diesel engine control systems - application & installation guide - lebw4981
DESCRIPTION
Diesel ECM manualTRANSCRIPT
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
1/40
DIESEL ENGINECONTROL SYSTEMS
A P P L I C A T I O N A N D I N SA P P L I C A T I O N A N D I N SA P P L I C A T I O N A N D I N SA P P L I C A T I O N A N D I N S T A L L A T I O N G U I DT A L L A T I O N G U I DT A L L A T I O N G U I DT A L L A T I O N G U I D
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
2/40
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
3/40
................................................ 1
E P & M P............... 2
E L .............................................. 2
L O P ....................................................... 2
L O .................................................2
O L A ..........................................................3
L O F D P......................3
C P ....................................................3
O M D ........................................3
M P D .............................................. 3
O P O P..............................3
E C ...................................................4
J ..........................................4
J P................................................4
A ....................................4
A P .........................................4
E L A........................................4
C LF A ............................... 4
P ....................................................5
E F ........................................................5
F P ............................................................. 5
F .......................................................5
F F D P .................................... 5
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
4/40
E A ..............................................5
A P...................................................5
E C A ........................................5
I M A ....................................5
I M A P .......................................... 5
A C D P...................................5
E E ...................................................6
E .........................................6
I C E .......................6
E D A ..........................6
M E P.....................................6
E ............................................................. 6
C H M .......................................................6
..................................................................6
OE P ....................................................7
M O P.................................7
M O ........................... 7
G () .......................7
G B ...................................7
R A .........................7
E C, P M
E I (EI) E ..................................9
E C M (ECM) C ......9
E C M ...........................................9
E I (EI) ........................................ 10
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
5/40
M A E I
(MEI) .................................................................... 10
H A E I
(HEI) ..................................................................... 10
E I P................................................ 11
ADEM II C ............................................... 11
ADEM A3 C ............................... 11
ADEM A4 C ............................... 12
E C, P M
M I (MI) E ........................ 17
3600 E..................................................... 18
M M (MM).............................. 18
G M (GM) ..........................19
E C P (ECP) R B P
................................................................... 19
A P ........................................................... 19
3500 & MI E ............................... 20
I O............................................ 20
P O........................................ 20
E M C P (EMCP) ..........................21
EMCP II+ C P................................................ 21
EMCP 3. C P................................................ 22
A M............................................................. 22
EMCP II A M ............................................ 23
EMCP 3 A A ....................................... 23
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
6/40
O A M & P .................................. 23
C I M (CIM) ..................................23
C .............................................. 24
E C M ........................................ 25
C C M (CCM) ....................... 25
P R C M (PRCM) .................. 25
R D M (RDM) ...........................................25
C PL1000 C M..........26
PL1000 C M .............................. 26
PL1000E C M ..............................27
M C ................................... 29
......................................................29
I............................................................. 29
& P H ................................29
C.................................................................. 29
R C ................................................. 30
R M ........................................................... 30
M L ................................................................... 30
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
7/40
2008 CA .
I .
D . M .
CA, CAERPILLAR, , C POER EDGE , , C .
A I G
D E C C . A ,
A I G.E
. R I .
.
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
8/40
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
9/40
A I G D E C
2008 CA . P 1
D E C
, . . C E I (EI). F, C M (MI).
&
.............. 2
L C
F
A
C A
M
OE P
,
().............................. 9
ECM C
E I
(EI)
E I P(EIP)
ADEMMII
ADEM A3
ADEM A4
,
()
.............................17
3600 E
3500 & MIE
( 3) ................ 21
EMCP II EMCP 3.
A M
C I M
(CIM)
25
........................... 25
C C
M
P R C
M
R D M
PL 1000
C M
&
................... 29
&
I & P
H
C
R C
.............30
M N
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
10/40
D E C A I G
2008 CP 2 A .
&
E C . I
C .
A (), , . A . C
, , . , , . E .
;, . A
C, , .
M ,
. A , , . R P L .
O
. R , . E . .
L
( ) L
/ .
A / / . , ()
.
M , C . O
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
11/40
A I G D E C
2008 CA . P 3
. O
' . H / .
A
O . L ,
, . A .
E , , . .
O , .A .
L
.D . F .
C . C
. A .A . I , .
A .C , , .
A 2250 , 300 . A . A .O . I , . I , .
M .
L
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
12/40
D E C A I G
2008 CP 4 A .
( ). I
.
J
. , . 2.8C (5F) .
I
. ; . A .
A
I . I
.
A
A , . A ; . A
.
A
, . A
.I , .
A
. I . 3600 .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
13/40
A I G D E C
2008 CA . P 5
,
. E . . I ,
; .A .
L ,
, .
.F
. H , .
