PT DHARMA POLIMETALPT DHARMA POLIMETALSBU : Automotive COmponentSBU : Automotive COmponent

Vision :Vision :

““Being innovative, Striving for the best and Being innovative, Striving for the best and Contributing to the stakeholders are our commitment Contributing to the stakeholders are our commitment to be a world class manufacturing company”to be a world class manufacturing company”

PT Dharma Polimetal is a group of business in metal-based manufacturing, mostly contribute to OEM’s of Motorcycle/Automotive industries in Indonesia

Background :Background :

Name Dharma Polimetal, PT

Headquarters JL Raya Serang, Km 24, Balaraja TangerangIndonesia, 15610Telp. 62-215951635

Dharma Groups • PT Dharma Polimetal • SBU Automotive Component • SBU Supermarket, Industrial Equipment (Trolley, Industrial Pallet, etc)• SBU Healthcare Equipment (Wheelchair, Bloodpressure Kit, etc)

• PT Dharma Precission Mould (Dies,Mould,Jig)• PT Dharma Electrindo Manufacturing (Automotive/Motorcycle Wiring Harness)• PT Dharma Controlcable Indonesia (Automotive/Motorcycle Control Cable)• PT Dharma Poliplast (Plastic Parts/ Products)• PT Dharma Precission Parts (Precission Machining Parts) • PT Dharma Precision Tools (Special Precission Cutting Tools)• ASCHO

Established 29 Maret 1989

Sales Turnover 2007 US $ 50,000,000

Group Sales Turnover 2007 US $ 110,000,000

President & CEO Theodore Permadi Rachmat

Board of Director Irianto SantosoI Wayan PutrakaPhilipus NaftaliE.A ZakariaYosaphat SimanjuntakSutejo Halim

Employees Dharma Polimetal : 2446 person• Automotive Comp Business Unit : 1520 person

Continue..Continue..Consolidated subsidiaries 8 (as of December 31, 2007)

Main Products 4Wheeler : Underbody Crossmember, Guard Cabin Back, Pipe Exhaust (Truck), Seat Frame Component & Seat Hinges, Subassy Bracket, Bolt Special2Wheeler :Frame Body Comp, Muffler Comp, Wheel Rim, Stepbar/Stand Comp, Steering Handle Comp, Swing Arm Comp, Bolt Special (Axle Bolt)Others :Metal Finishing - Zinc Plating, NiCr Plating, CED Black, Powder coating

Major Clients Astra Honda Motor, Astra Daihatsu Motor, Armada Johnson Controls, Indomobil Suzuki Int’l, Tri Dharma Wisesa (Akebono), Nissan Motor Indonesia, Kayaba Indonesia, Showa Mfg Indonesia

MANAGEMENT SYSTEMMANAGEMENT SYSTEM

Certification :Certification :

ISO/TS 16949 : 2002 (Quality Management ISO/TS 16949 : 2002 (Quality Management System)System)

ISO 14001 : 2004 (Environment Management ISO 14001 : 2004 (Environment Management System)System)

Certificate No. : IATF 20030

EN

VIR

ON

ME

NT

AL

SY

STE

M

CertifiedEnvironmental

ManagementISO 14001 Lic : 10042

Our Current CustomersOur Current Customers

4 Wheeler:4 Wheeler:

Astra Daihatsu Motor/TMMINAstra Daihatsu Motor/TMMIN

Indomobil Suzuki Int’l (2 Wheel & 4 Wheel) Indomobil Suzuki Int’l (2 Wheel & 4 Wheel)

APM Armada Autoparts (AAA)/Armada Johnson Controls (AJC)APM Armada Autoparts (AAA)/Armada Johnson Controls (AJC)

Korindo Heavy IndustryKorindo Heavy Industry

Nissan Motor Indonesia (Under Development)Nissan Motor Indonesia (Under Development)

Inti Panca Press Industry (IPPI)Inti Panca Press Industry (IPPI)

