digital directional & flow control valves d-df(r)g · 2018. 5. 10. · d-dfg-01 d-df (r) g-31-03...
TRANSCRIPT
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Digital directional & flow control valves D-DF(R)G
Functional Symbols
D-DFG-31-06-2C-EX-130-157-(*)-21
1 Digital directional & flow control valve
2 Size
3 Spool type (neutral position)
2: All ports closed
4 Spool/spring arrangement
C: Spring center type
5 Maximum control flow
See “Specifications”
6 Maximum number of steps
100: ±100 steps (5-phase motor)
7 Design no.
1 Digital directional & flow control valve
D-DFG: No pressure compensating valve
D-DFRG: Bypass type pressure compensating valve provided (applicable to
03 and 04 sizes)
2 Number of directional control positions
2: Neutral and 1 position
3: Neutral and 2 positions
3 Load sensing port
0: No port provided 5: For lift circuit (applicable to 04 and 06 sizes)
1: Port provided 7: For meter out circuit (applicable to 04 and 06 sizes)
4 Size
See “Specifications”
5 Spool type (neutral position)
2: All ports closed
6 Spool/spring arrangement
C: Spring center type
7 EX: External pilot operation type (built-in pressure reducing valve)
8 Maximum control flow
See “Specifications”
9 Maximum number of steps
63: ±63 or ±126 steps (2-phase motor)*
157: ±157 steps (5-phase motor)
10 Spool sub-category
Omit: standard spool
1 and up: Optional spool
11 Design no.
20: D-DF (R) G-03, D-DFG-10
21: D-DF (R) G-04, D-DFG-06
4
D-DFG-01-2C-30-100-201 2 5 73 6 1 4 7 112 93 1085 6
Model Code
* This was previously referred to as a 4-phase motor (the motor itself has remained unchanged).
L
VB
PT
A
YX
VBA
LPT X Y
PT
BA
D-DFG-01D-DFG-03~10 D-DFRG-03/04
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Specifications
Characteristics curves (at 20 mm²/s) (typical examples)
Valve step position – flow characteristics (with P→A/B differential pressure of approx. 0.7 MPa)D-DFG-01 D-DF (R) G-31-03
D-DF (R) G-31-04 D-DFG-31-06 D-DFG-31-10
D-DFG
D-DFRG
Response
Valve to valve variation
Y port (drain) allowable pressure MPa
Filter (nominal filtration grain size)
2.5 10.712.7
10.812.8
18.2 45
―
Less than ±3% of maximum control flow
Less than 0.1% of maximum control flow
Both directions ±157 (P→A and P→B) (5-phase motor)
2000 pps
Less than 2% of maximum control flow
Both directions ±63 (P→A and P→B) (2-phase motor)*1
Both directions ±126 (P→A and P→B) (2-phase motor)*1
2 to 21 (for the pressure reducing valve built into the valve, this pressure is set to 3 MPa)
― ―
Size
0.35 0.8 1.0 1.2 1.6 1.9 2.6 3.5 7 91.8 2.0 2.2 2.6 2.9
Maximum working pressure MPa
Maximum control flow L/min
Temperature drift(ISO VG 32 hydraulic fluid or equivalent; 30°C to 60°C)
Minimum control flow L/min
Pilot pressure MPa
Pilot flow L/min(at a pilot pressure of 3 MPa)
Repeatability, hysteresis
4-phase energization system
2-phase energization system
1-2-phase energization system
Both directions ±100(P→A and P→B)
Weight kg
01 03 04
21
1.0 1.5 2.0
06 10
――
―
Resolution (maximum no. of steps)
――
D-DFG
D-DFRG
The valve response is significantly affected by the performance of the controller and driver used.
For further details, refer to the operating instructions of our controllers and drivers.
1 or less*2
10 µm
0.35 or less
25 µm or less
Less than 0.5% of maximum control flow
― ―
10 20 30 20 40 70 100 130 190 250 350 500
0 2020 404 60 06 80 08 10 00100
10
5
15
20 20
10
(P→B)(P→A)Valve step position
5-phase motor 4-phase energization
Flow
L/
min
10
20
30
40
50
60
70
1501005050100150604020204060
(P→B)(P→A)Valve step position
00
20
40
70
5-phase motor 4-phase energization
2-phase motor 2-phase energization
Flow
L/
min
50
100
25
75
125
00
60 40 20 20 40 60150 100 50 50 100 150
(P→B)(P→A)Valve step position
100
130
100
50
150
200
250
00
60150
40100
2050
2050
40100 150
60
(P→B)(P→A)Valve step position
190
250
00
60 40 20 20 40 60150 100 50 50 100 150
(P→B)(P→A)Valve step position
100
200
400
500
300350
500
5-phase motor 4-phase energization
2-phase motor 2-phase energization
5-phase motor 4-phase energization
2-phase motor 2-phase energization
5-phase motor 4-phase energization
2-phase motor 2-phase energization
Flow
L/
min
Flow
L/
min
Flow
L/
min
*1: This was previously referred to as a 4-phase motor (the motor itself has remained unchanged).*2: This is the allowable pressure of the T port.
