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XPR™ 4380 Numeric Display Mobile XPR™ 4580 Display Mobile Professional Digital Two-Way Radio System & SMARTNET® and Privacy Plus™ Trunked Mobile Radios Detailed Service Manual Mobile

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Page 1: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

XPR™ 4380 Numeric Display Mobile

XPR™ 4580 Display Mobile

Professional Digital Two-Way Radio System &SMARTNET® and Privacy Plus™ Trunked Mobile Radios

Detailed Service ManualMobile

Page 2: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not
Page 3: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

ForewordThis manual covers all XPR™ Series Mobiles, unless otherwise specified. This manual provides sufficient information to enable qualified service technicians to troubleshoot and repair XPR™ Series Mobiles to the component level.

For details on radio operation or basic troubleshooting, refer to the applicable manuals available separately.

Product Safety and RF Exposure Compliance

ATTENTION!

This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 6881095C99) to ensure compliance with RF energy exposure limits.

For a list of Motorola-approved antennas, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/governmentandenterprise

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

Document CopyrightsNo duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.

DisclaimerThe information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

TrademarksMOTOROLA and the Stylized M logo are registered in the U.S. Patent & Trademark Office. All other product or service names are the property of their respective owners.

© 2009 by Motorola, Inc. All rights reserved.

These servicing instructions are for use by qualified personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the Operating Instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

Before using this product, read the operating instructions for safe usage contained in the Product Safety and RF Exposure booklet enclosed with your radio.

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Notes

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i

Document History

The following major changes have been implemented in this manual since the previous edition:

Edition Description Date

68009274001-A Initial Release. Nov. 2009

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ii

Notes

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Commercial Warranty iii

Commercial Warranty

Limited WarrantyMOTOROLA COMMUNICATION PRODUCTS

I. What This Warranty Covers And For How LongMOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication Products listed below (“Product”) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below:

The mobiles additionally ship with a standard 1-year Repair Service Advantage (RSA)(for U.S. customers) or 1-year Extended Warranty (for Canada customers). However, at the time of order, you may choose to omit these warranties. For more RSA or Extended Warranty information, please refer to the price pages or Motorola Online (http://www.motorola.com/businessonline) > Resource Center > Services > Service Product Offerings > Repair Service Advantage or Extended Warranty.

Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA.

This express limited warranty is extended by MOTOROLA to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA. Unless made in a separate agreement between MOTOROLA and the original end user purchaser, MOTOROLA does not warrant the installation, maintenance or service of the Product.

MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA disclaims liability for range, coverage, or operation of the system as a whole under this warranty.

XPR Series Digital Mobile Radios Two (2) Years

Product Accessories One (1) Year

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iv Commercial Warranty

II. General ProvisionsThis warranty sets forth the full extent of MOTOROLA'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.

III. State Law RightsSOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.

This warranty gives specific legal rights, and there may be other rights which may vary from state to state.

IV. How To Get Warranty ServiceYou must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.

V. What This Warranty Does Not CoverA. Defects or damage resulting from use of the Product in other than its normal and customary

manner.

B. Defects or damage from misuse, accident, water, or neglect.

C. Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment.

D. Breakage or damage to antennas unless caused directly by defects in material workmanship.

E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorola's normal warranty inspection and testing of the Product to verify any warranty claim.

F. Product which has had the serial number removed or made illegible.

G. Freight costs to the repair depot.

H. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with MOTOROLA’s published specifications or the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from MOTOROLA.

I. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product.

J. Normal and customary wear and tear.

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Commercial Warranty v

VI. Patent And Software ProvisionsMOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim;

B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and

C. should the Product or parts become, or in MOTOROLA's opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA, at its option and expense, either to procure for such purchaser the right to continue using the Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA.

MOTOROLA will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary equipment or software not furnished by MOTOROLA which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of patents by the Product or any parts thereof.

Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. MOTOROLA software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent rights or copyrights.

VII. Governing LawThis Warranty is governed by the laws of the State of Illinois, USA.

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vi Commercial Warranty

Notes

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November, 2009

XPR 4380/XPR 4580Mobile Radios

Detailed Service Manual

Contents

Chapter 1 Service Maintainability

Chapter 2 Control Head Service Information

Chapter 3 Controller Service Information

Chapter 4 GPS Service Information

Chapter 5 800/900 MHz Band Service Information

Appendix A Replacement Parts Ordering

Appendix B Motorola Service Centers

Glossary

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Notes

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ix

Summary of Printed Circuit Boards and Bands available:

Table below lists all the bands available in this manual and the revision of the Printed Circuit Boards used.For details, please refer to the respective chapters.

Chapter Description PC Board Part Number Board Revision

2 Numeric Display Control Head 8471214H02 A

2 Display Control Head 8415026C08 B

5 800/900 MHz, 806–941 MHz, 10–35 W 8475265H01 A

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x

Notes

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XPR 4380/XPR 4580Mobile Radios

Chapter 1

Service Maintainability

M

Issue: November, 2009

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Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

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i

Chapter 1 - Service Maintainability

Table of Contents

Section 1 Introduction

1.0 Notations Used in This Manual............................................................................ 1-12.0 Radio Description ................................................................................................ 1-1

Section 2 Maintenance

1.0 Introduction .......................................................................................................... 2-12.0 Preventive Maintenance ...................................................................................... 2-1

2.1 Inspection ....................................................................................................... 2-12.2 Cleaning Procedures...................................................................................... 2-1

3.0 Safe Handling of CMOS and LDMOS Devices.................................................... 2-24.0 Repair Procedures and Techniques — General.................................................. 2-4

Section 3 Test Equipment and Service Aids

1.0 Recommended Test Equipment .......................................................................... 3-12.0 Service Aids......................................................................................................... 3-23.0 Programming Cables ........................................................................................... 3-3

Section 4 Power-Up Self-Test

1.0 Power-Up Error Codes (Display Model only)....................................................... 4-12.0 Operational Error Codes...................................................................................... 4-2

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ii

Notes

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1-1

Section 1

INTRODUCTION

1.0 Notations Used in This ManualThroughout the text in this publication, you will notice the use of note and caution notations. These notations are used to emphasize that safety hazards exist, and due care must be taken and observed.

NOTE: An operational procedure, practice, or condition that is essential to emphasize.

2.0 Radio DescriptionThe XPR series mobile radios are available in the following frequency ranges and power levels.

* For frequencies 901–902, 940–941 MHz, FCC Rule Part 24 limits power to 7W ERP. Antennas HAF4025_ and HAF4029_ can be used with reduced power setting for these frequencies.

These digital radios are among the most sophisticated two-way radios available. They have arobust design for radio users who need high performance, quality, and reliability in their daily communications. This architecture provides the capability of supporting a multitude of legacy and advanced features resulting in a more cost-effective two-way radio communications solution.

CAUTION indicates a potentially hazardous situation which, if not avoided, might result in equipment damage.

Table 1-1 Radio Frequency Ranges and Power Levels

Freq. Band Bandwidth Power Level

800/900 MHz 806–870 MHz, 896–941 MHz

10–35 Watts10–30 Watts

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1-2 Radio Description

Notes

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2-1

Section 2

MAINTENANCE

1.0 IntroductionThis chapter provides details about the following

• Preventive maintenance (inspection and cleaning).• Safe handling of CMOS and LDMOS devices.• Repair procedures and techniques.

2.0 Preventive MaintenancePeriodic visual inspection and cleaning is recommended.

2.1 Inspection

Check that the external surfaces of the radio are clean, and that all external controls and switches are functional. It is not recommended to inspect the interior electronic circuitry.

2.2 Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio. External surfaces include the control head and housing assembly. These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime.

NOTE: Internal surfaces should be cleaned only when the radio is disassembled for service or repair.

The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol (100% by volume).

The effects of certain chemicals and their vapors can have harmful results on certain plastics. Avoid using aerosol sprays, tuner cleaners and other chemicals.

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2-2 Safe Handling of CMOS and LDMOS Devices

Cleaning External Plastic Surfaces

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from the radio. Use a soft, absorbent, lintless cloth or tissue to remove the solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks, or crevices.

Cleaning Internal Circuit Boards and Components

Isopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the radio. Make sure that controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places. Once the cleaning process is complete, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, control head and housing assembly.

NOTE: Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage).

3.0 Safe Handling of CMOS and LDMOS DevicesComplementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair.

Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions.

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Safe Handling of CMOS and LDMOS Devices 2-3

DO NOT attempt to disassemble the radio without first referring to the following CAUTION statement.

This radio contains static-sensitive devices. Do not open the radio unless you are properly grounded. Take the following precautions when working on this unit:

• Store and transport all CMOS devices in conductive material so that all exposed leads are shorted together. Do not insert CMOS devices into conventional plastic “snow” trays used for storage and transportation of other semiconductor devices.

• Ground the working surface of the service bench to protect the CMOS device. We recommend using a wrist strap, two ground cords, a table mat, and a floor mat.

• Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist straps that connect to the bench top covering are Motorola part number 4280385A59).

• Do not wear nylon clothing while handling CMOS devices.• Do not insert or remove CMOS devices with power applied. Check

all power supplies used for testing CMOS devices to be certain that there are no voltage transients present.

• When straightening CMOS pins, provide ground straps for the apparatus used.

• When soldering, use a grounded soldering iron.• If at all possible, handle CMOS devices by the package and not by

the leads. Prior to touching the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads.

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2-4 Repair Procedures and Techniques — General

4.0 Repair Procedures and Techniques — General

Any rework or repair on Environmentally Preferred Products must be done using the appropriate lead-free solder wire and lead-free solder paste as stated in the following table:

Parts Replacement and Substitution

When damaged parts are replaced, identical parts should be used. If the identical replacement part is not locally available, check the parts list for the proper Motorola part number and order the part from the nearest Motorola Radio Products and Solutions Organization listed in Appendix A of this manual.

Rigid Circuit Boards

The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not accessible, some special considerations are required when soldering and unsoldering components. The printed through holes may interconnect multiple layers of the printed circuit. Therefore, exercise care to avoid pulling the plated circuit out of the hole.

When soldering near a connector:

• Avoid accidentally getting solder in the connector. • Be careful not to form solder bridges between the connector pins. • Examine your work closely for shorts due to solder bridges.

NOTE Environmentally Preferred Products (EPP) (refer to the marking on the printed circuitboards — examples shown below) were developed and assembled using environmen-tally preferred components and solder assembly techniques to comply with the Euro-pean Union’s Restriction of Hazardous Substances (ROHS) Directive 2002/95/ECand Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC. Tomaintain product compliance and reliability, use only the Motorola specified parts in thismanual.

Table 2-1 Lead Free Solder Wire Part Number List

Motorola Part Number Alloy Flux Type Flux Content

by WeightMelting Point

Supplier Part number Diameter Weight

1088929Y01 95.5Sn/3.8Ag/0.7Cu RMA Version 2.7-3.2% 217C 52171 0.015” 1lb spool

Table 2-2 Lead Free Solder Paste Part Number List

Motorola Part Number

Manufacturer Part Number Viscosity Type Composition & Percent Metal Liquid

Temperature

1085674C03 NC-SMQ230 900-1000KCPs Brookfield (5rpm)

Type 3 (-325/+500)

(95.5%Sn-3.8%Ag-0.7%Cu) 89.3%

217°C

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Repair Procedures and Techniques — General 2-5

Chip Components

Use the RLN4062 Hot-Air Repair Station for chip component replacement. Adjust the temperature control to 370°C (700°F), and adjust the airflow to a minimum setting. Airflow can vary due to component density.

• To remove a chip component:

1. Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm(1/8") above the component to be removed.

2. Begin applying the hot air. Once the solder reflows, remove the component using a pair of tweezers.

3. Using a solder wick and a soldering iron or a power desoldering station, remove the excess solder from the pads.

• To replace a chip component using a soldering iron:

1. Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads.

2. Using a pair of tweezers, position the new chip component in place while heating the fresh solder.

3. Once solder wicks onto the new component, remove the heat from the solder.4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the

component. If necessary, touch up the first side. All solder joints should be smooth and shiny.

• To replace a chip component using hot air:

1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it.2. Apply a drop of solder paste flux to each pad.3. Using a pair of tweezers, position the new component in place.4. Position the hot-air hand piece approximately 0.3 cm (1/8") above the component and

begin applying heat.5. Once the solder wicks to the component, remove the heat and inspect the repair. All

joints should be smooth and shiny.

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2-6 Repair Procedures and Techniques — General

Shields

Removing and replacing shields is recommended to be done with an Air Blower, BOSCH GHG 600-3 or equivalent. The temperature should be set to approximately 400°C (752°F).

• To remove the shield:

1. Place the circuit board in the circuit board holder.2. Add solder paste flux around the base of the shield. 3. Position the heat-focus head onto the shield. 4. Turn on the heater and wait until the shield lifts off the circuit board. 5. Once the shield is off, turn off the heat, and grab the part with a pair of tweezers. 6. Remove the circuit board from the circuit board holder.

• To replace the shield:

1. Add solder to the shield if necessary, using a micro-tipped soldering iron. 2. Next, rub the soldering iron tip along the edge of the shield to smooth out any excess

solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board.

3. Place the circuit board back in the circuit board holder. 4. Place the shield on the circuit board using a pair of tweezers. 5. Position the heat-focus head over the shield. 6. Turn on the heater and wait for the solder to reflow.7. Once complete, turn off the heat, raise the heat-focus head and wait approximately one

minute for the part to cool. 8. Remove the circuit board and inspect the repair. No cleaning should be necessary.

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Recommended Test Equipment 3-1

Section 3

TEST EQUIPMENT AND SERVICE AIDS

1.0 Recommended Test EquipmentThe list of equipment contained in Table 3-1 includes most of the standard test equipment required for servicing Motorola mobile radios.

Table 3-1 Recommended Test Equipment

Equipment Characteristic Example Application

Service Monitor Can be used as a substitute for items marked with an asterisk (*)

Motorola R2670, or equivalent. Frequency/deviation meter and signal generator for wide-range troubleshooting and alignment

Digital RMS Multimeter*

100 µV to 300 V5 Hz to 1 MHz10 Meg Ohm Impedance

Fluke 179 or equivalent (www.fluke.com)

AC/DC voltage and current measurements. Audio voltage measurements.

RF Signal Generator*

100 MHz to 1 GHz-130 dBm to +10 dBMFM Modulation 0 kHz to 10 kHz

Agilent N5181A (www.agilent.com), Ramsey RSG1000B (www.ramseyelectronics.com), or equivalent

Receiver measurements

Oscilloscope* 2 Channel50 MHz Bandwidth5 mV/div to 20 V/div

Leader LS8050(www.leaderusa.com), Tektronix TDS1001b (www.tektronix.com), or equivalent

Waveform measurements

Power Meter and Sensor*

5% Accuracy100 MHz to 500 MHz50 Watts

Bird 43 Thruline Watt Meter(www.bird-electronic.com) or equivalent

Transmitter power output measurements

RF Millivolt Meter 100 mV to 3 V RF10 kHz to 1 GHz

Boonton 92EA (www.boonton.com) or equivalent

RF level measurements

Power Supply 0 V to 32 V0 A to 20 A

B&K Precision 1790(www.bkprecision.com) or equivalent

Voltage supply

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3-2 Service Aids

2.0 Service AidsTable 3-2 lists the service aids recommended for working on the radio. While all of these items are available from Motorola, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed.