Metal Finishing :Metal Finishing :

Tri Dharma Wisesa (TDW)Tri Dharma Wisesa (TDW)

Kayaba IndonesiaKayaba Indonesia

Showa Mfg IndonesiaShowa Mfg Indonesia

2 Wheeler:2 Wheeler:

Astra Honda MotorAstra Honda Motor

Indomobil Suzuki InternationalIndomobil Suzuki International

Kawasaki Motor IndonesiaKawasaki Motor Indonesia

Kanzen Motor IndonesiaKanzen Motor Indonesia

Competency BaseCompetency BaseStamping Press Work (Range: 35 T - 500 T)Stamping Press Work (Range: 35 T - 500 T)CNC/NC Bending WorkCNC/NC Bending WorkWelding Assy Manual Welding Assy Manual Welding Assy RoboticWelding Assy RoboticJigs & Fixtures / CF Design & MakingJigs & Fixtures / CF Design & MakingSmall & Medium Automotive Component Small & Medium Automotive Component Automotive Seat ComponentsAutomotive Seat ComponentsMotorcycle Muffler & Frame BodyMotorcycle Muffler & Frame BodyMetal Finishing Process (NiCr / Zinc Plating / Metal Finishing Process (NiCr / Zinc Plating / Painting / Powdercoat, ED Paint)Painting / Powdercoat, ED Paint)

New Product Development ProcedureNew Product Development Procedure

Drawing/sample product Costing

Product By Eng SBU

Product Analyze

Draft Time FrameDraft InvestasiDraft Flow Process Plan

Team PlanningFacility preparation plan

Project plan

Draft FMEADraft PQCS

Draft Quality Standard Evaluation of PP1,CP, FMEA,

PQCS

Evaluation Of PP2,CP, FMEA,

PQCS

CUSTOMER

Strenght of Our Team :Strenght of Our Team :ResourcesResources PersonelPersonel RemarksRemarks

Business & Product DevBusiness & Product Dev 6 Person6 Person

Product Quality EngineerProduct Quality Engineer 16 Person16 Person Lead Eng=3; Technician=13Lead Eng=3; Technician=13

Process & Tools DevProcess & Tools Dev 19 Person19 Person Design Process = 6 Design Process = 6

Design Tool = 5Design Tool = 5

Tool Eng = 8Tool Eng = 8

Process EngineerProcess Engineer 44 person44 person Lead Eng = 3 ; Technician = 41Lead Eng = 3 ; Technician = 41

Welding EngineerWelding Engineer 3 Person3 Person Certified from “API” – B4TCertified from “API” – B4T

Industrial EngineerIndustrial Engineer 6 Person6 Person

Quality AssuranceQuality Assurance 35 Person35 Person QA Project;Process Auditor; QA Project;Process Auditor; Product Auditor;Product Auditor;

Our Subsidiary CompanyOur Subsidiary Company

Mould DesignerMould Designer 4 Person4 Person Dharma Precision Mould Dharma Precision Mould

Dies DesignerDies Designer 4 Person4 Person Dharma Precision Mould Dharma Precision Mould

Dies Engineer Dies Engineer 3 Person3 Person Dharma Precision Mould Dharma Precision Mould

Dharma Polimetal Lay Out Dharma Polimetal Lay Out (120,000 Sq Meters)(120,000 Sq Meters)

2W/ Frame & Comp

Rim & Fastener Muffler &

Plating

NoNo DESCRIPTIONDESCRIPTION QtyQty SPECIFICATIONSPECIFICATION MAKERMAKER

AA CUTTINGCUTTING                     

11 Shearing MachineShearing Machine 22 UnitsUnits 1200 mm x 2400 mm, t = 8 mm1200 mm x 2400 mm, t = 8 mm    JapanJapan

22 Circulaw sawCirculaw saw      Base on NeedBase on Need         

BB STAMPINGSTAMPING                     

11 Press Machine 35 TPress Machine 35 T 22 UnitsUnits 850 mm x 400 mm850 mm x 400 mm , Die Height = 220 mm, Die Height = 220 mm TaiwanTaiwan

