devicenet is a registered trademark odva. · † devicenet is a registered trademark odva. ......
TRANSCRIPT
The following trademarks are the property of Bombardier Recreational Products Inc. or its affiliates.Evinrude ® I-Command ™
Evinrude ® E-TEC ® Johnson ®
† NMEA 2000 is a registered trademark of the National Marine Electronics Association or its subsidiaries.† DeviceNet is a registered trademark ODVA.† Deutsch is a registered trademark of The Deutsch Company.© 2011 BRP US Inc. All rights reserved.TM, ®, and the BRP logo are registered trademarks of Bombardier Recreational Products Inc. or its affiliates.
SAFETY INFORMATIONThis booklet is written for qualified, factory-trainedtechnicians who are already familiar with the useof Evinrude®/Johnson® Special Tools. This bookletis not a substitute for work experience. It is anorganized guide for installation of the ICON gaugesystem.
This booklet uses the following signal words iden-tifying important safety messages.
IMPORTANT: Identifies information that will helpprevent damage to machinery and appears nextto information that controls correct assembly andoperation of the product.
These safety alert signal words mean:ATTENTION!BECOME ALERT!YOUR SAFETY IS INVOLVED!
Always follow common shop safety practices. Ifyou have not had training related to common shopsafety practices, you should do so to protect your-self, as well as the people around you.
It is understood that this booklet may be trans-lated into other languages. In the event of any dis-crepancy, the English version shall prevail.
DO NOT perform any installation until you haveread the instructions and checked the picturesrelating to the installation procedures.
Be careful, and never rush or guess a service pro-cedure. Human error is caused by many factors:carelessness, fatigue, overload, preoccupation,unfamiliarity with the product, and drugs and alco-hol use, to name a few. Damage to a boat andoutboard can be fixed in a short period of time, butinjury or death has a lasting effect.
When replacement parts are required, useEvinrude/Johnson Genuine Parts or arts withequivalent characteristics, including type, strengthand material. Using substandard parts could resultin injury or product malfunction.
Torque wrench tightening specifications must bestrictly followed. Replace any locking fastener(locknut or patch screw) if its locking featurebecomes weak. Definite resistance to turningmust be felt when reusing a locking fastener. Ifreplacement is specified or required because thelocking fastener has become weak, use onlyauthorized Evinrude/Johnson Genuine Parts.
If you use procedures or service tools that are notrecommended in this instruction booklet, YOUALONE must decide if your actions might injurepeople or damage the outboard.
A DANGERIndicates an imminently hazardous situationwhich, if not avoided, WILL result in deathor serious injury.
A WARNINGIndicates a potentially hazardous situationwhich, if not avoided, CAN result in severeinjury or death.
A CAUTIONIndicates a potentially hazardous situationwhich, if not avoided, MAY result in minor ormoderate personal injury or property dam-age. It also may be used to alert againstunsafe practices.
2
Before working on any part of the outboard, read the following SAFETY information.
A DANGERContact with a rotating propeller is likely to result in serious injury or death. Assure theengine and prop area is clear of people and objects before starting engine or operating boat.Do not allow anyone near a propeller, even when the engine is off. Blades can be sharp andthe propeller can continue to turn even after the engine is off. Remove propeller before ser-vicing and when running the outboard on a flushing device.
DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes toaccumulate in confined areas. Engine exhaust contains carbon monoxide which, if inhaled,can cause serious brain damage or death.
A WARNINGWear safety glasses to avoid personal injury, and set compressed air to less than 25 psi (172kPa).
The motor cover and flywheel cover are machinery guards. Use caution when conductingtests on running outboards. DO NOT wear jewelry or loose clothing. Keep hair, hands, andclothing away from rotating parts.
During service, the outboard may drop unexpectedly. Avoid personal injury; always supportthe outboard’s weight with a suitable hoist or the tilt support bracket during service.
To prevent accidental starting while servicing, disconnect the battery cables at the battery.Twist and remove all spark plug leads.
The electrical system presents a serious shock hazard. DO NOT handle primary or secondaryignition components while outboard is running or flywheel is turning.
Gasoline is extremely flammable and highly explosive under certain conditions. Use cautionwhen working on any part of the fuel system.
Protect against hazardous fuel spray. Before starting any fuel system service, carefullyrelieve fuel system pressure.
Do not smoke, or allow open flames or sparks, or use electrical devices such as cellularphones in the vicinity of a fuel leak or while fueling.
Keep all electrical connections clean, tight, and insulated to prevent shorting or arcing andcausing an explosion.
Always work in a well ventilated area.
Replace any locking fastener (locknut or patch screw) if its locking feature becomes weak.Definite resistance to tightening must be felt when reusing a locking fastener. If replacementis indicated, use only authorized replacement or equivalent.