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Notes on Operation
• When the reset signal is input, the valve spool is returned to the neutral position by the built-in reset mechanism. Always supply the pilot pressure for sizes 03 and above. When the pump is to be started up, input the reset signal to the controller or driver to set the valve to the reset status, and then start up the pump, and when the pump is running normally, release the reset signal.
• A neutral position adjustment mechanism is provided on the outside of the valve, but its re-adjustment is not necessary since the adjustment was completed prior to shipment from the factory.
• Connect the drain pipe directly to the tank. The allowable back pressure is 0.35 MPa.
Mounting Bolts (JIS B 1176 Strength Grade 12.9 or Equivalent)
• The mounting bolts are not provided with the valve bodies and must be ordered separately.
• Mounting bolt tightening torqueD-DFG-01: 7~8 N·mD-DF (R) G-03: 12~15 N·mD-DF (R) G-04: M6 (1/4-20UNC) 9~14 N·m M10 (3/8-16UNC) 50~60 N·mD-DFG-06: 75~81 N·mD-DFG-06: 230~290 N·m
• Subplate must be ordered separately.• Mounting bolts are provided. (Not applicable to models
indicated with *) (Metric thread)• For further details of the dimensions, refer to pages R6-6, R6-9
and R6-10.
Subplate
Dimensions
Metric Thread
D-DFG-01 M 5×50 ― 4D-DF (R) G-03 M 6×40 1/4-20UNC×38.1 4
M 6×45 1/4-20UNC×44.5 2M10×50 3/8-16UNC×50.8 4
D-DFG-06 M12×55 1/2-13UNC×57.1 6D-DFG-10 M20×65 ― 6
D-DF (R) G-04
QtyHexagon Socket Head Cap Screws
Model CodeUnified Thread
47
15.
235.
36
72
Opening indicator
47
74
019
0
6PA
BT
Plug connect/disconnect space
38
108
Receptacle: MS3102A16S-1P
D-DFG-01
308. 405.
325.
168.
325.3175266163
075
.
..
.
.
405.
103. .
.
T port
A port
B port
P port
4-M5, 14 deep
• Mounting Dimensions
MS3108B16S-1S:65MS3106B16S-1S:160
278
148
215
51 63
2
31
70
74
725.
4-φ7 5
Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.
ValveConnection
Port Diameter Rc
DGMS-3-1E-10-T-JA-J*DGVM-3-10-T-JA-J*
D-DF (R) G-03 DEFGM-03X-10 1/2D-DF (R) G-04 DEFGM-04X-10 3/4D-DFG-06 DEFGM-06X-11 1D-DFG-10 DEFGM-10X-11 1-1/2
8/3
Subplate
D-DFG-01
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Dimensions
D-DF(R)G-03
L
54
7070 66 46
Plug connect/disconnect space
Receptacle: MS3102A16S-1P
263
149
(for
D-
DF
RG
-0
3)
141
95• Mounting Dimensions
VT
B
P
AT
XY
23
96
70
21
46
0
54 27 0
755.
45 7
45.
.
325.
21463
..
.
657.
619
508
373
167
32
79
117. . . . . . .
265.
3295.
176
5.
V port (vent)
B port
Y port (drain)
P port A port
X port (pilot)
Opening indicator
2-φ6
12
2-φ4
Origin point adjustment mechanism(load sensing)L port
T port
4-M6, 15 deep 5-φ11
MS3106B16S-1S:160MS3108B16S-1S:65
111
4-φ7 holes, φ10.8 counterbore depth
Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.
0
715.
..
..
.16
699
143159
.556572
0
101
6. .
766
D-DF(R)G-04
92 50
50
70
Plug connect/disconnect space
Receptacle: MS3102A16S-1P
34
153
(for
D-
DF
RG
-0
4)
88
33
71
177
351
V port (vent)
T port
V A
T P
B
X
LY9
2
• Mounting Dimensions
16
715
699..
341.
1016.
2845.
45
204.
.
... .
415.
.
141
5.
2-φ7 holesφ11 counterbore depth
.
4-φ11 holesφ17 counterbore depth
A port B port L port (load sensing)
Y port (drain)
Opening indicator2-φ4, 8 deep
11
2-φ6
2-M6, 14 deep4-M10, 20 deep
2-φ4
.
Origin point adjustment mechanismX port (pilot)
P port
2-φ3 positioning pin
MS3106B16S-1S:160MS3108B16S-1S:65
65
183
341 50 94
881
659
147
349
4-max. φ17.5
Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.
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Dimensions
.
12
0
.
.175
921
.
. . .
175
294
532 770 .
100
8 .11
27
130
2. .14
32
D-DFG-06
Plug connect/disconnect space
3743
108
413
Receptacle: MS3102A16S-1P
7070
116
68
77
VA
P
BXL
YT
191
49
116
• Mounting Dimensions
532.6-φ13.5 holes
921.
1302.
3465.
.
. .