22 Press Machine 40 TPress Machine 40 T 22 UnitsUnits 700 mm x 460 mm700 mm x 460 mm , Die Height = 120 mm, Die Height = 120 mm TaiwanTaiwan

33 Press Machine 60 TPress Machine 60 T 77 UnitsUnits 950 mm x 500 mm950 mm x 500 mm , Die Height = 260 mm, Die Height = 260 mm Japan/TaiwanJapan/Taiwan

44 Press Machine 80 TPress Machine 80 T 1111 UnitsUnits 1000 mm x 550 mm1000 mm x 550 mm , Die Height = 310 mm, Die Height = 310 mm Japan/TaiwanJapan/Taiwan

55 Press Machine 100 TPress Machine 100 T 33 UnitsUnits 1150 mm x 600 mm1150 mm x 600 mm , Die Height = 330 mm, Die Height = 330 mm JapanJapan

66 Press Machine 110 TPress Machine 110 T 11 UnitsUnits 1150 mm x 600 mm1150 mm x 600 mm , Die Height = 330 mm, Die Height = 330 mm TaiwanTaiwan

77 Press Machine 160 TPress Machine 160 T 11 UnitsUnits 1250 mm x 800 mm1250 mm x 800 mm , Die Height = 430 mm, Die Height = 430 mm TaiwanTaiwan

88 Press Machine 260 TPress Machine 260 T 22 UnitsUnits 1500 mm x 840 mm1500 mm x 840 mm , Die Height = 500 mm, Die Height = 500 mm JapanJapan

99 Press Machine 300 TPress Machine 300 T 11 unit unit 1600 mm x 960 mm ,Die Height = 670 mm1600 mm x 960 mm ,Die Height = 670 mm JapanJapan

  1010 Press Machine 450 TPress Machine 450 T 11 UnitUnit   2400 mm x 1300 mm2400 mm x 1300 mm Die Heigh Die Heigh 800 mm800 mm EnglandEngland

CC AssemblyAssembly                     

11 Robot WeldingRobot Welding    4545 UnitsUnits 6 Axis6 Axis       JapanJapan

22 Argonshield /Brazing Argonshield /Brazing       Depends on needsDepends on needs       JapanJapan

33 Spot Welding GantrySpot Welding Gantry 11 UnitsUnits DagenshaDagensha       JapanJapan

44 Spot Welding Fix Type Spot Welding Fix Type 1515 UnitsUnits          TaiwanTaiwan

55 Riveting MachineRiveting Machine 22 UnitUnit Small and big sizeSmall and big size TaiwanTaiwan

DD BENDINGBENDING                     

11 CNC BendingCNC Bending    1515 UnitsUnits OD = 1 - 2 InchOD = 1 - 2 Inch       TaiwanTaiwan

22 NC BendingNC Bending    77 UnitsUnits OD = 1 1/2 - 3 InchOD = 1 1/2 - 3 Inch       TaiwanTaiwan

List of Current Machines and Equipment

NoNo DESCRIPTIONDESCRIPTION QtyQty SPECIFICATIONSPECIFICATION MAKERMAKER

EE METALFINISHINGMETALFINISHING                  

11 Nickel Chrome PlatingNickel Chrome Plating 11 UnitUnitDouble Layer Nickel, Carousel TypeDouble Layer Nickel, Carousel Type   

USAUSAH x W x L = 1200 mm x 400 mm x 700 mmH x W x L = 1200 mm x 400 mm x 700 mm

22 Nickel Chrome PlatingNickel Chrome Plating 44 UnitUnitTri Layer Nickel, Center Anode Gate TypeTri Layer Nickel, Center Anode Gate Type   

TaiwanTaiwanH x D = 1800 mm x 1000 mm H x D = 1800 mm x 1000 mm   

33 Zinc PlatingZinc Plating 22 UnitUnit

Carousel Type, Color : Yellow, Green, WhiteCarousel Type, Color : Yellow, Green, White