ICON GAUGE INSTALLATION GUIDESAFETY INFORMATION
3
ICON Gauge Installation Guide
4
ICON GAUGE INSTALLATION GUIDETABLE OF CONTENTS
TABLE OF CONTENTSICON Gauge Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 in. (127 mm) Pro Series Tachometer and Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.5 in. (89 mm) Pro Series Tachometer and Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 in. (127 mm) 3-n-1 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.5 in. (89 mm) Basic Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 in. (51 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Network Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Multiple Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Warning Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Pressure Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Network Power and Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Network Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Network Reference Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Electronic Remote Control Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Mechanical Remote Control Network with the I-Command Ignition and Trim/Tilt Harness . . . . . . . . . . . 10Mechanical Remote Control Network with the SystemCheck Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Gauge Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Drilled Hole Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Instrument Panel Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Gauge Spacing (center to center) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Instrument Panel Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Hole Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fastening the Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Gauge Back Clamp Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Weather Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tachometer Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Tachometer Harness 12 Socket Plug Connector Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Tachometer Harness NMEA 2000 Connector Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Tachometer Harness Gauge Buss Connector Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Tachometer to speedometer harness connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Tachometer harness connection to 2 in. gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Tachometer Harness Power Connection and Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Speedometer Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Speedometer Harness 12 Socket Plug Connector Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Speedometer Harness Gauge Buss Plug Connector Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Speedometer Harness Gauge Buss Receptacle Connector Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2 in. Gauge Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 in. Gauge Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Analog Input Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Analog Input Harness Installation to Auxiliary Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ICON Gauge Backlight Adjustment Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Backlight Adjustment Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
NMEA 2000 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ICON GAUGE INSTALLATION GUIDEICON GAUGE KITS
5
ICON Gauge Kits
5 in. (127 mm) Pro Series Tachometer and Speedometer
3.5 in. (89 mm) Pro Series Tachometer and Speedometer
008602
1 2
Ref P/N Name of Part Qty1 766162 TACHOMETER , ICON Pro with LCD, 5 in. - Black 11 766185 TACHOMETER , ICON Pro with LCD, 5 in. - White 12 766170 SPEEDOMETER 80 MPH, ICON Pro with LCD, 5 in. - Black 1
NS 766169 SPEEDOMETER 50 MPH, ICON Pro with LCD, 5 in. - Black 12 766193 SPEEDOMETER 80 MPH, ICON Pro with LCD, 5 in. - White 1
NS 766192 SPEEDOMETER 50 MPH, ICON Pro with LCD, 5 in. - White 1
008599
1 2
Ref P/N Name of Part Qty1 766161 TACHOMETER , ICON Pro with LCD, 3.5 in. - Black 11 766184 TACHOMETER , ICON Pro with LCD, 3.5 in. - White 12 766168 SPEEDOMETER 80 MPH, ICON Pro with LCD, 3.5 in. - Black 1
NS 766167 SPEEDOMETER 50 MPH, ICON Pro with LCD, 3.5 in. - Black 12 766191 SPEEDOMETER 80 MPH, ICON Pro with LCD, 3.5 in. - White 1
NS 766190 SPEEDOMETER 50 MPH, ICON Pro with LCD, 3.5 in. - White 1
6
ICON GAUGE INSTALLATION GUIDEICON GAUGE KITS
5 in. (127 mm) 3-n-1 Series
3.5 in. (89 mm) Basic Series
008604
21
Ref P/N Name of Part Qty1 766160 TACHOMETER , ICON Basic Multi Function with Temp and Trim, 5 in. - Black 11 766183 TACHOMETER , ICON Basic Multi Function with Temp and Trim, 5 in. - White 12 766166 SPEEDOMETER 80 MPH, ICON Basic Multi Function with Fuel and Volt, 5 in. - Black 12 766189 SPEEDOMETER 80 MPH, ICON Basic Multi Function with Fuel and Volt, 5 in. - White 1
