development of hypothetical eco industrial park at bellary, karnataka (india)

CEL 898SEMESTER I (2015-2016)

LIFE CYCLE ANALYSIS & DESIGN FOR ENVIRONMENT“DEVELOPMENT OF HYPOTHETICAL ECO-INDUSTRIAL PARK AT

BELLARY DISTRICT, KARNATAKA (INDIA)”Presented by

Submitted to

Prof. Arvind K. NemaDepartment of Civil Engineering,

Indian Institute of Technology DelhiNew Delhi-110 016, India

“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”[1/18]

Sandeep Jain (2014CET2226)Shantanu Parashar (2014CEV2093)Monica Shrivastava (2014CEC2736)

Annamalai M. (2014CEC2733)

PRESENTATION OUTLINE

[2/18]

The Need!

Industrial Ecology: Definition & Principle

Eco-Industrial Park (EIP)

About Bellary

Industries at Bellary (Existing & Proposed)

Proposed EIP Model at Bellary District

Conclusion & Future Scope

“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”

THE NEED!

[3/18]

Resource (Material) Flow in Today’s Society Ideal Resource (Material) Flow


Image Courtesy: http://www.zerowaste.org/

INDUSTRIAL ECOLOGY

[4/18]

EnergyMaterial

Engineering

ToxicologySociology

Economics

Definition

Biosphere

Technological SystemSociety

Principle


ECO-INDUSTRIAL PARK (EIP)

[5/18]“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”

Information

Material Water Energy Natural Habitat

Infrastructure

Economic Benefits

Environmental Benefits

Community Benefits

Image Courtesy: Google Images

ECO-INDUSTRIAL PARK (EIP)


Aim:Enhance Economic PerformanceMinimizing Environmental Impacts

Components of EIP: Sustainable green design Cleaner production techniques and

methods Pollution prevention Energy efficiency Inter-company partnerships Benefits for neighbouring communities


ABOUT BELLARY


MSL = 1512 ft.Area = 8420 km2

Bangalore = 304 Km

Sr. No. Name of Mineral Production In TonsMajor Minerals

1. Iron Ore 410591 MT2. Iron Ore Fines 202812 MT3. Red Oxide 8398 MT4. White Quartz 17522 MT

Minor Minerals1. Building Stone 106944 MT2. Ordinary Sand 150 MT3. Pink Granite 3462.242 m³4. Grey Granite 4711.298 m³

(Source: Department of Mines and Geology)

Mineral Resources:25 % of India's Iron ore reserve

Mineral Resources

Agriculture: Major Occupation 75% of Labour force livelihood Paddy, Jawar, Bajra, Ground Nut,

Sugarcane, Sunflower

Animal Husbandry: Next to Agriculture 141 Daily Cooperative Society 137 Boilers units, Bird Population

of 13 lakh

Forest Reserve: 97,017 hectares 12% of the total geographical

area of the districtImage Courtesy: Google Images

1. Steel Industry:Production Capacity = 1 Million tonnes (Plan to increase to 1.6 million tonnes)

INDUSTRIES AT BELLARY (EXISTING & PROPOSED)


Raw material/tonnes 1. Iron Ore = 1400 Kg2. Coal = 800 Kg3. Limestone = 300 kg4. Recycled Steel = 120 kg

WaterTungabhadra Reservoir

EnergyHydel Power

Steel Industry

Iron OreBellary-Hospet Area (Karnataka), The Heart of the High-Grade Iron ore Belt, From Goa

(1.4 Million Tonnes)CoalKanhan Valley (Chhattisgarh) and Singareni

(Andhra Pradesh)(0.8 Million Tonnes)

Limestone & DolomiteAvailable within 100 km radii

(0.3 Million Tonnes)

Recycled SteelFrom scrap of Engineering Goods Industry

(0.12 Million Tonnes)

Slag(0.3 Million Tonnes)

Flue GasesRed Oxide

Cement Road Aggregate

Fertilizers



2. Engineering Goods: Forward Link Industry Most of the units are in MSME sector USE steel produced locally Plastic and rubber also used Scrap is recycled in the steel plant