TaiwanTaiwanH x W x L = 900 mm x 200 mm x 400 mmH x W x L = 900 mm x 200 mm x 400 mm   

44 PaintingPainting 22 UnitsUnitsSpray & Dipping PaintSpray & Dipping Paint   

LocalLocalH x W x L = 1500 mm x 200 mm x 400 mmH x W x L = 1500 mm x 200 mm x 400 mm

55 Powder CoatingPowder Coating 11 UnitUnitElectrostatic SprayElectrostatic Spray      

LocalLocalH x W x L = 1500 mm x 200 mm x 400 mmH x W x L = 1500 mm x 200 mm x 400 mm

66 Shoot BlastingShoot Blasting 33 UnitUnit For Muffler, using steel ballFor Muffler, using steel ball TaiwanTaiwan

77 CED PaintingCED Painting 11 FactoryFactory Metal Finishing Process for Frame Body & Metal Finishing Process for Frame Body & Automotive ComponentAutomotive Component  

OKOK  Feb Feb ’’06 06 OperationOperation

FF WorkshopWorkshop   For Regular Dies/Jig/Tools MaintenanceFor Regular Dies/Jig/Tools Maintenance   

11 MillingMilling    55 UnitsUnits SM 3 , SM 5SM 3 , SM 5       Japan/TaiwanJapan/Taiwan

22 LatheLathe    22 UnitsUnits 1500 mm x 2000 mm1500 mm x 2000 mm    TaiwanTaiwan

33 Cylindrical GrindingCylindrical Grinding 11 UnitUnit D 50mm x 100mmD 50mm x 100mm

44 Surface GrindingSurface Grinding 11 UnitsUnits 650 mm x 300 mm650 mm x 300 mm    TaiwanTaiwan

New Investment Planning 2009

GG Quality FacilityQuality Facility

11Universal Testing Universal Testing machinemachine

11UnitsUnits Tensile, Bending, Breaking Tensile, Bending, Breaking

elongation test, etcelongation test, etc

22 Polishing machinePolishing machine 11 UnitsUnits For material testingFor material testing

33Metallurgy Metallurgy Microscopic/Hardness Microscopic/Hardness Test/Profile ProjectorTest/Profile Projector

111111

UnitsUnits For material testing/Welding For material testing/Welding PenetrationPenetration

44Concentricity & Straightness Concentricity & Straightness McMc 11 UnitUnit For Bolt & Nut For Bolt & Nut

CheckingChecking

55 SST & Thickness TesterSST & Thickness Tester 22 UnitUnit

66 Faro 3D Measuring ArmFaro 3D Measuring Arm 11 UnitUnit Brand : FAROBrand : FARO

6767 CNC Lay Out MachineCNC Lay Out Machine WenzelWenzel 1.2 m x 2.5 m1.2 m x 2.5 m

NoNo DESCRIPTIONDESCRIPTION QtyQty SPECIFICATIONSPECIFICATION REMARKSREMARKS

AA ManufacturingManufacturing                     

11 4 Wheel Factory 24 Wheel Factory 2’’nd Stepnd Step 11 LineLine 4 Wheel Plant - Completing Lay out (Stamping Line)4 Wheel Plant - Completing Lay out (Stamping Line) Start Dec 2008Start Dec 2008

22 Stamping Press 500 TStamping Press 500 T 1 1 UnitUnit Add on 4 Wheel Plant (Under Negotiation)Add on 4 Wheel Plant (Under Negotiation) Jun 2009Jun 2009

33 Stamping Press 350 TStamping Press 350 T 1 1 UnitUnit Add on 4 Wheel Plant (Under Delivery)Add on 4 Wheel Plant (Under Delivery) Install Nov 08Install Nov 08

