diamond & pcbn cutting tool · diamond & pcbn cutting tool 114 ultrahard cutting materials...

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TFC The next generation of diamond cutting tools

NEW!ultrahard

cutting materials

We have TFC-Solid CVD diamond tipped tools on offer. This innovative new program of cutting tools from Becker has wear properties increasing toollife by 2-fold to 10-fold compared with PCD. This new diamond is grown in a chemical vapour depositi-on reactor with a thicknesses of 0.5mm - 1.8mm without binders, which allows for an extremely sharp cutting edge and thus an excellent surface fi nish without cutting pressure. The absence of bin-ders at the cutting edge allows for excellent thermal conductivity which dissipates heat produced at the

cutting zone. With this technological advancement of cutting materials, the technology of tool manufac-ture has also evolved drastically. All segments we produce are brazed onto carbide in a high vacuum brazing process that ensures excellent quality. Due to its extremehardness, the cutting edge cannot be ground or eroded. Therefore we have invested in high tech lasers which not only fi nish cutting edges of the highest quality, but which also allow 3D chip breaker lasered into various designs.

Your advantages

First class compound materials Extreme hardness Dramatically-improved toollife Improved surface fi nish Reduced cutting pressure

Suitable for the following materials

Aluminium alloys (8 - 40% Sic) MMC CRP (up to 80% carbon fi bre) GRP (up to 80% glass fi bre) Plastics Brass, copper, bronze Cast iron with vermicular graphite

Diamond Cutting tool

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Groups of cutting materials (DIN ISO 513)

DM = Monocrystalline diamond

DP = Polycrystalline diamond-compound

PD = CVD - thickfi lm diamond

BL = Polycrystalline Cubic Boron Nitride with low content of CBN (40 – 65%)

BH = Polycrystalline Cubic Boron Nitride with high content of CBN (70 – 95%)

BC = Polycrystalline Cubic Boron Nitride as above, but coated

HW = Uncoated carbide

HF = Fine grained carbide

HT = Cermet, TiC or TiN

HC = Carbide / Cermet as above, but coated

CA = Ceramics, main content Al2O3

CM = Mixed ceramics, main content Al 2O3, plus components other than oxides

CN = Siliconnitride ceramics, main content Si3N4

CR = Ceramics, main content Al2O3 reinforced

CC = Ceramics as above, but coated

PD (TFC)Polycrystalline CVDDiamond without bindersUncoated

Wea

r res

ista

nce

Additional ISO designation codes for carbide (also Cermet) and ceramicshave been added to the DIN ISO 513 (2001) stan-dard. Furthermore new ident letters for the ultahard

-syrc ylop slairetam gnittuctalline cubic boron nitride, monocrystalline and poly-crystalline diamond have been introduced.

Toughness

DP (PCD)Polycrystalline diamond compoundcutting material

DMMono-crystalline diamond

Coated carbide

Uncoated carbide

Cutting ceramics

CermetFine grain carbide

BC PcBN, coated

BH PcBN with high content of CBN, 70 – 95%

BL PcBN with low contentof CBN, 40 – 65%


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Becker-Designation

ISO-Designation Characteristics Application

MDC DM

Solid monocrystalline diamond with no structure.

Cutting edge extremely sharp and without microdamages, generating no cutting pressure, allowing burr free results with tolerances close to zero ± 0.001 mm.

Flank extremely wear resistant and maximum thermal conductivity (HSC and HPC), low toughness.

Superfi nishing of all pure nonferrous metals and nonmetallics with no abrasive reinforcement or silicon. (HSC-High Tech)

TFC PD

Solid polycrystalline CVD-diamond without binder and without carbide reinforcement, perfect cutting edge sharpness and cutting edges without any microdamage. No cutting pressure and smallest tolerances.

Highest wear resistance and very high thermal conductivity (HSC and HPC), higher toughness.

From super fi nishing to semi fi nishing of all nonferrous metals and nonferrous-composites with high content of abrasive reinforcementor silicon.

Longest toollife on GRP (80% glass) and CFRP.

PDC DPCompound

Polycrystalline diamond (compound cutting material), carbide reinforced diamond of fi ne grit size, good cutting edge sharpness and low cutting pressure allowing for minor tolerances.

Lower wear resistance at higher toughness.

Finishing of all nonferrousmetals and nonmetallics with low content of abrasive reinforcement or silicon

PDC-S DPCompound

Polycrystalline diamond (compound cutting material), carbide reinforced diamond of coarse grit size, good edge sharpness and low cutting pressure allowing for minor tolerances. Ideal for milling.

Low wear resistance at higher toughness.

Finishing and milling ofall nonferrous metals and nonmetallics with medium content of abrasive reinforcement or silicon.

PDC-CU-S DPCompound

Solid polycrystalline diamond (compound cutting material) without carbide reinforcement, coarse grit size, good cutting edge sharpness and low cutting pressure allowing for minor tolerances. Well suited for milling tools with high depth of cut.

High wear resistance at higher toughness due to large diamond volume.

Finishing and milling ofall nonferrous metals and nonmetallics with high content of abrasive reinforcement or silicon.Highest material removal rate.

Diamond grades in comparison


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Top rake geometries Diamond grade Applications

CB 1

TFCPDC

PDC-SPDC-CU-S

Slight cutting pressure Thin-walled or instable workpieces Minor tolerances Medium surface fi nish Chip breakage

CB 2

TFCPDC

PDC-SPDC-CU-S

Increased cutting pressure Solid or fi rm workpieces Minor tolerances Best surface fi nish Chip breakage

Neutral

MDCTFCPDC

PDC-SPDC-CU-S

Medium cutting pressure Solid or fi rm workpieces Minor tolerances Very good surface fi nish No chip breakage, fl ow chip

PositiveNeutral

MDCPDC

PDC-S

Minor cutting pressure Thin-walled or instable workpieces Minor tolerances Medium surface fi nish No chip breakage, fl ow chip

PositiveR/L

PDCPDC-S

Minor cutting pressure Thin-walled or instable workpieces Minor tolerances Medium surface fi nish High depth of cut No chip breakage, fl ow chip

Top Rake Geometries


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Cutting Data - Range of chip breaker application

CB 1:Positive geometry for fi nishing and super fi nishing, ap: 0.05 mm to 1.5 mm. Applicable for smallest tolerances at lowest cutting pressure.Application: thin-walled and instable workpieces.

CB 2:Slightly negative edge preparation for roughing, semi fi nishing, fi nishing and super fi nishing, ap: 0.5 mm to 2 mm. Due to an increased cutting pressure and smallest tolerances a better surface quality can be achieved.Application: thick-walled solid workpieces under stable circumstances.

3D-chip breaker design CB1 and CB2 = 3D-Spanbrecher-Geometrien CB1 und CB2

Cutting radius

CB1 geometry CB2 geometryCutting radius ap in mm fz in mm/r ap in mm fz in mm/r

min. max. min. max. min. max. min. max.

0,1 mm 0,05 0,30 0,02 0,05 0,1 mm

0,2 mm 0,06 0,40 0,03 0,08 0,50 0,80 0,08 0,12 0,2 mm

0,4 mm 0,10 0,80 0,04 0,15 0,60 1,50 0,08 0,20 0,4 mm

0,8 mm 0,15 1,00 0,08 0,20 0,70 1,50 0,15 0,30 0,8 mm

1,2 mm 0,30 1,50 0,12 0,25 0,80 2,00 0,20 0,40 1,2 mm

The indicated cutting data are recommended values resulting from a chip breaker with CB 1 and CB 2 geometries. The machining should be performed without fl uid coolant when PDC and PDC-S cutting edges are applied.

Without 3D-chip breaker: Flow chips With 3D-chip breaker: Breakage chips


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Recommended cutting dataTurning and milling

Diamond grade Feed rate fz (mm/rpm) Depth of cut

MDC 0,005 - 0,3 mm 0,005 - 1,5 mm

TFC 0,01 - 0,4 mm 0,01 - 2,5 mm

PDC 0,05 - 0,5 mm 0,05 - 3,5 mm

PDC-S 0,06 - 0,5 mm 0,08 - 5,0 mm

PDC-CU-S 0,08 - 0,8 mm 0,12 - 5,5 mm

Cutting speed Vc (m/min-1)

5000

4500

4000

3500

3000

2500

2000

1500

1000

500

0

Alumi-nium and

aluminium alloys

PlasticsNon-ferrous metals

BronzeBrass

Copper

CFRP (80%) Graphite CFK (80%)

MMC

Vermincular cast iron

0%

SiC

20%

Recommended values for turning


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ISO-Insert NomenclatureOrder designation

1Basic shape Clearance

2

Insert type 4

Special design

Insert size 5

If less than 10 use 0 in fi rst place, decimals are omitted (Example: 9,525 mm = 09)

Thickness in mm 6


01 s = 1,59T1 s = 1,9802 s = 2,3803 s = 3,18T3 s = 3,9704 s = 4,7605 s = 5,5606 s = 6,35

C1

C2

G3

T4

095

T36

3 Tolerance class

1) The exact tolerance is determined by size of insert.

Tolerances in mm


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Corner confi guration7

Radius 02 = 0,2 mm 04 = 0,4 mm 08 = 0,8 mm 12 = 1,2 mm 16 = 1,6 mm 00 = Round insert (inch) M0 = Round insert (metr.)