F
.D .F
.
A
A
L . A
.
A
A
H . A .E // .
A
A , , .
A
A .D .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
14/40
D E C A I G
2008 CP 6 A .
A .
C , , , .E
.
, , 42C(75F), . A ,
, . .
A
A .
O , , ( ) . M
. O ,
. , . , .G, ' . I ,
, 24 DC . O 13 25% .
O .
/ , , . A 9/18 .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
15/40
A I G D E C
2008 CA . P 7
, , . E . L , .
M , , , , , .
()
M 100 O R
D (RD) J IC .I ,
.
M 100 O RD' .
A
. C . 1 . , .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
16/40
D E C A I G
2008 CP 8 A .
A
L O P
H O A A
L O L A AH O F D P A AC P
O M D A A
M P D A A
H J
L J P A AH A A A
L A P A A
L L A A
C LF (3600 O) L P A A
L F P A AH F A A
H F F D P A AL A P A A
H I M A A A
H E A A
H E D A AE O
E A A
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
17/40
A I G D E C
2008 CA . P 9
,
()
C ADEMM E I (EI) . ADEM /, , / .
C .
ADEM II
ADEM A3
ADEM A4
R 2 P L ' .
ADEM
. C .
() E I (EI):
o M
E I (MEI)
o H E
I (HEI)
I A PC (IAPC) HEI
H
E
E C M(ECM) .
. ECM , . ECM :
/
E
E
ECM C . C E (C E) .
ECM / , .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
18/40
D E C A I G
2008 CP 10 A .
ECM , ,
. , , , , ECM ( ), , .
ECM
.
ECM . D
/ .
ECM .A ECM
. . P C E.
() ECM ,
. , . , .
A
()
M A E I (MEI) , ECM .
A
()
H A E I (HEI) . O HEI, ECM I AP C (IAPC). IAPC .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
19/40
A I G D E C
2008 CA . P 11
E I P (EIP)
. R P L ' .
F C , E M CP (EMCP II EMCP 3.) , . .
A
ADEM II . R 1 ADEM II .
A ADEM II, . N ECM
85C (185F)
F ADEM II :
2 40P I/OC
F ECM
A ,
C
o C D L
o CAN 2.0 DL/24 AA DL
o R232 D L
P
o A (5)
o
D (8)
o / (12)
A A3
ADEM A3 . R 2
ADEM A3 .
2 70P I/OC
ECM .
C
o J1939 (CAN) DL
o AA (J1587) DL
o H P D L
P
o A (5, 400A)
o D (8, 400A)
o (13, 60A)
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
20/40
D E C A I G
2008 CP 12 A .
A A4
ADEM A4
. R 3 ADEM A3 .
1 70P I C 1 120P OC
ECM ; ,
. ECM 85C (185F).
EM, C M
C
o J1939 (CAN) DL
P
o (5,450A)
o (5,80A OEM)
o
(8,150A)
o / (13,30A)
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
21/40
A I G D E C
2008 CA . P 13
A
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
22/40
D E C A I G
2008 CP 14 A .
A A3
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
23/40
A I G D E C
2008 CA . P 15
A A4
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
24/40
D E C A I G
2008 CP 16 A .
A
A A A3 A A4
3126B
3400E
3500B
3500C
C7 M ACERM M ACER
C9 M ACER M ACER
C10 M ACER M ACER
C12 M ACER M ACER
C13 M ACER M ACER
C15 M ACER M ACERC16 M ACER M ACER
C18 M ACER M ACER
C27 M ACER M ACER
C30 M ACER M ACER
C32 M ACER M ACER
C175
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
25/40
A I G D E C
2008 CA . P 17
,
()
C, , . A C MI . G G & DA & I G.
C MI E .
, . ;
. . O . .
L O P
H O
A .
.
, . , .
. P .
A C , .
, . R ' .
D ER (ER) E (E) ,
G G & DA & I G.
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
26/40
D E C A I G
2008 CP 18 A .
3600 C
3600 . M M (MM), GM (GM) E C P (ECP) RB M .
()
C MM , . MM .
MM . , ,
,
. A
.
MM , .A , . MM
. ' . MM . , . 4 MM .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
27/40
A I G D E C
2008 CA . P 19
()
C GM,
, MM, . PM3000 .
()
C ECP , . A/ .A
.F ; .A .
A
I , C .
F .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
28/40
D E C A I G
2008 CP 20 A .
L .
. A
. .
I ,
.
C .
3500 &
C 3500 . I , . N ; .
A
3500 MI .F , ,
; .
E
, , ,, .
MI E (E)
, .H, MI . R .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
29/40
A I G D E C
2008 CA . P 21
()
A ,
, EM C P (EMCP). C , EMCP II EMCP3, . EMCP' (GC) .