44 Stamping Press 250 TStamping Press 250 T 1 1 UnitUnit Add on 4 Wheel Plant (Under Negotiation)Add on 4 Wheel Plant (Under Negotiation) Jun 2009Jun 2009

55 Stamping Press 160 TStamping Press 160 T 1 1 UnitUnit Add on 4 Wheel Plant (Under Negotiation)Add on 4 Wheel Plant (Under Negotiation) Jun 2009Jun 2009

66 New Welding LineNew Welding Line 1 1 LineLine Add on 4 Wheel PlantAdd on 4 Wheel Plant

77 Robot WeldingRobot Welding 66 UnitUnit OTCOTC Oct 2008Oct 2008

88 SpectrometerSpectrometer 11 UnitUnit Add on Metallurgy LaboratoryAdd on Metallurgy Laboratory

Quality FacilityQuality Facility

3 D FARO Arm Measuring &

Wenzel Layout Machine

Faro 3D Arm

Wenzel CNC Layout Mc

Metallurgy Lab. TestMetallurgy Lab. Test

Precise Cutting Casting & Polishing

Metallurgic Microscope

Hardness Test Univ/Tensile TestProfile Projector

Metal Finishing TestMetal Finishing Test

Salt Spray Test Thickness Test

List of Measurement tools availability:List of Measurement tools availability:

3D Measurement3D Measurement

Welding PenetrationWelding Penetration

Hardness (Rockwell/Vickers)Hardness (Rockwell/Vickers)

Tensile StrenghtTensile Strenght

Photo MicroPhoto Micro

Salt Spray Test/Cast TestSalt Spray Test/Cast Test

Plating/ Painting Thickness TestPlating/ Painting Thickness Test

Glossmeter Glossmeter

Torque WrenchTorque Wrench

Welding Output amperemeterWelding Output amperemeter

Product Line Up

• AUTOMOBILE CROSSMEMBER

• AUTOMOBILE DAIHATSU PARTS,

• SEAT COMPONENTS FRAME & MECHANISM

• STAMPING & WELDING COMPONENT

• FRAME BODY FOR HONDA MOTORCYCLE

• WHEEL RIM

• MOTORCYCLE MUFFLER (HONDA, KAWASAKI, SUZUKI)

• REAR GRIP (HONDA, SUZUKI)

• CHAIN CASE

• WHEEL LOCK

• MOTORCYCLE FOOT REST & STEERING HANDLE

2 WHEEL PARTS :

4 WHEEL PARTS :

4 WHEEL COMPONENT4 WHEEL COMPONENT

Suzuki APV P.U - Cross Member Comp Tail

APV - Insulator Deck side; Press 250 T

Press 80 T s.d 260 T

Carry Futura – Cover Radiator Upper, Press 250 T

4 WHEEL COMPONENT4 WHEEL COMPONENT

Suzuki APV Pick Up – Cross Member Fuel Tank

Suzuki APV Pick Up - Guard Comp Cabin Back

4 WHEEL COMPONENT4 WHEEL COMPONENT

Suzuki APV Pick Up - Cross Member Leaf Hanger

Daihatsu Zebra - Br. Assy Mounting

4 WHEEL COMPONENT4 WHEEL COMPONENT

Zebra - Reinf Fr. Side Member LH

Zebra - Panel Heat Roof

Mach 110 T

Mach 250 T

Some of RUSH/TERIOS Part Some of RUSH/TERIOS Part (Total : 14 Item)(Total : 14 Item)

R/f Transport Hook R; Press 60T

Rf Center Body Pillar R/L; Press 80 T Rf Rocker Panel No 4 R/L; Press 400 T

Patch Floor Side Member R/L; Press 110 T

Some of D40D/D88 NEW GranMax Some of D40D/D88 NEW GranMax (Total 46 Item)(Total 46 Item)