3. Engineering Goods: Forward Link Industry

Treated water

Coal

Fly ash

Bottom ash

5.2MMT 1.2MMT

0.104MM

TCoal based Thermal Power Plant

Waste heat

Treated water

Coal based Thermal Power Plant




4. Cement Industry

Cement Industries

Fly ash

Slag

Bottom Ash

5. Brick Industry




6. Red Oxide Industry: Raw Material: Iron Waste or Iron Filings (40%-100% elementary Iron) Thiobacillus ferroxidants bacteria (ferrous sulphate into ferric sulphate) Use: Ingredient of Paints (50%) & Pigments, Structural Protection Capacity: 16 industries (4 tonnes/day) (Oxide colours & red oxide)

7. Cotton Industry: Cotton Ginning and Pressing Units Absorbent Cotton

Cotton Fabric

Oil

Cotton Seed

Cotton Industry

Cosmetics & Soaps

Cotton Production: 99,618 tons

Considering 20% Wastage(Ginning and Pressing)

Considering 10% Wastage(Yarn Making Industry)




8. Paper Industry:

Waste cotton & seed

Rags

Pulp Paper Industry

Paper Products



9. Ready-Made Garments (RMG) Industry (Jeans):*Jeans capital of India 431 Registered Industries Production: 40.5 lakh pieces/annum (Worth >150 Cr.) Process: cutting of clothstitchingembroidery workcutting of threadschecking and passingwashing/dry

cleaning pressing/ironingchecking, and packing.

Ready-Made Garments (RMG)

Industry

Synthetic Fibres (Polyester/Lycra) Jeans

(40.5 Lakh Pieces/year)*One Bale of cotton produces 215

pair of jeans.

Natural Cotton Fibres(71,724 Tonnes/Year)

Buttons, Zips, Hooks, tailoring Thread, Finishing Chemicals (Dye), Packing

Materials

Waste Water (Starch, Dye) (4 Billion Gallon)

(38 litre/jeans)Rags (10% Wastage)


PROPOSED EIP MODEL AT BELLARY

Legends:Material ExchangeEnergy Exchange ProposedWaste Water

CONCLUSION


Hypothetical model to demonstrate interaction (assumptions and limitations associated)

Actual situation of Industrial Park can be known

Potential Exchange Possibilities

Helpful in maximizing the exchanges

Easy to determine quantum of material and energy exchange and unrecycled waste

Helpful to estimate economic and environmental benefits

FUTURE SCOPE LCA can be used to improve individual processes further.

Other possible energy exchange opportunities can be explored.

REFERENCES


References [1] Cote´ and Rosenthal (1998), “Designing eco-industrial parks: a synthesis of some experiences”, Journal of Cleaner Production, vol. 6, 181-188 [2] Council on Sustainable Development (1996), “Resource Manual on Infrastructure for Eco-Industrial Development” [3] Hein et al. (2015), “A Conceptual Framework for Eco-Industrial Parks”, Proceedings of the ASME 2015 International Design Engineering Technical Conferences & Computers and Information in Engineering Conference 2015, Boston, Massachusetts, USA [4] The Canadian Group Inc., “Benefits of Eco-Industrial Networking”, http://www.cardinalgroup.ca/cein/benefits.html/ [5] Kazuhiro et al. (2013), “Processing and Reusing Technologies for Steelmaking Slag”, NIPPON Steel Technical Report No. 104 [6] Potter M. (2002), A technical report on “Iron Oxide Pigments” http://minerals.usgs.gov/minerals/pubs/commodity/iron_oxide/iopmyb02.pdf [7] Teekappa M. and Khan M. (2015), “Area, Yield and Production of Cotton in Bellary District of Karnataka State”, Indian Streams Research Journal, vol. 5, Issue – 6 [8] Shodhganga, “Industrial profile of Bellary District”, http://shodhganga.inflibnet.ac.in [9] Janice P. (2012), “How many pairs of jeans in a bale of cotton?, Lee Jeans Asks” http://janiceperson.com/agriculture/ag-awareness/how-many-pairs-of-jeans-in-a-bale-of-cotton-lee-jeans-asks/ [10] Levi Strauss & Co. (2007), “The Lifecycle of a Jean” http://www.levistrauss.com/sustainability/planet/ [11] “How Products Are Made”, http://www.madehow.com/Volume-1/Blue-Jeans.html


Thank You!Any Quarries are appreciated.