detector de gas head sd-1sd-1
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PT2E-1601
Smart transmitter/
Gas Detector Head
SD-1
Operating Manual
(PT2-160)
Request for the Customers Read and understand this operating manual before using the detector.
Use the detector in accordance with the operating manual.
Regardless of warranty period, we shall not make any compensation for accidents and
damage caused by using this product.
The compensation shall be made only under the warranty policy of products or parts
replacement.
Because this is a safety unit, a regular maintenance for every six months and daily
maintenance must be performed.
If any abnormality is found in the gas monitor, notify it to RIKEN KEIKI immediately.
(Visit our Web site to find your nearest RIKEN KEIKI office.)
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Operating Precautions
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1 Outline of the Product ................................................... .................................................. 2
1-1. Preface ............................................... ........................................................ .................... 2
1-2. Purpose of use ............................................. ..................................................... ............. 21-3. Definition of DANGER, WARNING, CAUTION, and NOTE ............................................ 2
2 Important Notices on Safety ................................................. ........................................... 3
2-1. Danger cases ................................................. ....................................................... ......... 3
2-2. Warning cases ................................................ .................................................... ............ 4
2-3. Precautions..................................................................................................................... 5
2-4. Safety information .................................................... ....................................................... 6
3 Product Components ................................................ ...................................................... 7
3-1. Gas detector and standard accessories .......................................................... ............... 7
3-2. Names and functions for each part ................................................ ................................. 8
3-3. Block diagram ........................................................ ......................................................... 9
4 How to Use ................................................. ....................................................... .............. 10
4-1. Before using the detector............................................................. ................................... 10
4-2. Precautions for installation points ................................................ ................................... 10
4-3. Precautions for system designing .................................................... ............................... 11
4-4. How to install ............................................... ........................................................ ........... 13
4-5. How to wire ................................................... .................................................... .............. 14
5 How to Operate ................................................... ............................................................ 19
5-1. Preparation for start-up ........................................................ ........................................... 19
5-2. Basic operating procedures ..................................................... ....................................... 19
5-3. How to start the detector .................................................... ............................................ 20
5-4. Modes ...................................................... ........................................................ ............... 21
5-5. User mode ..................................................... .................................................... ............. 22
5-6. How to exit ..................................................... ................................................................. 24
6 Operations and Functions .................................................... ........................................... 25
6-1. Gas alarm activation ................................................. ...................................................... 25
6-2. Fault alarm activation ............................................... ...................................................... 26
6-3. External output operation..................................................... ........................................... 27
6-4. Other functions ................................................ ........................................................ ....... 28
7 Maintenance ............................................... ........................................................ ............. 29
7-1. Maintenance intervals and items ................................................... ................................. 29
7-2. Regular maintenance mode .................................................... ........................................ 31
7-3. Gas calibration method ...................................................... ............................................. 38
7-4. Parts replacement .................................................. ........................................................ 41
7-5. Expiration date of Japan Gas Appliances Inspection Association certification product ... 41
8 Storage, Relocation and Disposal .................................................... ............................... 42
8-1. Procedures to store the detector or leave it for a long time ............................................ 42
8-2. Procedures to relocate the detector or use it again ........................................................ 42
8-3. Disposal of products .................................................. ..................................................... 42
9 Troubleshooting .................................................... ....................................................... .... 43
10 Product Specifications ...................................................... .............................................. 45
10-1. List of specifications .................................................... .................................................... 45
10-2. List of accessories ................................................ ....................................................... .... 48
10-3. Detection principle ..................................................... ...................................................... 49
11 Definition of Terms........................................................................................................... 51
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1 Outline of the Product 1-1. Preface
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1
Outline of the Product
1-1. Preface
Thank you for choosing our smart transmitter/gas detector head SD-1. Please check that the model number
of the product you purchased is included in the specifications on this manual.
This manual explains how to use the detector and its specifications. It contains information required forusing the detector properly. Not only the first-time users but also the users who have already used theproduct must read and understand the operating manual to enhance the knowledge and experience beforeusing the detector.The detector has two types of TypeGP and TypeNC. In this manual, instructions of TypeGP (such as anexample of LCD display) are described as example.
1-2. Purpose of use
The detector is a fixed type gas detector head that detects leak of combustible gases and that performs thealarm activation when the gas concentration is over the setting value.This detector is a safety unit, not an analyzer or densitometer which performs quantitative/qualitativeanalysis/measurement for gases. Please fully understand the features of the detector before using it, sothat it can be used properly.
The detector detects abnormalities in the air caused by presence of gases or other reasons (leak) with thebuilt-in gas sensor. The concentrations of detected gases are displayed on the seven-segment LED.
The detector has a built-in alarm contact and can be used either as a gas alarm, fault alarm, or common(gas, fault) alarm.
The detector outputs gas concentration in 4 20 mA.
1-3. Definition of DANGER, WARNING, CAUTION, andNOTE
DANGERThis message indicates that improper handling may cause seriousdamage on life, health or assets.
WARNINGThis message indicates that improper handling may cause seriousdamage on health or assets.
CAUTIONThis message indicates that improper handling may cause minordamage on health or assets.
NOTE This message indicates advice on handling.
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2 Important Notices on Safety 2-1. Danger cases
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2
Important Notices on
Safety
2-1. Danger cases
DANGER
The window plate material is a polycarbonate resin. Do not use organic solvents and alkali types (liquid orvapor). It may cause the color and shape of the window plate to be changed.
Do not open the lid when applying current.
Do not attempt to repair the detector.
For the lid, use hexagon socket head bolts specified by RIKEN KEIKI.
Do not apply a strong force or shock to the window plate. The explosion-proof performances may be
deteriorated due to damages. The explosion protection conditions for the detector is "low (2J)"possibility of mechanical damage.
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2 Important Notices on Safety 2-2. Warning cases
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2-2. Warning cases
WARNINGPower supply
Before turning on the detector, always check that the voltage is properly applied. Do not use an unstablepower supply because it may cause malfunctions.
Need of grounding circuit
Do not cut the grounding circuit or disconnect the wire from the grounding terminal.
Defects in protective functions
Before starting the detector, check the protective functions for defects. When seeming defects are foundin the protective functions, such as protective grounding, do not start the detector.
External connection
Before connecting the detector to the external control circuit, securely connect it to a protectivegrounding circuit.
Zero adjustment in the atmosphere
When the zero adjustment is performed in the atmosphere, check the atmosphere for freshness beforebeginning the adjustment. If other gases exist, the adjustment cannot be performed properly, thusleading to dangers when the gas leaks.