Turning insertsWiper edge

W = Wiper edge left + right handWR = Wiper edge right handWL = Wiper edge left hand

Milling insertsmajor cuttingedge angleMajor cutting edge angle

A – 45°D – 60°E – 75°F – 85°P – 90°

ZZ = Special design, exact details are required

Corner confi guration 8

Cutting material characteristics

MDC For best surfaces in all applications

TFC As of 8% Si content or burr-free machining

PDC 1 – 7% Si content during continuous cut

PDC-S 1 – 7% Si content during interrupted cut

PDC-CU-SFor roughing and milling of highly abrasive materials

9

Chip breaker design

CB 1 Instable workpieces

CB 2 General solid machining

10

047

W8

PDC9

CB210

GS11

Tipping variations

VM

GS

11

Milling insertsclearance ofwiper edge

A – 3°B – 5°C – 7°D – 15°E – 20°F – 25°G – 30°N – 0°P – 11°

machiningg


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TURNING ISO

= ex stock= on short call

insert size

PDC-CU-S PDC-S PDC TFC MDC dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l rPDCl1

TFCl1

060201

6,35 2,8 2,38 6,5

0,1 3,5 2,6060202 0,2 3,4 2,4060204 0,4 3,2 2,2060208 0,8 3,0 2,0060201W* 0,1 3,4 2,5060202W* 0,2 3,3 2,3060204W* 0,4 3,1 2,109T302

9,52 4,4 3,97 9,7

0,2 4,5 2,409T304 0,4 4,3 2,209T308 0,8 4,1 2,009T301W* 0,1 4,5 2,509T302W* 0,2 4,4 2,309T304W* 0,4 4,2 2,1120404

12,70 5,5 4,76 12,9

0,4 4,3 2,2120408 0,8 4,1 2,1120402W* 0,2 4,4 2,3120404W* 0,4 4,2 2,1

CCGTpositive-neutral

ordering example: CCGT060204-PDC-S-CB 1

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l1

060204R/L-GS 6,35 2,8 2,38

0,4 6,45060208R/L-GS 0,8 6,4509T308R/L-GS

9,52 4,4 3,970,8 9,70

09T312R/L-GS 1,2 9,70120412R/L-GS 12,70 5,5 4,76 1,2 12,90

CCGT whole edge positive neutral

right hand shown

* Wiper = 95° holder

Wiper

PDC-CU-S PDC-S PDC TFC MDC


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= ex stock llac trohs no =

insert size



dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

060201

6,35 2,8 2,38 6,6

0,1 3,5 2,6060202 0,2 3,4 2,4060204 0,4 3,2 2,2060208 0,8 3,0 2,0060201W* 0,1 3,4 2,5060202W* 0,2 3,3 2,3060204W* 0,4 3,1 2,109T302

9,52 4,4 3,97 9,7

0,2 4,5 2,409T304 0,4 4,3 2,209T308 0,8 4,1 2,009T301W* 0,1 4,5 2,509T302W* 0,2 4,4 2,309T304W* 0,4 4,2 2,1120404

12,70 5,5 4,76 12,9

0,4 4,3 2,2120408 0,8 4,1 2,1120402W* 0,2 4,4 2,3120404W* 0,4 4,2 2,1

CCGW neutral

ordering example: CCGW060204R-PDC-GS

CCGW whole edge neutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

060204R/L-GS 6,35 2,8 2,38

0,4 6,45060208R/L-GS 0,8 6,4509T308R/L-GS

9,52 4,4 3,970,8 9,70

09T312R/L-GS 1,2 9,70120412R/L-GS 12,70 5,5 4,76 1,2 12,90


Wiper

right hand shown


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insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

120404 ● ●12,70 5,13 4,76 12,9

0,4 6,3120408 ● ● ● 0,8 6,0120412 ● ● ● 1,2 5,7

CNGAneutral

ordering example: CPGT060204-PDC

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

060202 ● ● ● ● ●6,35 2,8 2,38 6,5

0,2 3,4060204 ● ● ● 0,4 3,2060208 ● 0,8 3,0

CPGTpositive neutral


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insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

05T102 ● ●5,56 2,2 1,98 5,6

0,2 2,405T104 ● 0,4 2,205T102-W* ● ●

5,56 2,2 1,98 5,50,2 2,4

05T104-W* ● 0,4 2,1050202 ● ●

5,56 2,5 2,38 5,60,2 2,4

050204 ● 0,4 2,2050202-W* ● ●

5,56 2,5 2,38 5,50,2 2,4

050204-W* ● 0,4 2,1060202 ● ●

6,35 2,8 2,38 6,50,2 3,4

060204 ● 0,4 3,2060208 ● 0,8 3,0060202-W* ● ●

6,35 2,8 2,38 6,50,2 3,3

060204-W* ● 0,4 3,109T304 ●

9,52 4,4 3,97 9,70,4 4,3

09T308 ● 0,8 4,109T302-W* ● ●

9,52 4,4 3,97 9,70,2 4,4

09T304-W* ● 0,4 4,2120404 ●

12,70 5,5 4,76 12,90,4 4,3

120408 ● 0,8 4,1120404-W* ● ● 12,70 5,5 4,76 12,9 0,4 4,4

CPGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

060204R/L-GS ● 6,35 2,8 2,38 0,4 6,509T308R/L-GS ● 9,52 4,4 3,97 0,8 9,7120408R/L-GS ● 12,70 5,5 4,76 0,8 12,9120412R/L-GS ● 12,70 5,5 4,76 1,2 12,9

CPGWneutral, whole edge

ordering example: CPGW120408R-PDC-GS


Wiper

right hand shown


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TURNING ISO




DCGTpositive neutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l rPDCl1

TFCl1

070201

6,35 2,8 2,38 7,75

0,1 3,8 070202 0,2 3,7 2,6070204 0,4 3,4 2,3070208 0,8 3,0 2,0070201-LW *

6,35 2,8 2,38 7,75

0,1 3,0 2,0070201-RW * 0,1 3,0 2,0070202-LW * 0,2 3,0 2,0070202-RW * 0,2 3,0 2,0070204-LW * 0,4 3,0 2,0070204-RW * 0,4 3,0 2,011T301

9,52 4,4 3,97 11,6

0,1 4,8 11T302 0,2 4,7 2,611T304 0,4 4,3 2,311T308 0,8 4,0 2,011T312 1,2 3,5 11T301-LW *

9,52 4,4 3,97 11,6

0,1 4,0 2,011T301-RW * 0,1 4,0 2,011T302-LW * 0,2 4,0 2,011T302-RW * 0,2 4,0 2,011T304-LW * 0,4 4,0 2,011T304-RW * 0,4 4,0 2,0

DCGTpositive right or left hand

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

070204R/L ● ●6,35 2,8 2,38 7,8

0,4 5,5070208R/L ● ● 0,8 5,011T304R/L ● ●

9,52 4,4 3,97 11,60,4 7,5

11T308R/L ● ● 0,8 7,011T312R/L ● 1,2 6,5

ordering example: DCGT11T304R-PDC

* Wiper R/L = 93° holder

Wiper

right hand shown


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insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l rPDCl1

TFCl1

070201 ●

6,35 2,8 2,38 7,75

0,1 3,8 2,7070202 ● ● ● 0,2 3,7 2,6070204 ● ● ● ● ● 0,4 3,4 2,3070208 ● ● ● ● ● 0,8 3,0 2,0110302 ●

9,52 4,4 3,18 11,60,2 4,7

110304 ● 0,4 4,3 110308 ● 0,8 4,0 11T301 ● ●

9,52 4,4 3,97 11,6

0,1 4,8 2,711T302 ● ● ● ● 0,2 4,7 2,611T304 ● ● ● ● ● 0,4 4,3 2,311T308 ● ● ● ● ● 0,8 4,0 2,011T312 ● ● 1,2 3,6 1,811T302-LW* ●

9,52 4,4 3,97 11,6

0,2 4,0 2,011T302-RW* ● 0,2 4,0 2,011T304-LW* ● 0,4 4,0 2,011T304-RW * ● 0,4 4,0 2,0150404 ●

12,70 5,5 4,76 15,50,4 4,3 2,3

150408 ● 0,8 4,0 2,0

DCGWneutral

DNGAneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

150404 ● ●12,70 5,13 4,76 15,5

0,4 6,4150408 ● ● 0,8 6,0150412 ● ● 1,2 5,6150604 ● ● ●

12,70 5,13 6,35 15,50,4 6,4

150608 ● ● ● 0,8 6,0150612 ● ● 1,2 5,6

ordering example: DNGA150604-PDC-S

* Wiper R/L = 93° holder

Wiper


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TURNING ISO





RCGWfullface

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

0602MO-VM ● ● 6,0 2,8 2,38 0803MO-VM ● ● ● 8,0 3,4 3,18 1003MO-VM ● ● 10,0 4,4 3,18 10T3MO-VM ● ● 10,0 4,4 3,97 1204MO-VM ● 12,0 4,4 4,76

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

0802MO-VM ● ● 8,00 3,4 2,38 1204MO-VM ● 12,00 5,5 4,76 1204OO-VM ● 12,70 4,4 4,76

RPGWfullface

RCGTfullface

ordering example: RPGW1204MO-PDC-VM

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

0602MO-VM ● ● ● 6,0 2,8 2,38 10T3MO-VM ● ● ● 10,0 4,4 3,97

PDC

PDC TFCTFCTFC

PDC TFCTFCTFC


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SCGTpositive neutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l109T304 ● ● ● ● ●