Table 3-2 Service Aids

MotorolaPart Number Description Application

RLN4460_ Test Set Enables connection to audio/accessory jack. Allows switching for radio testing.

RVN5115_ Customer Programming Soft-ware on CD-ROM

Allows servicer to program radio parameters, tune and troubleshoot radios.

PMKN4010_ Mobile & Repeater Rear Programming Cable

Connects the radio’s rear connector to a USB port for radio programming and data applications.

PMKN4016_ Mobile & Repeater Rear Accessory Programming and Test Cable

Connects the radio’s rear connector to a USB port for radio programming, data applications, testing and alignment.

PMKN4018_ Mobile & Repeater Rear Accessory Connector Universal Cable

Connects the radio’s rear connector to accessory devices such as desk sets. Cable contains all 26 wires and is unterminated at the user end.

HKN6184_ Mobile Front Programming Cable Connects the radio’s front connector to a USB port for radio programming and data applications.

HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of test equipment.

HPN4007_ Power Supply Provides the radio with power when bench testing.

8180384Y11 Housing Eliminator Test Fixture used to bench test the radio PCB.

6686119B01 Removal Tool Assists in the removal of radio control head.

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Programming Cables 3-3

3.0 Programming Cables

Figure 3-1 Mobile Front Programming Cable HKN6184_

Figure 3-2 Mobile & Repeater Rear Programming Cable PMKN4010_

Figure 3-3 Mobile & Repeater Rear Accessory Programming and Test Cable PMKN4016_

DB 25 CONNECTOR

1

14 25

13

USB CONNECTOR

1455 24 CABLE

TO MOBILE RADIOREAR ACCESSORYCONNECTOR

915 15 CABLE

WIRE DIAGRAM

REAR ACCESSORYCONNECTOR USB DB25P

PIN NO. DESCRIPTION

3

3

2 2

1

1

1

20

4

7 9

11

17

17

16 16

10

GND

GND

DATA +

DATA -

VCC (5 V)

SPEAKER +

SPEAKER -

DIGI IN 1 (EXT PTT)

EXT MIC

VIEWED FROM FRONT (PIN END) OF CONNECTOR

1

26

25

2

4

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3-4 Programming Cables

Notes

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4-1

Section 4

POWER-UP SELF-TEST

NOTE: This section is for reference only. If at any time one of the error codes is present, the radio should be returned to a qualified Motorola Service Center.

1.0 Power-Up Error Codes (Display Model only)Upon powering up, the radio performs certain tests to determine if its basic electronics and software are in working order. Any error detected has an associated error code that is presented on the radio display. These error codes are intended to be used by a service technician when the radio generates the Self Test Fail Tone. If these tests are successfully completed, the radio will generate the Self Test Tone.

There are two classes of detectable errors, fatal and non-fatal. If it is considered as a fatal error, then the normal radio operation will be inhibited. Fatal errors include hardware errors detected by the microprocessor and certain memory errors. These memory errors include incorrect ROM checksum, incorrect RAM checksum, and incorrect checksums of codeplug (Persistent Storage) blocks that contain operating parameters. If the codeplug block operating parameters are corrupted, operation of the unit on the proper frequency, system, and group are in question. Attempts to use this information could provide the user with a false sense of security that others are receiving his messages. Corrupted codeplug blocks of call IDs, or their associated aliases are considered non-fatal errors. While the user may be inconvenienced, normal communication is still possible.

Table 4-1 Power-Up Self Check Error Codes

Error Code Description Error Type Corrective Action

ERROR 01/02 FLASH ROM Codeplug Checksum

NON-FATAL •Reflash the entire codeplug.

ERROR 01/22 Tuning Codeplug Checksum

NON-FATAL •Reflash tuning codeplug.•Retune the radio using Global Tuner.

FAIL 01/81FAIL 02/81

Host or DSO firmware checksum

FATAL •Reflash the firmware.

FAIL 01/82 DSP RAM1 Test Failure FATAL •Turn radio off and then on.•Manually put radio into bootstrap mode, and reflash firmware.

•Replace radio by sending to the nearest Motorola Depot.

FAIL 01/84 DSP RAM2 Test Failure FATAL •Turn radio off and then on.•Manually put radio into bootstrap mode, and reflash firmware.

•Replace radio by sending to the nearest Motorola Depot.

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4-2 Operational Error Codes

NOTE: A non-display radio emits only the Self Test Fail Tone if it fails the self test.

2.0 Operational Error CodesDuring radio operation, the radio performs dynamic tests to determine if the radio is working properly. Problems detected during these tests are presented as error codes on the radio's display. The presence of an error code should prompt a user that a problem exists and that a Motorola Authorized MOTOTRBO dealer should be contacted. Use Table 4-2 to aid in understanding particular operational error codes.

FAIL 01/88 External SDRAM Failure FATAL •Turn radio off, and then on.•Manually put radio into bootstrap mode, and reflash firmware.

•Replace the main board.

FAIL 01/90 General Hardware Test Failure

FATAL •Turn radio off, and then on.•Manually put radio into bootstrap mode, and reflash firmware.

•Replace radio by sending to the nearest Motorola Depot.

FAIL 01/A0 Abacus IC Test Failure or Wrong IC Version

FATAL •Reflash tuning codeplug.•Retune the radio using Global Tuner.

FAIL 01/A2 Tuning Codeplug Checksum

FATAL •Reflash tuning codeplug.•Retune the radio using Global Tuner.

FAIL 01/C0 DSP ROM Test Failure FATAL •Turn radio off, and then on. Manually put radio into bootstrap mode, and reflash firmware.

•Replace radio by sending to the nearest Motorola Depot.

Table 4-2 Operational Error Codes

Error Code Description Error Type Corrective Action

ERROR 001 Synthesizer Out of LockRadio band mismatch

NON-FATAL •Reflash the tuning codeplug.•Reflash the entire codeplug.•Replace radio by sending to the nearest Motorola Depot.

ERROR 002 Personality Checksum orSystem Block Error

NON-FATAL •Reflash the entire codeplug.

Table 4-1 Power-Up Self Check Error Codes

Error Code Description Error Type Corrective Action

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XPR 4380/XPR 4580Mobile Radios

Chapter 2

Control Head

Service Information

M

Issue: November, 2009

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Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

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i

Chapter 2 - Control Head Service Information

Table of Contents

Section 1 Overview

1.0 Numeric Display Model........................................................................................ 1-12.0 Display Model ...................................................................................................... 1-2

Section 2 Theory of Operation

1.0 Introduction .......................................................................................................... 2-11.1 Numeric Display Control Head ....................................................................... 2-11.2 Display Control Head ..................................................................................... 2-3

Section 3 Troubleshooting Charts

1.0 Numeric Display Model Control Head Troubleshooting Flow Chart .................... 3-11.1 On/Off ............................................................................................................ 3-1

2.0 Display Model Control Head Troubleshooting Flow Chart................................... 3-22.1 On/Off............................................................................................................. 3-22.2 Display............................................................................................................ 3-32.3 Backlight......................................................................................................... 3-4

Section 4 Control Head PCBs/Schematics/Parts lists

1.0 Allocation of Schematics and Circuit Boards ....................................................... 4-12.0 Numeric Display Control Head - PCB 8471214H02 / Schematics....................... 4-3

Numeric Display Control Head - PCB 8471214H02............................................... 4-3Numeric Display Control Head Schematic Diagram............................................... 4-4

3.0 Numeric Display Control Head Parts List ........................................................... 4-54.0 Display Control Head - PCB 8415026C08 / Schematics ..................................... 4-6

Display Control Head - PCB 8415026C08 ............................................................. 4-6Display Control Head Schematic Diagram ............................................................. 4-7

5.0 Display Control Head Parts List .......................................................................... 4-8

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ii

Notes

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1-1

Section 1

OVERVIEW

1.0 Numeric Display ModelThe Control Head contains the internal speaker, the On/Off/Volume knob, the microphone connector, several buttons to operate the radio and several indicator Light Emitting Diodes (LED) to inform the user about the radio status and channel. The switches and indicators on the Control Head are directly controlled by the processor in the radio.

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1-2 Display Model

2.0 Display ModelThe Control Head contains the internal speaker, the On/Off/Volume knob, the microphone connector, several buttons to operate the radio, several indicator Light Emitting Diodes (LED) to inform the user about the radio status, and a Liquid Crystal Display (LCD) for alpha - numerical information e.g. channel number or call address name. The switches, indicators, and LCD on the Control Head are directly controlled by the processor in the radio.

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2-1

Section 2

THEORY OF OPERATION

1.0 IntroductionThere are two different Control Heads supported by the XPR series radios, a Display Control Head and a Numeric Display Control Head. Information concerning the radio’s Control Head interface can be found in section 1.8 of Controller Service Information section.

1.1 Numeric Display Control Head

The Numeric Display Control Head contains the internal speaker, the on/off switch, the volume knob, the microphone connector, several buttons to operate the radio, a two-digit LED channel indicator display and several indicator LEDs to inform the user about the radio status. The OMAP processor (U1000) inside the radio controls the LEDs and the LED channel display via a serial data bus.

1.1.1 Power Supply

The power supply to the control head is taken from the radio’s 9V3 voltage via connector J6001, pin 30. The voltage 9V3 is at 9.3 V and is used for the LEDs, the backlight LEDs, and is regulated to 3.3V by U6000. The regulated 3.3 V supplies power to the logic level shifters, shift registers and BCD decoders.

1.1.2 Serial Peripheral Interface (SPI)

The radio communicates with the control head via its SPI bus. Four lines are connected to the shift register U6002: CLOCK (J6001, pin 24), DATA (J6001, pin 25), LED_CS (J6001, pin 23) and RESET (J6001, pin 28). CLOCK, DATA and RESET are also connected to the shift register U6005. Additionally, one more line is connected from the radio to U6005: DISPLAY_CS (J6001, pin 26). All 5 lines are level translated from 1.8 V to 3.3 V through U6003.

The radio sends data to the shift registers by first asserting the appropriate chip select and the data is loaded to the appropriate registers. Data is latched into the shift registers when the CS transitions from low to high.

1.1.3 Switches

This control head supports two switches to control channel up/down, and two programmable switches P1 and P2. The switches are connected to the OMAP inside the radio via a 4 row by 3 column scanning matrix with only four used positions. Each of the 3 column output lines is toggled high in sequence and the 4 row input lines are monitored to detect if a button has been pressed. The OMAP processor then decodes which switch was pressed using the appropriate column and row stimulus and response information.

The momentary on-off switch is a dedicated function which is not part of the keypad matrix network. ON_OFF_SW signal is connected to the host radio via J6001, pin 22. When this signal is momentary grounded, on/off switch on the host radio is triggered.

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2-2 Introduction

1.1.4 Dual Seven-Segment Display

The two digit numerical display is controlled by the shift register U6005, BCD decoder/drivers U6006 and U6007. The higher 4 bits of U6005 output are decoded by U6007 and display the left digit. The lower 4 bits of U6005 output are decoded by U6006 and display the right digit. U6002 pin 4 controls on and off for the display.

1.1.5 Status LEDs and Backlight Circuit

All indicator LEDs (red, yellow and green) and icon LEDs are driven by current sources. LEDs on or off are set by the radio sending a data message to the control head shift register U6002 via the SPI bus. The control head shift register U6002 determines the LED state from the received data and switches the LEDs on or off via Q6004, Q6005, Q6007, Q6011, and Q6012.

Backlighting for the keys is provided by 5 LEDs driven from a constant current circuit Q6014. The backlighting can be either on or off controlled by the U6002 (pins 3 and 4).

1.1.6 Mobile Microphone Port (MMP) Interface

The Mobile Microphone Port (MMP) is a newly defined Motorola Accessory Port that contains audio, digital I/O, serial interfaces, and accessory supply lines; and is similar in function to Motorola’s legacy microphone connectors. The multiplexing of these functions is handled by circuitry internal to the radio. The function of each pin is listed in Table 2-1.

The MMP includes 2 serial interfaces: an USB port and an ACC_ID interface. The USB port can be used as either a device (radio is device) or as a host (radio is host). When configured as a device, the radio can be programmed or tuned using MOTOTRBO CPS or Tuner software. When configured as a host, various smart accessories can be used with the radio. See section 1.7 of Controller Service Information section for more information on the USB interface.

Table 2-1 Mobile Microphone Port Functions

MMP Pin Number MMP Pin Name Function

1 ACC_ID Accessory Identifier

2 GPIO_3 / PTT General Purpose I/O or PTT

3 Spkr Handset Audio

4 GPIO_2 / D- USB D-

5 GND (Ground) Ground

6 Opt_5V / Vbus 5 Volt Supply

7 Mic+ Mic Input

8 GPIO_1 / D+ USB D+

9 GPIO_4 / Hook General Purpose I/O or Hook

10 GPIO_0 / PwrOn General Purpose I/O or Power On Detect

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Introduction 2-3

The ACC_ID interface is used by accessories to provide the radio with information needed to configure the interface for that accessory. See section 1.6 of Controller Service Information section for more information on the ACC_ID interface.

Note: The USB ports are designed to support Motorola accessories and approved applications only and will not support third party “Plug-n-Play” USB devices.

1.1.7 Speaker

The control head contains a speaker for the receive audio. The receive audio signal from the audio PA (located inside the radio) is fed via connector J6001, pins 10 and 11 to the speaker connector. The speaker is connected to the speaker connector P6004. The control head speaker can be disconnected if an external speaker, connected on the MAP is used. For more details on the audio PA and audio routing see section 1.11 of Controller Service Information section.

1.1.8 Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the control head by diodes VR6001, VR6002, VR6020, VR6042 VR6043, and VR6045. The diodes limit any transient voltages to tolerable levels. The associated capacitors provide Radio Frequency Interference (RFI) protection.

1.1.9 Volume Encoder

The volume control is facilitated by the digital encoder S6010. Pins 1 and 3 of S6010 are connected to the radio OMAP processor (U1000) via J6001, pins 13 and 14. There are active pull-ups internal to the OMAP. When S6010 is rotated, active low pulses are generated on both pins in off-phase pattern. The phase of the two signals determines the direction of the rotation. The number of the pulses determines the magnitude of the rotation.

1.2 Display Control Head

The Display Control Head contains the internal speaker, the on/off switch, the volume knob, the microphone connector, several switches to operate the radio, several indicator LEDs to inform the user about the radio status, and a dot matrix liquid crystal display (LCD) for alphanumerical information. The OMAP processor (U1000) inside the radio controls the LEDs and the LCD via serial data bus.