2
008606
1
Ref P/N Name of Part Qty1 766159 TACHOMETER, ICON Basic Single Function, 3.5 in. - Black 11 766182 TACHOMETER, ICON Basic Single Function, 3.5 in. - White 12 766165 SPEEDOMETER 80 MPH, ICON Basic Single Function, 3.5 in. - Black 1
NS 766164 SPEEDOMETER 50 MPH, ICON Basic Single Function, 3.5 in. - Black 1NS 766163 SPEEDOMETER 30 MPH, ICON Basic Single Function, 3.5 in. - Black 12 766188 SPEEDOMETER 80 MPH, ICON Basic Single Function, 3.5 in. - White 1
NS 766187 SPEEDOMETER 50 MPH, ICON Basic Single Function, 3.5 in. - White 1NS 766186 SPEEDOMETER 30 MPH, ICON Basic Single Function, 3.5 in. - White 1
ICON GAUGE INSTALLATION GUIDEICON GAUGE KITS
7
2 in. (51 mm)
008608
1 2 3 4 5 6
Ref P/N Name of Part Qty1 766171 WATER PRESSURE, 30 PSI, 2in. - Black A 11 766194 WATER PRESSURE, 30 PSI, 2in. - White A 1- 766172 WATER PRESSURE, 60 PSI, 2in. - Black B 1- 766195 WATER PRESSURE, 60 PSI, 2in. - White B 1
NS 5008300 WATER PRESSURE SENSOR KIT, 30 PSI 1NS 5008640 WATER PRESSURE SENSOR KIT, 60 PSI 12 766173 TRIM, 2 in. - Black 12 766196 TRIM, 2 in. - White 13 766174 OIL LEVEL, 2 in. - Black C 13 766197 OIL LEVEL, 2 in. - White C 1
NS 764271 *SINGLE ENGINE OIL LEVEL SENDING UNIT KIT, 1.8 Gal tank 14 766175 WATER TEMPERATURE, Engine, 2 in. - Black 14 766198 WATER TEMPERATURE, Engine, 2 in. - White 15 766176 FUEL LEVEL, Tank 1, 2 in. - Black 1- 766177 FUEL LEVEL, Tank 2, 2 in. - Black 15 766199 FUEL LEVEL, Tank 1, 2 in. - White 1- 766200 FUEL LEVEL, Tank 2, 2 in. - White 1- 766201 FUEL LEVEL, Auxiliary Tank ( Tank 3), 2 in. - White D 1
NS 765510 *HARNESS, Analog Input 16 766179 VOLT, Battery 1, 2 in. - Black 1- 766180 VOLT, Battery 2, 2 in. - Black 1- 766181 VOLT, Battery 3, 2 in. - Black 16 766202 VOLT, Battery 1, 2 in. - White 1- 766203 VOLT, Battery 2, 2 in. - White 1- 766204 VOLT, Battery 3, 2 in. - White 1
NS 765976 PLUG, Weather E 1NS 765977 PLUG, Weather FNS 765512 HARNESS, 2 in. Gauge to Gauge, 12 in. (30 cm) E 1NS 766074 INSTRUCTION SHEET, ICON Gauge E, F 1
A Requires water pressure sensor kit, 30 psi, P/N 5008300 B Requires water pressure sensor kit, 60 psi P/N 5008640 C Includes single engine oil level sending unit kit (1.8G tank), P/N 764271D Includes analog input harness, P/N 765510E Included with 2 in. gaugesF Included with tachometers and speedometers
8
ICON GAUGE INSTALLATION GUIDENETWORK CONNECTIONS
Network ConnectionsRead the ICON Gauge User’s Guide, P/N 766075, prior to network assembly.
ICON gauges can be installed with electronic or mechanical remote control networks and are compatiblewith “DeviceNet” and “NMEA 2000” networks.
Connect ICON gauge components to a new or existing: • Electronic Remote Control Network• Mechanical Remote Control Network with the I-Command Ignition and Trim/Tilt harness • Mechanical Remote Control Network with the SystemCheck harnessSee Network Reference Diagrams on pages 9, 10, and 11.
Multiple GaugesAny ICON tachometer can be assembled with it’s equal ICON speedometer or any number of ICON2 inch accessory gauges.
Warning HornsAll ICON tachometers and speedometers have internal warning horns. The warning horns have a reso-nant frequency of 4200 +/- 500 Hz. The sound level is 95 db at 30 cm.
The warning horn will sound: • For one second each time power is turned ON for the system• For customized warnings such as fluid level or trim level. See the ICON gauge user’s manual,
P/N 766075, for a complete list of customized warnings• When an error message is initiated by the EMM of the engine • For engine gear position changes• For each button press on the PRO tachometer or PRO speedometer
The warning horn feature can be enabled or disabled within the audio menu of the PRO tachometer orPRO speedometer gauge.
IMPORTANT: The horn included with the SystemCheck harness is not used with ICON gauge net-works.
Pressure PortsICON Basic and ICON 3-n-1 tachometers have pressure ports which are used to support pitot speedinput. ICON PRO tachometers do NOT have pressure ports.
Network Power and GroundsIdentify which battery supplies power to the system. Connect all power supply batteries in parallel.
For electronic remote control networks, connect the tachometer purple power wire (pin 5) to the acces-sory power terminal block. See Electronic Remote Control Network on p. 9.
Ground the ICON gauge system directly to the negative terminal of the PRIMARY or power supply bat-tery.
See BATTERY INSTALLATION in the current Evinrude E-TEC Predelivery and Installation Guide.
Network ConnectorsApply Dielectric Grease only to the seals of network connectors.