9,52 4,4 3,97 9,520,4 4,4

09T308 ● ● ● ● ● 0,8 4,309T312 ● 1,2 4,2

SCGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

09T302 ●

9,52 4,4 3,97 9,52

0,2 3,009T304 ● ● ● 0,4 4,4 2,809T308 ● ● 0,8 4,3 2,609T312 ● 1,2 4,2 2,3120404 ● ●

12,70 5,5 4,76 12,700,4 4,4

120408 ● 0,8 4,3 2,6120412 ● 1,2 4,2 2,3

SCGTpositive, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

09T308-GS ●9,52 4,4 3,97

0,8 9,509T312-GS ● 1,2 9,5120408-GS ●

12,70 5,5 4,76 0,8 12,7

120412-GS ● 1,2 12,0

ordering example: SCGW09T302-TFC





DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

128

TURNING ISO


SCGWneutral, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

09T304-GS ●9,52 4,4 3,97

0,4 9,5209T308-GS ● 0,8 9,52120404-GS ●

12,70 5,5 4,760,4 12,70

120408-GS ● 0,8 12,70120412-GS ● 1,2 12,70

SNGAneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

120404 ● ●12,70 5,13 4,76

0,4 4,3120408 ● ● 0,8 4,2120412 ● ● 1,2 4,0

SPGNneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

120304 ● ●12,70 3,18 12,7 0,4 4,4

120308 ● 0,8 4,3

ordering example: SPGN120304-PDC





DIA

MO

ND

& P

cBN

Cu

tting

too

l

129

TURNING ISO


SPGTpositive neutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

09T304 ●9,52 4,4 3,97 9,5

0,4 4,409T308 ● 0,8 4,309T312 ● 1,2 4,2

SPGTpositive, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

09T308-GS ● 9,52 4,4 3,97 0,89,52

09T312-GS ● 1,2

SPGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDC l1

MDCl1

09T304 ●9,52 4,4 3,97 9,52

0,4 4,409T308 ● 6,23,48,0 09T312 ● 1,2 4,2

ordering example: SPGW09T304-PDC





DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

130

TURNING ISO




insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

090202 ● ● ● ● ● ●5,56 2,5 2,38 9,6

0,2 3,7 2,6090204 ● ● ● ● ● ● 0,4 3,4 2,3090208 ● 0,8 3,0 2,0110202 ● ● ● ● ● ●

6,35 2,8 2,38 11,00,2 3,7 2,6

110204 ● ● ● ● ● ● 0,4 3,4 2,3110208 ● 0,8 3,0 2,016T304 ● ● ● ● ● ●

9,52 4,4 3,97 16,50,4 4,6 2,3

16T308 ● ● ● ● ● 0,22,48,0

TCGTpositive neutral

TCGTpositive, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

090204-GS ●5,56 2,5 2,38

0,49,6

090208-GS ● 0,8110204-GS ●

6,35 2,8 2,38 0,4

11,0110208-GS ● 0,8110212-GS ● 1,216T304-GS ●

9,52 4,4 3,97 0,4

16,516T308-GS ● 0,8

ordering example: TCGT16T304-PDC-S-GS


DIA

MO

ND

& P

cBN

Cu

tting

too

l

131

TURNING ISO





TCGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

090202 ● ●5,56 2,5 2,38 9,6

0,2 3,7 2,6090204 ● ● ● 0,4 3,4 2,3090208 ● 0,8 3,0 2,0110202 ● ● ●

6,35 2,8 2,38 11,00,2 3,7 2,6

110204 ● ● ● ● ● 0,4 3,4 2,3110208 ● ● ● ● 0,8 3,0 2,016T304 ● ● ●

9,52 4,4 3,97 16,50,4 4,6 2,3

16T308 ● ● ● 0,8 4,2 2,016T312 ● 1,2 3,8 1,8

TCGWfullface

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

110202-VM ●6,35 2,8 2,38

0,211,0110204-VM ● 0,4

110208-VM ● 0,8

TCGWneutral, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

090208-GS ● 5,56 2,5 2,38 0,8 9,6110204-GS ● ●

6,35 2,8 2,380,4

11,0110208-GS ● 0,816T304-GS ●

9,52 4,4 3,970,4

16,516T308-GS ● 0,8

ordering example: TCGW110208-PDC-VM


DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

132

TURNING ISO



insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

160404 ● ● ●9,52 3,81 4,76 16,5

0,4 6,2160408 ● ● ● 0,8 5,8160412 ● ● 1,2 5,4

TNGAneutral

TPGNneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

MDCl1

110302 ● ●6,35

3,18 11,00,2 3,7 2,6

110304 ● ● 0,4 3,4 2,3110308 ● 0,8 3,0 2,0160304 ● ●

9,52

3,18 16,50,4 4,6

160308 ● ● 0,8 4,2 160312 ● 1,2 3,8

ordering example: TPGN160304-PDC


DIA

MO

ND

& P

cBN

Cu

tting

too

l

133

TURNING ISO




TPGNneutral, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

110304-GS ●6,35 3,18

0,411,0

110308-GS ● 0,8160304-GS ●

9,52 3,180,4

16,5160308-GS ● 0,8

TPGWneutral, whole edge

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l r l 1

080204-GS ● 4,76 2,2 2,38 0,4 8,2090204-GS ● 5,56 2,5 2,38 0,4 9,6110204-GS ●

6,35 2,82,38 0,4 11,0

110304-GS ● 3,18 0,4 11,0

ordering example: TPGW110304-PDC-GS


DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

134

TURNING ISO




ordering example: VBGT160404-TFC-CB 2

VBGTpositive neutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

110201

6,35 2,8 2,38 11,1

0,1 5,4110202 0,2 4,6110204 0,4 3,9110208 0,8 3,3160402

9,52 4,4 4,76 16,6

0,2 5,9 3,0160404 0,4 5,5 3,0160408 0,8 5,0 3,0160412 1,2 4,4 3,0

TPGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s r lPDCl1

080204 ● 4,76 2,8 2,38 0,4 8,2 2,7090202 ●

5,56 2,5 2,380,2

9,63,7

090204 ● 0,4 3,4090208 ● 0,8 3,0110202 ●

6,35 2,8 2,380,2

11,03,7

110204 ● 0,4 3,4110208 ● 0,8 3,0110302 ●

6,35 2,5 3,180,4

11,03,7

110304 ● 0,8 3,4110308 ● 1,2 3,0


DIA

MO

ND

& P

cBN

Cu

tting

too

l

135

TURNING ISO




VBGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

1102026,35 2,8 2,38 11,1

0,2 4,6110204 0,4 3,9110208 0,8 3,3160402

9,52 4,4 4,76 16,6

0,2 5,9 3,0160404 0,4 5,5 3,0160408 0,8 5,0 3,0160412 1,2 4,4

VCGTpositive neutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l rPDCl1

TFCl1

070201 3,97 2,2 2,38 6,9

0,1 3,8 070202 0,2 3,6 3,0070204 0,4 3,2 2,8110301

6,35 2,8 3,18 11,1

0,1 5,4 110302 0,2 4,6 3,5110304 0,4 3,9 3,0110308 0,8 3,3 3,0130302

7,94 3,4 3,18 13,30,2 5,9

130304 0,4 5,5 160401

9,52 4,4 4,76 16,6

0,1 6,0 160402 0,2 5,9 3,5160404 0,4 5,5 3,0160408 0,8 5,0 3,0160412 0,35,42,1

ordering example: VCGT110304-PDC-S-CB 2


DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

136

TURNING ISO




ordering example: VCGW160404-PDC-CU-S

VCGWneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l rPDCl1

TFCl1

070201 ●3,97 2,2 2,38 6,9

0,1 3,8 070202 ● ● 0,2 3,6 3,0070204 ● ● 0,4 3,2 2,8110301 ●

6,35 2,8 3,18 11,1

0,1 5,4 110302 ● ● ● ● 0,2 4,6 3,5110304 ● ● ● ● 0,4 3,9 3,0110308 ● ● 0,8 3,3 3,0130302 ● ●

7,94 3,4 3,18 13,30,2 5,9

130304 ● 0,4 5,5 160401 ●

9,52 4,4 4,76 16,6

0,1 6,0 160402 ● ● ● ● 0,2 5,9 3,5160404 ● ● ● ● 0,4 5,5 3,0160408 ● ● ● 0,8 5,0 3,0160412 ● ● 1,2 4,5 3,0

VCGTpositive, right or left hand

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

110304R/L ●6,35 2,8 3,18 11,1

0,4 6,5110308R/L ● 0,8 6,0160404R/L ●

9,52 4,4 4,76 16,60,4 7,5

160408R/L ● 0,8 7,0160412R/L ● 1,2 7,0

right hand shown


DIA

MO

ND

& P

cBN

Cu

tting

too

l

137

TURNING ISO





VNMAneutral

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

160404 ● ●9,52 3,81 4,76 16,6

0,4 5,5160408 ● ● ● 0,8 5,0160412 ● ● 1,2 4,5

WBGWfullface

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

020102L-VM ●3,97 2,3 1,58

0,24,8

020104L-VM ● 0,4

WCGWfullface

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d 1 s l r l 1

020102-VM ● ●3,97 2,3 1,58

0,22,7

020104-VM ● ● 0,4

ordering example: WCGW020104-PDC-VM


DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

138






MILLING ISO

ordering example: SEHW1204AFN-4PDC-S

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l11204-PDR-4 ● 12,7 5,5 4,76 12,7 4,5 1204-PDR-6 ● 7,5