1.2.1 Power Supply

The power supply to the control head is taken from the radio’s 9V3 voltage via connector J6001, pin 30. The voltage 9V3 is at 9.3 V and is used for the LEDs, the backlight LEDs, and is regulated to 2.2 V by U6000. The regulated 2.2 V supplies power to the logic level shifters, shift registers and LCD module.

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2-4 Introduction

1.2.2 Serial Peripheral Interface (SPI)

The radio communicates with the control head via its SPI bus. Three lines are connected to the shift register U6002: CLOCK (J6001, pin 24), DATA (J6001, pin 25), and LED_CS (J6001, pin 23). CLOCK and DATA are also connected to the LCD module via J6000. Additionally, three more lines are connected from the radio to LCD module: DISPLAY_CS (J6001, pin 26), D/C (J6001, pin 27) and RESET (J6001, pin 28). All 6 lines are level translated from 1.8 V to 2.2 V through U6003.

The radio sends data to the shift registers by first asserting the appropriate chip select and the data is loaded to the appropriate registers. Data is latched into the shift registers when the CS transitions from low to high.

1.2.3 Switches

This control head supports 11 switches to control channel up/down, menu navigation, and four programmable switches P1 through P4. The switches are connected to the OMAP inside the radio via a 4 row by 3 column scanning matrix with only four used positions. Each of the 3 column output lines is toggled high in sequence and the 4 row input lines are monitored to detect if a button has been pressed. The OMAP processor then decodes which switch was pressed using the appropriate column and row stimulus and response information.

The momentary on-off switch is a dedicated function which is not part of the keypad matrix network. ON_OFF_SW signal is connected to the host radio via J6001, pin 22. When this signal is momentary grounded, on/off switch on the host radio is triggered.

1.2.4 LCD Display

The 132x34 full dot matrix LCD is controlled by the LCD controller/driver chip on the LCD module. The radio communicates with the LCD module via CLOCK (J6001, pin 24), DATA (J6001, pin 25), DISPLAY_CS (J6001, pin 26), D/C (J6001, pin 27) and RESET (J6001, pin 28). The radio sends data to the LCD by first asserting chip select low and the data is loaded to the appropriate registers. Data is latched into the shift registers when the CS transitions from low to high. U6003 on the control head board is used to provide level shifting from the 1.8 V radio logic level to the 2.2 V LCD logic level.

1.2.5 Status LEDs and Backlight Circuit

All indicator LEDs (red, yellow and green) and icon LEDs are driven by current sources. LEDs on or off are set by the radio sending a data message to the control head shift register U6002 via the SPI bus. The control head shift register U6002 determines the LED state from the received data and switches the LEDs on or off via Q6004, Q6005, and Q6007.

Backlighting for the keys is provided by 18 LEDs driven from a constant current circuit Q6014. The backlighting can be either on or off controlled by a constant current circuit (Q6008, U6001 and associated parts). There are 4 levels of backlight: off, low, medium and high, which are controlled by two outputs from the shift register (U6002, pins 3 and 4). The current is controlled by transistor Q6008. The Op Amp U6001 monitors the current by measuring the voltage drop across R6019, R6020 and adjusting the bias of Q6008 to achieve the required level as set by the combined shift register outputs. The total current is distributed among all the LEDs. Resistors R6037,R6040, R6041 and R6042 provide compensation to the component variation between LEDs. They ensure the even brightness on the control head.

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Introduction 2-5

1.2.6 Mobile Microphone Port (MMP) Interface

The Mobile Microphone Port (MMP) is a newly defined Motorola accessory port that contains audio, digital I/O, serial interfaces, and accessory supply lines; and is similar in function to Motorola’s legacy microphone connectors. The multiplexing of these functions is handled by circuitry internal to the radio. The function of each pin is listed in Table 2-2.

The MMP includes 2 serial interfaces: an USB port and an ACC_ID interface. The USB port can be used as either a device (radio is device) or as a host (radio is host). When configured as a device, the radio can be programmed or tuned using MOTOTRBO CPS or Tuner software. When configured as a host, various smart accessories can be used with the radio. See section 1.7 of Controller Service Information section for more information on the USB interface.

The ACC_ID interface is used by accessories to provide the radio with information needed to configure the interface for that accessory. See section 1.6 of Controller Service Information section for more information on the ACC_ID interface.

Note: The USB ports are designed to support Motorola accessories and approved applications only and will not support third party “Plug-n-Play” USB devices.

1.2.7 Speaker

The control head contains a speaker for the receive audio. The receive audio signal from the audio PA (located inside the radio) is fed via connector J6001, pins 10 and 11 to the speaker connector. The speaker is connected to the speaker connector P6004. The control head speaker can be disconnected if an external speaker, connected on the MAP, is used. For more details on the audio PA and audio routing see section 1.11 of Controller Service Information section.

Table 2-2 Mobile Microphone Port Functions

MMP Pin Number MMP Pin Name Function

1 ACC_ID Accessory Identifier

2 GPIO_3 / PTT General Purpose I/O or PTT

3 Spkr Handset Audio

4 GPIO_2 / D- USB D-

5 GND (Ground) Ground

6 Opt_5V / Vbus 5 Volt Supply

7 Mic+ Mic Input

8 GPIO_1 / D+ USB D+

9 GPIO_4 / Hook General Purpose I/O or Hook

10 GPIO_0 / PwrOn General Purpose I/O or Power On Detect

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2-6 Introduction

1.2.8 Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the control head by diodes VR6001, VR6002, VR6020, VR6042 VR6043, and VR6045. The diodes limit any transient voltages to tolerable levels. The associated capacitors provide Radio Frequency Interference (RFI) protection.

1.2.9 Volume Encoder

The volume control is facilitated by the digital encoder S6010. Pins 1 and 3 of S6010 are connected to the radio OMAP processor (U1000) via J6001, pins 13 and 14. There are active pull-ups internal to the OMAP. When S6010 is rotated, active low pulses are generated on both pins in off-phase pattern. The phase of the two signals determines the direction of the rotation. The number of the pulses determines the magnitude of the rotation.

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3-1

Section 3

TROUBLESHOOTING CHARTS

1.0 Numeric Display Model Control Head Troubleshooting Flow Chart

1.1 On/Off

Radio cannot be switched on via ON/OFF button.

J6001 Pin 22 = 2.45V?

Check flex cable, and brick power supply and

ignition sense connection.

Press and hold ON/OFF button

J6001 Pin 22 =0V?

Check and clean gold contacts on S6010.

Yes

Yes

No

No

Check control head with a known functional brick.

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3-2 Display Model Control Head Troubleshooting Flow Chart

2.0 Display Model Control Head Troubleshooting Flow Chart

2.1 On/Off

Radio cannot be switched on via ON/OFF button.

J6001 Pin 22 = 2.45V?

Check flex cable, and brick power supply and

ignition sense connection.

Press and hold ON/OFF button.

J6001 Pin 22 =0V?

Check and clean gold contacts on S6010.

Yes

Yes

No

No

Check control head with a known functional brick.

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Display Model Control Head Troubleshooting Flow Chart 3-3

2.2 Display

Power Up Alert Tone is OK but display shows nothing.

LCD flex cable inserted and locked

down in J6000?

Re-insert and lock down LCD flex cable.

Replace control head with a known functional unit.

Display working?

Replace LCD module on original control head.

Yes

No

No

Yes

Update radio with latest firmware and codeplugs.

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3-4 Display Model Control Head Troubleshooting Flow Chart

2.3 Backlight

Power Up Alert Tone is OK but Backlight could not be

turned on via menu or programmable key (P4).

Are U6002 Pin 3, 4

Toggling?

Check open or short on U6002 and U6003.

Are R6036 Pin 1 or 2 Toggling?

Check open or short on U6001 and Q6008.

Yes

Yes

No

No

Replace R6037, R6040 -42 and all backlight LEDs.

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4-1

Section 4

CONTROL HEAD PCBS/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit BoardsTable 4-1 Numeric Display Control Head Diagrams and Parts List

PCB :Numeric Display Control Head

8471214H02 Main Board Top Side8471214H02 Main Board Bottom Side

Page 4-3Page 4-3

SCHEMATICSNumeric Display Control Head Schematic Diagram Page 4-4

Parts List8471214H02 Page 4-5

Table 4-2 Display Control Head Diagrams and Parts ListPCB :Display Control Head

8415026C08 Main Board Top Side8415026C08 Main Board Bottom Side

Page 4-6Page 4-6

SCHEMATICSDisplay Control Head Schematic Diagram Page 4-7

Parts List8415026C08 Page 4-8

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4-2 Allocation of Schematics and Circuit Boards

Notes

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N 4-3

2

1D6005

1D6011

S6009

S6012

C6072

12

M60

01

12 M6002

23

Q60

04

23

Q60

05

23

Q60

07

R60

09R

6010

R6011

R6025

R60

26

R60

32

R60

33

R6071

R6072

R6073

VR

6000

VR

6001

VR

6002

VR6020

VR

6040

VR

6042

VR

6043

VR

6045

Numeric Display Control Head - PCB 8471214H02

Top Side View

Bottom Side View

umeric Display Control Head - PCB 8471214H02 / Schematics

.0 Numeric Display Control Head - PCB 8471214H02 / Schematics

1D

6004

1D

6008

1D

6010

1D6021

1D6022

1D6023

1D6051

1D6052

1D6053

6

9 10

84

2

5

73

J600

3

1324

122

J6010

S60

00

S60

02

S60

06

123

G1G2

S6010

C60

05

C6008

C6009

C60

10C

6011

C60

12

C60

13

C60

14

C60

15C

6016

C60

17C

6018

C60

19

C60

50

C60

51C

6052

C60

53

C60

54

C60

55C

6056

C60

57

C60

60C

6061

C60

63

C60

64

C60

65

C60

66

C6067

C60

68

C60

73

C60

74

C6080

C6081

C6082

C6083

C6085

C6086

C6087

C6088

C6090

C6091C6100C6101

C6102C6103

C6104

30J6001

12 M6000

2

G1

G2

P60

04

23

Q60

10

23

Q60

11

23

Q60

12

23

Q6014

R6001

R60

02

R60

03

R60

04

R6005

R6006

R6007R6008

R6013

R60

35

R6039

R6050

R6051

R6052

R6053

R6054

R6055

R6056R6057

R6058

R6059

R6060

R6061

R6062

R6063

R60

65

R6066

R6067

R6068

R60

70

R60

75R6080

R6081

R6083

R6084

R6085

R60

86

U6000

16 189

U60

02

14

7 8

U60

03

16 189

U60

05

981 16

U60

06

981 16

U60

07

VR6003

VR6004

VR6005 VR6006 VR6007

VR6008VR6009

Page 52: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

4-4 Numeric Display Control Head - PCB 8471214H02 / Schematics

GPIO 3/PTTGPIO 0/PWR ON

COL_1COL_0

GPIO 4/HOOK

COL_21

1

RESET

ROW0

COL0

C601368pF

DISPLAY_CS

ACC_ID

0

ROW_0

U6005

SPKR+

OPT 5V/Vbus

HANDSET AUDI O

YELLO(Not Used)

(Not Used)(Not Used)

(Not Used)

(Not Used)

P1

ROW2

MAIN BOARD CONNECTOR

SPKR-

LED/IC

SCAN

GREE

TALKA

GPIO 1/D+

LED_CS

ROW_1

0

D/ C

VOL1

COL2

PRIVA

MIC GROUND

CONTROL HEAD REF DESIGNATORS 6000 - 6399

KEY PAD ADDRESS

ON_OFF_SW

COL1

(Not Used)

CLOCK

9V3

DATA/D7

ROW3

RED L

BIT4

MIC AUDI O

0

CH-

GROUND

VOL2

CH-

ROW_2

(Not Used)

P2

0

0

0

CH+

P2

ROW1

P1

GPIO 2/D-

CH+

0

(Not Used)