ICON GAUGE INSTALLATION GUIDENETWORK REFERENCE DIAGRAMS
9
Network Reference Diagrams
Electronic Remote Control Network
0086
7200
8671
IMP
OR
TAN
T:R
equi
red
pow
er c
onne
ctio
ns fo
r ea
ch ta
chom
eter
at e
ach
stat
ion:
•B
lack
Gro
un
d w
ire (
pin
4) to
neg
ativ
e te
rmin
al o
f the
PR
IMA
RY
or
pow
er s
uppl
y ba
ttery
•P
urpl
e P
ow
er
wire
(pi
n 5)
to th
e ac
cess
ory
pow
er te
rmin
al b
lock
•5-
pin
NM
EA
200
0 co
nnec
tor
to a
NM
EA
200
0 ba
ckbo
ne t-
conn
ecto
r
FUSE
(+)
(–)
RU
NO
FF
FUSE
(+) (– )
FUSE
+ _
C DA B
SPEE
DO/G
AUGE
NMEA
66
VOLT
13.6 V TRIM
CLOC
K12:
24 PM
FUEL
LEVE
L1012
1614 1
UP
UP
MID
MID
DN
DN
DEVICEDEVICE
BUSS
BUSS
BUSS
BUSS
DEVICEDEVICE
CD
AB
TACH
GAUG
ES
SPEEDO
NMEA
TACH
3
TACHH
3 VOLT
13.6 V TRIM
1012
1614 1
UP
UP
MID
MID
DN
DN
BUSS
BUSS
DEVICEDEVICE
CD
AB
SPEE
DO/G
AUGE
C DA B
SPEE
DO/G
AUGE
NMEA
TACH
0
TACHH
0VO
LT13.
6 V TRIM
CLOC
K12:
24 PM
FUEL
LEVE
L1012
1614 1
UP
UP
MID
MID
DN
DN
BUSS
BUSS
DEVICEDEVICE
CD
AB
TACH
GAUG
ES
SPEEDO
NMEA
66
VOLT
13.6 V TRIM
1012
1614 1
UP
UP
MID
MID
DN
DN
BUSS
BUSS
DEVICEDEVICE
CD
AB
SPEE
DO/G
AUGE
See
pag
e 15
for
tach
omet
er h
arne
ss c
onne
ctio
n de
tails
.
10
ICON GAUGE INSTALLATION GUIDENETWORK REFERENCE DIAGRAMS
Mechanical Remote Control Network with the I-Command Ignition and Trim/Tilt Harness
3AC DA B
SPEE
DO/GA
UGE
NMEA
FARI
A®
CO
FARI
A®AACO
VOLT
13.6 V
TRIM
CLOCK
12:24 P
MFUE
L LEVEL
FARIA®
COR
P. U
NCAS
VILL
E, C
T M
ADE
IN U
.S.A.
DLP806
A
1012
V
OLT
1614 1
FARIA®
COR
P. U
NCAS
VILL
E, C
T M
ADE
IN U
.S.A.
DLP808
A
UPUP
MID
MID
DNDN
T
RIM
BUSS BUSS
DEVICEDEVICE
DEVICEDEVICE
BUSS BUSSBUSS BUSS
DEVICEDEVICE
CD
AB
TACH
GAUG
ES
SPEEDO
(+)
(–)
+_
Req
uir
ed C
on
nec
tio
ns
•Ta
chom
eter
har
ness
bla
ck w
ire to
gro
und
•Ta
chom
eter
har
ness
pur
ple
wire
to ig
nitio
n (s
witc
hed
B+
)•
Fue
l tan
k se
nder
bla
ck to
gro
und
0086
72
IMP
OR
TAN
T:R
equi
red
pow
er c
onne
ctio
ns fo
r ea
ch ta
chom
eter
:
•B
lack
Gro
un
d w
ire (
pin
4) to
the
blac
k ac
cess
ory
grou
nd w
ire o
f the
I-C
omm
and
Igni
tion
Trim
/Tilt
Har
ness
•P
urp
le P
ow
er w
ire (
pin
5) to
pur
ple
acce
ssor
y po
wer
wire
of t
he I-
Com
man
d Ig
nitio
n an
d T
rim/T
ilt H
arne
ss•
5-pi
n N
ME
A 2
000
con
nect
or to
a N
ME
A 2
000
back
bone
t-co
nnec
tor
See
pag
e 15
for
tach
omet
er h
arne
ss c
onne
ctio
n de
tails
.
ICON GAUGE INSTALLATION GUIDENETWORK REFERENCE DIAGRAMS
11
Mechanical Remote Control with the SystemCheck Ignition Harness
(+)
(–)
3A
C DA B
SPEE
DO/GA
UGE
NMEA
VOLT
13.6 V
TRIM
CLOCK
12:24 P
MFUE
L LEVEL
FARIA®
COR
P. U
NCAS
VILL
E, C
T M
ADE
IN U
.S.A.