CPGW-PDR

SDHW-AEN

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l11204AEN-4 ● 12,7 5,5 4,76 12,7 4,0 1204AEN-6 ● 6,0

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l10501M0 ● 5,0 2,0 1,50 0702M0 ● 7,0 2,7 2,38 1003M0 ● 10,0 3,8 3,1812T3M0 ● 12,0 3,8 3,97

RDHX

SEHW-AFN

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l11204-AFN-4 ● 12,7 5,5 4,76 12,7 4,0


DIA

MO

ND

& P

cBN

Cu

tting

too

l

139




MILLING ISO


SEKN-AFN

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l11203AFN-4 ● 12,7 3,18 12,7 4,0 1203AFN-6 ● 6,0

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l11204PDR-4 ● 12,7 5,5 4,76 12,7 4,0

SPGW-PDR

insert size

dimensions

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

CB

1

CB

2

Neu

tral

d d1 s l l11603PDR-4 ● 9,52 3,18 16,5 4,0

TPKN-PDR

ordering example: TPKN1603PDR-4PDC-S


DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

140


MILLING MillCut

ordering example: BMC-S10-85-TFC

BMC-STwo Flutes End Mill with Through Coolant

article

TFC

Neu

tral

CB

1

CB

2 dimensions

d1/ h 8 r d2 d3 z axial angle L1 L2 L3

BMC-S04-85 4 0,1 6 3,5 2 +2° 50 10 5,0BMC-S05-85 5 0,1 6 4,3 2 +2° 50 12 6,0BMC-S06-85 6 0,2 6 5,1 2 +2° 57 15 8,0BMC-S08-85 8 0,2 8 6,9 2 +2° 63 20 10,0BMC-S10-85 10 0,2 10 8,5 2 +2° 72 26 12,0BMC-S12-85 12 0,2 12 10,1 3 +2° 83 32 15,0BMC-S04-35 4 0,1 6 3,5 2 -2° 50 10 5,0BMC-S05-35 5 0,1 6 4,3 2 -2° 50 12 6,0BMC-S06-35 6 0,2 6 5,1 2 -2° 57 15 8,0BMC-S08-35 8 0,2 8 6,9 2 -2° 63 20 10,0BMC-S10-35 10 0,2 10 8,5 2 -2° 72 26 12,0BMC-S12-35 12 0,2 12 10,1 3 -2° 83 32 15,0

type „85“ type „35“

article

TFCdimensions

Neu

tral

CB

1

CB

2


BMC-K04 4 2-200° 6 3,2 2 0° 60 20 2,5BMC-K05 5 2,5-200° 6 4,2 2 0° 63 25 3,2BMC-K06 6 3-210° 6 4,8 2 0° 63 25 3,7BMC-K08 8 4-220° 8 6,8 2 0° 67 30 5,0BMC-K10 10 5-220° 10 7,9 2 0° 77 35 6,5BMC-K12 12 6-220° 12 9,5 2 0° 87 40 7,5

h8h8

Vc: page 11 fz = 0,03 – 0,3 mm/U ap = 0,5 – 12 mm

Vc: page 11 fz = 0,03 – 0,3 mm/U ap = 0,3 – 6 mm

BMC-KTwo Flutes Ball End Millwith Through Coolant


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MILLING MillCut


ordering example: BMC-T10-R25-TFC

article

TFCdimensions

Neu

tral

CB

1

CB

2


BMC-T04 R05 4 0,5 6 3,5 2 0° 50 10 4,0BMC-T05 R05 5 0,5 6 4,3 2 0° 50 12 4,7BMC-T05 R10 5 1,0 6 4,3 2 0° 50 12 4,7BMC-T06 R10 6 1,0 6 5,1 2 0° 57 15 5,2BMC-T06 R15 6 1,5 6 5,1 2 0° 57 15 5,2BMC-T08 R10 8 1,0 8 6,9 2 0° 63 20 6,1BMC-T08 R15 8 1,5 8 6,9 2 0° 63 20 6,1BMC-T08 R20 8 2,0 8 6,9 2 0° 63 20 6,1BMC-T10 R10 10 1,0 10 8,5 2 0° 72 26 7,5BMC-T10 R20 10 2,0 10 8,5 2 0° 72 26 7,5BMC-T10 R25 10 2,5 10 8,5 2 0° 72 26 7,5BMC-T12 R10 12 1,0 12 10,1 2 0° 83 32 8,5BMC-T12 R30 12 3,0 12 10,1 2 0° 83 32 8,5BMC-T12 R40 12 4,0 12 10,1 2 0° 83 32 8,5

article

TFCdimensions

Neu

tral

CB

1

CB

2


BMC-R04 4 2 6 3,5 2 0° 60 20 6,0BMC-R05 5 2,5 6 4,3 2 0° 63 25 6,0BMC-R06 6 3 6 5,1 2 0° 63 25 6,0BMC-R08 8 4 8 6,9 2 0° 67 30 8,0BMC-R10 10 5 10 8,5 2 0° 77 35 10,0BMC-R12 12 6 12 10,1 2 0° 87 40 12,0

h8h8

f z = 0,03 – 0,5 mm/U ap = 0,3 – 7 mm

f z = 0,03 – 0,35 mm/U ap = 0,2 – 10 mm

BMC-RTwo Flutes Radius End Mill with Through Coolant

BMC-T Two Flutes Torus End Millwith Through Coolant


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Application fi eld

ultrahard

cutting materials

For example: drive shaft HRc 60, Mat: 1.2332 - 47CrMo4Used insert Type: CNGA 120408-E-25S-4SCSuperfi nishing: Vc = 180m/min, ap = 0,25 mm f= 0,08 mmSurface fi nish: Ra 0,18 μTool life: turning length = 3.218 m

PBC 25S - favoured in continuous cut, Hardness: HRc 48 - 62, best surface fi nish

For example: bearing, GGG 60, diameter 200 mmUsed insert type: DCGW 11T308-D-15S-2MCSuperfi nishing: Vc = 900 m/min, ap = 0,3 mm, f = 0,28 mmTool life: 120 partsFor comparison only: coated carbide insert: 15 parts, Vc= 220m/min

PBC 15S - for extremly high tool life in machining of nodular cast irons

PBC 10S - for high cutting speed and long tool life in machining of grey cast irons

For example: drive wheel, GG 25, diameter 480 mmUsed insert type: DCGW 11T308-D-10S-2MCSuperfi nishing: Vc = 1.430 m/min, ap 0,3 - 0,5 mm, f = 0,20 mmTool life: 280 partsFor comparison only: coated carbide insert: 26 parts, Vc= 300m/min

fe

PBC 40S - favoured in interrupted cut Hardness: HRc 48 - 65, highest tool life

For example: Gear HRc 58, Mat: 1.3523 - 19MnCr5Used insert type: CNGA 120408-G-40S-4SCSuperfi nishing: Vc = 230m/min, ap = 0,22 mm, f = 0,16 mmSurface fi nish: Ra 0,40 μTool life: turning length = 4.280 m

PcBN

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PcBNultrahard

cutting materials

Sandwich – The Cost Killer

Besides the manufacturing of double fullface inserts we cut the new sandwich blanks into rectangular segments and braze them into the correspondingly prepared carbide blanks for negative inserts. Thus we automatically receive 2 cutting edges per brazed

segment each of which has a large volume of PcBN cutting material. This manufacturing process both saves a huge amount of resources and makes a lot of sense economically. We also point out the possibility of regrinding

We manufacture all shapes of negative inserts in multiple corner tipping or double fullface type from these blanks. As the production costs of these sand-

wich blanks are nearly identical to the established, one-sidedly tipped PcBN blanks there is a conside-rable price advantage per cutting edge or total layer.

The new sandwich blanks are manufactured in 4 different grades:

PBC-10S (BH-C), 95 % content, special grade for machining grey cast iron und super alloys.

PBC-15S (BH-C), 90 % content, special grade for machining nodular cast iron and sintered powdered steel.

PBC-25S (BL-C), 65 % content, special grade for hard turning, favoured in continuous cut.

PBC-40S (BL-C), 55 % content, special grade for hard turning, favoured in interrupted cut.

The development of ultrahard cutting materials is practiced intensly on a world-scale and therefore con-stant progress in the machining is guaranteed. We

have committed ourselves to these developments to standardly offer to our customers the most suitable ultrahard cutting materials, tools and tool systems.

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PcBN

ultrahard

cutting materials

Dear customers and business partners,

The great challenges of future cutting techniques can only be mastered by ultra-hard cutting materials. For decades we have been pioneering the development and production of effi cient cutting tools made of dia-mond and PcBN. Our tools are practically applied in all industries world-wide, for example in automotive engineering and associated suppliers, aircraft and en-gine construction, mechanical engineering, precision engineering and medical engineering.

On the following pages we will introduce our broad range of PcBN cutting tools. We have uniformly put the coated and uncoated tools together into one catalogue. This adds up to a comprehensive selection covering practically every application possible.

14 different PcBN grades

Instant delivery ex stock

Please take note of our regrinding service In case of suggestions or queries in order to increase performance and improve your product quality, we will gladly be at your service.

Please take note of our new catalogue on our cutting tools tipped with our 5 different ultrahard diamond cutting materials.