Response to a gas alarm
Issuance of a gas alarm indicates that there are extreme dangers. Take proper actions based on yourjudgment.
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2 Important Notices on Safety 2-3. Precautions
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2-3. Precautions
CAUTIONDo not use a transceiver near the detector.
Radio wave from a transceiver near the detector or its cables may disturb commands. If a transceiver isused, it must be used in a place where it disturbs nothing.
To restart the detector, wait for five seconds or more before doing it.
Restarting the detector within five seconds may cause errors.
Do not use the external output of the detector to control other units.
This is not a control unit. It is not allowed to use the external output of the detector to control other units.
Do not disassemble/modify the detector, or change the settings if not necessary.
Disassembling/Modifying the detector will invalidate the warranty of the performance. Changing thesettings without understanding the specifications may cause alarm malfunctions. Please use the detector
properly in accordance with the operating manual.
Avoid applying organic solvents and others to the window plate for a long time.
The window plate material is a polycarbonate resin. When organic solvents (liquid or highly-concentratedvapor) and others are applied to the plate for a long time, its color and shape may be changed.
Do not forget to perform a regular maintenance.
Since this is a safety unit, a regular maintenance must be performed to ensure safety. Continuing to usethe detector without performing a maintenance will compromise the sensitivity of the sensor, thusresulting in inaccurate gas detection.
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2 Important Notices on Safety 2-4. Safety information
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2-4. Safety information
Necessary information for explosion proof construction of Model SD-1.
About Model SD-1
The Model SD-1 is a fixed mount, continuous-monitoring detector head and provides a 4-20mA signal which
indicates the target gas reading for use by a gas monitoring controller, recording device, or programmable
controller.
Three sets of relay contacts, two controlled by the gas alarms and one by the fail alarm.
Technical Data
(Protection Method) Flameproof enclosure d
(Certificate numbers) IECEx KEM 10.0036X
KEMA 10ATEX0083 X
(Group) II
(Category) 2G
(Type of Protection and Marking code) Ex d IIC T5
(Equipment Protection Level) Gb
(Ambient Temperature) -20C to 60C
(Electrical Data) Supply voltage: 24 V dc (Typ.)
Output signal: 4 to 20 mA
(Applicable Standard) IEC 60079-0: 2007IEC 60079-1: 2007
EN 60079-0: 2009EN 60079-1: 2007
Installation
Hazardous Location
(Zone 1)Nonhazardous Location
GasDetector(SD 1)
InstallationDiagram
Signal SignalCVVSCable
Indicator
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3 Product Components 3-1. Gas detector and standard accessories
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3
Product Components
3-1. Gas detector and standard accessories
(including a cable gland)
Operating manual
Dedicated handling lever (used for the wiring)
Dedicated control key
CAUTIONUse the supplied dedicated control key to operate the detector. If products other than these accessoriesare used, key operations cannot be accepted properly.
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3 Product Components 3-2. Names and functions for each part
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3-2. Names and functions for each part
(1) MENU/ESC keyUsed to enter the maintenance mode.It is also used to cancel in a specific mode.
(2) SET keyIt is used for value confirmation and so on in a specificmode.
(3) key Used to switch menus or change a value (UP).
(4) key Used to switch menus or change a value (DOWN).
(5) Power lampPower lamp.Detection mode: It lights up in green.Maintenance mode: It blinks in green.
(6) Alarm lamp Alarm lamp. It lights up in red when the alarm setpoint valueis reached.
(7) Fault lampFault lamp. It lights up in yellow when an abnormality isdetected in the detector.
(8)Concentration valuedisplay
Displays the gas concentration and so on.
NOTE The nameplate on the front side of the detector (see the figure on the
right) shows the precautions to be taken for explosion-proofperformances. Read these precautions as well as "2. Important
Notices on Safety." The detector manufactured in accordance with the overseas
specifications has a nameplate on the front side that shows also theserial number, date of manufacture, etc.INST.No.: Serial numberDATE: Date of manufacture
(8) Concentrationvalue display
(5) Power lamp (6) Alarm lamp (7) Fault lamp
(1) MENU/ESC key
(2) SET key (4) key
(3) key
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3 Product Components 3-3. Block diagram
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3-3. Block diagram
Sensor
Controller(CPU)
POWER INPUT (24 VDC)
Power supply part
Gas alarm contact (ALARM)Contact activation
De-energized(De-energized at anormal environment)
ON-ALARM(Closed contact at analarm time)
Alarm contact controller
Display(POWER) (ALARM) (FAULT)
Seven-segment LED(four-digit)
Magnetic operation part
(MENU/ESC) () () (SET)
Transmitter
4 20 mA transmission
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4 How to Use 4-1. Before using the detector
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4
How to Use
4-1. Before using the detector
Not only the first-time users but also the users who have already used the product must follow the operating
precautions.Ignoring the precautions may damage the detector, resulting in inaccurate gas detection.
4-2. Precautions for installation points
Do not install the detector in a place with vibrations or shocks.
The detector consists of sensitive electronic parts. The detector must be installed in a stable place withoutvibrations or shocks and it cannot drop.
Do not install the detector in a place exposed to water, oil or chemicals.
When selecting installation points, avoid a place where the detector is exposed to water, oil or chemicals.
Do not install the detector in a place where the range of operating temperatures is exceeded.
The detector must be installed in a stable place where the operating temperature is maintained and do notchange suddenly.
-20 to 53C
-20 to 60C
Do not install the detector in a place exposed to direct sunlight or sudden changes in the temperature.
When selecting installation points, avoid a place where it is exposed to direct sunlight or radiant heat(infrared rays emitted from a high-temperature object), and where the temperature changes suddenly.Condensation may be formed inside the detector, or the detector cannot adjust to sudden changes in thetemperature.
Keep the detector (and its cables) away from noise source devices.
When selecting installation points, avoid a place where high-frequency/high-voltage exist.
CAUTIONThis is a precision device. Because the detector may not provide the specified performance in someplaces (environments), check the environment in the installation point, and then take appropriate actionsif necessary.Because the detector plays an important role for safety and disaster prevention, as many units of the
detector as needed must be installed in appropriate points.Because points where gases leak and remain easily are different depending on the types of gases andthe working areas, please decide carefully installation points and the number of units to be installed.