DLP806
A
1012
V
OLT
1614 1
FARIA®
COR
P. U
NCAS
VILL
E, C
T M
ADE
IN U
.S.A.
DLP808
A
UPUP
MID
MID
DNDN
TRIM
BUSS BUSS
DEVICEDEVICE
DEVICEDEVICE
BUSS BUSSBUSS BUSS
DEVICEDEVICE
CD
AB
TACH
GAUG
ES
SPEEDO
+_
IMP
OR
TAN
T:R
equi
red
pow
er c
onne
ctio
ns fo
r ea
ch ta
chom
eter
:
•B
lack
Gro
un
d w
ire (
pin
4) to
the
blac
k ac
cess
ory
wire
of t
he S
yste
mC
heck
Ign
ition
Har
ness
•P
urpl
e P
ow
er w
ire (
pin
5) to
the
purp
le a
cces
sory
wire
of t
he S
yste
mC
heck
Igni
tion
Har
ness
•5-
pin
NM
EA
200
0 co
nnec
tor
to a
NM
EA
200
0 ba
ckbo
ne t-
conn
ecto
r
0086
73
See
pag
e 15
for
tach
omet
er h
arne
ss c
onne
ctio
n de
tails
.
See
pag
e 18
for
conn
ectio
n de
tails
12
ICON GAUGE INSTALLATION GUIDEGAUGE DIMENSIONS
Gauge Dimensions
6 5 4 3 2 1
7 8 9 01 11 21
2.76 in. (70 mm)
3.37 in. (96 mm)
3.79 in. (86 mm)
Stud 8-32 UNC
Pressure Port
4.28 in. (109 mm) Horn008600
3.5 in. (89 mm) Gauges
6 5 4 3 2 1
7 8 9 0 1 1 1 2 1
4.37 in. (119 mm)
4.68 in. (111 mm)
Stud 8-32 UNC
Pressure Port
2.69 in. (68 mm)
4.65 in. (118 mm) Horn
008605
5 in. (127 mm) Gauges
AB
CDA
BC
D
A B
2.22 in. (56 mm)
2.06 in. (52 mm)
2.23 in. (57 mm)
3.82 in. (97 mm)
Stud 8-32 UNC
008610
2 in. (51 mm) Gauges
ICON GAUGE INSTALLATION GUIDEINSTRUMENT PANEL CLEARANCES
13
Instrument Panel Clearances
Gauge Spacing (center to center)• 5 3/8 in. (144 mm) between 5 in. instruments• 4 1/8 in. (105 mm) between 5 in. instruments and 2 in. instruments• 3 15/16 in. (100 mm) between 3.5 in. instruments• 3 1/4 in. (83 mm) between 3.5 in. instruments and 2 in. instruments• 2 3/4 in. (70 mm) between 2 in. instruments
Instrument Panel Thickness One inch (26 mm) maximum.
Hole Sizes
IMPORTANT: Check space behind panel for adequate instrument clearance.• 4 3/8 in. (111 mm) for 5 in. instruments• 3 3/8 in. (86 mm) for 3.5 in. instruments• 2 1/16 in. (53 mm) for 2 in. instruments
Fastening the GaugeInsert instrument into panel hole. Install back clamp, washers and wing nuts. Tighten wing nuts fingertight.
Gauge Back Clamp Kits
2.65 in. (67 mm)2.72 in. (69 mm)
2.23 in. (57 mm)
3.39 in. (86 mm) 4.73 in. (120 mm)2.22 in. (56 mm)
008632
12
3
Ref P/N Name of Part Qty1 766105 KIT, Backclamp, 2 in. gauge A 12 766106 KIT, Backclamp, 3.5 in. gauge B 13 766107 KIT, Backclamp, 5 in. gauge C 1
A Included with 2 in. gaugeB Included with 3.5 in. gaugeC Included with 5 in. gauge
14
ICON GAUGE INSTALLATION GUIDEFASTENING THE GAUGE
Weather PlugsInstall weather plugs to seal open receptacles.
