dgs -2. jc
DESCRIPTION
john crane gas seal principleTRANSCRIPT
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Type 28 Principles of OperationMating Ring
OUTER
DIAMETER
GROOVE DIAMETER
INNER DIAMETER
LAND
SPIRAL GROOVE
ROTATION RELATIVE TO PRIMARY RING
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Type 28 Principles of OperationUni-Directional Spiral Groove
Gas is induced towards thecenter.
Gas is Compressed &Pressure increases toset Gap.Sealing Dam
Direction of Rotation
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Type 28 Principles of Operation
Normal Operation Approx. Gap = 0.003mm
Opening ForceClosing Force
Compression
Expansion
Spring Load
and Hydrostatics及び静圧効果
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Reduced Gap
Increased Opening ForceClosing Force
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Increased Gap
Closing ForceReducedOpening Force
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Normal Operation
Closing Force Opening Force
Compression
Expansion
Approx. Gap = 0.003mm
Spring Loadand Hydrostatics
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Analytical Tool
““CSTEDYCSTEDY”” (steady state) & (steady state) & ““CTRANSCTRANS”” (transient )(transient )
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Type 28 Principles of OperationBi-Directional Spiral Groove
Gas is induced towards thecenter.
Gas is Compressed &Pressure increases toset Gap.
Sealing Dam
Direction of Rotation
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Typical Tandem Arrangement
N2 Purge
Primary Vent
Application: Process Gas Compressors
Pressure: 125barG Temperature: -20 To +200℃Speed: 200m/Sec. Gases: All
Process Gas
Secondary Vent
Bearings
Filtered Process Gas
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Operational GuidelinesGAS QUALITY:
• The gas quality feeding the seal should be clean and dry. This will provide an environment for optimum performance and longevity. It is generally recommended that a 2 micron (absolute) coalescing filter be incorporated in the seal supply gas line to prevent contamination from liquid and particles.
SEAL GAS SUPPLY FLOW: • The seal gas supply flow must be sufficient enough to
ensure that the seal is supplied with filtered gas during operation with the remainder going back into the compressor. This will provide an ideal sealing environment to maintain the optimum performance of the seals.
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Operational Guidelines
LEAKAGE TRENDS:• Seal performance is monitored through leakage trends.
Occasional spikes in the leakage are no cause for alarm. Such spikes be a result of a process variation, shaft movement, pressure, temperature, and / or speed changes. A trend of leakage, however, may give forewarning of a seal problems. Please consult John Crane International if there are any concerns.
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Operational Guidelines
REVERSE ROTATION: • Reverse rotation should be avoided at Uni-directional seal.
Short periods of reverse rotation of speeds less 1000 RPM can be tolerated, however, the seal may require refurbishment and should definitely be inspected after such a run.
REVERSE PRESSURE: • Reverse pressure under static conditions will result in an
increase in static leakage. Under dynamic conditions, reverse pressure can result in major damage to the seal components.
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Operational Guidelines
LIQUID CONTAMINATION: • While the T28 Gas Seal is practically able to cope with
contamination from light liquids, it is basically not recommended to have contamination with liquids especially for bearing oil that is not recommended.
SLOW ROLL: • It is recommended that continuous speeds below 500 rpm
are avoided. This gives a wide safety margin over the speed at which a 3 micron running gap is achieved. It also provides an improved capability to cope with fluctuations within the machine as a stiffer fluid film is generated.
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Operational Guidelines
TURNING GEAR: • Turning gear operation at speeds such as 5 - 12 rpm with
pressure on the system has not been detrimental to the gas seal. However, it is better to minimize duration to minimize potential wear.
DECOMPRESSION: • The gas seal decompression rate is typically
recommended at 8 bar/minute for the seal having elastomer O-rings for secondary seal locations. Faster decompression rates may be accommodated upon review of the specific application.
• For pressures lower than 30barG, not limit is applicable.
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Operational GuidelinesVIBRATION:
• The gas seal has a relatively high tolerance level for vibration. It is capable of surviving vibration levels that exceed the machine's operating limits. Experience has shown gas seals to survive vibration levels of 100 microns peak to peak.
INSTALLATION:• Although the seals are robust in operation they can
easily be damaged by incorrect assembly, fitting or handling. It is therefore recommended that the seals are fitted by a EETC service engineer or John Crane International trained engineer.