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4 How to Use 4-3. Precautions for system designing
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Proper use of alarm contact
The alarm contact of the detector is used to transmit signals to activate an external buzzer, an alarm lamp ora rotating lamp. Do not use the detector for controlling purpose (e.g., controlling the shutdown valve.)
The specifications for the alarm contact of the detector are based on the resistant load conditions. Ifinductive load is used at the alarm contact, the following errors will occur easily because counterelectromotive force is generated at the contact.
Deposition, defective insulation or defective contact at the relay contact
Damage of any electric parts due to high-voltage generated inside the detector
Abnormal operations by an out-of-control CPU
If load is to be activated, appropriate measures must be taken to stabilize the operation of the detector andprotect the alarm contact referring to the following information.
Relay it with an external relay at a lower voltage of 100 VAC or below (contact amplification). At the sametime, the surge absorbing part SK1 suitable for the specifications must be attached to the external relay.
In addition, the surge absorbing part SK2 must be attached to the loaded side of the external relay ifnecessary.
It may be recommended that the surge absorbing part should be attached to the contact for certain loadconditions. It must be attached to an appropriate position by checking how the load is activated.
CAUTIONIn principal, do not activate inductive load at the alarm contact of the detector. (In particular, never use theinductive load to activate a fluorescent lamp or motor.)
If inductive load is activated, relay it with an external relay (contact amplification). However, because thecoil of an external relay also involves inductive load, select a relay at a lower voltage (100 VAC or below),and then protect the contact of the detector with an appropriate surge absorbing part, such as a CR circuit.
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4 How to Use 4-4. How to install
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4-4. How to install
Attach the detector on the wall and others using four M5 screws.
CAUTIONDo not install the detector in a place where maintenance of the detector cannot be performed or wherehandling the detector involves dangers.
Regular maintenance of the detector must be performed.Do not install the detector in a place where the machinery must be stopped when maintenance isperformed in its inside, where parts of the machinery must be removed to perform maintenance, orwhere the detector cannot be removed because tubes or racks prevent access to it. Do not install thedetector in a place where maintenance involves dangers, for example, near a high-voltage cable.
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4 How to Use 4-5. How to wire
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4-5. How to wire
3-wire (when the contact is not used) CVVS1.25 sq - 3-core
5-wire (when the contact is used) CVVS1.25 sq - 5-core
Cable overall outer diameter
(mm)
Rubber seal inner diameter
(mm)
Washer inner diameter
(mm)
From 9.6 to less than 11 11 12
From 11 to less than 11.5 12 12
From 11.5 to less than 12 12 14
From 12 to less than 13 13 14
13 13.5 14
NOTE The following table shows an example of overall outer diameters of cables. Use them for reference.
The overall outer diameters must be checked because they somewhat vary between manufacturers.
Number of core CVV 1.25sq CVV 2sq CVVS 1.25sq CVVS 2sq
2 9.5 10.5 10.0 11.0
3 10.0 11.0 10.5 11.5
4 10.5 11.5 11.0 12.0
5 11.5 12.5 12.0 13.0
6 12.5 13.5 13.0 14.0
CAUTION Be careful not to damage the internal electronic circuit when wiring. In addition, be careful not to apply
stresses on the detector when (overweight) cables are installed. The power cables and signal cables must not be installed together with the motor power cables, etc.
When these cables must be installed together for unavoidable reasons, put the power cables andsignal cables in a metal conduit. The conduit must be connected to a grounding circuit.
When stranded wires are used, prevent wires from contacting each other.
Use the dedicated handling lever to wire.
Use appropriate cables to wire.
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4 How to Use 4-5. How to wire
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24 VDCDC+ 1
- (Common) 2
4 - 20mA Sig+ 3
Contact 4
Contact 5
Specifications of terminal plate
Rated voltage: 250 VAC
Rated current: 12 AHowever, it depends on cables to be used.
Connection conditions
Cables: 0.25 - 2.5 mm2
Bare wire length: 8 - 9 mm
Connecting tool: Dedicated handling lever (accessory) or driver (edge 3.5 x 0.5 mm)
Groundingterminal
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4 How to Use 4-5. How to wire
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CAUTIONThe specified bare wire length must be observed when the wire insulation is peeled off.Improper clamping of the wire due to a shorter bare wire length may cause defective electrification orheating.Damaging the wire insulation due to a shorter bare wire length may cause defective electrification or
heating.Exposing the wire due to a longer bare wire length may cause defective insulation or a short circuit.Be careful not to break up the wire. If the wire is broken up when inserted to the terminal, this may causedefective insulation or heating.
Compatible bar terminalFor a bar terminal, the following items are available.
Bar terminal (ferrule): Model 216 Series (manufactured by WAGO)
Crimping tool: Model VarioCrimp 4 (206-204) (manufactured by WAGO)
When cables are connected to the connectors, use the dedicated lever or a flathead screwdriver to do it as
shown below.
NOTE
To check whether the wire is connected securely, pull the wire gently. (Do not pull the wire strongly.)
CAUTIONA bar terminal of the specified model must be used. Using other bar terminals invalidates the warranty ofthe performance.
CAUTIONThe right tools must be used.In principal, one wire can be connected to one wiring hole.When the wire is inserted into the driver slot by mistake, it does not contact the conductive part. This maycause defective electrification or heating.When the wire is inserted under the spring by mistake, it does not contact the conductive part. This maycause defective electrification or heating.
Push the lever with your fingerto lower the spring in its inside.
While holding down the lever, insert the wire into the(round) wiring hole until it reaches the deepest point.Once the lever is released, the wire is secured.
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4 How to Use 4-5. How to wire
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CAUTION Tighten a cable gland with a tool until a clearance between the cable gland and a main unit case isbelow 1.5 mm.
If it is difficult to tighten the cable gland, grease its screw part and then tighten it with the tool.
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4 How to Use 4-5. How to wire
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Connect the detector to your grounding terminal with the external terminal .
Connecting to the indicator
Connecting to the upper unit (DCS, PLC)
1 2 3 4 5
GND
Sig
SD-1
+24 V
RM-593, etc.
1 2 3 4 5
+
SD-1
-
Upper unit(DCS, PLC)
Relay terminalplate
-+
Power supply(24 VDC)
WARNING
Before turning on the detector, do not forget to connect it to a grounding terminal. For stable operation of the detector and safety, it must be connected to a grounding terminal. Do not
connect the grounding wire to a gas pipe.
The grounding must be made as D type grounding (below 100 of grounding resistance).