XMbr Subassy Frame no 2

Plate Sub-asy Rr Floor Finish

Support Parking Brake Lever AssyBracket Cable Support 1

Bracket Cable Support 2

PT AAA PARTS – X 11JPT AAA PARTS – X 11J

Panel Sub 2’nd Seat Back RH

Panel Sub 2’nd Seat Back LH

Bracket Sub-assy Inner 2’nd Seat Back

Panel Sub 2’nd Seat Cushion RH

Hinge Subassy 3rd seat outer RH/LH

Hinge Sub assy Center 2’nd Seat

STEEL WHEEL RIM

•SIZE 17 x 1.2” * SIZE 17 x 1.4”

•SIZE 17 x 1.6” * SIZE 14 X 1.4”

•SIZE 14 X 1.6’

FRAME BODY COMP

2 WHEELS PARTS

•HONDA - TIGER 2000

•HONDA - MEGA PRO/GL PRO

•HONDA - WIN

Motorcycle MufflerMotorcycle Muffler

HONDA - Muffler New Supra Fit

SUZUKI - Pipe Comp Exhaust Shogun 125SP

HONDA - Muffler Supra X 125

Kawasaki - Muffler Kaze ZX130

HONDA – Muffler New Tiger 2000

REAR GRIPREAR GRIP

HONDA Supra X

Finishing = NiCr Plating

HONDA Supra Fit

Finishing = Powder Coating

HONDA -Astrea Grand

Finishing = Powder Coating

GRAB RAIL CHAIN CASEGRAB RAIL CHAIN CASE

Supra X 125 New Supra Fit

Shogun 125 XFD

Rubber Injection with inside

Steel Reinforcement

Motorcycle PartsMotorcycle Parts

Sub Frame Assy

Footstep Assy

In Complete assy unit

Metal Finishing ProcessMetal Finishing Process

A. Nickel Chrome Plating

Metal Finishing ProcessMetal Finishing ProcessB. Zinc Plating Acid and Alkali Zinc Plating

•MF Cr 3+

•MF Cr 6+

Loading Capacity : ± 50 %

ROBOT WELDING

45 Units

Welding Process (Manual / Automatic / Robotic)Some Figures of our Facility & Production Line

Stamping Press 300 TStamping Press 300 T

Stamping Press 450 TStamping Press 450 T

CNC Bending LineCNC Bending Line

15 Units CNC

CED Painting Line – Black Top Coat

Loading Area

Masking Treatment ED Paint

Unloading Area

E.D PAINT PROCESS

Fastener FactoryFastener Factory

Heading & Threading Washing Furnace/Chamber

Tempering

Dharma Precision Mould Dharma Precision Mould

• Dies Manufacturing Support

• Jig and Checking Fixture manufacturing

• Special Purpose Machinery and Equipment manufacturing

• Injection And Casting Mould

Location : Dharma Polimetal Area

Tools Making Support :

High Speed CNC Milling MachineHigh Speed CNC Milling Machine

High Precision ProcessHigh Precision Process

CNC Milling MachiningCNC Milling Machining

CNC EDM MachiningCNC EDM Machining

High Speed CNC Milling MachineHigh Speed CNC Milling Machine

Machine ListMachine ListCNC Milling MachineCNC Milling Machine 4 Units4 Units

CNC Lathe MachineCNC Lathe Machine 2 Units2 Units

NC Mill MachineNC Mill Machine 3 Units3 Units

EDM MachineEDM Machine 33 UnitsUnits

Wirecut MachineWirecut Machine 11 UnitUnit

Milling MachineMilling Machine 10 Units10 Units

Lathe MachineLathe Machine 2 Units2 Units

Furnace HardenFurnace Harden 11 UnitUnit

CMM MeasurementCMM Measurement 11 UnitUnit

Surface GrindingSurface Grinding 4 Units4 Units

Contacts : Johannes Soelistyo (Marketing Specialist – Mgr)Contacts : Johannes Soelistyo (Marketing Specialist – Mgr)

Email : Email : johann.sulis@dac.dharmap.comjohannsulis@yahoo.com

Mobile: 62-811944190Mobile: 62-811944190