ROW_3

0

VR6003VOLTAGE

J6001-2222

J6001- 99

J6010-2

15 J6001-15

J6001-2626

J6001- 22

470pFC6056

19

NC

J6001-19

14VCC

Y_

12 4

Y_

26

Y_

38

Y_

410

Y_

512

Y_

6

1A

_13

A_2

5A

_39

A_4

11A

_513

A_6

7GND

U6003

24

C6055

J6001-24

C6052

470pF

470pF

1C1

2C2

3C3

4C4

5C5

6C6

NUS6006SWITCH

470pFC6053

C60730.1uF

J6010-1

J6010-

J6010-

J6010-

PIN44

PIN55

S6012SWITCH

PIN 11

PIN 22 PIN 33

J6001-2121

NU

14

C12

C2C3

4C4

C56

C6

J6001-14

NUSWITCHS6002

S6009SWITCH

PIN 11

PIN 22

PIN 33

PIN44

PIN55

NU

J6010-1

9V3

J6001-1616

470pFC6054

68pFC6016

470pFC6050

J6001-31g1g2

J6010-

J6001-32

J6010-1

J6001-2828

J6001- 66

NC NC NC NC

NUVR6004

NUVR6009VR6008

NUVR6007VR6006

NU NU

J6001-1313

C601568pF

3 J6001- 3

J6010-1

J6010-1

J6010-2

K002

J6001- 88

6008240

J6001-1111

NU

NCVR6005

470pFC6066

1 J6001- 1

J6001- 77

25 J6001-25

J6001-2020

J6001- 44

29

9V3

J6001-29

68pF

23

C6019

J6001-23

17

J6001-2727

J6001-17

C6018

1V8

68pF

R6013240

J6001-1212

J6001-3030

J6010-1J6010-1

J6010-1

J6010-1

J6010-

J6001-1818

C6057470pF

C601768pF

J6001- 55

J6001-1010

Nume

D2

1

DATA

DISPLAY_CS

0 1

1

HANDSET AUDIO

1

0

0

1

GROUND

1

1

BIT2 BIT1

BACKLIGHT

0

1

0

00

1

1

1 1

DISPLAYLEFT/RIGHT

C2

1

1

B2

1

0

HIGH / LOW 4BIT OUTPUTG

W LED

GPIO 1/D+

YELLOW

A2U6007 / U6006 OUTPUT

ACC_ID

SCAN

MMP

1

0

1 1

SPKR-

1

ON DECODE

N LED

GPIO 3/PTT

CH-

ON/OFF

ROUND

GPIO 2/D-

1

0

2

5

6

7

P2

SPKR+

1

1

1

0

11

0

0

1

0 1

0

MIC AUDIO

GPIO 0/PWR ON

TE CALL

0

1

0

0

1 P1

1

CLOCK

1

0

0

00

0

0

ON/OFF

ED

BIT

TALK AROUND

1

1

0

BIT3

1

Silent EmergencyNormal Mode

U6002 Bit 3, 410

1

0

E

1 11

2

RESET

0

0

CH+

7

1

9

GPIO 4/HOOK

RED

34

8

56

GREEN

0

0

1

0

0

1

01

1

OPT 5V/Vbus

1

1 1

11

0

1

0

1

0

1

1

1 1

1

1

LED_CS

1

000

0

PRIVATE CALL

1 1

1

1

1

F

0

0

3A

1B2 C

G1

GN

D1

G2

GN

D2

NC

SWITCHS6010

D60

05

P6004- 2

0R6032

3V3

NU

NC

J6010- 3

D60

11

C6014.01uF

D60

23

C6051470pF

560R6010

R607568

0R6035

J6003-8

68pF

C6067

C6087

Q6010

1000pF

D60

52

1

J6003-10

J6003-7

33R6063

R6062 33

470pFC6064

R6009560

C60721.0uF

Q6014

NC NC NC

68pFC6088

Q6012

9V3

1V8

P6004- 1

VIN3

VOUT1

C6010470pF

U6000

FB2

5G

ND

NP6

VCONT4

C2C3 C4C5 C6

NUSWITCHS6000

C1

R6006

D60

08

240

100pFC6104

0R6072

R6050 33

R6058 33

R608433

33 R6085

R608333

R6066150

R6068150

C61010.1uF

470pFC6061

8

R60041.5K

6

4

5

33R6051

NC

C61020.1uF

Q6005

Q6004

135

VR6040NU

VR6043

J6010- 2R6056 33

D60

51

NC

C6085

C6086

68pF

NC

68pF

Q6011

VR6020

9

1.0uF

P6004-4

NC

C6008

NC

D60

53

J6003-5

M6002CONTACT

PIN11

PIN22

33R6061

100pF

J6003-3

C6100

9V3

9

NU

1

R602510K

SER14

SRCLK11

SRCLR10

VC

C16

VR6001

QD3

QE4

QF5

QG67

QH1QH2

9

RCLK12

RCLR13

U6002

GN

D8

QA15

QB1

QC2

PIN22

NC

NCNC

M6000CONTACT

PIN11

C6068470pF

J6003-1

F14

G

5LE

3LT

16V

DD

8V

SS

NC

B1

12B2

4BI

2C1

11C2

6D1

10D2

9E

15

U6007MC14511BFEL

7A1

13A2

1

33R6055

NC

C6012.01uF

0.1uFC6009

Q6007

R6039240 240

R6005

68pF

R6052 33

68pFC6091 C6090

1.2K

3

R6001

D60

104

560R6011

9V3

33R6057

0

3V347R668pF

C6080

C608168pF68pF

C6082C608368pF

R240

10KR6026

R6007

0

NU

NC

R6073

VR6045

J6003-4

470pFC6060

9V3

R6053 33

J6003-6

9V3

R6067150

J6010- 1

9V3

NC

J6010- 7

P6004-3

1V8

J6010-12

R6081

33

33

R6080

9V3

9V3

1V8

NC

D60

22

M6001CONTACT

PIN11

PIN22 VR6002

D60

04

J6003-2

C6011470pF

33R6054

270R6070

75KR6003

J6010-23J6010-24

C60051000pF

VR6042

R6059 33

J6003-9

470pFC6065

R6060

J6010-22

33

R6065 10K

NUVR6000

76

5

0

47K

8

R6086

VS

S8

D16

D210

E9

F15

G14

LE5

LT3

VD

D16

A17

A213

B11

B212

BI4

C12

C211

MC14511BFELU6006

D60

21

C6074470pF

100R6071

3V3

100pFC6103

NC

3V3

C6063470pF

79

QH2

12RCLK

13RCLR

14SER

11SRCLK

10SRCLR

16V

CC

GN

D

15QA1QB

2QC

3QD

4QE

5QF

6QGQH1

U6005

8

NU0R6033

10K

47K

10K

47K

10K

47K

10K

47K

10K

47K

10K

47K

10K

47K

ric Display Control Head Schematic Diagram

Page 53: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

N 4-5

3

33333330K5050507000

8333337KOLUME ENCODEROLTAGE REGULATOR

C, SERIAL-TO-PARALLEL ONVERTEROGIC TRANSLATORC, SERIAL-TO-PARALLEL ONVERTER

C, BCD-TO-SEVEN EGMENT LATCH/DECODER/RIVER

C, BCD-TO-SEVEN EGMENT LATCH/DECODER/RIVER

IODE, 5.6V ZENERIODE, 5.6V ZENERIODE, 20V ZENER

IODE, 5.6V ZENER

IODE, 5.6V ZENERIODE, 5.6V ZENERIODE, 5.6V ZENER

Description

umeric Display Control Head Parts List

.0 Numeric Display Control Head Parts List

Circuit Ref

Motorola Part No. Description

C6005 2113945A09 1000pFC6008 2113946S35 1.0uFC6009 2113946B04 0.10uFC6010 2113945A05 470pFC6011 2113945A05 470pFC6012 2113945B02 .01uFC6013 2113944A36 68pFC6014 2113945B02 .01uFC6015 2113944A36 68pFC6016 2113944A36 68pFC6017 2113944A36 68pFC6018 2113944A36 68pFC6019 2113944A36 68pFC6050 2113945A05 470pFC6051 2113945A05 470pFC6052 2113945A05 470pFC6053 2113945A05 470pFC6054 2113945A05 470pFC6055 2113945A05 470pFC6056 2113945A05 470pFC6057 2113945A05 470pFC6060 2113945A05 470pFC6061 2113945A05 470pFC6063 2113945A05 470pFC6064 2113945A05 470pFC6065 2113945A05 470pFC6066 2113945A05 470pFC6067 2113945A09 1000pFC6068 2113945A05 470pFC6072 2113946S35 1.0uFC6073 2113946B04 0.10uFC6074 2113945A05 470pFC6080 2113944A36 68pFC6081 2113944A36 68pFC6082 2113944A36 68pFC6083 2113944A36 68pFC6085 2113944A36 68pFC6086 2113944A36 68pFC6087 2113944A36 68pFC6088 2113944A36 68pFC6090 2113944A36 68pFC6091 2113944A36 68pFC6100 2113944A40 100pFC6101 2113946B04 0.10uFC6102 2113946B04 0.10uFC6103 2113944A40 100pFC6104 2113944A40 100pFD6004 4815809H04 LED GREEN

D6005 4815809H04 LED GREEND6008 4815809H04 LED GREEND6010 4815809H04 LED GREEND6011 4815809H04 LED GREEND6021 4815809H04 LED GREEND6022 4815809H03 LED YELLOWD6023 4815809H02 LED REDD6051 4815809H04 LED GREEND6052 4815809H04 LED GREEND6053 4815809H04 LED GREENJ6001 0915555H01 30-PIN CONTROL HEAD

CONNECTORJ6003 0964501H02 10-PIN GCAI CONNECTORJ6010 0916947H01 24-PIN SOCKETM6000 3915452H01 GROUNDING SPRINGM6001 3915452H01 GROUNDING SPRINGM6002 3915452H01 GROUNDING SPRINGP6004 2815162H01 2-PIN SPEAKER

CONNECTORQ6004 4815261H01 ANALOG SWITCHQ6005 4815261H01 ANALOG SWITCHQ6007 4815261H01 ANALOG SWITCHQ6010 4815261H01 ANALOG SWITCHQ6011 4815261H01 ANALOG SWITCHQ6012 4815261H01 ANALOG SWITCHQ6014 4815261H01 ANALOG SWITCHR6001 0613952Q75 1.2KR6002 0613952R17 47KR6003 0613952R22 75KR6004 0613952Q77 1.5KR6005 0613952Q58 240R6006 0613952Q58 240R6007 0613952Q58 240R6008 0613952Q58 240R6009 0613952Q67 560R6010 0613952Q67 560R6011 0613952Q67 560R6013 0613952Q58 240R6025 NOT PLACED –R6026 NOT PLACED –R6032 NOT PLACED –R6033 NOT PLACED –R6035 0613952R66 0R6039 0613952Q58 240R6050 0613952Q37 33R6051 0613952Q37 33R6052 0613952Q37 33R6053 0613952Q37 33R6054 0613952Q37 33R6055 0613952Q37 33R6056 0613952Q37 33

Circuit Ref

Motorola Part No. Description

R6057 0613952Q37 3R6058 0613952Q37 3R6059 0613952Q37 3R6060 0613952Q37 3R6061 0613952Q37 3R6062 0613952Q37 3R6063 0613952Q37 3R6065 0613952R01 1R6066 0613952Q53 1R6067 0613952Q53 1R6068 0613952Q53 1R6070 0613952Q59 2R6071 0613952Q49 1R6072 0613952R66 0R6073 0613952R66 0R6075 0613952Q45 6R6080 0613952Q37 3R6081 0613952Q37 3R6083 0613952Q37 3R6084 0613952Q37 3R6085 0613952Q37 3R6086 0613952R17 4S6010 4071276L01 VU6000 5115391H01 VU6002 5115476H01 I

CU6003 5115502H01 LU6005 5115476H01 I

CU6006 5114002A56 I

SD

U6007 5114002A56 ISD

VR6000 NOT PLACED –VR6001 4813977A43 DVR6002 4813977A43 DVR6003 4813977A48 DVR6004 NOT PLACED –VR6005 NOT PLACED –VR6006 NOT PLACED –VR6007 NOT PLACED –VR6008 NOT PLACED –VR6009 NOT PLACED –VR6020 4813977A43 DVR6040 NOT PLACED –VR6042 4813977A43 DVR6043 4813977A43 DVR6045 4813977A43 D

Circuit Ref

Motorola Part No.

Page 54: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

4-6 Display Control Head - PCB 8415026C08 / Schematics

4.0

1 D60

08

1D6009

1D6010

1 D60

11

S60

01S

6008

S6009

S6012

12

M60

01

1M6002

23

Q60

04

23

Q60

05

23

Q60

07

R6009

R60

10

R60

11

R60

25

R6026

R6032

R6033 R60

72

R60

73

VR

6000

VR

6001

VR

6002

VR

6020

VR

6040

VR

6042

VR

6043

VR

6045

Top Side View

Bottom Side View

Displ

Display Control Head - PCB 8415026C08 / Schematics

C60

75

1 D60

001 D

6001

1 D60

02

1 D60

03

1 D60

041 D60

05

1 D60

061 D60

07

1D6021

1D6022

1D6023

6

9 10

84

2

5

73

J600

3

R60

89

S60

00

S60

02

S60

03

S60

04S

6005

S60

06

S60

07

123

G1G2

S6010

S60

11

C60

00

C6001

C60

03

C60

04C

6005

C6006

C6007

C60

08

C6009

C60

10C

6011

C60

12C60

13

C60

14C60

15C

6016

C60

17C

6018

C60

19

C60

50

C60

51C

6052

C60

53C60

54

C60

55C

6056C

6057

C60

60C

6061

C60

63

C60

64

C60

65

C60

66

C6067

C60

68

C60

70 C60

71

C60

72

C6073C6074

C6076

C6080

C6081

C6082

C6083

C6084

C6085

C6086

C6087

C6088

C6089

C6090

C6091

10

G1

G2

J6000

30J6001

12 M6000

2

2

G1

G2

P60

04

4

32

1Q

6008

R60

01

R60

02R

6003

R6004

R6005

R6006

R6007R6008

R6012

R6013

R6014

R6015

R6016

R6017R6018

R6019

R6020

R60

35

R6036

R6037

R6039

R6040R6041

R6042

R6080

R6081

R6082

R60

83

R6084

R6085

R6086

U60

00

145

8

U60

01

16

18

9

U6002

14

78

U60

03

VR6003

VR6004

VR6005 VR6006

VR6007

VR6008

VR6009

ay Control Head - PCB 8415026C08

Page 55: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

D 4-7

P4 CH+

(Not Used)