2-φ6.4 positioning pin14
39. 17
95.
T port
V port (vent)
P port
X port(pilot)
A port B port L port(load sensing)
Opening indicator
2-φ8
2-φ8Origin point adjustment mechanism
Y port (drain)
φ19.8 counterbore depth6-M12, 20 deep
MS3106B16S-1S:160MS3108B16S-1S:65
71
34-max. φ23
48
19
73746
46
56
945
2-φ7.1, 8 deep
Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.
0 ..
762
413 .
825
190
5..11
43 . . .
147
616
83
202
70
35.445
.1238..
13021588
D-DFG-10
P
L
Y
BA
T
V
X
Plug connect/disconnect space
Receptacle: MS3102A16S-1P
34
503
70102
197
93
204
197
• Mounting Dimensions
35
762.
.
.
1905
4365
.
.
71.
2-φ7.1, 8 deep
.
191
.
165
5.
.
168
5.
T port
V port (vent)
X port(pilot)
A port B port(load sensing)L port
Opening indicator
2-φ9 5
Origin point adjustment mechanism
Y port (drain)
φ32 counterbore depth6-φ22 holes
P port
MS3106B16S-1S:160MS3108B16S-1S:65
158
8
1143
2-φ6 positioning pin65
6-M20, 40 deep 198
267
.
.
2-φ6
794
Use the MS3106B16S-1S or MS3108B16S-1S for the plug and the MS3057-8A for the cable clamp. These parts are not provided as parts of the valve body.
4-max. φ33.3
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to used for D-DFRG
Used only for 03
Used only for 04
Used only for 04
ConstructionD-DFG-01O-rings
D-DF (R) G-3*-03O-rings
No. Part Number Standard Qty
237
1314
VA30534007911419007901217007911419VA30534
11411
Mitsubishi Densen mini flick WP-5AS568-114 (NBR, Hs90)AS568-012 (NBR, Hs70)AS568-114 (NBR, Hs90)Mitsubishi Densen mini flick WP-5
No. Part Number Standard Qty
3459
11121823
007902317007901217007901317007901417007901217007902317007900717007901217
AS568-023 (NBR, Hs70)AS568-012 (NBR, Hs70)AS568-013 (NBR, Hs70)AS568-014 (NBR, Hs70)AS568-012 (NBR, Hs70)AS568-023 (NBR, Hs70)AS568-007 (NBR, Hs70)AS568-012 (NBR, Hs70)
11114113
No. Part Number Standard Qty
24293033353637
007902317007901317007901417007900917007901217007901417007901017
AS568-023 (NBR, Hs70)AS568-013 (NBR, Hs70)AS568-014 (NBR, Hs70)AS568-009 (NBR, Hs70)AS568-012 (NBR, Hs70)AS568-014 (NBR, Hs70)AS568-010 (NBR, Hs70)
1121252
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D-DF (R) G-3*-04O-rings
Construction
D-DFG-3*-06O-rings
D-DFG-3*-10O-rings
3459
101112182324293033353637
007902319007901119007901319007901419007901219007901219007902319007900717007901119007902319007901319007921219007900919007901319007921119007901219
AS568-023 (NBR, Hs90)AS568-011 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-014 (NBR, Hs90)AS568-012 (NBR, Hs90)AS568-012 (NBR, Hs90)AS568-023 (NBR, Hs90)AS568-007 (NBR, Hs70)AS568-011 (NBR, Hs90)AS568-023 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-212 (NBR, Hs90)AS568-009 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-211 (NBR, Hs90)AS568-012 (NBR, Hs90)
1111141121121242
No. Part Number Standard Qty
34
10141617202122232731
007912819007901319007900917007921519007911519007911319007901519007901319007912819007901219007900819007912519
AS568-128 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-009 (NBR, Hs70)AS568-215 (NBR, Hs90)AS568-115 (NBR, Hs90)AS568-113 (NBR, Hs90)AS568-015 (NBR, Hs90)AS568-013 (NBR, Hs90)AS568-128 (NBR, Hs90)AS568-012 (NBR, Hs90)AS568-008 (NBR, Hs90)AS568-125 (NBR, Hs90)
121431111311
No. Part Number Standard Qty 34
1014161720212223263133
007914317007901217007901017007922217007921017007921017007901417007901217007914117007901217007901217007913117007913317
AS568-143(NBR,Hs70)AS568-012(NBR,Hs70)AS568-010(NBR,Hs70)AS568-222(NBR,Hs70)AS568-210(NBR,Hs70)AS568-210(NBR,Hs70)AS568-014(NBR,Hs70)AS568-012(NBR,Hs70)AS568-141(NBR,Hs70)AS568-012(NBR,Hs70)AS568-012(NBR,Hs70)AS568-131(NBR,Hs70)AS568-133(NBR,Hs70)
1214311113111
No. Part Number Standard Qty
Note: The 4 007901219 and 17 007911619 O-rings are used with the D-DFG-37-06.
Note: Three 23 007901119 O-rings are used with the D-DFG-37-04.