GC .
C
D
D
D GC
EMCP. EMCP GC.
EMCP. .
+ C E M
C P (EMCP II+) , , , AC.
E ,
, 5, . GC.
A EMCP II+. :
A NFPA 99/110
C I M M M
C C /PL1000
R D M
, , .
EMCP II+ . M 2.0 @ 18 500 H. I 10 (24 DC) .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
30/40
D E C A I G
2008 CP 22 A .
+
1. + (+)
2.
()
3. ()
4.
()5. () ()
.
()
() ()
.
() ()
()
.
()
. ()
10.
()
3.
EMCP 3. M J1939 . A 6.
EMCPII+, EMCP 3. ( ), ,
. I , 32 EMCP 3. 5 , , .
C .
C
EMCP 3. EMCP3 A & I G,M N LEBE5255.
3
1.
()
2.
()
3. ()
4.
() ()
5. () ()
. ()
.
. /
.
10.
A
A , , , EMCP. LED' .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
31/40
A I G D E C
2008 CA . P 23
A
EMCP II.
NFPA 99
NFPA 110
NFPA 99 , . NFPA 110 , , , .
A EMCP II GC 305 (1000 ).
3 A A
EMCP 3 AA NFPA 99/110 . I
J1939 , EMCP 3, ECM, RD , DIO , . A , , ( 800 ) A J1939 D L.
A 8 EMCP 3 CAN .
A &
C, .
F .
L
. .
A . A .
I , , .
C
()
C I M(CIM) ( ) GC EMCP II . CIM .
. , , .I .
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
32/40
D E C A I G
2008 CP 24 A .
H
H
L
L
L
L
O
O
E
D CIM
, . CIM 305 (1000 ) GC.
C C . C C .
O
M M . F 3500 , C .
E
E
P, ,
, ,
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
33/40
A I G D E C
2008 CA . P 25
() C C
M (CCM) . A 7. CA D L R232C. .
P C (PC)
P L C(PLC)
A R232C
CCM .
I PC,
CCM C.
PLC, CCM PLC . R O MM .
() P R C
M (PRCM) , LED . I , PRCM
R D M (RDM), , 25 . PRCM CA E C M(ECM), PRCM . C PRCM.
() R D M (RDM)
PRCM, RDM
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
34/40
D E C A I G
2008 CP 26 A .
. RDM PRCM, , ,
. , (NO) (NC) . RDM PRCM 305 (1000 ).
1000
C PL1000
C M ECM' , , C . ' '
. A PL1000 8.
A , CC , EERP1000 , PL1000
.
1000
1000
C CC M (CCM),C E IM (EIM) C GPI M (GPIM). ' .
EIM R E D C
.
GPIM R GP NMEA183 GP CDL J1939 . GPIM
.
CDL B
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
35/40
A I G D E C
2008 CA . P 27
CDL 305 (1000 ) .
E C
A CDL J1939 PL1000 ECM PC CE . .
J1939 J1939 B J1939 80 (260 ), J1939 .
J1939 R485 CANE B J1939 R485
305 (1000 ).N: .
CDL J1939 CDL
CAN/J1939 . C CA , CAN .
1000
C C D L
M , J1939 ( C ) M . ' :
C D L M CDL
M . CDL M.
J1939 M
CDL M . J1939 M.
C P
PL1000E CM CAE
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
36/40
D E C A I G
2008 CP 28 A .
.
PL1000 EC M
ECM. C P PL1000EC M. PL1000E
CE C .
CDL B CDL 305 (1000 )
. E C
A CDL J1939 PL1000E ECM PC CE .
.
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
37/40
A I G D E C
2008 CA . P 29
I
. I . . R NFPA,N E C .
G,
. . 51 (2 ) .
F RD' 100 O P
10 O C. F KCA J IC. C . , .
C . I . A
.
&
H . .
D
, , . P 150 300 (6 12 ) . ' .
I
. . A 35 P (5 )
30 G' (100 2000 H) .
M , , . E
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
38/40
D E C A I G
2008 CP 30 A .
, . C .
DC ,
, RD' .H, AC . I, AC 600 AC 600 .
R , . R ( ). A .R .
M , , ' .
A
(EMC) . E .
G .G .E .
IEEE 142 (RP G I C P ),IEEE 1100 (RP P G E E) .
, 30 (98 ) .
I (EMI) , , .
.
1000:CC
5255:EMCP 3 A &I G
1187:E I
G 3126B, C7, C9, C12,C15, C18, C32 ME
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
39/40
-
5/19/2018 Diesel Engine Control Systems - Application & Installation Guide - Lebw4981
40/40
LEBW4981-01 2008 Caterpillar Printed in U
All rights rese