ON_OFF_SW

P1

OPT 5V/Vbus

ROW_0

HANDSET AUDIO

ROW_3

<

GPIO 2/D-

OK

ROW0

SPKR+

VOL2

ROW1

COL_2

<

>

BACK

ROW_1

GPIO 1/D+

COL0

ACC_ID

P3 CH->

CLOCK

GPIO 4/HOOK

GPIO 3/PTT

9V3

P4

SPKR-

DISPLAY_CS

LED_CS

GROUND

RESET

COL_1

CONTROL HEAD REF DESIGNATORS 6000 - 6399

VOL1

COL2

OK

P2

D/C

DATA/D7

ROW3

MENU

CH-

ROW_2

BACK

KEY PAD ADDRESS

MAIN BOARD CONNECTOR

P3

ROW2

HOME

P1

CH+

CS

MIC AUDI O

P2

GPIO 0/PWR ON

COL_0

COL1

MIC GROUND

1V8

C601968pF

19

470pF

J6001-19

C6057

J6001-88J6001-77

J6001-2323

g2J6001-31g1J6001-32

J6001-66

R6013470

J6001-1414

68pFC6016

C601868pF

C6052470pF

2C2

3C3

4C4

5C5

6C6

NUS6001SWITCH

1C1

0.10uF

C23

C34

C45

C56

C6

C6073

NUSWITCHS6011

1C1

2

PIN55

S6012SWITCH

PIN11

PIN22

PIN33

PIN44

C6050470pF

NU

J6001-2222

2

6C6

J6001-1313

J6001-2

1C1

2C2

3C3

4C4

5C5

NUSWITCHS6002

17 J6001-17

J6001-2121

J6001-2626

68pF

NC

C6015

15 J6001-15

470pFC6055

29

C12

C23

C34

C45

C56

C6

J6001-29

4

NUS6007SWITCH

1

J6001-4

C6054470pF

470pFC6056

J6001-2727J6001-2828

J6001-1010

S6006SWITCH

1C1

2C2

3C3

4C4

5C5

6C6

J6001-1111

NU

C601368pF

J6001-3030

C6066470pF

1C1

2C2

3C3

4C4

5C5

6C6

NUSWITCHS6008

J6001-242425 J6001-25

C6074470pF

R6008470

3

J6001-55

J6001-3

20

NC

J6001-20

NU NUVR60096007

18

2V2

J6001-18

68pFC6080C6081

68pF

J6001-99

S6004SWITCH

1C1

2C2

3C3

4C4

5C5

6C6

NU

9V3

J6001-11

16 J6001-16

C6053470pF

1C1

2C2

3C3

4C4

5C5

6C6

NUSWITCHS6003

VR6003

J6001-1212

5

4706006

S6009SWITCH

PIN11

PIN22

PIN33

PIN44

PIN5

NU

12Y

_613

A_6

7GND

14VCC

Y_1

2 4Y

_26

Y_3

8Y

_410

Y_5

U6003

1A

_13

A_2

5A

_39

A_4

11A

_5

4C4

5C5

6C6

SWITCHS6005

1C1

2C2

3C3

NU

68pFC6017

Display Control Head Schematic Diagram

isplay Control Head - PCB 8415026C08 / Schematics

M6000CONTACT

PIN11

PIN22

MIC AUDIOGPIO 3/PTT

MID

LOW

YELLOW

>

BACK

1

DATA

YELLOW

OPT 5V/Vbus

CH-

1

LED

GPIO 1/D+

/CS1

9v3

OFF

CH+

GPIO 2/D-

0BACKLIGHT

BIT2

ACC_I D

SDA

BIT4

1

HANDSET AUDIO

SCK

GREEN

1

GPIO 0/PWR ON

LCD CONNECTOR

P1

BACKLIGHT

BACKLIGHT

BACKLIGHT HIGH

/RES

CONNECT TO 7215559H01 LCD MODULE

LED_CSD/C

GPIO 4/HOOK

MENU

OK

D/C

GROUND

VSS

BIT1

LED_C2

1

LED_C1

BIT0

LED

RESET

SPKR+

CLOCK

ON/OFF

MMP

ON/OFF

RED

0

DISPLAY_

GREEN

VDD

SPKR-

0

0

LED

BIT3

LED/BACKLIGHT DECODE

1

1

P4P3

RED

<

P2

J6003-1

J6003-5

VR6043

R6001470

D60

22

NUR60330

1.2K

470pF

R6017

C6068

2.2K

J6000-10 10

9V3

R6004

C6004

R6009560

0.10uF

R601910

J6003-3

C6012.01uF

560R6011

P6004-2

J6003-4

M6001CONTACT

PIN11

PIN22

8

0R6036

470R6005

J6000-8

VOUT1

U6000

FB2

5G

ND

NP6

VCONT4

VIN3

C6065

1000pFC6006

470pF

C6001

NU

P6004-3

NU1000pF

0R6073

1.0uFC6072

NC

NU10KR6016

1

1000pFC6003

9V3

9V3

J6000-1

24KR6003

R608133

NUVR6000

R6018

10K

J6000-12 G2

C6063470pF

9V3

C6064

D60

05

9V3

470pF

R60860

R602510KNU

2V2

182R6042R6041

182182R6040

9V3

NC

NC

P6004-4

C60000.10uF

VR6020

470pF

1V8 1V8

C6011

NC

R6039470

D60

10

NC

D60

02

C6010470pF

27K

R6012

J6003-10

D60

01

470

NC

D60

07

R6007

C60051000pF

C6070

9V3

0.10uF

J6003-9

R6026

NC

D60

08

NU10K

D60

04

NC NC NC

P6004-1

R600233K

2V2

9V3

VR6042VR6002

VR6008NU

D60

00

NC

.022uF

10KR6089

C6075

6

Q6005

2

J6000-6

0.10uF

J6000-2

J6000-7 7

C6071

NC

J6000-3 31000pFC6067 R6084

R608533

PIN22

33

RESET

SQH9

VC

C

16

M6002CONTACT

PIN11

15

QB1

QC2

QD3

QE4

QF5

QG6

QH7

10

A14

CLK_LATCH12

CLK_SHIFT1113

EN_OUT

GN

D

8

QA

U6002

0R6035

560R6010

1000pFC6007

C60761000pF

NU

NC NC NC

NC

4J6000-4

Q6007

J6003-6

J6003-7

2 C

G1

GN

D1

G2

GN

D2

C6 SWITCHS6010

3A

1B

SWITCHS6000

C1 C2

C3 C4C5

NC

NU

VRNU

VR6005VR6004NUNU

VR6006

470pFC6061

J6000-9 9

C608668pF

C608768pF

C608868pF

C608968pF

C609068pF

C609168pF

C608268pF

C608368pF68pF

C6084

NC

R6015

2.2KVR6040

NU

0R6032

33 R6082

NU

33

0R6072

R6083

J6003-2

VR6045

6

57

8

4

LM2904U6001-2

LM2904U6001-1

2

31

8

4

.01uF

J6003-8

C6014

0.10uFC6009

D60

11

R

D60

06

Q6004

5

D60

03

J6000-5

C60081.0uF

1V8

Q6008

C6060

2V2

68pF

470pF

33 R6080

C6085

C6051470pF

10R6020

10K

R6014

9V3

D60

09

D60

23

J6000-11 G1

VR6001

R6037182

D60

21

10K

47K10K

47K10K

47K

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4-8 Display Control Head Parts List

5.0Circ

ReC600C600C600C600C600C600C600C600C600C601C6011C601C601C601C601C601C601C601C601C605C605C605C605C605C605C605C605C606C606C606C606C606C606C606C606C607C607C607C607C607C607C607C608C608C608C608C608C608C608C608

E ENCODERGE REGULATOR

PAMPIAL-TO-PARALLEL RTER

TRANSLATOR

, 5.6V ZENER, 5.6V ZENER, 20V ZENER

, 5.6V ZENER

, 5.6V ZENER, 5.6V ZENER, 5.6V ZENER

Description

Display Control Head Parts List

uit f

Motorola Part No. Description

0 2113945Y02 0.10uF1 NOT PLACED –3 2113945A09 1000pF4 2113945Y02 0.10uF5 2113945A09 1000pF6 NOT PLACED –7 NOT PLACED –8 2113946S35 1.0uF9 2113945Y02 0.10uF0 2113945A05 470pF

2113945A05 470pF2 2113945B02 0.01uF3 2113944A36 68pF4 2113945B02 0.01uF5 2113944A36 68pF6 2113944A36 68pF7 2113944A36 68pF8 2113944A36 68pF9 2113944A36 68pF0 2113945A05 470pF1 2113945A05 470pF2 2113945A05 470pF3 2113945A05 470pF4 2113945A05 470pF5 2113945A05 470pF6 2113945A05 470pF7 2113945A05 470pF0 2113945A05 470pF1 2113945A05 470pF3 2113945A05 470pF4 2113945A05 470pF5 2113945A05 470pF6 2113945A05 470pF7 2113945A09 1000pF8 2113945A05 470pF0 2113945Y02 0.10uF1 2113945Y02 0.10uF2 2113946S35 1.0uF3 2113945Y02 0.10uF4 2113945A05 470pF5 2113946A02 0.022uF6 2113945A09 1000pF0 2113944A36 68pF1 2113944A36 68pF2 2113944A36 68pF3 2113944A36 68pF4 2113944A36 68pF5 2113944A36 68pF6 2113944A36 68pF7 2113944A36 68pF

C6088 2113944A36 68pFC6089 2113944A36 68pFC6090 2113944A36 68pFC6091 2113944A36 68pFD6000 4815809H04 LED GREEND6001 4815809H04 LED GREEND6002 4815809H04 LED GREEND6003 4815809H04 LED GREEND6004 4815809H04 LED GREEND6005 4815809H04 LED GREEND6006 4815809H04 LED GREEND6007 4815809H04 LED GREEND6008 4815809H04 LED GREEND6009 4815809H04 LED GREEND6010 4815809H04 LED GREEND6011 4815809H04 LED GREEND6021 4815809H04 LED GREEND6022 4815809H03 LED YELLOWD6023 4815809H02 LED REDJ6000 0916769H01 10-PIN FLEX CONNECTORJ6001 0915555H01 30-PIN CONTROL HEAD

CONNECTORJ6003 0964501H02 10-PIN GCAI CONNECTORM6000 3915452H01 GROUNDING SPRINGM6001 3915452H01 GROUNDING SPRINGM6002 3915452H01 GROUNDING SPRINGP6004 2815162H01 2-PIN SPEAKER

CONNECTORQ6004 4815261H01 ANALOG SWITCHQ6005 4815261H01 ANALOG SWITCHQ6007 4815261H01 ANALOG SWITCHQ6008 4813973B01 NPNR6001 0613952Q65 470R6002 0613952R13 33KR6003 0613952R10 24KR6004 0613952Q81 2.2KR6005 0613952Q65 470R6006 0613952Q65 470R6007 0613952Q65 470R6008 0613952Q65 470R6009 0613952Q67 560R6010 0613952Q67 560R6011 0613952Q67 560R6012 0613952R11 27KR6013 0613952Q65 470R6014 0613952N01 10KR6015 0613952Q81 2.2KR6016 NOT PLACED –R6017 0613952Q75 1.2KR6018 0613952R01 10KR6019 0613952Q25 10

Circuit Ref

Motorola Part No. Description

R6020 0613952Q25 10R6025 NOT PLACED –R6026 NOT PLACED –R6032 NOT PLACED –R6033 NOT PLACED –R6035 0613952R66 0R6036 0613952R66 0R6037 0613952L26 182R6039 0613952Q65 470R6040 0613952L26 182R6041 0613952L26 182R6042 0613952L26 182R6072 0613952R66 0R6073 0613952R66 0R6080 0613952Q37 33R6081 0613952Q37 33R6082 0613952Q37 33R6083 0613952Q37 33R6084 0613952Q37 33R6085 0613952Q37 33R6086 0613952R66 0R6089 0613952R01 10KS6010 4071276L01 VOLUMU6000 5115391H01 VOLTAU6001 5114005A01 DUAL OU6002 5114000A37 IC, SER

CONVEU6003 5115502H01 LOGICVR6000 NOT PLACED –VR6001 4813977A43 DIODEVR6002 4813977A43 DIODEVR6003 4813977A48 DIODEVR6004 NOT PLACED –VR6005 NOT PLACED –VR6006 NOT PLACED –VR6007 NOT PLACED –VR6008 NOT PLACED –VR6009 NOT PLACED –VR6020 4813977A43 DIODEVR6040 NOT PLACED –VR6042 4813977A43 DIODEVR6043 4813977A43 DIODEVR6045 4813977A43 DIODE

Circuit Ref

Motorola Part No.

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XPR 4380/XPR 4580Mobile Radios

Chapter 3

Controller

Service Information

M

Issue: November, 2009

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Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, but not limited to, the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

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i

Chapter 3 - Controller Service Information

Table of Contents

Section 1 Theory of Operation

1.0 Controller ............................................................................................................. 1-11.1 Radio Power Distribution................................................................................ 1-21.2 Power On/Off.................................................................................................. 1-41.3 Clocks............................................................................................................. 1-71.4 Serial Peripheral Interface (SPI)..................................................................... 1-81.5 Serial Synchronous Interface (SSI) ................................................................ 1-91.6 ACC_ID Interface ......................................................................................... 1-101.7 USB Interface ............................................................................................... 1-111.8 Control Head Interface ................................................................................. 1-121.9 Mobile Accessory Port (MAP) ...................................................................... 1-141.10 Option Board Interface ................................................................................. 1-171.11 Audio ............................................................................................................ 1-18

Section 2 Troubleshooting Charts

1.0 Controller Troubleshooting Chart......................................................................... 2-12.0 Power-Up Troubleshooting Chart ........................................................................ 2-23.0 Control Head Troubleshooting Chart ................................................................... 2-34.0 Audio Troubleshooting Chart ............................................................................... 2-4

Section 3 Controller Schematics/Parts List

1.0 Allocation of Schematics and Parts List............................................................... 3-11.1 Controller Circuits........................................................................................... 3-1

2.0 Controller R3 Schematic Diagrams ..................................................................... 3-3Controller - GPS Schematic Diagram..................................................................... 3-3Controller DC Supply Schematic Diagram ............................................................. 3-4Controller DC Distribution Schematic Diagram ...................................................... 3-5Controller Peripheral Schematic Diagram - (sheet 1 of 2)...................................... 3-6Controller Peripheral Schematic Diagram (sheet 2 of 2) ........................................ 3-7Controller Microprocessor Schematic Diagram...................................................... 3-8Controller Memories Schematic Diagram............................................................... 3-9Controller Audio and USB Schematic Diagram.................................................... 3-102.1 Controller R3 Parts List ................................................................................ 3-11

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ii

Notes

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1-1

Section 1

THEORY OF OPERATION

1.0 ControllerThe Controller section consists of 4 main ICs. These are the Texas Instrument OMAP1710 Host/DSP Processor (U1000), Flash memory (U2000), SDRAM memory (U2001) and the MAKO Audio/Power Management (U3200) chip.

Figure 1-1 shows how the Controller interfaces with the RF section, GPS, Control Head and peripherals in an XPR series radio. The Controller, RF section, GPS, Control Head interface, Accessory interface, and Option Board interface are placed on a single Transceiver board. The physical interfaces between the Transceiver board and Option Board and between the Transceiver board and Control Head are via flex type connectors. All of the user interfaces are located on the Control Head.

Figure 1-1 Controller Block Diagram

PowerManagement

MEM I/FNOR FLASH(256Mbits)

DDR SDRAM(256Mbits)

Audio Atten.

SiRF IC

SPI

SSI

USB1,2 TXCR

Voice Codec

11 ChannelsADC

DAC1 DAC2 DAC3ON_OFF_CTRL

12 MHz24.576 MHz 32.768 KHz

LDOs

4-Wire SPI

ISS

XT

SPI_1

USB0USB1

UART1

UART3

Audio Preamp

9.3VReg.

RF Interface Battery9.3VReg.

9.3VReg.

Curr.Limit

SW2

V4_2.775V

V2_1.875VV3_1.35V

CoreReg.1.4V

V6_2.9VV7_2.775V

V8_5VV9_3V

V10_3.3V

CLKPLL

Peripherals

ISS

XR

5V_GPS 5VReg.

FET SW1

5VReg.

9.3V_RF

PA_SUPPLYPA_Driver_Supply

5V_RF

SW5VBUSReg.

VBUS1,2

GPIOs

V2_1.875V Peripheral_IO

Core1.4V

Control Head

TDA1519C

ON/OFF Switch

ON/OFF Logic

LCD Driver/LED

Keypad &Navigation

buttons

AudioPA

GCAI MMP

OPT_SELA

USB_RS232Interfaces

VBUS2

Audio PA

Rear Accessory (MAP)

Emerg/IgnitionSerial_Parallel IC

USB2

V2_1.875VV4_2.775VV7_2.775V

Option Board

Repeater

VddSupply

SPI_2KEYPAD

I/F

MAKO(LDOs,Codec,USB,1-Wire,ADC,DAC)

OMAP1710(MPU & DSP)

Volume Encoder

DATA

GPIOs MPUIOs

EXT_SWB+

EXT_SWB+

VBUS1

McBSP3

McBSP2

McBSP1

GPS

GPIOsLogic CTRL

SSI

SYNC

SSI

Dir. CTRL /SYNC

GPIOs

GPIOs

GPIO

4-Wire SSI

I2C

I2C

DC Supply

4-Wire SSI

32.768KHz

32.768KHz

LevelShift

5V_GPS

1.5V 2.8V Reg.

9.3V 2.9V Reg.

BufferADS

1-Wire

Curr.Sense

Curr. Sense

Curr. SenseBatt. Sense

I2C

TRIDENT_ABACUSSPI

ABACUSSSI

RFCNTRL 16.8MHz

FET_ENX

PA_BIAS2 PA_BIAS1 RAMP_DAC

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1-2 Controller

1.1 Radio Power Distribution

Figure 1-2 illustrates the controller DC power distribution throughout the transceiver board.