6 5 4 3 2 1
7 8 9 01 11 21
AB
CDA
BC
D
A B
008630
12
Ref P/N Name of Part Qty1 765977 WEATHER PLUG, 6-pin A 12 765976 WEATHER PLUG, 4-pin B 1
A Included with Tachometers and SpeedometersB Included with 2 in. gauges
ICON GAUGE INSTALLATION GUIDETACHOMETER HARNESS
15
Tachometer HarnessIMPORTANT: Required power connections for all tachometers:
• Black Gauge Ground wire (pin 4) to ground• Purple Gauge Power wire (pin 5) to accessory switched B+• 5-pin NMEA 2000 connector to a NMEA 2000 backbone t-connector
CD
AB
SPEEDO/GAUGENMEA
TACH
36 in. (914 mm) 18 in. (457 mm)
008613
2, 3, 4, 5,
1
Black Gauge Ground Wire (pin 4)
Purple Gauge Power Wire (pin 5)
White Analog Input Wires (pins 4, 7, 8)
To NMEA Public Network To Speedometer Harness or 2 in. Gauge
Ref P/N Name of Part Qty1 765499 HARNESS, Tachometer A 12 3011715 *CONNECTOR, 12 Socket plug 13 3011714 *TERMINAL, Socket 124 514858 *SEAL, Plug 15 3011716 *LOCKWEDGE, 12 Socket plug 1
A Included with tachometer gauge
16
ICON GAUGE INSTALLATION GUIDETACHOMETER HARNESS
Tachometer Harness 12 Socket Plug Connector Detail
Tachometer Harness NMEA 2000 Connector Detail
Tachometer Harness Gauge Buss Connector Detail
Tachometer to speedometer harness connection: This connection is REQUIRED when a speedometer is installed on the gauge buss.
Connect the 12-pin connector to the tachometer.
Connect the 4-socket plug to the 4-pin receptacle of the speedometer harness.
56
4
87
901
1 121
12
3TACH
Data Low - Blue - 12Data High - White - 11
NMEA Ground - Black - 10NMEA Power - Red - 9Analog IN 3 - White - 8Analog IN 2 - White - 7
1 - Red - Gauge Buss Power2 - White - Gauge Buss Data3 - Green - Gauge Buss Data4 - Black - Gauge Buss Ground5 - Purple - Gauge Power6 - White - Analog IN 1
008614
NMEA
008615
Shield - Bare - 1NMEA 2000 Power - Red - 2
NMEA 2000 Ground - Black - 3 NMEA 2000 Buss Data High - White - 4
NMEA 2000 Buss Data Low - Blue - 5
A - Gauge Buss Power - RedB - Gauge Buss Data - WhiteC - Gauge Buss Data - GreenD - Gauge Buss Ground - Black/Shield
008616
CD
AB
ICON GAUGE INSTALLATION GUIDETACHOMETER HARNESS
17
Connect the 5-pin NMEA 2000 connector to the device port of a t-connector on the NMEA 2000 network.
Tachometer harness connection to 2 in. gauge: This connection is required when a speedometer is NOT installed on the gauge buss.
Connect the 12-pin connector to the tachometer.
Connect the 4-socket plug to position B on the 2 in. gauge.
Connect the 5-pin NMEA 2000 connector to the device port of a t-connector on the NMEA 2000 network.
1. 12-pin connector 2. Tachometer3. 4-socket plug4. 4-pin receptacle 5. 5-pin NMEA 2000 connector6. T-connector7. Speedometer
008617
1. 12-pin connector 2. Tachometer3. 4-socket plug4. 2 in. gauge5. 5-pin NMEA 2000 connector6. T-connector
008618
DEVICE DEVICE
BU
SS B
USS
6 5 4 3 2 1
7 8 9 0 1 1 1 2 1
6 5 4 3 2 1
7 8 9 0 1 1 1 2 1
6 5 4 3 2 1
7 8 9 0 1 1 1 2 1
C D
A B TACH GAUGES
SPEE
DO
C D
A B
SPEEDO/GAUGE NMEA
TACH
1 2
3 45
6
7
AB
CDA
BC
D
B A
DEVICE DEVICE
BU
SSB
USS
CD
AB
SPEEDO/GAUGENMEA
TACH
1 2
3
4
5
6
18
ICON GAUGE INSTALLATION GUIDETACHOMETER HARNESS
Tachometer Harness Power Connection and Analog InputsPower connections are required for each tachometer, analog input connections are optional.
Pro Series GaugeRequired power connections:
• Black Ground wire (pin 4) to ground• Purple Power wire (pin 5) to accessory switched B+• 5-pin NMEA 2000 connector to a NMEA 2000 backbone t-connector
Optional analog inputs: Fuel, Ballast, Baitwell, Fresh Water, Gray Water, and Black Water Levels; Rud-der and Trim Position.
Optional analog input connections:• White Analog IN 1 wire (pin 6) to analog device signal wire• White Analog IN 2 wire (pin 7) to analog device signal wire• White Analog IN 3 wire (pin 8) to trim signal wire
Basic or 3-n-1 Series GaugesRequired power connections:
• Black Ground wire (pin 4) to ground.• Purple Power wire (pin 5) to switched B+• 5-pin NMEA 2000 connector to the NMEA 2000 backbone t-connector
Optional analog inputs: Fuel Tank 1, Trim, and Fuel Tank 2.