For the grounding wire, use cable lugs to safely connect it to a grounding terminal without loosenessor twist.
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5 How to Operate 5-1. Preparation for start-up
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5
How to Operate
5-1. Preparation for start-up
Before supplying power, read and understand the following precautions. Ignoring these precautions may
cause an electric shock or damage the detector. Connect the detector to a grounding circuit.
Check that the wiring is connected to external device properly.
Check that the power supply voltage is compliant with the specifications.
Because the external contact may be activated during the adjustment, take measures to prevent anactivated contact from having influences on external device.
5-2. Basic operating procedures
Normally, the detection mode is activated after the power is turned on.
MENU/ESC(long pressing)
MENU/ESC(long pressing)
LED
LED
LED LED
LED
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5 How to Operate 5-3. How to start the detector
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5-3. How to start the detector
Before supplying power (24 VDC) to the detector, check that the detector is installed properly.
Supply power (24 VDC) to the detector (turn on the detector).
After the detector completes the start-up, it enters the detection mode swiftly.
NOTE (approximately 25 seconds for system check of the detector and alarmdeactivation)
Power on Initial clear (approximately 25 seconds) Detection mode
WARNINGWhen the detector enters other mode from the detection mode while an alarm is activated, the alarm isreset.
LED
CAUTION Do not turn off the detector during the initial clear. The detector is reading the internal memory during
the initial clear.
If the detector is installed newly or the new sensor is replaced, the sensor must be warmed up for aspecified period which is determined depending on the type of the sensor after the detector is started.
After the warm-up is completed, perform a gas calibration.
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5 How to Operate 5-4. Modes
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5-4. Modes
Details on each mode are provided as follows.
Mode Item LED display Details
DetectionMode
-Gasconcentration
Normal state
MaintenanceMode
(User)
ROM/SUM Display 1-0Display the program version and others.
This is not typically used by the user.
Zero Adjustment 1-1 Perform the zero adjustment.
Setting Display 1-2 Display various setting values.
Switch to maintenancemode
1-3 Switch to the regular maintenance mode.
MaintenanceMode
(Regularmaintenance)
Test Mode 2-0
Perform various tests.2-0.0 Gas Test2-0.1 Alarm Test2-0.2 Fault Test2-0.3 LED Test2-0.4 Memory Test
Zero Adjustment 2-1 Perform the zero adjustment.
Span Adjustment 2-2 Perform the span adjustment.
Zero/Span Initialization 2-3 Initialize zero/span values.
Environmental Setting 2-4
Used for various environmental settings.2-4.0 Sensor power supply ON/OFF
2-4.1 INHIBIT Setting
2-4.2 Alarm Setpoint Setting
2-4.3 Alarm Delay Time Setting
2-4.4 Alarm Pattern Setting
2-4.5 Zero Suppression Pattern Setting
2-4.6 Zero Suppression Value Setting
2-4.7 Alarm Contact Specification Setting
2-4.8 Energized/De-energized ContactSetting
2-4.9 Zero Follower Selection
2-4.A Maintenance Mode External OutputSetting
2-4.B External Output Setting
2-4.C Alarm Test External Output Setting
2-4.D Sensor Operation Start Setting
2-4.E Password Setting
2-4.F Sensor Fault Alarm Pattern Setting
Display 2-5Display various electrical settings.
This is not typically used by the user.
Switch to factory mode 2-6 Not used
Switch to user mode 2-7 Returns to the user mode.
CAUTION Do not change the settings if not necessary. Changing the settings without understanding thespecifications may cause malfunctions.
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5 How to Operate 5-5. User mode
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5-5. User mode
WARNINGAfter the adjustment is completed, never fail to press MENU/ESC key to return to the detection mode.
(If the detector remains in the user mode, it automatically returns to the detection mode in ten hours.)
Show Various Settings
LED
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5 How to Operate 5-5. User mode
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This is used to perform the zero adjustment.
NOTE If the zero calibration failed since the zero point was significantly fluctuated from around zero, it returns to
1-1 after FAIL rather than PASS is displayed. In this case, the zero adjustment has not been completed.
LED
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5 How to Operate 5-6. How to exit
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Display various setting values.
5-6. How to exit
To turn off the detector, turn off the power supply (24 VDC) to the detector.
AL.: The contact is activateddue to the gas alarm.
FAU.: The contact is activateddue to the fault alarm.
A.orF.: The contact is activateddue to the gas alarm orthe fault alarm.
WARNING When the detector is turned off, an alarm may be activated on the upper (central) system.
Before turning off the detector, INHIBIT (point skip) on the upper (central) system must be activated.Decide whether power can be turned off by checking the operation of the devices connected to theexternal output or external contact output terminal of the detector.
If the alarm contact is energized (option), it is activated when the detector is turned "OFF".
Press SET key.
LED
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6 Operations and Functions 6-1. Gas alarm activation
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6
Operations and Functions
6-1. Gas alarm activation
Gas alarm: Activated when the concentration of detected gas reaches or exceeds the alarm setpoint value.
NOTEThe alarm setpoint is factory-set. Although the alarm delay time (standard: 2 seconds) works in the detector toprevent a false activation, it can be cancelled if not needed.
Gas Concentration Display
In case of over the detection range (Over Scale), "" is displayed on the LED.
Power Indicator Lamp (POWER: Green)
During operation, this lights up continuously.
Alarm Indicator Lamp (ALM: Red)
It lights up when the alarm setpoint value is reached to or exceeded.
The contact is activated when the gas concentration reaches or exceeds the alarm setpoint value. (onlywhen the alarm is used)The contact activation is reset automatically when the gas concentration drops below the alarm setpointvalue.
Alarm delay time (2 seconds)
Alarm lamp (ALM)Alarm contact (terminal plate 4, 5)
Alarm setpointConcentration
0Time
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6 Operations and Functions 6-2. Fault alarm activation
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A gas concentration value exceeds the alarm setpoint
When a gas alarm is triggered, take actions in accordance with your management rules of gas alarm.Normally, take the following actions.
Check the reading of the detector.
NOTEIf a gas leak is momentary, the reading may already have dropped when checking it. In addition, when thealarm is triggered by noise or other incidental conditions other than a gas, the reading may have alreadydropped.
Based on your management rules of gas alarm, no one can be allowed to access the monitored zone toensure safety.
If the gas concentration display continues to be displayed, close the main valve of the gas, and then checkthat the gas concentration reading dropped.