Figure 1-2 Radio Power Distribution

Battery(J3000)

SW_9.3V_PA_Reg.U3005 & U3006

SW_9.3V_RF_Reg.U3001

U0100 GPO_4

Switcher1 (Q3200)

5V_Reg.U0941

*TX pwr cntrl attenuator ckt

MAKO(U3200)

TX_Pwr_Cntrl

V4_2.775V

V2_1.875VV3_1.35V

V7_2.775V

V8_5V

V9_3V

V10_3.3V

*TX_PA_Final (Q0702)*Antenna Switch ckt.*Audio_PA (U3500)

Ext_SWB+U3003

Log AmpU0940

SW_5V_Reg.U3002

Accessory Connectory(J4000-7)

*TX_PA_Pre-Driver (U0700)*TX_PA_Driver (U0703)

*Volume Atten.(U3501)*1-Wire LevelTranslator (U3508)

*Synthesizer (U0100)*IF Amp (Q0500)*GPS Antenna Sense

RXBE

3V_Reg.U0601

3.6V_Reg.Q0601

ABACUS3

*Shift Register (U4000)*Peripheral Inverter ckts*USB1 D+/D- ESD (D4001)*USB2 D+/D- ESD (D4000)

*Audio OpAmp (U3502 &U3505)*Control Head (E4001, J4001-1)*TX PA Pressure Pad Switch (S0700)*TX VCO Buffer (Q0302)

P_FETQ0107

*RX VCO Buffer (Q0202)*RX FE Amp (Q0402)*RX FE AGC *RX FE DAC Doubler (Q0403)*RX 1st LO Amp (Q0405)

UNSW_9.3V_Reg.U3040

9.1V

9.3V

12.6V

9.3V

UNSW_5V_Reg.U3004

GPS2.8V_RF_Reg.

U6402

2.8V_Dig_Reg.U6406 SiRF

1.5V_RTC_Reg.U6407

P_FET(Q3201)

9.3V

Switcher5 (Q3202)

9.1V

Switcher2

FET_ENXBPLUS PA_BPLUS

1.4V_Reg.U3201

1.4V (0.87mA/MHz)LOGIC_VDD

OMAP1710(U1000)

CDVVDVDD*SDRAM (U2001) *FLASH (U2000)*32.678KHz Square (U3203) *16.8MHz Square (U1006)*SSI Buffer (U4005:U4008)*GPS Logics Translator (U1005) *Logic Translator (U4001)*Tomahawk Digital IO (U0100)*Abacus3 Digital IO (U0600)

Not UsedNot Used

*16.8MHz Buffer (Q0100)*Tomahawk Digital (U0100)

*Tomahawk TCXO (Y0100)*Tomahawk Analog (U0100)

*GPS Logics Translator (U1005)*I 2C Bus Translator (U3503)

*USB /GPIO1&2 Switch (U3504)

V6_2.9V *1-WireTranslator (U3508)

*GCAI GPIO_1& GPIO_2 Pull-Up

ATOD0

FET(Q3207)

FET(Q3203)

9.1V

SW1_SUMCOMP

SW5_SUMCOMP

5.25VUSB_CONNECT

FET(Q3204)

VBUS1_CMD

VBUS2_CMD

USB_Supply

0.2

0.2VBUS1_SEN

VBUS2_SENVBUS1

VBUS2

3.6V

ON_OFF_CNTRL

Emergency (J4000-23)(ON: Ground)

(OFF: No Connect)

Ignition (J4000-25)(ON: >5V)(OFF: 0V)

Push On_Off (J4001-9) (ON: Short Press)(OFF: Long Press)

EMERG_PB

MECH_SW

IGN_X

VBUS1_MMP (J4001-27)

VBUS2_MAP (J4000-3)

LDOs

5V, 500mA (max)

5V, 500mA (max)

5V

5V*Option Board(J4003-1)

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Controller 1-3

Voltage regulation is provided to the controller, GPS and RF sections by the following devices:

• +9.3V_PA: U3005, U3006, and U3030• +9.3V_CNTRL: U3040 and U3030• +9.3V_SW: U3001• +12.6V_Ext SWB+: U3003• +1.5V GPS RTC: U6407• +1.4V OMAP Core: U3201• Supplies for the Controller section: U3200 (MAKO)• Supplies for the RF and GPS sections: U0601, U0941,U3002,U3004,U6402, and U6406

The 9V3_PA regulator uses Op Amp U3030-1 as a controlling element. The regulated output voltage is divided by R3039 and R3040 and compared with an accurate reference voltage (5.1V DC) determined by VR3040. The Op Amp's output voltage at pin 1 varies the amount of conduction in transistors Q3032, U3005 and U3006 as necessary to keep voltages equal on pins 2 and 3 of the Op Amp. A characteristic of the Op Amp which allows the regulator to start up is the fact the output is high when both inputs are low, which occurs momentarily at turn-on. Dual diode D3030 serves two purposes. Diode D3030 is used to protect transistors U3005 and U3006 if the 9.3V_PA line is grounded. When this happens Q3032's base can only be 0.7V DC and transistors U3005 and U3006 will be turned off. Diode D3030 also provides temperature compensation of the regulated output voltage. The 9V3_PA supply powers the low level and driver stages of the RF power amplifier.

The MAKO and GPS regulators are powered by the 9V3_CNTRL supply. Op Amp U3030-2 functions as a controlling element for the 9V3_CNTRL regulator. The regulated output voltage is divided by R3045 and R3046 and compared with the reference voltage determined by VR3040. The Op Amp's output voltage at pin 7 varies the amount of conduction in transistors Q3040 and U3040 as necessary to keep equal voltages on pins 5 and 6 of the Op Amp. As is the case with the 9V3_PA regulator, the Op Amp characteristic allows the regulator to start up when both Op Amp inputs are momentarily low at turn-on. Dual diode D3040 serves two purposes. Diode D3040 is used to protect transistor U3040 if the 9.3V_CNTRL line is grounded. When this happens Q3040's base can only be 0.7V DC and transistor U3040 will be turned off. Diode D3030 also provides temperature compensation of the regulated output voltage.

Regulator U3001 generates the 9.3V required by most RF, power control, and audio circuits. Input and output capacitors C3005, and C3006/C3007/C3046 are used to reduce high frequency noise. R3003 and R3004 resistor divider set the output voltage to 9.3V. This regulator output is electronically enabled by 0V signal at pin 2. MAKO (U3200) FET_ENX, Q3206, and Q3041 are used to control the on-off at U3001 pin 2.

Regulator U3003 generates the 12.6V required by external accessory device at connector J4000-7. Input and output capacitors C3012, and C3012 / C3013 are used to reduce high frequency noise. R3003 and R3004 resistor divider set the output voltage to 12.6V. This regulator output is electronically enabled by 0V signal at pin 2. MAKO (U3200) FET_ENX, Q3206, and Q3041 are used to control the on-off at U3003 pin 2.

There are a total of eight other LDO regulators used to regulate the 9.3V supply down to specific application voltages. U0941, U3002, and U3004 are set to supply 5V output. U0601 is set to supply 3V for the Abacus III IC. U6402 and U6406 generate 2.8 V for GPS Digital IO and RF circuitry while U6407 regulator provides 1.5V for the GPS RTC module. U3201 regulator, which is capable of handling up to 1 Amp, is set to 1.4V for the OMAP core.

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1-4 Controller

Switcher1 (Q3200) in conjunction with the MAKO power management IC (U3200) is a highly efficient dc-dc converter. In this application, it is configured as a synchronous buck dc-dc regulator. It generates an accurate 3.6V output, which supplies directly to the MAKO internal switcher2 circuit as well as the 1.4V regulator for the OMAP Core (U3201). A pulse width modulated (PWM) signal is output from U3200 pin G14 to Q3200 pin 4 and controls the output voltage level. External components L3200 and C3203 are needed to filter out the dc-dc converter output. R3200 (0.1 ohm) is used for current sense and over-current circuit protection with 2A threshold. MAKO switcher2 output 2.3V and supplies to the rest of MAKO internal LDOs.

Switcher5 (Q3202) circuitry is similar to Switcher1. It is also configured as a synchronous buck dc-dc regulator. It generates an accurate 5.2V output, which supplies directly to both VBUS1 and VBUS2 supplies. External components L3202 and C3212 are needed to filter out the output. Q3208 and Q3207 prevent internal voltage leakage onto VBUS_SUPPLY (U3200 pin B13). When the radio is operated in the HOST mode, USB_CONNECT (U3200 pin L6) is toggled HIGH (3.3V) turning on PMOS FET (Q3207) through Q3208 inverter, and thus provides 5.2V to both Q3203 and Q3204 drains. Software will enable VBUS1_CMD and VBUS2_CMD either VBUS1 or VBUS2 port base on the detection mechanism. Note, only one of two VBUS ports can supply up to 500mA (max) at one time. R3207 and R3208 (0.2 ohm) are used for current sense and over-current circuit protection with 800mA threshold. In device mode, USB_CONNECT is toggled LOW to disable VBUS supply.

The MAKO power management IC (U3200) provides eight more LDOs. Some LDOs are programmable to meet the requirement for various ASIC devices. V2, V3, and V9 are programmable via SPI while V4, V5, V6, V8, and V10 are fixed. See Figure 1-2 for details.

1.2 Power On/Off

The radio can switch ON and OFF in one of the following three ways:

1. ON/OFF switch (No Ignition Mode)2. Ignition Sense and ON/OFF switch (Ignition Mode)3. Emergency

1.2.1 ON/OFF Switch

The On-Off push button is connected between MAKO MECH_SW (U3200 pin E4) and ground. This pin is configured to operate as a momentary push button by tying MAKO SW_TYPE (U3200 pin B3) to 2.5V. The MAKO will monitor this debounced signal via its internal 'Virtual Toggle Switch' (VTS). The signal changes state each time the button is pressed and released. At turn on, VTS is set as soon as the debounce logic detects a button press. At turn off, the button press is debounced for an additional two seconds before VTS is toggled back to off.

1.2.2 Ignition Sense

Ignition sense is initiated by applying either the car battery or separate voltage that is higher than 7V to rear accessory connector J4000 pin 25. It will drive NPN transistor (Q4006) into saturation which pulls its collector to ground and presents an active low to MAKO IGN_X input (U3200 pin B4). When there is no voltage at J4000 pin 25, Q4006 is turned off and its collector is internally pulled high by the MAKO Vsave supply. Because of the noisy nature of ignition signal, a long debounce period of 250ms is used before it will be recognized as a valid input.

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Controller 1-5

1.2.3 Emergency

The emergency switch, when engaged, grounds the base of Q4005 via rear accessory connector pin J4000-23. This causes Q4005 to turn off and Q4015 to turn on and pulls the collector of Q4015 to ground presenting an active low to MAKO EMERG_PB (U3200 pin F4). An active low signal at this pin is indicating that the emergency button or switch is being pressed. When the emergency switch is disengaged, pin J4000-23 is floating and Q4005 is turned on by 5V at the base. This results in turning off Q4015. The collector of Q4015 is pulled to logic high via an MAKO internal pull-up resistor on EMERG_PB (U3200 pin F4).

1.2.4 Power-Up Sequence

Figure 1-3 describes the typical power-up sequence on the mobile radio and the following events will occur sequentially.

Figure 1-3 Power-Up Sequence

1

23

4

5

67

Battery

(J3000)

SW_9.3V_PA_Reg.U3005 & U3006

SW_9.3V_RF_Reg.U3001

Switcher1(Q3200)

MAKO(U3200)

V4_2.775V

V2_1.875VV3_1.35V

V7_2.775VV8_5VV9_3V

V10_3.3V

*TX_PA_Final (Q0702)*Antenna Switch ckt.*Audio_PA (U3500)

Ext_SWB+U3003

UNSW_9.3V_Reg.U3040

9.3V

12.6V

9.3V

P_FET(Q3201)

9.3V 9.1V

Switcher2

FET_ENXBPLUS PA_BPLUS1.4V_Reg.

U3201

LOGIC_VDDOMAP1710

(U1000)

1.4V Core (0.87mA/MHz)

Not Used

Not Used

V6_2.9V

SW1_SUMCOMP3.6V

LDOs

OSC_IN (Y2) OSC_OUT (W3)

12MHZ

+20 ppm

Y100032.768KHZ

XTAL32_OUTXTAL32_IN

+20 ppm

Y3201

U3202U3203

CLK32K_IN (P13)

PWRON_RST (R12)

MPU_RST (U20)

1.8V IO

POWER ON RESET

PGLDO2

PGLDO3

DefaultVoltage

SelectionFor V2and V3

ON_OFF_CNTRL

Emergency (J4000-23)(ON: Ground)

(OFF: No Connect)

Ignition (J4000-25)(ON: >5V)(OFF: 0V)

Push On_Off (J4001-9)(ON: Short Press)

(OFF: Long Press)

EMERG_PB

MECH_SW

IGN_XRESETX

SW_TYPE

2.5V

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1-6 Controller

1. Users initiate one of the three on-off control functions (On-Off push button, Ignition or Emergency).

2. The MAKO (U3200) generates an output low at FET_ENX (pin E2) once it detects a valid input at either Mech_SW (pin E4), Emerg_PB (pin F4), or IGN_X (pin B4). Q3206 dual PNP/NPN transistor acts as double inverter between the MAKO and Q3201 power MOSFET switch as well as over voltage protection. This logic low at the gate of Q3201 results in switching 9.3V to both Q3200 switcher circuitry and 1.4V regulator (U3201).

3. Next the MAKO (U3200) asserts the RESETX (pin C5) low to the OMAP for an additional 32mS after all the DC regulators are stable. It is then de-asserted, allowing the OMAP processor to start.

1.2.5 Power-Down Sequence

Figure 1-4 describes the recommended power-down sequence on the mobile radio for proper shutdown. The following events will occur sequentially.

Figure 1-4 Power-Down Sequence

Battery

(J3000)

SW_9.3V_PA_Reg.U3005 & U3006

SW_9.3V_RF_Reg.U3001

Switcher1(Q3200)

MAKO(U3200)

V4_2.775V

V2_1.875VV3_1.35V

V7_2.775VV8_5VV9_3V

V10_3.3V

*TX_PA_Final (Q0702)*Antenna Switch ckt.*Audio_PA (U3500)

Ext_SWB+U3003

UNSW_9.3V_Reg.U3040

9.3V

12.6V

9.3V

P_FET(Q3201)9.3V 9.1V

Switcher2

FET_ENXBPLUS PA_BPLUS

1.4V_Reg.U3201

LOGIC_VDDOMAP1710

(U1000)

1.4V Core (0.87mA/MHz)

Not Used

Not Used

V6_2.9V

SW1_SUMCOMP

3.6V

LDOs

OSC_IN (Y2) OSC_OUT (W3)

12MHZ

+ 20 ppm

Y100032.768KHZ

XTAL32_OUTXTAL32_IN

+ 20 ppm

Y3201

U3202U3203

CLK32K_IN (P13)

GPIO_62(G20)

SPI_BUS

1.8V IO

POWER ON RESET

PGLDO2

PGLDO3

DefaultVoltage

SelectionFor V2and V3

ON_OFF_CNTRL

Emergency (J4000-23)(ON: Ground)

(OFF: No Connect)

Ignition (J4000-25)(ON: >5V)(OFF: 0V)

Push On_Off (J4001-9)(ON: Short Press)

(OFF: Long Press)

EMERG_PB

MECH_SW

IGN_X

INT_XSPI

SW_TYPE

2.5V

RESET_X

1

2

3

4

5

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Controller 1-7

1. Users initiate one of the three on-off control functions (On-Off push button, Ignition and Emergency).

2. The MAKO (U3200) starts an internal 125 ms watchdog timer and sets the shutdown interrupt flag which causes the INT_X (pin B4) interrupt output pin to assert low.

