connect/disconnect space

    Receptacle: MS3102A16S-1P

    263

    149

    (for

    D-

    DF

    RG

    -0

    3)

    141

    95• Mounting Dimensions

    VT

    AT

    XY

    23

    96

    70

    21

    46

    54 27 0

    755.

    45 7

    45.

    325.

    21463

    ..

    657.

    619

    508

    373

    167

    32

    79

    117. . . . . . .

    265.

    3295.

    176

    5.

    V port (vent)

    B port

    Y port (drain)

    P port A port

    X port (pilot)

    Opening indicator

    2-φ6

    12

    2-φ4

    Origin point adjustment mechanism(load sensing)L port

    T port

    4-M6, 15 deep 5-φ11

    MS3106B16S-1S:160MS3108B16S-1S:65

    111

    4-φ7 holes, φ10.8 counterbore depth

    Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.

    715.

    ..

    ..

    .16

    699

    143159

    .556572

    101

    6. .

    766

    D-DF(R)G-04

    92 50

    50

    70

    Plug connect/disconnect space

    Receptacle: MS3102A16S-1P

    34

    153

    (for

    D-

    DF

    RG

    -0

    4)

    88

    33

    71

    177

    351

    V port (vent)

    T port

    V A

    T P

    LY9

    • Mounting Dimensions

    16

    715

    699..

    341.

    1016.

    2845.

    45

    204.

    ... .

    415.

    141

    5.

    2-φ7 holesφ11 counterbore depth

    4-φ11 holesφ17 counterbore depth

    A port B port L port (load sensing)

    Y port (drain)

    Opening indicator2-φ4, 8 deep

    11

    2-φ6

    2-M6, 14 deep4-M10, 20 deep

    2-φ4

    Origin point adjustment mechanismX port (pilot)

    P port

    2-φ3 positioning pin

    MS3106B16S-1S:160MS3108B16S-1S:65

    65

    183

    341 50 94

    881

    659

    147

    349

    4-max. φ17.5

    Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.

  • K3-5

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    Dimensions

    12

    .175

    921

    . . .

    175

    294

    532 770 .

    100

    8 .11

    27

    130

    2. .14

    32

    D-DFG-06

    Plug connect/disconnect space

    3743

    108

    413

    Receptacle: MS3102A16S-1P

    7070

    116

    68

    77

    VA

    BXL

    YT

    191

    49

    116

    • Mounting Dimensions

    532.6-φ13.5 holes

    921.

    1302.

    3465.

    . .

    2-φ6.4 positioning pin14

    39. 17

    95.

    T port

    V port (vent)

    P port

    X port(pilot)

    A port B port L port(load sensing)

    Opening indicator

    2-φ8

    2-φ8Origin point adjustment mechanism

    Y port (drain)

    φ19.8 counterbore depth6-M12, 20 deep

    MS3106B16S-1S:160MS3108B16S-1S:65

    71

    34-max. φ23

    48

    19

    73746

    46

    56

    945

    2-φ7.1, 8 deep

    Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.

    0 ..

    762

    413 .

    825

    190

    5..11

    43 . . .

    147

    616

    83

    202

    70

    35.445

    .1238..

    13021588

    D-DFG-10

    BA

    Plug connect/disconnect space

    Receptacle: MS3102A16S-1P

    34

    503

    70102

    197

    93

    204

    197

    • Mounting Dimensions

    35

    762.

    1905

    4365

    71.

    2-φ7.1, 8 deep

    191

    165

    5.

    168

    5.

    T port

    V port (vent)

    X port(pilot)

    A port B port(load sensing)L port

    Opening indicator

    2-φ9 5

    Origin point adjustment mechanism

    Y port (drain)

    φ32 counterbore depth6-φ22 holes

    P port

    MS3106B16S-1S:160MS3108B16S-1S:65

    158

    1143

    2-φ6 positioning pin65

    6-M20, 40 deep 198

    267

    2-φ6

    794

    Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.

    4-max. φ33.3

  • 3-6K

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    to used for D-DFRG

    Used only for 03

    Used only for 04

    Used only for 04

    ConstructionD-DFG-01O-rings

    D-DF (R) G-3*-03O-rings

    No. Part Number Standard Qty

    237

    1314

    VA30534007911419007901217007911419VA30534

    11411

    Mitsubishi Densen mini flick WP-5AS568-114 (NBR, Hs90)AS568-012 (NBR, Hs70)AS568-114 (NBR, Hs90)Mitsubishi Densen mini flick WP-5

    No. Part Number Standard Qty

    3459

    11121823

    007902317007901217007901317007901417007901217007902317007900717007901217

    AS568-023 (NBR, Hs70)AS568-012 (NBR, Hs70)AS568-013 (NBR, Hs70)AS568-014 (NBR, Hs70)AS568-012 (NBR, Hs70)AS568-023 (NBR, Hs70)AS568-007 (NBR, Hs70)AS568-012 (NBR, Hs70)

    11114113

    No. Part Number Standard Qty

    24293033353637

    007902317007901317007901417007900917007901217007901417007901017

    AS568-023 (NBR, Hs70)AS568-013 (NBR, Hs70)AS568-014 (NBR, Hs70)AS568-009 (NBR, Hs70)AS568-012 (NBR, Hs70)AS568-014 (NBR, Hs70)AS568-010 (NBR, Hs70)

    1121252

  • K3-7

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    D-DF (R) G-3*-04O-rings

    Construction

    D-DFG-3*-06O-rings

    D-DFG-3*-10O-rings

    3459

    101112182324293033353637

    007902319007901119007901319007901419007901219007901219007902319007900717007901119007902319007901319007921219007900919007901319007921119007901219

    AS568-023 (NBR, Hs90)AS568-011 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-014 (NBR, Hs90)AS568-012 (NBR, Hs90)AS568-012 (NBR, Hs90)AS568-023 (NBR, Hs90)AS568-007 (NBR, Hs70)AS568-011 (NBR, Hs90)AS568-023 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-212 (NBR, Hs90)AS568-009 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-211 (NBR, Hs90)AS568-012 (NBR, Hs90)

    1111141121121242

    No. Part Number Standard Qty

    34

    10141617202122232731

    007912819007901319007900917007921519007911519007911319007901519007901319007912819007901219007900819007912519

    AS568-128 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-009 (NBR, Hs70)AS568-215 (NBR, Hs90)AS568-115 (NBR, Hs90)AS568-113 (NBR, Hs90)AS568-015 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-128 (NBR, Hs90)AS568-012 (NBR, Hs90)AS568-008 (NBR, Hs90)AS568-125 (NBR, Hs90)

    121431111311

    No. Part Number Standard Qty 34

    1014161720212223263133

    007914317007901217007901017007922217007921017007921017007901417007901217007914117007901217007901217007913117007913317

    AS568-143(NBR,Hs70)AS568-012(NBR,Hs70)AS568-010(NBR,Hs70)AS568-222(NBR,Hs70)AS568-210(NBR,Hs70)AS568-210(NBR,Hs70)AS568-014(NBR,Hs70)AS568-012(NBR,Hs70)AS568-141(NBR,Hs70)AS568-012(NBR,Hs70)AS568-012(NBR,Hs70)AS568-131(NBR,Hs70)AS568-133(NBR,Hs70)

    1214311113111

    No. Part Number Standard Qty

    Note: The 4 007901219 and 17 007911619 O-rings are used with the D-DFG-37-06.

    Note: Three 23 007901119 O-rings are used with the D-DFG-37-04.