Equipped with a protective gear to avoid dangers caused by possibly remaining gases, before accessingthe gas leak point, and then check that gases remain by using a portable gas detector.
Determine that the point is free from dangers, and take actions to fix the gas leak.
6-2. Fault alarm activation
A fault alarm is triggered when the detector detects abnormalities. After a fault alarm is triggered, the faultlamp (yellow) lights up and an error message is displayed on the LCD. Determine the causes and takeappropriate actions.After the detector is successfully returned from the fault, it restarts with the process normally performed rightafter it is turned on (initial clear).If the detector has problems and is repeatedly malfunctioning, contact our overseas sales department orlocal representatives immediately.
NOTEFor information on malfunctions (error messages), see "9. Troubleshooting".
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6 Operations and Functions 6-3. External output operation
- 27 -
6-3. External output operation
Signal Transmission System Electric current transmission (non-isolated) 4 20 mA
Transmission Path CVVS
Transmission Distance CVVS 1.25 sq: Maximum 1 km
Connection Load Resistance Below 300 1 Detection Mode (No Alarm) 4 - 20 mA (concentration output)
2 Detection Mode (Gas Alarm) 4 - 20 mA (concentration output)
3 Initial Clear Depending on the setting of the section 4.
2.5 mA setting: 2.5 mA
4 mA, HOLD, 4 - 20 mA setting: 4 mA
4 Maintenance Mode 2.5 mA setting: 2.5 mA
4 mA setting: 4 mA
HOLD setting: The previous value retained
4-20 mA setting: 4 - 20 mA (concentration output)
5 Alarm Test Output ON setting: 4 - 20 mA (concentration output)
Output OFF setting: 4 mA6 Fault Alarm 0.5 mA (Fixed)
7 INHIBIT Depending on the setting of the section 4.
2.5 mA setting: 2.5 mA
4 mA, HOLD, 4 - 20 mA setting: 4 mA
8 Power Off 0 mA
Example of Gas Concentration and External Output
4 - 20 mA specification(Maintenance output: 2.5 mA setting)
2.5 mA4 mA
20 mA22 mA
Full scale
Gas concentration
External output
0
Zero suppression
Detection Mode
Maintenance Mode
CAUTION The 4 - 20 mA output is already adjusted. In case of over scale, an output will not exceed 22 mA.
Output during INHIBIT or initial clear is based on 4 - 20 mA output setting in the maintenance mode.In particular, when the detector is started or the specification is changed, be careful about 4-20 mAoutput setting. Understand how the detector functions, and take actions, if necessary, so that thesignal receiver side can prepare to avoid false alarms.
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6 Operations and Functions 6-4. Other functions
- 28 -
6-4. Other functions
The sensors used with the detector are influenced by environmental changes (temperature, humidity, andother characteristics) or interference gases (interference characteristics) in no small measure, which affects
the reading. Therefore, the reading might be fluctuated around zero even in a normal environment.This function obscures influences by environmental changes and interference gases around zero that haveno meaning for your management rules of gas alarm. This function is used to hide (suppress) the fluctuationof the reading under the setting value, indicating zero.
NOTE The suppression function is factory-set. The standard setting value is TypeGP: 2% FS and TypeNC:
10% FS.
In the maintenance mode, this function is disabled and the fluctuation of the reading under the settingvalue is displayed.
Suppression Disabled
A fluctuation around zero is displayed as the reading.
Suppression Enabled
A fluctuation under the setting value is hidden with zero.(Zero suppression)
CAUTIONA reading under zero is suppressed with the 10% FS suppression.A reading that is 10% FS or more under zero is displayed as "-0.0", which prevents an accurate gasdetection and needs the zero adjustment.
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7 Maintenance 7-1. Maintenance intervals and items
- 29 -
7
Maintenance
This is an important instrument for the purpose of safety.To maintain the performance of the detector and improve the reliability of safety, perform a regularmaintenance.
7-1. Maintenance intervals and items
Daily maintenance: Perform maintenance before beginning to work.
Monthly maintenance: Perform maintenance on the alarm circuit (alarm test) once a month.
Regular maintenance: Perform maintenance once or more for every six months to maintain theperformance as a safety unit.
Maintenanceitem
Maintenance contentDaily
maintenanceMonthly
maintenanceRegular
maintenance
Power SupplyCheck
Check that the power lamp lights up.
ConcentrationDisplay Check
Check that the concentration displayvalue is zero. When the reading isincorrect, perform the zeroadjustment after ensuring that noother gases exist around it.
Alarm Test Inspect the alarm circuit by using thealarm test function.
SpanAdjustment
Perform the sensitivity calibration byusing the calibration gas.
Gas AlarmCheck
Check the gas alarm by using thecalibration gas.
We provide services on regular maintenance including span adjustment, adjustment and maintenance.
To make the calibration gas, dedicated tools, such as a gas cylinder of the specified concentration and gassampling bag must be used.Our qualified service engineers have expertise and knowledge on the dedicated tools used for services,along with other products. To maintain the safety operation of the detector, please use our maintenanceservice.
The followings are typical maintenance services. For more information, please contact our overseas salesdepartment or local representative.
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7 Maintenance 7-2. Regular maintenance mode
- 31 -
7-2. Regular maintenance mode
Mode ItemLED
displayDetails
Maintenance Mode
(Regular
maintenance)
Test Mode 2-0
Perform various tests.2-0.0 Gas Test2-0.1 Alarm Test2-0.2 Fault Test2-0.3 LED Test2-0.4 Memory Test
Zero Adjustment 2-1 Perform the zero adjustment.Span Adjustment 2-2 Perform the span adjustment.
Zero/SpanInitialization
2-3 Initialize zero/span values.
EnvironmentalSetting
2-4
Used for various environmental settings.
2-4.0 Sensor power supply ON/OFF
2-4.1 INHIBIT Setting
2-4.2 Alarm Setpoint Setting
2-4.3 Alarm Delay Time Setting
2-4.4 Alarm Pattern Setting
2-4.5 Zero Suppression Pattern Setting
2-4.6 Zero Suppression Value Setting
2-4.7 Alarm Contact Specification Setting
2-4.8 Energized/De-energized Contact Setting
2-4.9 Zero Follower Selection
2-4.A Maintenance Mode External OutputSetting
2-4.B External Output Setting
2-4.C Alarm Test External Output Setting
2-4.D Sensor Operation Start Setting
2-4.E Password Setting
2-4.F Sensor Fault Alarm Pattern Setting
Display 2-5Display various electrical settings.