3. The OMAP (U1000) then determines by way of SPI register access that it must initiate the power down sequence.

4. The MAKO (U3200) asserts the RESETX (pin C5) to active low (system reset), turns off all MAKO DC regulators, and de-asserts the FET_ENX (pin E2) which turns off 9.3V for the controller.

1.3 Clocks

Figure 1-5 illustrates the controller clocks used throughout the radio board.

Figure 1-5 Clock Connections

The OMAP processor (U1000), which consists of an ARM and DSP core, needs three clocks for operation: a 32.768 kHz square-wave, a 12 MHz sine-wave, and a 16.8 MHz square-wave clock. The 16.8 MHz clock source is provided from the Trident TCXO with its supporting circuitry Q0100 buffer amplifier, routes to squarer-circuit U1006, and feed to EXT_CLK (U1000 pin N18). The 32.768 kHz clock is generated by the MAKO crystal Y3201 oscillator; converted to a gated clock by U3202 and U3303 circuitry; then directly feed to OMAP CLK32_IN (U1000 pin P13) as well as GPS IC (U6400). The OMAP needs the 32.786 kHz to determine the input reference clock (12, 13, or 19.2 MHz) applied to OSC_IN (U1000 pin Y2). Without this 32 kHz clock, the OMAP will potentially program all the wrong dividers for USB and UART booting. The 12 MHz sine-wave is the main system reference clock for the OMAP which all the internal clocks are derived from. External pull-up on OSC32K_IN (U1000 pin V13) and grounding both OSC32K_OUT (pin AA1 and VSS_11 (pin Y13) indicating that an external 32 kHz clock is used. The 24.576 MHz crystal (Y3200) oscillator is the reference clock for MAKO CODEC and SSI clock.

MPU CLK

EXT_CLK (N18)

CLK32K_IN (P13)

OSC_IN (Y2)

OSC_OUT (W3)

OSC32K_IN (V13)

OSC32K_OUT (AA13)

SYS_CLK_IN (Y4)

DPLL1

General Pupose TIMER

ARX DACXOSC BASE

CLK2 OUT

16.8 MHzTCXO

± 0.5 ppm

FREF

24.576MHz 32.768KHz

XOUT XIN XTAL32_OUTXTAL32_IN

± 20 ppm ± 30 ppm

TRIDENTU0100

ABACUS IIIU0600

MAKO P2U3200

REF_CLK

LOW_REF_CLK

SiRF GPSU6400

xN

DSP CLKxN

TC CLKxN

12MHZ

± 20 ppm

1.4V

10K

OMAP1710U1000

U1006

U3202U3203

Q0100

32.768KHz

16.8MHz

Y3201Y3200 Y1000

VSS_11 (Y13)

OMAP 3.3 Core

U6404

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1-8 Controller

1.4 Serial Peripheral Interface (SPI)

Figure 1-6 illustrates the controller SPI used on the radio controller design.

Figure 1-6 SPI Connections

The OMAP processor (U1000) has two SPI busses that it uses to communicate with the various peripheral IC's. The first is the High Performance Data (HPD) SPI bus and the second is the multi-media card (MMC) SPI.

The HPD SPI is a synchronous serial bus made up of four lines, SPI_CLK, SPI_MOSI, SPI_MISO, and chip select. The SPI_CLK line is used to control the speed of the data to/from the peripheral IC's and the OMAP processor. This clock can be adjusted to different speed based on the IC's specification.

HPD SPI module is used to interface to Trident (U0100), Abacus III (U0600), and the MAKO (U3200). This interface operates at 1.8 V logic levels. SPI_MOSI, or commonly known as TRANSMIT Data, is a data string from the OMAP while SPI_MISO or RECEIVE Data is data string to the OMAP.

The MMC SPI is a 3-wire bus; consisting of SERIAL_CLK, SERIAL_DATA, and chip select. This SPI bus is used to interface to accessory Serial-Parallel IC (U4000), the Control Head LED's and LCD driver. For accessory Serial-Parallel IC, the logic level out of the processor is level shifted from 1.8V to 5V through U4001 and pull-up resistors R4100, R4101, and R4103.

HPD SPI

1.8V

10K

Level TranslatorU6003

SN74LVC07A

1.8V

LED’s RegisterU6002

SN74AHC594

LED_CS

DISPLAY_CS

LCDInterface

DATA

DATA

CLOCK

TRIDENTU0100

1.8V

CEX

SPI_DW

SPI_DR

SPI_CLK

ABACUS IIIU0600

PE

PD

DOUTB

PC

MAKO P2U3200

SPI_CS

SPI_CLK

SPI_DO

GPIO_44 (P15)

SPIF. DOUT (W21)

SPIF. DIN (U18)

SPIF. SCK (U19)

GPIO_9 (Y8)

GPIO_58 (R11)

SPI_DI

OMAP1710 U1000

MMC1 SPI

SPI.CS1 (P19)

SPI.CLK (M14)

MMC.CMD (P11)

SPI.RDY (R18)

SPI.CS3 (P18)

CLOCK

Level TranslatorU4001

SN74LVC07A

Accy’s t RegisterU4000

SN74AHC594

PROGM_IO_CS

DATA

CLOCK

1.8V

1.8V

2.9V 2.9V

1.8V 5V 5V

47K

1.8V

SPI_CLK

SPI_MOSI

SPI_MISO

THK_CE

MAKO_CE

ABACUS3_CE

SERIAL_DATA

SERIAL_CLK

LED_CS

DISPLAY_CS

PROGM_IO_CSARMIO_5 (T20)

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Controller 1-9

1.5 Serial Synchronous Interface (SSI)

Figure 1-7 illustrates the controller SSI used on the radio controller design.

Figure 1-7 SSI Connections

The OMAP processor (U1000) has a total of three SSI or multi-channel buffer serial ports (McBSP) modules that are used to directly interface to the CODECs in the Trident, Abacus, and MAKO, as well as command/data connections to the Option Board, and between Tx and Rx radios within a Repeater.

As shown in Figure 1-7, McBSP1 is a 4-wire bus and interface to the MAKO CODEC as well as the Option Board. McBSP2 is 6-wire bus; 3-wire dedicated to the Trident Tx audio and the other 3-wire to Abacus Rx audio. McBSP3 is a 4-wire bus, and used primarily to interface between Tx and Rx radios within a Repeater.

DATA_OUT

FSYNC

CLOCK

DMCS

SDTX

SFTX

TXCLK

DOUTA

FS

CLKOUT

VC_TX

VC_DCLK

VC_FSYNC

GPIO_2 (D15)

McBSP2.DX (AA5)

McBSP2.FSX (W7)

McBSP2.CLKX (Y6)

SYNCB GPIO_40 (W15)

GP_Timer5 (P20)

VC_RX

McBSP3.DR (T19)

McBSP3.CLKX (N14)

McBSP3.DX (P14)

McBSP3.FSX (AA17)

McBSP2.DR (P10)

McBSP2.FSR (W6)

McBSP2.CLKR (V7)

McBSP1.DX (H18)

McBSP1.CLKX (G21)

McBSP1.DR (H20)

McBSP1.FSX (H15)

VC_TX

CLK

FSYNCVC_RX

DATA_IN

ARMIO_11 (W10)

GPIO_26 (AA9) SYSTEN_SYNC

McBSP2

Buffers

U4004

U4005

U4006

U4007

U4008

SN74AVC1T45

1.8V

Cypher I / FJ4002

TRIDENTU0100

ABACUS IIIU0600

MAKO P2U3200

OMAP1710 U1000

10KR3572

1.8V

1.8V

1.8V

1.8V

McBSP1

McBSP3

OPTIONBOARD I / F

J4003

1.8V

DIR

10K

B

B

B

A

A

A

B A

B A

A -- >BHIGHB -- >ALOW

OperationDIR10KR4106

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1-10 Controller

1.6 ACC_ID Interface

Smart accessories use the Accessory ID (ACC_ID) Interface to help the radio determine which smart accessory, if any, are attached to the radio. Figure 1-8 illustrates the ACC_ID connections used within the radio.

Figure 1-8 ACC_ID Interface Connections

The MAKO (U3200) switches the ACC_ID busses from the Control Head MMP (Mobile Microphone Port) connector and the rear MAP (Mobile Accessory Port) connector to the OMAP ACC_ID bus. Level translator (U3508) is required to level shift between 2.9V to 5V.

ONE_WIRE_2 (M8)

MAKOU3200

ONE_WIRE_1 (P9)

2-BitTranslatorU3508

Vref1 Vref2

SCL1

SDA1

SCL2

SDA2

GCAI MMP(J4001-28)

OMAP1710U1000

HDQ (N20) ONE_WIRE_UP (L7)

REAR ACC’Y MAP(J4000-5 & J4000-6)

ONE_WIRE_BATT (L8) NC

2.9V

R35142.9V 5V

5V

2.2K 2.2K10KR3515

10K

R3591 R3592

R358851.1K

1.875V

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Controller 1-11

1.7 USB Interface

The OMAP processor (U1000) supports two USB ports. The radio makes use of these USB ports to communicate with smart accessories, and connection to a host computer for radio programming via CPS and tuning via the Tuner Tool. One port is available via the MMP connector and the other via the MAP connector.

Note: The USB ports are designed to support Motorola accessories and approved applications only and will not support third party "Plug-n-Play" USB devices.

Figure 1-9 shows the details of the HSSI connections within the radio.

Figure 1-9 USB Interface Connections

The OMAP processor USB host controller communicates with accessories at either 1.5 Mbps or 12 Mbps data rates depending on the accessory. Either port can be used as a host or a device, the only limitation is that both ports cannot be used as a device at the same time.

The MAKO (U3200) incorporates two USB transceivers that provide the physical layer signaling for the two ports. Each transceiver generates and receives the DP and DM differential signals of the USB port. The transceiver interfaces to the OMAP processor through a three-wire interface consisting of two bi-directional signals (SE0 and DAT), and one uni-directional signal (TXEN). The MAKO also includes two bus monitors that sense the connection or removal of a device and determine whether or not to supply current to that device via Q3203 or Q3204 up to a maximum of 500 mA per port.

The USB host/device mode assignment is determined when a user attaches a USB device to the port. The accessory contains information about what the USB mode assignment should be, this information is sent to the radio via the ACC_ID. See section 1.6 on page 1-10, for more details on the ACC_ID implementation. When configured as a host, VBUS is turned on by the MAKO, when configured as a device, VBUS will be shut off and the external host supplies the VBUS power.

USB1_TXEN (W16)

USB1_DAT (W14)

USB1_SE0 (R13)

USB0 TXEN (W4)

USB0_DAT (P9)

USB0_SE0 (R8)

Vbus 1Monitor

USB1Transceiver

3/6 WireIF and SPIRegisters

DP (N6)

DM (P7)

USB_Connect (L6)

Vbus 2Monitor

USB2Transceiver

3 Wire IF and SPI

Registers

VBus 2_Sens (F11)

USB1_OE (B08)

USB1_SE0 (D08)

USB1_DAT_TXD (C08)

USB2_OE_RCV_RTS (A09)

USB2_SE0_VM_RXD (C09)

USB2_DAT_VP (B09)

Mako

OMAP 1710

Pin Group 1

Pin Group 0 VBus 2 (D12)

VBus 2_Cmd (C13)

VBus 1_Sens (E12)

VBus 1 (H10)

VBus 1_Cmd (C14)

V_SW5

1 VBus Enable0 VBus Disable

DP (N7)

DM (P8)

D+

D-

VBus

D+

D-

VBus

1.875V

MAP

USB_INT (L15) USB_INTX (C10)

0

0

0

NU

27

27

27

27

0.2

0.2

47k

MMPOr UC

0

WireGPIO

VbusGnd

Spkr

Mic

GPIO GPIO

D+

D-

3

4 0

1-

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1-12 Controller

1.8 Control Head Interface

The Control Head interface can be broken up into 4 separate sections: Display and Indicators, Keypad, Mobile Mic Port (MMP), and Audio signals. Each of these sections will be covered in detail.

The block diagram of the Control Head is shown in Figure 1-10. Two different versions of the Control Head are currently supported: a Display Control Head with LCD display, and a Numeric Display Control Head with a 2 digit LED display and indicators. Details of the various Control Heads can be found in section, Control Head Service Information.

Figure 1-10 Control Head Block Diagram

1.8.1 Display and Indicators

The Control Head interface supports LED numeric displays and LCD full alphanumeric displays. Both types of displays, as well as the LED indicators and backlights are controlled via a serial connection with the OMAP processor (U1000). The serial interface consists of clock, data and chip select lines that are connected directly from the OMAP processor to the serial devices in the Control Head. See section Control Head Service Information for more information on the various Control Heads supported.

Serial to Parallel Converter

DisplayBacklight

Icons

Numeric Display Version Only

DisplayBacklight Display

Driver

LCD Display132 x 34 Dot Matrix

Plus Icons

Display Version Only

GPIO-1/D+GPIO-2/D-GPIO-3/PTTGPIO-4/HOOKOPT_5V/VbusACC_IDMic AudioHeadset Audio/Spkr+

2 Volume Encoder Outputs

4 Rows

RED YEL GRN

Serial Clock (O/P)Serial Data (O/P)Displ_CS (O/P)

LED_CS (O/P)

DC GroundSupply Voltage (Switched)

CONTROL HEAD

GPIO-0/ Accessory Detach

3 Columns

Display D/CDisplay Reset

Signal GroundMobile Mic Port

On/Off SwitchPower On/Off

SPKR+SPKR-Speaker

Serial To Parallel Converter

Volume Knob

Display Display

BCD to 7 Segment Driver

BCD to 7 Segment Driver

4 x 3 Push ButtonMatrix

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Controller 1-13

1.8.2 Keypad

The keypad interface is a standard pulsed 4 row by 3 column configuration controlled directly by the OMAP processor (U1000). Each of the 3 column output lines is toggled high in sequence and the 4 row input lines are monitored to detect if a button has been pressed. The OMAP processor then decodes which button was pressed using the appropriate column and row stimulus and response information. See section Control Head Service Information for more information on the various Control Heads supported.

1.8.3 Mobile Mic Port (MMP)

The Mobile Microphone Port (MMP) is a newly defined Motorola accessory port that contains audio, digital I/O, serial interfaces, and accessory supply lines; and is similar in function to Motorola's legacy microphone connectors. The multiplexing of these functions is handled by circuitry internal to the MAKO (U3200). The function of each pin is listed in Table 1-1.

The MMP includes 2 serial interfaces: an USB port and an ACC_ID interface. The USB port can be used as either a device (radio is device) or as a host (radio is host). When configured as a device, the radio can be programmed or tuned using MOTOTRBO CPS or Tuner software. When configured as a host, various smart accessories can be used with the radio. See section 1.7 on page 1-11 for more information on the USB interface.