Sincerely,Becker Diamantwerkzeuge GmbH

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cutting materials

PcBN-BH-(C)with high CBN content

of 75% to 95%

Material grade overview

PcBN-BL-(C)with low CBN content

of 55% to 70%

For high cutting temperatures

during hard machining

For best wear resistance +heat hardness during

HSC-machining

Cold and hot work steel fully-hardened case-hardened

Hardness HRc 45-70

Tool steel

Ball-bearing steel

Grey cast iron

Nodular cast iron

Chilled cast iron

Sintered powdered alloys

Hard facing alloys

Heat resistance super alloys:Inconell 718, Nimonic, Hastalloy

Waspaloy, Titan

Spring steel

PcBN

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PcBNultrahard

cutting materials

ISO Becker Design Grades Becker ISO

E SE Coated sandwich PcBN grades,double-sided layer thickness approx. 0.7 – 0.8 mm

PBC-10SPBC-15SPBC-25SPBC-40S

BH-CBH-CBL-CBL-C

C SC Coated sandwich PcBN grades,layer thicknessapprox. 0.6 – 0.8 mm


BH-CBH-CBL-CBL-C

A MC Coated standardPcBN grades,layer thickness approx. 0.6 – 0.8 mm


BH-CBH-CBL-CBL-C

A-S MC-S Coated solid PcBN grades,layer thicknessapprox. 1.2 – 1.3 mm

SBC-25CSBC-40C

BL-CBL-C

A-S MC-S Coated solid PcBN grades,layer thickness approx. 1.3 mm

SBC-25CSBC-40C

BL-CBL-C

Tipping modifi cations Of all coated grades - ISO-BECKER

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A EW Uncoated standard PcBN grade, carbide reinforced

PBC-10 PBC-15 PBC-25 PBC-40

BHBHBLBL

A MW Uncoated standard PcBN grade, carbide reinforced


BHBHBLBL

A MC Uncoated standard PcBN grade, carbide reinforced


BHBHBLBL

GS Uncoated standard PcBN grade, carbide reinforced


BHBHBLBL

F VM Uncoated standard PcBN grade, carbide reinforced


BHBHBLBL

Tipping modifi cations Of all uncoated grades with carbide layer – ISO-BECKER

PcBN

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PcBNultrahard

cutting materials


A-S EWS Uncoated solid PcBN grade, without carbide reinforcement

SBC-1 SBC-10 SBC-25 SBC-40

BHBHBLBL

A-S MC-S Uncoated solid PcBN grade, without carbide reinforcement


BHBHBLBL

D PC-S Uncoated solid PcBN grade, without carbide reinforcement


BHBHBLBL

D PC-S4 Uncoated solid PcBN grade, without carbide reinforcement

SBC-1 BHBHBLBL

D PC-M Uncoated solid PcBN grade, without carbide reinforcement


BHBHBLBL

D PC-M4 Uncoated solid PcBN grade, without carbide reinforcement

SBC-1 BHBHBLBL

S SBC Uncoated solid PcBN grade, without carbide reinforcement


BHBHBLBL

Tipping modifi cations Of all uncoated solid grades without carbite layer ISO-BECKER

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ultrahard

cutting materials

ISO Becker DesignNumber of tipped corners Recommended max.

depth of cut2 3 4

A EWMWMC

EW.........ap = 0,4 mmMW........ap = 0,7 mmMC.........ap = 0,4 mm

A-S EWSMC-S

EWS......ap = 0,8 mmMC-S.....ap = 0,8 mm

C SC SC..........ap = 0,7 mm

D PC-SPC-S4PC-MPC-M4

PC-S......ap = 2,0 mmPC-S4....ap = 3,0 mmPC-M.....ap = 2,0 mmPC-M4...ap = 3,0 mm

F VM VM..........ap = 0,7 mm

E SE SE..........ap = 0,7 mm

S SBC SBC........ap = 10 mm

Tipping modifi cations Of all our PcBN grades with the recommended maximum depth of cut

1 tipped corner,carbide reinforced

1 tipped corner,solid grades

2 tipped corners,carbide reinforced

1 tipped edge,solid grades

Fullface

Double- sided fullface

Solid

PcBN

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PcBNultrahard

cutting materials

ISO-Insert NomenclatureOrder designation

1Basic shape Clearance

2

Insert type 4

Special design

Insert size 5


Thickness in mm 6


01 s = 1,59T1 s = 1,9802 s = 2,3803 s = 3,18T3 s = 3,9704 s = 4,7605 s = 5,5606 s = 6,35

C1

N2

G3

A4

125

046

3 Tolerance class

1) The exact tolerance is determined by size of insert.

Tolerances in mm

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cutting materials

Corner confi guration

7

Radius 02 = 0,2 mm 04 = 0,4 mm 08 = 0,8 mm 12 = 1,2 mm 16 = 1,6 mm 00 = round insert (inch) M0 = round insert (metr.)

087

W8

D9

15S10

Solid-PcBNgrades

SBC-1SBC-10

SBC-25CSBC-25SBC-40CSBC-40

10

411

SC12

W = Wiper-edge, right + left hand

WR = Wiper-edge, right hand

WL = Wiper-edge, left hand

Wiper edge

8 9Cutting

edge design

Cutting edge designT-land + honing

Conditions A - H

Tipping variationsCarbide reinforced PcBN grades

EW MW SE

MC GS

SC VM

12

G

Tipping variations

Solid PcBN grades

EWS PC-M

MC-S PC-M4

PC-S SBC

PC-S4

S

12

11Cuttingedges

Number of

cutting edges:

2- 8

PBC-10SPBC-10PBC-15SPBC-15 PBC-25SPBC-25PBC-40SPBC-40

Carbide Reinforced PcBN grades

10

Cast iron,sintered powered steel

Hardtuning

}

}

}} Hardtuning

Cast iron,sintered powered steel

PcBN

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PcBNTURNING ISO


ordering example: CCGW060208ER-40GS

uncoated coated dimensions

insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40

PBC-10S PBC-15S PBC-25S PBC-40S

A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1060202-EW ● ● ● 0,2 3,4

060204-EW ● ● ● 6,35 2,8 2,38 6,45 0,4 3,1060208-EW ● ● ● 0,8 2,8

09T302-EW ● ● ● 0,2 3,409T304-EW ● ● ● 9,52 4,4 3,97 9,70 0,4 3,109T308-EW ● ● ● 0,8 2,8

CCGTStandard tipped corners (positive)

EW


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s r l1060204R/L-GS ● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ●

6,35 2,8 2,38

0,46,45

060208R/L-GS 0,8

09T304R/L-GS 9,52 4,4 3,97

0,49,70

09T308R/L-GS 0,8

CCGWStandard tipped corners

GS

C

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TURNING ISO


ordering example: CCGW060202H-1EWS

CCGWSolid tipped corners

EW 2MC W-2MC


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1060202-EW

6,35 2,8 2,38 6,45

0,2 3,4060204-EW 0,4 3,1060208-EW 0,8 2,8060202-2MC 0,2 3,4060204-2MC 0,4 3,1060208-2MC 0,8 2,8060202-W-2MC 0,2 3,4060204-W-2MC 0,4 3,109T302-EW

9,52 4,4 3,97 9,70

0,2 3,409T304-EW 0,4 2,809T308-EW 0,8 2,509T312-EW 1,2 2,509T302-2MC 0,2 3,409T304-2MC 0,4 3,109T308-2MC 0,8 2,809T304-W-2MC 0,4 3,109T208-W-2MC 8,28,0 120404-EW 12,70 5,5 4,76 12,90 0,4 3,1120408-EW 0,8 2,8


insert size

SBC

-1

SBC

-10

SBC

-25

SBC

-40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1060202-EWS

6,35 2,8 2,38 6,45

0,2 3,4060204-EWS 0,4 3,1060208-EWS 0,8 2,8060202-W-EWS 0,2 3,4060204-W-EWS 0,2 3,1060202-2MC/S 0,2 3,4060204-2MC/S 0,4 3,1060208-2MC/S 0,8 2,8060202-W-2MC/S 0,2 3,1060204-W-2MC/S 0,4 3,109T302-EWS

9,52 4,4 3,97 9,70

0,2 3,409T304-EWS 0,4 3,109T308-EWS 0,8 2,809T312-EWS 1,2 2,509T302-W-EWS 0,2 3,409T304-W-EWS 0,4 3,109T308-W-EWS 0,8 2,809T302-2MC/S 0,2 3,409T304-2MC/S 0,4 3,109T308-2MC/S 0,8 2,809T304-W-2MC/S 0,4 3,109T308-W-2MC/S 0,8 2,8

EWS 2MC/S W-2MC/S

CCGWStandard tipped corners

PcBN

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PcBNTURNING ISO


ordering example: CNGA120404-E-40S-4SC


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1120404-2SC ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

12,70 5,13 4,76 12,90

0,4 2,8120408-2SC ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 5,28,0 120412-2SC ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 2,22,1 120404W-2SC ●