This is not typically used by the user.
Switch to factorymode
2-6 Not used
Switch to usermode
2-7 Returns to the user mode.
WARNINGAfter the adjustment is completed, never fail to press MENU/ESC key to return to the detection mode.
(If the detector remains in the maintenance mode, it automatically returns to the detection mode in tenhours.)
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7 Maintenance 7-2. Regular maintenance mode
- 32 -
User Mode
In "1-3.", press SET key.
Then press SET key againfor three seconds.
Regular Maintenance Mode
2-0. Test Mode
Perform various tests.Test Mode
=> P33
2-1. Zero Adjustment
Perform the zero
adjustment.
Zero Adjustment
=> P38
2-2. Span Adjustment
Perform the spanadjustment.
SpanAdjustment
=> P40
2-3. Zero/Span Initialization
Initialize the zero/spanadjustment after the sensoris replaced.
2-4. Environmental Setting
Set various operations andfunctions.
Environmental
Setting=> P37
2-4.0 and 2-4.3 to 2-4.F are
factory-set. They are nottypically used by the user.
2-5. Various Electrical
Settings DisplayDisplay various electrical
settings. This is not used bythe user.
2-6.
Enters the factory mode.This is not used by the user.
2-7.
Returns to the user mode.rET. is displayed.Press SET keyagain to return tothe user mode.
To 2-0. Test Mode
LED
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7 Maintenance 7-2. Regular maintenance mode
- 33 -
2-0
Press SET key.
Gas Test
=> P342-0.0 Gas Test
Alarm Test
=> P342-0.1 Alarm Test
Fault Test
=> P352-0.2 Fault Test
LED Test
=> P352-0.3 LED Test
Memory Test
=> P362-0.4 Memory Test
To 2-0.0
WARNING Before starting the alarm test (transmission test), provide a notification to the related sections so that
they can prepare for false abnormalities (external output signals and alarm contact). After the test iscompleted, never fail to press MENU/ESC key to return to the detection mode. (If the detectorremains in the alarm test mode, it automatically returns to the detection mode in ten hours.)
In the alarm test mode, the gas concentration equal to the reading is output even in the maintenancemode depending on the setting. Take actions, if necessary, so that the signal receiver side canprepare to avoid false alarms.
LED
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7 Maintenance 7-2. Regular maintenance mode
- 34 -
2-0.0
Press SET key.
Introduce the test gas andperform the gas test.
Stop introducing the test gas. Whenthe reading drops, press MENU/ESCkey to cancel the test and to go backto the original state.
To 2-0.0
WARNINGBecause the contact and gas concentration ouput can be activated by a gas test even in themaintenance mode depending on setting, be careful to perform the test.
WARNINGBecause the contact and gas concentration ouput can be activated by an alarm test even in themaintenance mode depending on setting, be careful to perform the test.
2-0.1
Press SET key.
Alarm Test ON/OFF
(The used contact setting is an alarm,an alarm or a fault)Select either ON/OFF, and then pressSET key.
Perform the gas alarm test byincreasing or decreasing the readingwithorkey.Press MENU/ESC key to cancel thetest and to go back to the originalstate.
To 2-0.1
LED
LED
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7 Maintenance 7-2. Regular maintenance mode
- 35 -
2-0.2
Press SET key.
Fault Test ON/OFF
Select either ON/OFF.Switch ON and press SET key toactivate the fault alarm.Return to OFF and press SET key todeactivate the fault alarm.(Pressing MENU/ESC key alsoenables to cancel this menu and to goback to the original state.)
WARNINGBecause the contact and gas concentration output can be activated by a fault alarm test even in themaintenance mode depending on setting, be careful to perform the test.
2-0.3
Press SET key.
LED Test ON/OFF
Select either ON/OFF.Switch ON and press SET key to turnon the LED (POWER, ALM, FAULT)and to display the gas concentrationof 8.8.8.8..Return to OFF and press SET key todeactivate this menu.(Pressing MENU/ESC key alsoenables to cancel this menu and to goback to the original state.)
LED
LED
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7 Maintenance 7-2. Regular maintenance mode
- 36 -
NOTEWhen abnormalities are found in memory as a result of the diagnosis, PASS is not displayed. F-RA isdisplayed for the RAM fault, and F-RO is displayed for the ROM fault. For both the RAM fault and ROM fault,F-RA and F-RO are displayed alternately.
2-0.4
Press SET key.
When StA. is displayed, press SETkey again.
When CAL. is displayed, the memorydiagnosis is performed.
When memory is correct as a result ofthe diagnosis, PASS is displayed.Press SET key to go back to theoriginal state.
To 2-0.4
LED
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7 Maintenance 7-3. Gas calibration method
- 38 -
7-3. Gas calibration method
Perform a gas calibration in each mode (zero adjustmentmode and span adjustment mode) using the calibration gas.
Zero adjustment gas
Span adjustment gas (collected in a gas sampling bag)
Gas sampling bags
This is used to perform the zero adjustment.
NOTE Before starting the zero adjustment, provide the detector with the zero adjustment gas and wait until the
indicator is stabilized.
Exhaust airOUT
IN
Gas calibration adapter
Flow meter
Gassampling
bagNeedle valve
Pump
P
WARNINGWhen the zero adjustment is performed in the atmosphere, check the atmosphere for freshness beforebeginning the adjustment. If other gases exist, the adjustment cannot be performed properly, thusleading to dangers when the gas leaks.
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7 Maintenance 7-3. Gas calibration method
- 39 -
NOTE If the zero calibration failed since the zero point was significantly fluctuated from around zero, it returns to
2-1 after FAIL rather than PASS is displayed. In this case, the zero adjustment has not been completed.
2-1
Press SET key.
Current Concentration Value Display
Press SET key to perform the zeroadjustment.
Under Zero Adjustment (CAL. is displayed)
Wait for a while until the adjustment iscompleted.
Zero Adjustment Completed
It automatically returns to 2-1 afterPASS is displayed.
* If the zero adjustment failed, itautomatically returns to 2-1 afterFAIL is displayed.
Return to 2-1.
Return to 2-1.
LED
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7 Maintenance 7-3. Gas calibration method
- 40 -
This is used to perform the span adjustment.
NOTEJapan Gas Appliances Inspection Association certification products ask you for spans adjustment so that youmay use our maintenance services.
