development of nuclear cm information technology (it) systems cmbg xix chicago 2012
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Development of Nuclear CM Information Technology (IT) Systems CMBG XIX Chicago 2012. Balio Dinev David Holding Company Vienna, Austria. Kent Freeland PowerKnowledge Boston, USA. Teamcenter PLM Nuclear. - PowerPoint PPT PresentationTRANSCRIPT
Nuclear Power Engineering and Technology
PowerKnowledge
Industry Partner
Development of Nuclear CM Information Technology (IT)
SystemsCMBG XIX
Chicago 2012Kent Freeland
PowerKnowledgeBoston, USA
Balio DinevDavid Holding Company
Vienna, Austria
Teamcenter PLM Nuclear
Mr. Kent Freeland is Chief Technology Officer for PowerKnowledge Corporation, and is also the CM and IT Consultant to the Belene NPP project for WorleyParsons. A US Navy and NPP operator and information technologist, Mr. Freeland was a founding designer and project manager for Indus (Ventyx) Passport, and has participated in several Nuclear Design Basis Reconstitution projects in USA and worldwide. Serves as a diplomatic consultant and subject expert for the International Atomic Energy Agency (IAEA). Utility and user designer for the Siemens Teamcenter PLM Nuclear solution.
Mr. Balio Dinev is the CEO of David Holding (DH) Company. In addition to developing the Archimed GSR3 eDMS and Process Control system for the Belene NPP, DH developed the Teamcenter PLM Nuclear Enterprise CM/MRO solution together with Siemens PLM in Vienna, Austria. DH also developed the IAEA Nuclear Knowledge Management (NKM) portal solution offered to member states for providing a knowledge management and information capture/transfer solution to new and existing nuclear states.
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Current Work
Announcements
Current Work Items (2)
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KPIs
Current Role:
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Announcements (2)
KPIs (3)
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KPI Dashboard
KPI Graphs (2)
Late Completion of Work OrdersNumber of Late Work Orders
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4/2/07 4/9/07 4/16/07 4/23/07 4/30/07 5/7/07
Number of Late WorkOrders
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Reports
Reports (4)
Work Order Forecast Accuracy – Percent of Actual vs Estimated labor hours 105 % 100 % +5 203
Work Order Forecast Accuracy – Number of Work Orders whereActual Hrs >= Estimate Hrs
8 0 +8 203
Late Completion of Work Orders 12 0 +12 50
As Of:
05/05/07 13:22
05/06/07 00:15
05/10/07 11:41
As of: 05/06/07 00:15
Alerts
Late Completion of Work Orders exceeds threshold.Thursday May 10, 2007 - More than 10 late work orders exceeds threshold for late completion of work orders.
Alerts (1)
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KPI Selection – Maintenance PlannerKPI Selection – Maintenance Planner
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Work Order Forecast Accuracy – Percent of Actual vs Estimated labor hours
Aircraft Serviceability by Fleet
Work Order Forecast Accuracy – Number of Work Orders where Actual Hrs >= Estimate Hrs
Late completion of Work Orders
Number of Duplicate Discrepancies by part number
The Digital NPP … Key to 100% Reliable
Configuration Management
Objectives Follow the regulatory milestones Apply a phased approach, follow the needs, have efficient investment Now to approach IT challenges form the beginning of the project How to Fit new IT systems to existing CM and Design Basis tools Why to deploy a Plant Lifecycle Management (PLM)-based system Using a "Rapid Deployment" CM/Design Control and Document software
solutions for new-build NPP's Getting your CM/MRO systems to work with Design Creation and 3D "Digital
NPP" platforms (Intergraph SPF, Bentley, AVEVA, NX, etc.) Fitting CM technology to support the Integrated Management System (IMS) How to integrate Nuclear Knowledge Management (NKM)
CMBG 2010 and 2011 discussions saw a step increase in utility interest for utilizing digital design creation and engineering control systems. In
addition, the EPRI Adavnced Nuclear Technology (ANT) program has described the concept of the “Digital NPP” as a tool for improving the quality and durability of design informtion and the NPP design basis.
CM software and IT solutions play an increasing important role in meeting commitments for Nuclear Power safety and viability. These
are technology and IT decisions for nuclear CM and MRO systems that were based on the IAEA TECDOC-1651, “Information Technology for
Nuclear Power Plant Configuration Management“
This workshop is presented in the context of the Belene NPP project in Belene, Republic of Bulgaria, where an integrated, end-to-end design creation, document and engineering process control, and CM/MRO
publishing system was in the prototype stage in preparation for construction to commence prior to project suspension in March 2012.