● ●●● ● ● ●

●

●

●●●

● ● ●●● ● ● ●● ● ●● ● ●

● ● ● ● ●

● ● ● ● ●● ● ●

● ● ● ● ●● ● ● ●●●

●● ● ●

●●●

● ● ●● ●

● ● ● ●● ● ● ● ● ● ●● ● ● ● ●

●

●● ● ● ● ● ●●

●● ● ● ● ● ●●

● ● ● ● ●● ● ● ● ●

●● ● ● ● ● ●●

● ● ● ● ● ●●

● ●●

● ● ● ●●● ● ● ●●

● ● ● ● ●● ● ● ● ●

●●

● ● ● ● ● ●

●

●● ● ● ● ● ●●

● ● ● ● ● ● ● ● ● ● 0,4 2,8120408W-2SC 0,8 2,5120404-4SC 0,4 2,8120408-4SC 0,8 2,5120412-4SC 1,2 2,2120404W-4SC 0,4 2,8120408W-4SC 0,8 2,5

CNGASandwich tipped cornersC


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1120402-EW ● ● ● ● ● ● ● ●

12,70 5,13 4,76 12,90

0,2 3,4120404-EW ● ● ● ● ● ● ● ● 0,4 3,1120408-EW ● ● ● ● ● ● ● ● 0,8 2,8120412-EW ● ● ● ● ● ● ● ● 1,2 2,5120404-2MC ● ● ● ● ● ● ● ● 0,4 3,0120408-2MC ● ● ● ● ● ● ● ● 0,8 2,7120412-2MC 1,2 2,4120402W-2MC ● ● ● ● ● ● ● ● 0,2 3,4120404W-2MC ● ● ● ● ● ● ● ● 0,4 3,0120408W-2MC ● ● ● ● ● ● ● ● 0,8 2,7

CNGAStandard tipped corners

EW

CS

2MC W-2MC

2 SC 4 SC W-4 SC

● ● ● ●

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TURNING ISO



insert size

SBC

-1

SBC

-10

SBC

-25

SBC

-40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1120404-PC-M

12,70 5,13 4,76 12,90

0,4 2,8120408-PC-M 0,8 2,6120412-PC-M 1,2 2,4120408-PC-M/4 0,8 4,2

ordering example: CNGA120404W-B-25C-2MC/S


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1120408-SE ● ● ● ● ● ● ● ● ● ● ● ● 12,70 5,13 4,76 12,90 0,8120412-SE ● ● ● ● ● ● ● ● ● ● ● ● 2,1

CNGADouble fullfaceC

SE

CNGASolid tipped cornersC

PC-M PC-M/4


insert size

SBC

-1

SBC

-10

SBC

-25

SBC

-40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1120404-2MC/S

12,70 5,13 4,76 12,90

0,4 2,8120408-2MC/S 0,8 2,5120412-2MC/S 1,2 2,2120404W-2MC/S 0,4 2,8120408W-2MC/S 0,8 2,5120404-4MC/S 0,4 2,8120408-4MC/S 0,8 2,6120412-4MC/S 1,2 2,2120404W-4MC/S 0,4 2,8120408W-4MC/S 0,8 2,6

CNGASolid tipped cornersC

2 MC/S 4 MC/S W-4MC/S

PcBN

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PcBNTURNING ISO


ordering example: CPGW060208-E-40-EW


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1050204R/L-GS ● ● ● ● ● ● ●

● ● ● ● ● ● ●● ● ● ● ● ● ●

5,56 2,50 2,38 0,4 5,6060204R/L-GS 6,35 2,80 2,38 0,4 6,5060208R/L-GS 0,8 6,5

CPGWStandard tipped cornersC


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l104T102-EW ● ● ●

● ● ●● ● ●● ● ●

4,76 2,10 1,98 4,80 0,2 2,204T104-EW 0,4 2,005T102-EW 5,56 2,50 1,98 5,60 0,2 2,405T104-EW 0,4 2,2050202-EW ● ● ● ●

● ● ● ●● ● ● ●● ● ● ●

5,56 2,50 2,38 5,60 0,2 2,4050204-EW 0,4 2,2060202-EW 6,35 2,80 2,38 6,45 0,4 3,4060208-EW 0,8 2,8

CPGTStandard tipped corners (positive)C


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l104T102-EW ● ● ● ● ● ● ● ●

4,76 2,10 1,98 4,80 0,2 2,204T104-EW ● ● ● ● ● ● ● ● 0,4 2,005T102-EW ● ● ● ● ● ● ● ●

5,56 2,50 1,98 5,60 0,2 2,405T104-EW ● ● ● ● ● ● ● ● 0,4 2,2050202-EW ● ● ● ● ● ● ● ●

5,56 2,50 2,38 5,60 0,2 2,4050204-EW ● ● ● ● ● ● ● ● 0,4 2,2060202-EW ● ● ● ● ● ● ● ●

6,35 2,80 2,38 6,45 0,2 3,4060208-EW ● ● ● ● ● ● ● ● 0,8 2,8

CPGWStandard tipped cornersC

EW

EW

GS

DIA

MO

ND

& P

cBN

Cu

tting

too

l

157

TURNING ISO


ordering example: DCGW11T304-E-40S-2MC


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40



6,35 2,80 2,38 7,750,2 3,9

070204-EW 0,4 3,5070208-EW 0,8 3,0

11T302-EW9,52 4,40 3,97 11,60

0,2 3,911T304-EW 0,4 3,511T308-EW 0,8 3,0

DCGTStandard tipped corners (positive)D


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1070202-EW ● ● ● ● ● ● ● ●

6,35 2,80 2,38 7,75

0,2 3,9070204-EW ● ● ● ● ● ● ● ● 0,4 3,5070208-EW ● ● ● ● ● ● ● ● 0,8 3,0070202-2MC ●

● ● ● ●

● ● ● ●

● ● ● ●

● ● ● ●

● ● ● ●

● ● ● ●

●●●● ● ● ● ● ● ● ●● ● ● ● ●

● ● ● ●

● ● ● ● ●● ● ● ●●●●●

●●● ●

● ● ●● ● ●●●●

●●● ● ● ●

●●● ● ● ● ●

● ● ● ●

●● ● ● ●● ● ● ● ●

●

● ● ● ● ● ● ● ● ● ●●● ● ●●●●●●●

● ●●●

●● ●● ● ●

●

●●●● ● ●●●●●●●●

●● ●● ● ● ●

●

●●● ● ● ●●● ●●

●●●●●●●●

● ● ●● ● ● ●

● ● ● ● ●● ●● ● ● ●●●●● ●●●●●● ● ● ●

0,2 3,9070204-2MC 0,4 3,5070208-2MC 0,8 3,011T302-EW ● ● ● ● ● ● ● ●

9,52 4,40 3,97 11,60

0,2 3,911T304-EW ● ● ● ● ● ● ● ● 0,4 3,511T308-EW ● ● ● ● ● ● ● ● 0,8 3,011T302-2MC 0,2 3,911T304-2MC 0,4 3,511T308-2MC 0,8 3,0150404-EW 12,70 5,50 4,76 15,50 0,4 3,5150408-EW 0,8 3,0

DCGWStandard tipped cornersD

EW 2MC

EW

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

158

PcBNTURNING ISO


ordering example: DCGW11T304-B-25C-2MC/S

DCGWSolid tipped cornersD

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1

070202-EWS

6,35 2,80 2,38 7,75

0,2 3,9

070204-EWS 0,4 3,5

070208-EWS 0,8 3,0

070201R/L-W-EWS 0,1 3,0

070202R/L-W-EWS 0,2 3,0

070204R/L-W-EWS 0,4 3,0

070202-2MC/S 0,2 3,4

070204-2MC/S 0,4 3,0

070208-2MC/S

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

●

● ● ● ● ●

● ● ● ●

●

●

●

●

●

● ● ●

● ●

●

● ●●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

●

● ●

● ● ● ● ● ● ● ●

● ● ●

● ● ● ● ● ●

● ● ● ●

● ● ●

●● ● ●●●

● ● ●●

●

0,8 2,6

11T301R/L-W-EWS

9,52 4,40 3,97 11,60

0,1 3,0

11T302R/L-W-EWS 0,2 3,0

11T304R/L-W-EWS 0,4 3,0

11T308R/L-W-EWS 0,8 3,0

11T302-2MC/S 0,2 3,4

11T304-2MC/S 0,4 3,011T308-2MC/S 0,8 2,6

EWS W-EWS 2MC/S

DIA

MO

ND

& P

cBN

Cu

tting

too

l

159

TURNING ISO


ordering example: DNGA150608-D-25MW

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1

110402-EW 9,52 3,81 4,76 11,60

0,2 3,9

110404-EW 0,4 3,5110408-EW 0,8 3,0

150402-EW

12,70 5,13 4,76 15,50

0,2 3,9150404-EW 0,4 3,5

150408-EW 0,8 3,0

150408-MW 0,8 5,0

150412-MW 1,2 4,5

150404-2SC 0,4 2,8

150408-2SC 0,8 2,6

150404-4SC 0,4 2,8150408-4SC 0,8 2,6

150604-EW

12,70 5,13 6,35 15,50

0,4 3,5150608-EW 0,8 3,0

150604-MW 0,4 5,5

150608-MW 0,8 5,0

150612-MW 1,2 4,5

150604-2SC 0,4 2,8

150608-2SC 0,8 2,6

150604-4SC 0,4 2,8150608-4SC 0,8 2,6

DNGAStandard tipped cornersSandwich tipped corners

D

EW MW 2SC 4SC

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

160

PcBNTURNING ISO


ordering example: DNGA150604-B-40C-4MC/S

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1150404-PC-S

12,70 5,13 4,76 15,50

0,4 2,8150408-PC-S 0,8 2,6150412-PC-S 1,2 2,4150404-PC-M 0,4 2,8150408-PC-M 0,8 2,6150412-PC-M 1,2 2,4150604-PC-S

12,70 5,13 6,35 15,50

0,4 2,8150608-PC-S 0,8 2,6150612-PC-S 1,2 2,4150604-PC-S/4 0,4 4,0150608-PC-S/4 0,8 3,6150612-PC-S/4 1,2 3,2150604-PC-M 0,4 2,8150608-PC-M 0,8 2,6150612-PC-M 1,2 2,4

