development of ship engine heat driven absorption ... · sea going results the target roro ship...

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Dawei Wu Aitor Juando Tony Roskilly Guohong Tian DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION REFRIGERATION AND COOLING STORAGE SYSTEM SusTEM Special Sessions on Thermal Energy Management 1

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Page 1: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

Dawei Wu

Aitor Juando

Tony Roskilly

Guohong Tian

DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION REFRIGERATION AND COOLING

STORAGE SYSTEM

SusTEM Special Sessions

on

Thermal Energy Management

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Page 2: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

Overview

1. Introduction and background

2. Methodology

3. Absorption chiller modelling

4. Ice slurry cooling storage

5. Results and discussion

6. Conclusion

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Page 3: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

1. Introduction and background

Energy cost has entitled about 50% of the ship running cost

Ship energy system:

propulsion, electricity,

heating, cooling

Massive heat available

in engine exhaust gas

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Page 4: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

1. Introduction and background

This presented paper comes from part of an EU FP7 project

“TEFLES” – tefles.eu

A RoRo ship has been chosen for this particular study

Aim is to study the feasibility of

utilising exhaust gas heat to drive

absorption chiller and corresponding

cooling storage from a system point

of view

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Page 5: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

2. Methodology

Sea going measurement

Engine performance

Existing refrigeration layout

Travel schedule

New refrigeration system development

Absorption chiller modelling

Ice slurry storage CFD modelling

Estimation of carbon abatement

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Page 6: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

Sea going results

The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a

year

Sea going schedule is very important for system design

Cooling requirement is 190kW, consumes 43kW of electricity

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OPERATIONAL PROFILE

14,5

15

15,5

16

16,5

17

17,5

18

18,5

0 1000 2000 3000 4000 5000 6000 7000 8000 9000

time [min]

speed [

kn]

Trip time draft speed

[1] Vigo- St Nazaire 40.8 6.7 m 15 kn

[2] Vigo-St Nazaire 26.8 6.7 17.9/18 kn

[3] St Nazaire-Vigo 29.8 6.2 16.3 kn

[4] St Nazaire- Vigo 40.8 6.7 m 15.5 kn

Page 7: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

3. Absorption chiller modelling

Utilising exhaust gas heat after dry scrubber

Ice slurry tank designed for cooling energy storage - at port application

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Page 8: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

3. Absorption chiller modelling

Single stage absorption cooling cycle was modelled

Ammonia/water couple were chosen as working fluids

Ideal thermodynamic absorption cycle

Model built in EES

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Page 9: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

4. Ice slurry cooling storage

Ice slurry cooling storage was chosen to provide stable cooling for a

target of 15 hours continuous cooling for the ship

15% Ethylene Glycol was used as working fluid

CFD was used to predict the performance of the ice slurry tank

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Page 10: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

5. Results and discussion

Absorption chiller modelling

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COP versus heating temperature Heat transfer in the major heat exchangers

Ammonia mass fraction difference in the desorber COP versus ice making temperature

Page 11: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

5. Results and discussion

Ice slurry mixing tanks CFD prediction

11 Small mixing tank Large mixing tank

Page 12: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

5. Results and discussion

Cooling storage durability

After 15 hours, the 25 m3 ice

slurry tank inside temperature is

about -5oC, which sufficiently

meets the design target

The new designed system can

reduce CO2 emissions for nearly

1200 ton per year for this ship

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Page 13: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

6. Conclusion.

A feasibility study of utilising waste heat from ship engines to drive

absorption refrigeration and ice slurry cooling storage system was

presented.

Optimised ideal absorption refrigeration heating source temperature was

identified as 110oC; that can be matched by the ~300oC exhaust

temperature to provide sufficient cooling.

Ice production could potentially decrease the COP but achieve lower

evaporating temperature.

The proposed system could bring both energy saving and carbon

abatement for nearly 1200 tCO2 annually.

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Page 14: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

Acknowledgement

• This research is sponsored by EU project TEFLES and the authors would also like to thank all the project partners for their contribution in this paper.

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Page 15: DEVELOPMENT OF SHIP ENGINE HEAT DRIVEN ABSORPTION ... · Sea going results The target RoRo ship runs between Vigo and St Nazaire ports, 44 times a year Sea going schedule is very

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Email: [email protected]