Optional analog input connections:• White Analog IN 1 wire (pin 6) to fuel tank 1 signal wire• White Analog IN 2 wire (pin 7) to trim signal wire• White Analog IN 3 wire (pin 8) to fuel tank 2 signal wire
Installation for Analog Inputs
1. Tachometer Harness 008619
CD
AB
SPEEDO/GAUGENMEA
TACH
Black - Ground (pin 4)
Purple - Power (pin 5)White - Analog IN 1 (pin 6)White - Analog IN 2 (pin 7)
White - Analog IN 3 (pin 8)
1
19
ICON GAUGE INSTALLATION GUIDESPEEDOMETER HARNESS
Speedometer HarnessPower connections are not required for the speedometer. Power is supplied to the speedometer directlyfrom it’s connection to the tachometer harness.
Speedometer Harness 12 Socket Plug Connector Detail
C D
A B
TACH GAUGES SP
EEDO
36 in. (914 mm) 18 in. (457 mm)008620
2, 3, 4, 5, 6
1
Ref P/N Name of Part Qty1 765509 HARNESS, Speedometer A 12 3011715 *CONNECTOR, 12 Socket plug 13 3011714 *TERMINAL, Socket 84 514858 *SEAL, Plug 15 3011716 *LOCKWEDGE, 12 Socket plug 16 514690 *PLUG, Sealing 1
A Included with speedometer gauge
5 6
4
8 7
9 0 1
1 1 2 1
1 2
3
SPEE
DO
Gauge Buss Ground - Black - 12Gauge Buss Data - Green - 11Gauge Buss Data - White - 10
Gauge Buss Power - Red - 9No Connection (N/C) - White - 8 No Connection (N/C) - White - 7
1 - Gauge Buss Power - Red2 - White - Gauge Buss Data3 - Green - Gauge Buss Data4 - Black - Ground5 - No Connection (N/C)6 - White - No Connection (N/C)
008621
20
ICON GAUGE INSTALLATION GUIDESPEEDOMETER HARNESS
Speedometer Harness Gauge Buss Plug Connector Detail
Speedometer Harness Gauge Buss Receptacle Connector Detail
Speedometer Harness InstallationConnect the 12-pin connector to the speedometer. Connect the 4-socket plug to position B on the 2 in.gauge. Connect the 4-pin receptacle to the 4-socket plug on the tachometer harness.
1. 12-pin connector 2. Speedometer3. 2 in. gauge4. Tachometer harness
008624
CD
AB
A - Gauge Buss Power - RedB - Gauge Buss Data - WhiteC - Gauge Buss Data - GreenD - Gauge Buss Ground - Black/Shield
008622
A - Gauge Buss Power - RedB - Gauge Buss Data - WhiteC - Gauge Buss Data - GreenD - Gauge Buss Ground - Black/Shield
008623
6 5 4 3 2 1
7 8 9 0 1 1 1 2 1
A B
C D A
B C
D
B A
C D
A B TACH GAUGES
SPEE
DO
C D
A B
SPEEDO/GAUGE NMEA
TACH
1 2
3
4
21
ICON GAUGE INSTALLATION GUIDE2 IN. GAUGE HARNESS
2 in. Gauge HarnessUse the 2 in. gauge to gauge harness to connect 2 in. gauges together.
2 in. Gauge Harness InstallationConnect one 4-socket plug to position A connector on the first 2 in. gauge.
Connect the opposite plug to position B connector on the second two 2 in. gauge.
Continue connecting additional harnesses from position A to position B as required for each 2 in. gaugeon the network.
1. 4-socket plug2. First 2 in. gauge3. Opposite plug4. Second 2 in. gauge
008612
1
A - Gauge Buss Power - RedB - Gauge Buss Data - WhiteC - Gauge Buss Data - GreenD - Gauge Buss Ground - Black/Shield
ABCD
ABCD
008611
Ref P/N Name of Part Qty1 765512 HARNESS, 2 in. Gauge, 12 in. (30 cm) A 1- 765514 HARNESS, 2 in. Gauge, 24 in. (61 cm) 1- 764515 HARNESS, 2 in. Gauge, 30 in. (76 cm) 1
A Included with 2 in. gauge
AB
CDA
BC
D AB
CDA
BC
D
B A B A
1
2 4
3
22
ICON GAUGE INSTALLATION GUIDEANALOG INPUT HARNESS
Analog Input HarnessInstall this harness with ICON PRO tachometers to connect auxiliary fuel tank analog inputs.
Install with ICON Basic and ICON 3-n-1 tachometers to connect the Backlight Adjustment Kit,P/N 766108. See ICON Gauge Backlight Adjustment Kit on p. 23.