DNGASolid tipped cornersD

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1150604-2MC/S ●

● ● ● ● ● ● ●● ● ● ● ● ● ●● ● ● ● ● ● ●

● ● ● ● ● ● ●● ● ● ● ● ● ●●●●●

● ● ● ● ● ●

● ● ● ●● ● ● ●● ● ● ●

● ● ● ●● ● ● ●● ● ● ●

● ● ● ● ● ● ● ● ● ● ●

12,70 5,13 6,35 15,50

0,4 2,8150608-2MC/S ● ● ● ● ● ● ● ● ● ● ● ● 5,28,0 150612-2MC/S ● ● ● ● ● ● ● ● ● ● ● ● 2,22,1 150604-4MC/S ● ● ● ● ● ● ● ● ● ● ● ● 8,24,0 150608-4MC/S ● ● ● ● ● ● ● ● ● ● ● ● 5,28,0 150612-4MC/S ● ● ● ● ● ● ● ● ● ● ● ● 2,22,1

DNGASolid tipped cornersD

PC-S PC-S/4 PC-MPC M

2MC/S 4MC/S

DIA

MO

ND

& P

cBN

Cu

tting

too

l

161

TURNING ISO


ordering example: RCGX060600-E-40VM


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l10602M0-VM 6,00 2,80 2,380803M0-VM 8,00 3,40 3,181003M0-VM 10,00 4,40

3,1810T3M0-VM 3,971204M0-VM 12,00 4,40 4,76

RCGWFullfaceR


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1060600-VM 6,35 6,35090700-VM 9,52 7,94120700-VM 12,70 7,94

RCGXFullfaceR


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1090300-VM 9,52 3,81 3,18120400-VM 12,70 5,13 4,76120400-SE

RNGAFullfaceDouble fullface

R

VM SE

VM

VM

● ● ● ● ● ● ●

●● ● ● ● ●● ●●

● ●● ●

● ●● ●

● ● ● ● ● ● ● ● ● ● ● ● ●

●●

● ● ● ● ● ● ●● ● ●● ● ●● ● ●

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

162

PcBNTURNING ISO


ordering example: SCGW09T308-D-25EW


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1090300-VM 9,52 3,18090300-SE120300-SE 12,70 3,18120400-VM 12,70 4,76120400-SE

RNGNFullfaceDouble fullface

R

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1090300-SBC 9,52 3,18120300-SBC 12,70 3,18120400-SBC ●

●●

● ● ● ● ● ●● ● ●● ● ●

● ● ●

● ● ●● ● ●

● ● ●

● ● ●● ● ●

● ● ●

●●

●

● ● ●● ● ●

● ● ●

●●

●● ● ● ● ● ●

●●

●●

●●

12,70 4,76

RNGNSolidR


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l109T304-EW

9,52 4,40 3,97 9,52

0,4 3,509T308-EW 0,8 3,409T304-GS 0,4 9,509T308-GS 0,8 9,5120404-EW

12,70 5,50 4,76 12,700,4 3,5

120408-EW 0,8 3,4120412-EW 1,2 3,2

SCGWStandard tipped cornersS

VM SE

SBC

EW GS

● ● ● ● ● ● ● ●● ● ● ● ● ●● ● ● ● ● ● ● ●● ● ● ● ● ● ● ●● ● ● ● ●● ● ● ● ●● ● ● ● ●

DIA

MO

ND

& P

cBN

Cu

tting

too

l

163

TURNING ISO


ordering example: SNGN090312-F-SBC25

SNGNSolid tipped cornersS


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40

PC-10S PBC-15S PBC-25S PBC-40S

A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1090308-SE 9,52 3,18 9,52 0,8120308-SE 12,70 3,18 12,70 0,8120408-8SC

12,70 4,76 12,70

0,8 2,8120412-8SC 1,2 2,6120408-SE 0,8120412-SE 1,2

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1090304-SBC

9,52 3,180,4 9,5

090308-SBC 0,8 9,5090312-SBC 1,2 9,5

SNGNSolidS

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C


9,52 3,18 9,520,4 3,0

090308-PC-M 0,8 2,8090312-PC-M 1,2 2,6120404-PC-M

12,70 4,76 12,700,4 3,0

120408-PC-M 0,8 2,8120412-PC-M 1,2 2,6

SNGNSandwich tipped cornersDouble fullface

S

SE 8 SC

SBC

PC-M

●●●●●●

●●● ●●●●● ●●

● ● ● ● ● ● ●● ● ● ●●

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●● ● ●● ● ●

● ● ●● ● ●

● ● ● ● ●●● ● ● ● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ●● ● ● ●

● ● ● ●● ● ● ●

● ● ● ● ●● ● ● ●● ● ● ●

●●● ● ●

●●

●●●

●●●

●●●

●●●

● ● ● ●

● ●

●●●●●●

●●●

●●●

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

164

PcBNTURNING ISO


ordering example: SNGA1204012-G-10PC-M


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40



12,70 5,13 4,76 12,70

0,4 3,5120408-EW 0,8 3,4120412-EW 1,2 3,2120408-8SC 0,8 2,8120412-8SC 1,2 2,6120408-SE 0,8120412-SE 1,2

SNGAStandard/ Sandwich tipped cornersDouble fullface

S

EW 8-SC SE

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C


12,70 5,13 4,76 12,70

0,4 3,0120408-PC-S 0,8 2,8120412-PC-S 1,2 2,6120404-PC-M 0,4 3,0120408-PC-M 0,8 2,8120412-PC-M 1,2 2,6

SNGASolid tipped cornersS

PC-S PC-M

● ● ● ● ● ● ●● ● ●● ● ● ●

● ● ●● ●

● ● ●●

● ● ● ● ● ● ●● ● ● ● ● ● ●● ● ● ● ● ● ●● ● ● ●● ● ● ●● ● ● ●

● ●

● ● ● ● ●● ● ●● ●● ● ●

●

● ● ● ●● ● ● ●

● ● ● ●● ● ●● ●● ● ● ●

●

● ● ●● ● ●

● ● ● ●● ● ● ● ●

● ● ● ●● ● ● ●

● ● ● ● ●● ● ● ● ●

●● ● ● ● ● ● ●

DIA

MO

ND

& P

cBN

Cu

tting

too

l

165

TURNING ISO


ordering example: TBGN060102-A-10VM


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1120308-EW 12,70 3,18 12,70 0,8 3,4120312-EW 1,2 3,2

SPGNStandard tipped cornersS


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l109T304-EW

9,52 4,40 3,97 9,52

0,4 3,509T308-EW 0,8 3,409T304-GS 0,4 9,509T308-GS 0,8 9,5120404-EW

12,70 5,50 4,76 12,700,4 3,5

120408-EW 0,8 3,4120412-EW 1,2 3,2

SPGWStandard tipped cornersS


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1060102-VM

3,97 1,580,2 6,5

060104-VM 0,4 6,5060108-VM 0,8 6,5

TBGNFullfaceT

EW GS

EW

VM

● ● ● ● ●● ●● ●

● ● ● ●● ●● ●● ●● ●● ●

●●●

●●

●●●●●●●

●●●●●●●●

● ●● ●●

●●●

●●●

●●●●

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

166

PcBNTURNING ISO


ordering example: TCGT110202-A-40EW

TCGTStandard tipped corners (positive)

T


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1090202-EW 5,56 2,50 2,38 9,60 0,2 3,8090204-EW 0,4 3,5110202-EW 6,35 2,80 2,38 11,00 0,2 3,8110204-EW 0,4 3,5

TBGWFullfaceT


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1060102-VM

3,97 2,30 1,580,2 6,5

060104-VM 0,4 6,5060108-VM 0,8 6,5

VM

EW

●●●

●●●●

●●●●

●●●●

●●●●

●●●

●●●

●●●

●●●

DIA

MO

ND

& P

cBN

Cu

tting

too

l

167

TURNING ISO


insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40



5,56 2,50 2,38 9,60

0,2 3,8090204-EW 0,4 3,5090208-EW 0,8 3,0090202-3MC 0,2 2,6090204-3MC 0,4 2,2090208-3MC 0,8 1,8090204-GS 0,4 9,6110202-EW

6,35 2,80 2,38 11,00

0,2 3,8110204-EW 0,4 3,5110208-EW 0,8 3,0110202-3MC 0,2 2,9110204-3MC 0,4 2,5110208-3MC 0,8 2,1110204-GS 0,4 11,0110208-GS 0,8 11,016T304-3MC

9,52 4,40 4,40 16,50

0,4 3,216T308-3MC 0,8 2,716T304-GS 0,4 16,516T308-GS 0,8 16,5

TCGWStandard tipped cornersT

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C


9,52 4,76 16,500,4 3,0

160408-PC-M 0,8 2,6160412-PC-M 1,2 2,4

TNGNSolid tipped cornersT

EW 3 MC GS

ordering example: TCGW110204-D-15S-3MC

PC-M

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PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