CM Process Flow for Belene NPP Configuration Management and MRO/ERP
CREATECREATE REVIEW & APPROVE
REVIEW & APPROVE
PUBLISH, REVIEW AND RE-USEPUBLISH, REVIEW AND RE-USE
Knowledge Managemen
t Portal
Knowledge Managemen
t Portal
Intergraph SPFBentley PDS/eB
AVEVAEPC & Vendor Source Data
Intergraph SPFBentley PDS/eB
AVEVAEPC & Vendor Source DataEngineering/3DDesign ReviewConstruction
Materials QualificationProcurement
Turnover
Engineering/3DDesign ReviewConstruction
Materials QualificationProcurement
Turnover
Meta Data and XML Data Dictionaries
Meta Data and XML Data Dictionaries
PLM
Parent Corporate ERP/Accounting
Data and Business Models
Data and Business Models
Design Creation Data
Design Creation Data
3D CADD Design
3D CADD Design
Archimed GSR3
Engineering
Content & Pre-
Construction
Management
Archimed GSR3
Engineering
Content & Pre-
Construction
Management
eDR Engineering Design Review
eDR Engineering Design Review
SAP R3 ORACLE
1C
SAP R3 ORACLE
1C
Siemens PLM TeamCenter
Nuclear
Siemens PLM TeamCenter
Nuclear
3D Render3D Render
MRO/Work MgmtMR/Parts IssueConfiguration
Control
MRO/Work MgmtMR/Parts IssueConfiguration
Control
MELDocsReqt
s
PLM
PLM
% NPP Staff utilizing
0%
100%
Archimed e-DOCS Suite plus e-Process Nuclear Design Control for nuclear power plants empower the process management during plant operation, preventing accidents and reducing risks following the requirements of I AEA GSR3 safety standard .
Adding the powerful GIS module for asset, document and data geo referencing, this configuration helps the asset and facility managers to plan, track and manage efficiently the critical information trough the entire plant lifecycle, yet not loosing insight about initial design basis and configuration changes.
SIEMENS Teamcenter adds full Configuration Management and PLM plant lifecycle infrastructure support in a cost-effective deployment, and also provides “end-to-end” engineering change management and versioning publish capability. May be co-deployed with existing/legacy MRO and ERP systems; compatible with leading ERP systems. Includes Construction & Design Suite
Complete world-class Nuclear Configuration and Asset Management Functionality and Industry/INPO/IAEA recognized Nuclear Power business model combined with PLM plant lifecycle support infrastructure. Maintenance, repair and overhaul automation based on configuration management (CM).
TeamcenterNuclear CM/ECM
ERPExport Utilities
Data integration hub to Teamcenter PLM Nuclear. Live import of CAD data from various sources , incl. Intergraph, Bentley Systems, Autodesk, SIEMENS , etc. Live export of BOM’s to various ERP solutions, incl. SAP, Oracle, etc. ISO-15926 and metadata-based taxonomy.
Document centric Departmental Solutions
Data centric Enterprise Solutions
Belene NPP - Nuclear Software Solution Map Integrated Vertical Growth for Nuclear Design, Construction & Operations
Teamcenter
Nuclear MRO
TeamcenterNuclear
Integrator
Capturing and relating the nuclear related content to a flexible and extensible knowledge networks, Archimed Knowledge Management & Distribution preserve the critical nuclear power engineering and operation knowledge and ensures trusted foundation for efficient training to the existing and future engineering staff – both for existing and to be built nuclear power stations.
Repro GraphicsRaster 2 Vector
(Third party)
Requirementsmanagement
KnowledgeDistribution
Basic Document Management technology package for focused on technical, non-nuclear and nuclear deployment applications. Ideal for administrative, legal, governmental, business and technical enterprises. Available as thin-client (browser-based) and traditional thick client MS-Windows-based per-seat product.
Archimed Knowledge Management & Distribution
Archimed Process control & Requirements management
Archimed Document capture, review and distribution
ArchimedExport WEB
service
e-ProcessGSR3
KnowledgeManagement
EngineeringDesign Review
GIS AM/GM
Archimede-DOCS
Archimede-DOCS
Archimede-DOCS
Archimede-DOCS
Teamcenter Nuclear
CM/ECM
CADImport Utilities
SIEMENS Teamcenter Nuclear Engineering Configuration & engineering
change management
SIEMENS Teamcenter Nuclear Operations Maintenance, Repair and
Overhaul based on CM
SIEMENS Teamcenter Nuclear Integrator“Live” data import/export WEB services
Archimed Asset Management
and Facilities Management
IAEA NG-G-3.1New NPP
Milestones
Read
y fo
r Com
mitm
ent t
o N
ucle
ar P
ower
Read
y to
Invi
te B
ids
for F
irst N
PPRe
ady
to C
omm
issi
on a
nd O
pera
te F
irst N
PP
Archimed Knowledge capture engine information to knowledge trough context insight
Information Information Information Information Information
KnowledgeOperating Factors
KnowledgeALARA
KnowledgeDesign Basis
KnowledgeComponent
LifecycleKnowledge
Margin and Stress KnowledgeParts Qualification
Knowledge Safe Shutdown
1. Knowledge related content
is structured from any source, any activity.