Install this harness with ICON Basic and ICON 3-n-1 tachometers in dual engine applications to assign agauge to the starboard engine:• Connect the harness to the required tachometer gauge• Connect Analog IN 5 (pin-3) to groundThis allows the selected tachometer to display information for the starboard engine.
Analog Input Harness Installation to Auxiliary Fuel TanksConnect Analog IN 4 (pin-4) from harness to fuel tank #3 pink signal wire.
Connect Analog IN 5 (pin-3) from harness to fuel tank #4 pink signal wire.
Connect 6-socket plug of the analog input harness to the ICON PRO tachometer.
1. Analog IN 4 (pin-3)2. Analog IN 5 (pin-4)3. Six socket plug4. ICON PRO tachometer
008627
123
654
N/C - 6N/C - 5
Analog IN 4 - White - 4
1 - N/C2 - N/C3 - White - Analog IN - 5
008626
1
2 3, 4, 5, 6, 7
Ref P/N Name of Part Qty1 765510 HARNESS, Analog Input AR2 502526 *BUTT CONNECTOR, Heat Shrink 23 3011704 *CONNECTOR, 6 Socket plug 14 3011705 *LOCKWEDGE, 6 Socket plug 15 3011706 *TERMINAL, Socket 26 514858 *SEAL, Plug 17 514690 *PLUG, Sealing 4
6 5 4 3 2 1
7 8 9 01 11 21
Fuel Tank #3
Fuel Tank #4
1
2
3 4
ICON GAUGE INSTALLATION GUIDEICON GAUGE BACKLIGHT ADJUSTMENT KIT
23
ICON Gauge Backlight Adjustment KitThe ICON Basic and ICON 3-n-1 tachometers do not have an internal backlight adjustment feature.Install this kit with ICON Basic and ICON 3-n-1 tachometers to control backlight adjustment.
IMPORTANT: The backlight adjustment feature for ICON PRO tachometers is an internal function ofthe gauge. This kit is not used with ICON PRO tachometers.
Backlight Adjustment Kit InstallationSelect a mounting location which is not exposed to elements of the weather.
Drill one 7/16 in. (11 mm) hole in dash. Install lighting dimmer switch through back of dash.
Install washer and base nut, tighten 10 to12 inch pounds (1 to 1.5 N·m).
Install knob-spacer nut and adjustment knob, tighten 10 to 12 inch pounds (1 to 1.5 N·m).
Connect red and white wires to Analog Input 5 (pin-4) of the analog input harness. Connect black wireto ground (negative terminal of the ICON gauge system power supply battery).
Connect the 6-socket plug of the analog input harness to the ICON Basic or ICON 3-n-1 tachometer.
29 in. (737 mm)29 in. (737 mm)
White Red Black Dimmer Switch Side View
008628
29 in. (737 mm)18 in. (457 mm)
1
2
Ref P/N Name of Part Qty- 766114 KIT, ICON Digital Gauge Backlight Adjustment AR1 766108 DIMMER SWITCH, Ay. 12 765510 HARNESS, Analog Input 1
NS 766235 *INSTRUCTION SHEET, Backlight Adjustment Kit 1
6 5 4 3 2 1
7 8 9 01 11 21
008629
24
ICON GAUGE INSTALLATION GUIDENMEA 2000 ACCESSORIES
NMEA 2000 ACCESSORIESNMEA 2000 accessories available for interface to the ICON gauges.
Connect NMEA 2000 accessories to the device port of a t-connector on the NMEA 2000 network.
Description of Kit P/N
Triducer, transom mount, Speed/Depth/Temp 764671
Triducer, thru-hull, Plastic, Speed/Depth/Temp 764673
Transducer, transom mount, Depth/Temp (no speed) 764672
GPS Receiver/antenna 765349
SOW Paddle Wheel Kit 764193
Oil Tank Level Kit, 1.8 Gallon – one engine one oil tank (instance 0) 764271
Oil Tank Level Kit, 1.8 Gallon – two engines two oil tanks (instance 0 and 1) 764273
Oil Tank Level Kit, 3.0 Gallon – one engine one oil tank (instance 0) 764272
Oil Tank Level Kit, 3.0 Gallon – two engines two oil tanks (instance 0 and 1) 764274
Oil Tank Level Kit, 3.0 Gallon – three engines three oil tanks (instance 0, 1 and 2) 764275
Oil Tank Level Converter Kit, 10 Gallon – one oil tank (instance 0) 763737
Block-Mounted Engine Water Pressure Sensor Kit 30 psi 5008300
Block-Mounted Engine Water Pressure Sensor Kit 60 psi 5008640
NMEA 2000 Single Engine Water Pressure Kit 765038
NMEA 2000 Dual Engine Water Pressure Kit 765045
NMEA 2000 Triple Engine Water Pressure Kit 765046