NOTE If the span adjustment failed since the reading was significantly fluctuated from the introduced gas
concentration, it returns to 2-2 after FAIL rather than PASS is displayed . In this case, the span adjustmenthas not been completed.Check if the correct concentration span adjustment gas has been provided and check the gas adjustmenttool for a gas leak. If there are mistakes, perform the span adjustment again.If the span adjustment cannot be performed even when there is no mistake or after the correction, the gas
sensor life has expired. After turning off the power supply, please contact our overseas sales departmentor local representatives.
CAUTION Before starting the span adjustment, provide the detector with the span adjustment gas and wait until
the indicator is stabilized.
2-2
Press SET key.
Return to 2-2.
Return to 2-2.
Gas Introduction
Introduce a gas, and then press SET keywhen the reading is stabilized.* In case of less than 10% F.S., this
cannot be set.
Span Adjustment
Because the reading will be fixed, selectthe introduced gas concentration bypressingorkey.Select the number, and then press SET
key.
Span Adjustment Completed
It automatically returns to 2-2 after PASSis displayed.
* If the span adjustment failed, it
automatically returns to 2-2 after FAILis displayed.
LED
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7 Maintenance 7-4. Parts replacement
- 41 -
7-4. Parts replacement
Our service engineers need to replace the sensor and perform the gas calibration.Please contact our overseas sales department or local representatives.
NOTEThe gas calibration using the standard gas is required after the sensor is replaced. Please request it to ouroverseas sales department or local representatives.
List of recommended regular replacement parts
No. ItemMaintenance
intervalsReplacement
intervals (year)Quantity
(pieces/unit)
1Rubber seal
(for the sensor)1 year 3 - 6 years 1
NOTE The above replacement intervals are recommendation only. The intervals may change depending on the
operating conditions. These intervals do not mean the warranty periods either. The result of the regularmaintenance may determine when to replace the parts.
7-5. Expiration date of Japan Gas Appliances
Inspection Association certification product
Expiration date of Japan Gas Appliances Inspection Association certification product is five years from themonth produced.When using after the expiration dates, please contact our overseas sales department or local representatives1 to 2 months before the expiration dates.
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8 Storage, Relocation and Disposal 8-1. Procedures to store the detector or leave it for a long time
- 42 -
CAUTION When using a relocated or stopped/stored detector again, do not forget to perform a gas calibration.
For information on readjustment including a gas calibration, please contact our overseas salesdepartment or local representatives.
8
Storage, Relocation and
Disposal
8-1. Procedures to store the detector or leave it for a
long time
The detector must be stored under the following environmental conditions.
In a dark place under the normal temperature and humidity away from direct sunlight
In a place where gases, solvents or vapors are not present
8-2. Procedures to relocate the detector or use it again
When the detector is relocated, select a new place in accordance with "4-2. Precautions for installation
points" and "4-4. How to install".For information on wiring, see "4-5. How to wire". The unpowered time must be minimized when thedetector is relocated.
8-3. Disposal of productsWhen the detector is disposed of, it must be treated properly as an industrial waste in accordance with thelocal regulations.
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9 Troubleshooting 9 Troubleshooting
- 43 -
9
Troubleshooting
The troubleshooting does not explain the causes of all the malfunctions which occur on the detector. Thissimply helps to find the causes of malfunctions which frequently occur. If the detector shows a symptomwhich is not explained in this manual, or still has malfunctions even though remedial actions are taken,please contact our overseas sales department or local representatives.
Symptom/Display FAULT Causes Actions
The powercannot be turned
on.-
The wiring is not correct. Connect the wiring properly.
The terminal plate isremoved.
Connect the terminal plate properly.
Abnormalities/momentaryblackout of power supplysystem
Provide the rated voltage.Check the UPS, power supply line filter andinsulation transformer, and then take additionalmeasures.
Cable abnormalities
(open circuit/notconnected/short circuit)
Check the wiring of detector and related devices
around it.
Abnormaloperations
-Disturbances by suddensurge noise, etc.
Turn off and restart the detector.If such a symptom is observed frequently, takeappropriate measures to eliminate the noise.
Sensorabnormalities
E-1
The sensor is notconnected or improperlyconnected.
Check if the sensor cable is securely fastened tothe terminal plate.
Zero drift caused byenvironmental changes oraging deterioration is outof the range of zerofollower.
Perform the zero adjustment. If the symptompersists after the zero adjustment, replace thesensor with a new one.
Faults of the sensor Replace the sensor with a new one.
Systemabnormalities
E-9
The rated voltage is notsupplied to the detector.
Check the power supply, and supply the ratedvoltage.
Abnormalities of ROM,RAM, or EEPROM insideof the detector
Please contact our overseas sales departmentor local representatives.
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9 Troubleshooting 9 Troubleshooting
- 44 -
Symptoms Causes Actions
The reading rises(drops) and it remainsso.
Drifting of sensoroutput
Perform the zero adjustment.
Presence ofinterference gas
Disturbances by interference gases, such as solvents,
cannot be eliminated completely.For information on actions, such as removal filter, pleasecontact our overseas sales department or localrepresentatives.
Slow leak
A very small amount of the gas to be detected may beleaking (slow leak). Because ignoring it may causedangers, take a remedial measure, i.e., taking actions thesame as those for the gas alarm.
Environmentalchanges
Perform the zero adjustment (AIR adjustment).
A gas alarm is triggereddespite of no gas leakand no otherabnormalities at thedetection point.
Presence of
interference gas
Disturbances by interference gases, such as solvents,cannot be eliminated completely. For information on
actions, such as removal filter, please contact ouroverseas sales department or local representatives.
Disturbance bynoise
Turn off and restart the detector.If such a symptom is observed frequently, takeappropriate measures to eliminate the noise.
Sudden change inthe environment
When the environment (temperature, etc.) changessuddenly, the detector cannot adjust to it and is affectedby it.In some cases, the detector triggers an indication alarm.Because the detector cannot be used under sudden andfrequent environmental changes, any preventive actionsshould be taken to eliminate them by the user.
Slow response Deteriorated sensorsensitivity Replace the sensor with a new one.
Sensitivity calibrationimpossible
Improper calibrationgas concentration
Use the proper calibration gas.
Deteriorated sensorsensitivity
Replace the sensor with a new one.