2. “Knowledge Master” team review, distil and assemble the Raw Knowledge relations network
3. The particular knowledge domains are associated to the particular NPP skill requirements
Archimed knowledge cell relational model
The NKM system uses “PROBLEM” and “IMPACT” as the infrastructure and medium of exchange, permitting sharing of domains and assignment of metadata to events, issues or problems, including probability of fit, cross-reference to other domains.
Impacts may be very high-level and general or follow a specific requirement, knowledge event or experience, and may be assigned cardinality and hierarchy, if appropriate. Domains may have multiple “PROBLEM” items (and will).
InformationImpact Problem
Implication
Prevention
REASON
SOLUTION
CAUSE
SYMPTOM
OTHER OPERATORS INCLUDE:
IssuesContributors
Reason/CauseIndicators
Co-occurrence and Dependency
Limits and MarginsConstants and Environment
Archimed sample knowledge workflow example
Safe ShutdownPROBLEM: High Radiation
PROBLEM: Fuel Leakage
PROBLEM: Loss of Cooling
PROBLEM: Exceed Technical Specification
or LCO
Knowledge Safe Shutdown
EventReasons/ProblemsEquipment/System
Probability of OccurrenceCross-Reference Domains
Constants/Environment
IMPACT/REASON
INFO
PROBLEM
SYMPTOM SYMPTOM SYMPTOM
IMPACT/REASON
IMPACT/REASON
IMPACT/REASON
IMPACT/REASON
The Validation and Confirmation Process is similar to classical nuclear “Root-Cause Analysis” and follows the same general process of additional and co-symptoms, failure isolation and common-cause analysis, and collateral or “cascade” effects to refine equipment and system risk space, reduce peripheral impacts and improve statistical confidence level.
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SIEMENS PLM Software Partner
Document centric to data centric evolution
Phase 1 – Document centric EDM
Product: Archimed e-DMS/KM
Documents
Attributes
Records
Knowledge networks
Organization
Engineering Design Review
Phase 1 – Data centric IMS
Product: SIEMENS Teamcenter NE
Design Basis Requirements
Regulatory Requirements
Equipment items/attributes
Relation editor/browser
Project management/SCM
CM/ECO/MRO
Engineering data management
Knowledge foundation
Reporting & analysis
Workflow management
XML WEB services
XML EXPORTSERVICE
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SIEMENS PLM Software Partner
PLM capabilities by NPP lifecycle phases
SRM
Requirements
Project Management
Reporting, Document Management
Configuration Management,
CAD and Visualization
Simulation Maintenance Planning
Change Management
Document management
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SIEMENS PLM Software Partner
Sample demo links:
Bulk document capture automation, KKS coded MEL structure in Archimed d-DMS (a Teamcenter NE front end tool): Page: http://www.david-holding.com/document-a-process-managementAVI link: http://www.screencast.com/t/mGAztjAz
Archimed e-DMS pages: http://www.david-holding.com/archimed-eprocessArchimed Knowledge Management Portal: http://www.archimed-nkm.com/
3D Containment Building PLM Data Model, SIEMENS NX CAD inside Teamcenter NE:Download link Dropbox (20 MB), Click Download button upper right on the Dropbox screen: https://www.dropbox.com/s/3ql3juh5d1jclxk/Nuclear_Power_Plant_101.pdf
Teamcenter NE PLM pages:http://www.david-holding.com/teamcenter-nppTeamcenter NE Sample CM/ECO process page: http://www.david-holding.com/teamcenter-npp/sample-screenshotsTeamcenter sample CM/ECO process movie: http://www.screencast.com/users/SpaceCad_Ltd/folders/Teamcenter/media/8e230c4d-c915-4cc0-87c8-566a5d49ba04
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SIEMENS PLM Software Partner
Our approach at Belene NPP:
• Follow regulatory milestones
• Start with EDM for initial document and record management, just prevent anarchy
• Manage the records and document according to IAEA GS R#
• Prepare the knowledge map related to the skill requirements
• Appoint internal Knowledge Master’s team
• Motivate the knowledge masters to transform structured info to a specific knowledge network
• Prepare for data centric enterprise PLM solution
• Plan the data model, prepare the items and their attributes maps
• Prepare data migration plan
• Start building the plant (if new) ….
• Start PLM implementation, cross fingers …
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SIEMENS PLM Software Partner
Thank you …
www.david-holding.com