168

PcBNTURNING ISO


ordering example: TNGA160404-E-40EW

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1110304-SBC

6,35 3,18 11,000,4

110308-SBC 0,8110312-SBC 1,2

TNGNSolidT


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1110304-SE 6,35 3,18 11,00 0,4110308-SE 0,8160404-SE

9,52 4,76 16,500,4

160408-SE 0,8160412-SE 1,2

TNGNDouble fullfaceT

TNGAStandard- / Sandwich tipped cornersDouble fullface

T

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40



6,35 2,26 3,18 11,00

0,4 2,8110308-EW 0,8 2,5110304-SE 0,4110308-SE 0,8160404-EW

9,52 3,81 4,76 16,50

0,4 3,5160408-EW 0,8 3,0160412-EW 1,2 2,6160404-6SC 0,4 2,8160408-6SC 0,8 2,5160412-6SC 1,2 2,2160404-SE 0,4160408-SE 0,8160412-SE 1,2

EW 6 SC SE

SBC

SE

DIA

MO

ND

& P

cBN

Cu

tting

too

l

169

TURNING ISO


ordering example: TNGA160408-B-40C-6MC/S

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C


9,52 3,81 4,76 16,50

0,4 3,0160408-PC-S 0,8 2,6160412-PC-S 1,2 2,4160404-PC-M 0,4 3,0160408-PC-M 0,8 2,6160412-PC-M 1,2 2,4160404-PC-M/4 0,4 4,5160408-PC-M/4 0,8 4,2160412-PC-M/4 1,2 4,0

TNGASolid tipped cornersT

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1160404-3MC/S

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9,52 3,81 4,76 16,50

0,4 3,0160408-3MC/S 0,8 2,6160412-3MC/S 1,2 2,4160404-6MC/S 0,4 3,0160408-6MC/S 0,8 2,6160412-6MC/S 1,2 2,4

TNGASolid tipped cornersT


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40



6,35 3,40 3,18 11,000,2 3,8

110304-EW 0,4 3,5110308-EW 0,8 3,0

TPGAStandard tipped cornersT

PC-S PC-M PC-M/4

3MC/S 6MC/S

EW

●

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● ●

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

170

PcBNTURNING ISO


TPGNStandard tipped cornersT

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40



6,35 3,18 11,00

0,2 3,8110304-EW 0,4 3,5110308-EW 0,8 3,0110304-GS 0,4 11,0110308-GS 0,8 11,0110304-VM 0,4 11,0110308-VM 0,8 11,0160304-EW

9,52 3,18 16,50

0,4 3,5160308-EW 0,8 3,0160304-GS 0,8 16,5160308-GS 0,8 16,5

EW GS VM

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40



5,56 2,50 2,38 9,600,2 3,8

090204-EW 0,4 3,5090204-GS 0,4 9,6110202-EW

6,35 2,80 2,38 11,000,2 3,8

110204-EW 0,4 3,5110208-GS 0,8 11,0110302-EW

6,35 2,80 3,18 11,00

0,2 3,8110304-EW 0,4 3,5110308-EW 0,8 3,0110304-GS 0,4 11,0110308-GS 0,8 11,0160304-EW

9,52 4,40 4,76 16,500,4 3,5

160308-EW 0,8 3,0160308-GS 0,8 16,5

TPGWStandard tipped cornersT

EW GS

ordering example: TPGW160308-F-10GS

DIA

MO

ND

& P

cBN

Cu

tting

too

l

171

TURNING ISO


VBGWSolid tipped cornersV

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1110202-EWS 6,50 2,90 2,38 11,10 0,2 3,5110204-EWS 0,4 3,1160402-EWS

9,52 4,40 4,76 16,60

0,2 3,5160404-EWS 0,4 3,1160408-EWS 0,8 2,8160402-2MC-S 0,2 3,5160404-2MC-S 0,4 3,1160408-2MC-S 0,8 2,8160404-2MC-S/4 0,4 4,4160408-2MC-S/4 0,8 4,2160412-2MC-S/4 1,2 4,0

EWS 2MC-S 2MC-S/4

VBGWStandard tipped cornersV

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1110202-MW

6,50 2,90 2,38 11,000,2 4,7

110204-MW 0,4 4,5110208-MW 0,8 4,2160402-MW

9,52 4,40 4,76 16,50

0,2 5,3160404-MW 0,4 5,0160408-MW 0,8 4,4160412-MW 1,2 3,9160416-MW 1,6 3,5160404-2MC 0,4 3,1160408-2MC 0,8 2,5

MW 2MC

ordering example: VBGW160404-E-10S-2MC

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

172

PcBNTURNING ISO


VCGTSolid tipped corners (positive)

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1070202-EWS 3,97 2,20 2,38 6,90 0,2 3,5070204-EWS 0,4 3,2110202-EWS 6,35 2,90 3,18 11,10 0,2 3,5110204-EWS 0,4 3,2130302-EWS 7,94 3,40 3,18 13,30 0,2 3,5130304-EWS 0,4 3,2160402-EWS

9,52 4,40 4,76 16,600,2 3,5

160404-EWS 0,4 3,2160408-EWS 0,8 2,8

VCGWSolid tipped corners

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C

H A G A F A G A B C D E F G H A B C D E F G H d d1 s l r l1070202-EWS 3,97 2,20 2,38 6,90 0,2 3,5070204-EWS 0,4 3,2110302-MC-S 6,35 2,90 3,18 11,10 0,2 3,5110304-MC-S 0,4 3,2130302-EWS 7,94 3,40 3,18 13,30 0,2 3,5130304-EWS 0,4 3,2160402-EWS

9,52 4,40 4,76 16,60

0,2 3,5160404-EWS 0,4 3,2160408-EWS 0,8 2,8160402-2MC-S 0,2 3,5160404-2MC-S 0,4 3,2160408-2MC-S 0,8 2,8160404-2MC-S/4 ● 0,4 4,4160408-2MC-S/4 ● 0,8 4,2160412-2MC-S/4 ●

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1,2 4,0

EWS

EWS 2MC-S2MC-S2MC S 2MC-S/4

ordering example: VCGW070202-F-25EWS

2MC S/42MC-S/4

DIA

MO

ND

& P

cBN

Cu

tting

too

l

173

TURNING ISO


VCGWStandard tipped corners

VNGASolid tipped corners

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C


9,52 3,81 4,76 16,60

0,2 3,0160404-PC-S 0,4 2,8160408-PC-S 0,8 2,4160412-PC-S 1,2 2,2160404-PC-M 0,4 2,8160408-PC-M 0,8 2,4160412-PC-M 1,2 2,2160404-PC-M/4 0,4 4,4160408-PC-M/4 0,8 4,2160412-PC-M/4 1,2 4,0

MW

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1070202-MW 3,97 2,20 2,38 6,90 0,2 3,8070204-MW 0,4 3,5110302-MW

6,35 2,90 3,18 11,00

0,2 4,7110304-MW 0,4 4,5110308-MW 0,8 4,2110304-2MC 0,4 3,1110308-2MC 0,8 2,5160402-MW

9,52 4,40 4,76 16,50

0,2 5,3160404-MW 0,4 5,5160408-MW 0,8 4,4160412-MW 1,2 3,9160404-2MC 0,4 3,1160408-2MC 0,8 2,5

PC-S PC-M PC-M/4

ordering example: VNGA160408-F-10-PC-M

2MC

PcBN

DIA

MO

ND

& P

cBN

Cu

ttin

g t

oo

l

174

PcBNTURNING ISO



insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1160404-MW

9,52 3,81 4,76 16,50

0,4 5,0160408-MW 0,8 4,4160412-MW 1,2 3,9160404-4SC 0,4 2,8160408-4SC 0,8 2,2

VNGAStandard tipped cornersSandwich tipped corners

MW 4 SC

ordering example: WCGW020104-A-40VM


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1020102L-VM 3,97 2,30 1,58 0,2 4,8020401L-VM 0,4 4,8

WBGWFullface

VM


insert size

PBC

-10

PBC

-15

PBC

-25

PBC

-40


A F A C A D A E A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H d d1 s l r l1020102-VM 3,97 2,30 1,58 0,2 2,7020104-VM 0,4 2,7

WCGWFullface

VM

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●● ● ● ●

DIA

MO

ND

& P

cBN

Cu

tting

too

l

175

TURNING ISO


WNGASolid tipped corners

insert size


SBC

1

SBC

10

SBC

25

SBC

40

SBC-25C SBC-40C


12,70 5,13 4,76 8,50

0,4 2,8080408-PC-S 0,8 2,6080412-PC-S 1,2 2,4080404-PC-M 0,4 2,8080408-PC-M 0,8 2,6080412-PC-M 1,2 2,4080404-PC-M/4 0,4 4,5080408-PC-M/4 0,8 4,2080412-PC-M/4 1,2 4,0

PC-S PC-M PC-M/4

ordering example: WNGA080404-A-10S-6SC

insert size


PBC

-10

PBC

-15

PBC

-25

PBC

-40



12,70 5,13 4,76 8,50

0,4 3,1080408-EW 0,8 2,8080412-EW 1,2 2,5080404-MW 0,4 5,3080408-MW 0,8 5,0080412-MW 1,2 4,7080404-6SC 0,4 2,8080408-6SC 0,8 2,5080412-6SC 1,2 2,2080404W-6SC 0,4 2,8080408W-6SC 0,8 2,5

WNGAStandard tipped cornersSandwich tipped corners

EW 6 SCMW

PcBN

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