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10 Product Specifications 10-1. List of specifications
- 45 -
10
Product Specifications
10-1. List of specifications
[SD-1 (TypeGP)]
Detection principle Catalytic combustion type
Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range 0 - 100% LEL
Display resolution 0.5% LEL
Detection method Diffusion type
Alarm setpoint 25% LEL [standard setting value]
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy
(under the same conditions)
Within 25% of the alarm setpoint value
Response time
(under the same conditions)
Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
be detected)Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-reset
Alarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal )
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 , resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 53C (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class Exd CT5 (TIIS)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2
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10 Product Specifications 10-1. List of specifications
- 46 -
[SD-1 (TypeNC)]
Detection principle New ceramic type
Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range Depending on the gas to be detected
Detection method Diffusion type
Alarm setpoint Depending on the gas to be detected
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy
(under the same conditions)
Within 25% of the alarm setpoint value
Response time
(under the same conditions)
Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-resetAlarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal )
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 , resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 53C (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class ExdCT5 (TIIS)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2
Alarm setpoint of Japan Gas Appliances Inspection Association certification product is LEL (fixation) 10%.
NOTEA nameplate is separately stuck on Japan Gas Appliances Inspection
Association certification product.Nameplate is stuck around cable gland.
Nameplate
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10 Product Specifications 10-1. List of specifications
- 47 -
[SD-1 (TypeGP)]
Detection principle Catalytic combustion type
Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range 0 - 100% LEL
Display resolution 0.5% LEL
Detection method Diffusion type
Alarm setpoint 25% LEL [standard setting value]
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy
(under the same conditions)
Within 25% of the alarm setpoint value
Response time
(under the same conditions)
Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail displayFault alarm pattern Auto-reset
Alarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal )
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 , resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 secondsOperating temperatures -20 - 60C (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class 2GExdCT5Gb (ATEX/IECEx)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2
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10 Product Specifications 10-2. List of accessories
- 48 -
[SD-1 (TypeNC)]
Detection principle New ceramic type
Gas to be detected Combustible gas
Concentration display Seven-segment LED (four-digit)
Detection range Depending on the gas to be detected
Detection method Diffusion type
Alarm setpoint Depending on the gas to be detected
Power display POWER lamp on (green)
External output Gas concentration signal/alarm contact (gas alarm or fault alarm, gas/fault common alarm)
Alarm accuracy
(under the same conditions)
Within 25% of the alarm setpoint value
Response time
(under the same conditions)
Within 30 seconds after providing the gas 1.6 times the alarm setpoint (depending on the gas to
be detected)
Gas alarm type One-step alarm (H)
Gas alarm display ALM lamp on (red)
Gas alarm pattern Auto-reset
Fault alarm/self diagnosis System abnormalities/sensor abnormalities
Fault alarm display FAULT lamp on (yellow)/detail display
Fault alarm pattern Auto-resetAlarm contact No-voltage contact 1a, de-energized (energized in response to an alarm) or energized
(de-energized in response to an alarm)
Contact capacity 250 VAC - 0.5 A/30 VDC - 0.5 A (resistant load)
Transmission system 3-wire type analog transmission (common cable for power and signal )
Transmission specifications 4 - 20 mA DC (linear/load resistance under 300 , resolution divided into 200)
Transmission cable CVVS1.25 sq - 3-core or CVVS1.25 sq - 5-core (when the contact is used)
Transmission distance Below 1 km
Functions Alarm delay/suppression/zero follower
Power supply 24 VDC10%
Power consumption Maximum 3 W
Cable connecting port Pressure proof packing gland
Initial clear Approx. 25 seconds
Operating temperatures -20 - 60C (at a constant condition)
Operating humidities Below 95% RH (Non-condensing)
Structure Wall mounting type
Explosion-proof structure Flame-proof enclosures
Explosion-proof class 2GExdCT5Gb (ATEX/IECEx)
External dimensions Approx. 148 (W) x 161 (H) x 88 (D) mm (projection portions excluded)
Weight Approx. 2.0 kg
Outer color Munsell 7.5BG5/2
10-2. List of accessories
Operating manual .......................... one
Dedicated handling lever ............... one
Dedicated control key .................... The supplied quantity depends on the number of units to be delivered.
1 to 10 units one
11 to 20 units two
21 to 50 units three
over 51 units four
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10 Product Specifications 10-3. Detection principle
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10-3. Detection principle
[Catalytic Combustion Type]
When a combustible gas burns on the surface of a oxidation catalyst, the catalytic combustion type sensorconsiders resultant combustion heat as temperature and resistance changes in the platinum wire coil, and
measures their gas concentrations.This sensor detects any combustible gases. The detection range is from zero to the lower explosive limit.When a high-concentrated gas over the lower explosive limit comes into contact with the sensor, it may be abreak.
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10 Product Specifications 10-3. Detection principle
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[New Ceramic Type]
When a combustible gas burns on the surface of a highly active new ceramic oxidation catalyst in catalyticcombustion, the new ceramic-type sensor measures resultant temperature changes by measuring theresistance changes in the heat-resistant alloy wire coil.The sensor consists of two elements: A detecting element having a heat-resistant alloy wire coil with anultrafine particle (new ceramic) oxidation catalyst sintered on it together with a carrier and a
temperature-compensating element with a mixture of gas-inert alumina and glass sintered on it.When a combustible gas comes into contact with the surface of the detecting element with new ceramicoxidation catalyst sintered on it, the gas burns, causing the temperature to rise. In accordance with thistemperature change, there occurs a change in the resistance of a heat-resistant alloy wire coil thatconstitutes the element. These resistance values are approximately proportional to gas concentrations.From the changes in the resistance values, potential differences are obtained using a bridge circuit anddisplayed as gas concentrations on the meter.
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11 Definition of Terms 11 Definition of Terms
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Definition of Terms
Catalyticcombustion type
This is a principle of the sensor installed in the Type GP.See "10-3. Detection principle" for details.
New ceramic typeThis is a principle of the sensor installed in the Type NC.See "10-3. Detection principle" for details.
Initial clearOutput from the detector head fluctuates for a while after turning on the power.This is a function to prevent triggering alarm during that time.
Full scale Maximum value of the detection range.
%LELA unit which the lower explosive limit (LEL) of the combustible gas to be detected isset to 100.
ppmA concentration unit that means part per million of the combustible gas to bedetected.
CalibrationAdjusts the readings to the calibration gas concentration value by using thecalibration gas.
Zero suppression A function to cut off the specific drifting that the sensor has.
Alarm delay timeA function which temporarily suspends activation to prevent a false alarm caused
by noise from its outside.
INHIBIT
The gas detection function is temporarily suspended during maintenance, etc. ofthe detector.
This is also called "point skip", which has the same function.