The ACC_ID interface is used by accessories to provide the radio with information needed to configure the interface for that accessory. See section 1.6 on page 1-10 for more information on the ACC_ID interface.

Note: The USB ports are designed to support Motorola accessories and approved applications only and will not support third party "Plug-n-Play" USB devices.

Table 1-1 Mobile Mic Port Functions

MMP Pin Number MMP Pin Name MAKO Pin

1 ACC_ID Accessory Identifier

2 GPIO_3 / PTT General Purpose I/O or PTT

3 Spkr Handset Audio

4 GPIO_2 / D- USB D-

5 GND (Ground) Ground

6 Opt_5V / Vbus 5 Volt Supply

7 Mic+ Mic Input

8 GPIO_1 / D+ USB D+

9 GPIO_4 / Hook General Purpose I/O or Hook

10 GPIO_0 / PwrOn General Purpose I/O or Power On Detect

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1-14 Controller

1.8.4 Audio Signals

The Control Head interface supports 3 audio signals from the radio: Speaker audio, Mic audio, and Handset audio. Speaker audio is a differential audio connection to the radios audio PA. It is connected in parallel with the MAP speaker terminals. Mic audio is a single ended low level audio input connected to the MMP port. The Handset audio is a single ended audio output from the radio connected to the MMP.

1.9 Mobile Accessory Port (MAP)

The Mobile Accessory Port (MAP) is a newly defined Motorola accessory port that contains audio, programmable digital I/O, serial interfaces, and accessory supply lines; and is similar in function to Motorola's legacy products accessory connectors.

Table 1-2 Mobile Accessory Port Functions

MAP Pin Number MAP Pin Name MAKO Pin

1 USB_D+

USB for programming or Smart Accessory2 USB_D-

3 V_Bus

4 USB_Ground

5 ACC_MAP_ID_2 Accessory Identifier

6 ACC_MAP_ID_1

7 Ext_SWB+ Switched Battery Voltage

8 Power Ground Ground

9 Ext_Spkr- External Speaker

10 Ext_Spkr+

11 Tx_Audio Tx Audio Input

12 Audio Ground Ground

13 Aux_Audio_Out_1 Auxiliary Audio Output

14 Rx_Audio Rx Audio Output

15 Aux_Audio_Out_2 Auxiliary Audio Output

16 Ground Ground

17 Prgm_In_1_(PTT) Programmable Input with prescribed function of PTT

18 Ground Ground

19 Prgm_IO_2 (Monitor) Programmable Input/Output with prescribed function Monitor

20 Prgm_IO_6 Programmable Input/Output

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Controller 1-15

1.9.1 MAP Programmable I/Os

The MAP contains 7 general purpose I/Os. One is specifically an output, 1 is specifically an input, and the remaining 5 can be either input or output. The MAP also contains 2 dedicated inputs. All input signals map directly to OMAP (U1000) GPIOs, while all outputs are controlled from the OMAP through a SPI connected shift register (U4000) referred here as the Acc_Shift_Reg. While 7 of the 9 I/Os are general purpose and designed to be programmable through the CPS, several have recommended functions that will be detailed below.

All of the programmable I/Os, except the dedicated inputs, use inverted logic, IE: a 1 on the connector as an input will be seen by the OMAP as a 0 and visa versa. Also, a 1 output by the OMAP through the Acc_Shift_Reg will be seen as a 0 output on the connector.

• Prgm_In_1 (PTT): Programmable input that has the recommended function of Push-To-Talk (PTT). This signal connects to the OMAP GPIO_7 (U1000 pin M15) as an input.

• Prgm_IO_2 (Monitor): Programmable input/output that has the recommended function of Monitor. This signal connects to the OMAP GPIO_32 (U1000 pin B17) as an input. The output for this signal is driven from Acc_Shift_Reg bit 0 (U4000 pin 15).

• Prgm_IO_3 (Chan_Act): Programmable input/output that has the recommended function of Channel Activity (Chan_Act). This signal connects to the OMAP GPIO_33 (U1000 pin J14) as an input. The output for this signal is driven from Acc_Shift_Reg bit 1(U4000 pin 1).

• Prgm_I_4 (Emergency): Dedicated input that is having the function of Emergency (Emerg_Sw). This signal connects to the MAKO EMERG_PB (U3200 pin F4) as an input.

• Prgm_I_5 (Ign_Sense): Dedicated input that is having the function of Ignition Sense (Ign_Sense). This signal connects to the MAKO IGN_X (U3200 pin B4) as an input.

• Prgm_IO_6: Programmable input/output. This signal connects to the OMAP ARMIO_15 (U1000 pin E19) as an input. The output for this signal is driven from Acc_Shift_Reg bit 2 (U4000 pin 2).

• Prgm_IO_7: Programmable input/output. This signal connects to the OMAP ARMIO_3 (U1000 pin V8) as an input. The output for this signal is driven from Acc_Shift_Reg bit 3 (U4000 pin 3).

21 Prgm_IO_3 (Chan_Act) Programmable Input/Output with prescribed function Channel Activity

22 Prgm_IO_7 Programmable Input/Output

23 Prgm_In_4 (Emergency) Programmable Input with dedicated function for Emergency Switch

24 Prgm_IO_8 Programmable Input/Output

25 Prgm_In_5 (Ign Sense) Programmable Input with dedicated function for Ignition Sense

26 Prgm_Out_9 (Ext_Alarm) Programmable Output with prescribed function of External Alarm

Table 1-2 Mobile Accessory Port Functions

MAP Pin Number MAP Pin Name MAKO Pin

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1-16 Controller

• Prgm_IO_8: Programmable input/output. This signal connects to the OMAP GPIO_24 (U1000 pin V5) as an input. The output for this signal is driven from Acc_Shift_Reg bit 4 (U4000 pin 4).

• Prgm_Out_9 (Ext_Alarm): Programmable output that has the recommended function of External Alarm (Ext_Alarm). The output for this signal is driven from Acc_Shift_Reg bit 5 (U4000 pin 5).

1.9.2 MAP Serial Interfaces

The MAP includes 2 serial interfaces: an USB port and an ACC_ID interface. The USB port can be used as either a device (radio is device) or as a host (radio is host). When configured as a device, the radio can be programmed or tuned using MOTOTRBO CPS or Tuner software. When configured as a host, various smart accessories can be used with the radio. See section 1.7 on page 1-11 for more information on the USB interface.

The ACC_ID interface is used by accessories to provide the radio with information needed to configure the interface for that accessory. See section 1.6 on page 1-10 for more information on the ACC_ID interface.

Note: The USB ports are designed to support Motorola accessories and approved applications only and will not support third party "Plug-n-Play" USB devices.

1.9.3 MAP Audio Signals

The MAP has Speaker, Tx, Rx, and Aux audio outputs. Speaker audio is a differential output from the radio's audio PA (U3500). Tx audio is a mic/line level input audio for transmit. Rx audio is a line level output audio from the receiver. Both Rx and Tx audio are programmable as emphasized or de-emphasized audio. Aux audio provides 2 outputs that can be used for public address functions. See section 1.8.4 on page 1-14 for more information on the audio circuits.

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Controller 1-17

1.10 Option Board Interface

The Option Board interface uses a SSI port from the OMAP processor (U1000) to transfer both data and commands in a synchronous time slotted fashion. Data, as defined here, can be either digitized audio to be processed or generated by the Option Board; or any other form of data that can be formatted into the synchronous slots. The OMAP processor SSI has data out, data in, clock, and frame sync signals associated with it. All of these signals as well as a separate system sync signal, 2 general purpose I/O's, reset, and PTT comprise all of the signals supported for this interface. This SSI port is shared with the MAKO (U3200) providing a convenient path for audio data to be processed or generated by the Option Board as shown in Figure 1-11. The entire Option Board signal descriptions are given in Table 1-3.

Figure 1-11 Option Board SSI Connections and Data Flow

Table 1-3 Option Board Interface Signal Functions

Signal I/O Relative To Option Board Function

SSI_Data_In Input Synchronous Serial Interface data and commands into the option board.

SSI_Data_Out Output Synchronous Serial Interface data and commands out of the option board.

SSI_Clk Bidirectional Synchronous Serial Interface clock for the SSI data in and out

SSI_Fsync Bidirectional Synchronous Serial Interface frame sync for the SSI data in and out

Shared_System_Sync Input Synchronization signal generated by the OMAP

Reset_Out Input OMAP reset

Mako

Option Board Interface

OMAP McBSP1

McBSP1_Sync (H15)

McBSP1_Din (H20)

McBSP1_Dout (H18)

McBSP1_BClk (G21)

VC_Fsync (D7)

VC_Tx (B7)

VC_Rx (A7)

VC_DClk (E7)

SSI_Sync (J4003-4)

SSI_Dout (J4003-10)

SSI_Din (J4003-8)

SSI_Clk (J4003-6)

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1-18 Controller

1.11 Audio

The audio circuitry consists of both analog and digital audio paths. Figure 1-12 shows the basic block diagram of the audio interconnections.

Figure 1-12 Audio Block Diagram

Opt_GPIO_1 Bidirectional General purpose bidirectional I/O. Can be used for signaling between the option board and the OMAP.

Opt_GPIO_2 Bidirectional General purpose bidirectional I/O. Can be used for signaling between the option board and the OMAP.

Opt_Brd_PTT Output Push To Talk signal from the option board.

SW_9V3 Input Switched supply for the option board.

Table 1-3 Option Board Interface Signal Functions

Signal I/O Relative To Option Board Function

DigitalVolumeControl

Int Speaker

MAP Connector

Rx

Aud

io

Ext

Spe

aker

I²C Bus

Pub

lic A

ddre

ss 1

Pub

lic A

ddre

ss 2

Tx A

udio

MMP Connector

Low Level Mute Audio PA Enable

Public AddressEnable 2

Public AddressEnable 1

Ext Mic Enable

Public AddressMic Enable

Mic Bias

Mic Bias

SSI In

SSI Out

Σ

OMAP U1000 Mako U3200

Int

Ext

DAC &LPF

DigitalBP+LBF &

Volume

ADCDigital

BP+LBF &Volume

U3505-2

Q3502

U5205-4

U3501U3500

U3502-1U3505-1

U3502-4

Q3505

U3502-3

Q3504U3502-2Q3503

Q3501

LevelShifterU3503

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Controller 1-19

1.11.1 Receive Audio

The OMAP (U1000) provides digital audio to the MAKO through use of a Serial Synchronous Interface, SSI. The SSI bus is comprised of four lines: clock, frame sync, Rx data, and Tx data. These four lines provide data to the MAKO (U3200) using a packet frame structure consisting of four slots. The actual audio data is transferred to the MAKO in the first slot of each frame using 16-bit pulse-code modulated PCM audio.

The MAKO converts the PCM data to analog audio and applies several stages of gain and attenuation to ensure the proper level is output to the analog audio circuitry (70mV RMS under standard test conditions of 60% full deviation, 1kHz audio tone). The analog audio circuitry routes audio to several external ports for accessories including: handset audio, Rx audio, and public address (see Figure 1-12).

The normal RX audio path to the speakers is from the MAKO through an Op Amp (U3505-2) and low level mute gate (Q3502) and through digital attenuator (U3501) that provides volume control for the speaker outputs. The attenuator is controlled by the OMAP via a bidirectional I2C bus. Level shifting of the I2C bus is provided by U3503. The digital attenuator provides 256 possible levels attenuation as well as a shutdown mode for muting audio to the speakers. The attenuator is biased at half of the supply to ensure proper operation using resistors R3569 and R3575; C3536 is used to provide a strong AC ground at the bias point. The software volume implementation uses 32 positions to define the radio's range and step size and is designed to operate with a 360 degrees fully rotational volume knob. Approximately one full rotation of the front panel volume knob will correspond to a change in audio level from minimum to maximum.

From the digital attenuator, the audio signal is passed to the audio PA (U3500). This is a bridge-tied amplifier that provides a fixed gain of 40dB. The audio PA is enabled by pulling AUDIO_PA_ENA low allowing the voltage on pin 8 of U3500 to go to 9.8V. Pulling AUDIO_PA_ENA high will set the voltage on pin 8 of U3500 to about 5.3V and will mute the PA. Both the internal and external speaker outputs are in parallel; the only way to disable the internal speaker is to unplug the connector on the inside of the control head. The speaker output is calibrated to provide 7.5W into an 8-ohm load under standard test conditions.

The various accessory audio paths are selectable via CPS depending on which accessories or optional configurations are required to be supported. Please refer to Figure 1-12 to understand which components the audio should pass through to get to a particular accessory output.

1.11.2 Transmit Audio

Transmit audio can be sourced from either the MMP or the MAP microphone paths found on connectors J4001-30 or J4000-11 respectively. The MMP microphone carries a 9.3V bias through a 660 ohm load from R3532 and R3547 with a strong AC ground from C3524 through only a 560 ohm load from R3547. Both MMP and MAP paths are routed to the MAKO separately. The MAP microphone carries a 9.3V bias through a 660 ohm load from R3590 and R3535 with a strong AC ground from C3543 through only a 560 ohm load from R3535. Depending on whether an MMP or MAP PTT signal was activated, a single switching stage will route the correct microphone path to the necessary gain stages and ADC that will send 16-bit PCM audio to the OMAP for signal processing via the SSI bus.

The transmit gain stages in the MAKO is calibrated based on an 80mV input under standard test conditions. The microphone sensitivity is programmable through the use of CPS.

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1-20 Controller

Notes

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2-1

Section 2

TROUBLESHOOTING CHARTS

1.0 Controller Troubleshooting Chart

PassPower-UpSelf Check

Controller Check

Speaker &Controlhead

OK?

9.3V_RF @pin5 of U3001?

5V_SW @pin1 of U3002?

Controller OK

Check 9R19.1V@ E0401

Q0108 Pin2 =2.8V

Check gate Q0107 for 0V.

Volume knob funcitonal?

Go to Power-Up Self Check

No

Yes

Yes

No Go to Controlhead charts

Check these three conditions @ U3001 (pin4=13.2V; pin2=0V; pin1=1.26V) before replacing U3001.

Yes

No

Check these conditions @ U3002 (pin4=9.3V; pin2=1.26V; before replacing U3002.

No

Yes

Yes

No

Yes

Apply an on channel frequency and standard modulation and check U3501 pin10 to see if the audio level varies with a volume knob turn. If not, check to see if there is activity on the I2C bus by probing at I2C_CLK and I2C_Data test points.

No

Yes

If there is no I2C activity, then there is a possible disconnection between OMAP BGA pins to the traces. Try reflowing OMAP (U1000) firstor x-ray for possible BGA short.

No

Check SPI programming to Trident IC.

CheckLock_Detect1.875V @

R2518

No

Check Trident GPO Register settings to see GPIO_4 is set to output HIGH.

Yes

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2-2 Power-Up Troubleshooting Chart

2.0 Power-Up Troubleshooting Chart

U3203 Pin4 =32.768KHz

Check MAKO LDOsVsave=2.5V @ R3206V2= 1.875V @ E3201

Verify Y1000, C1018,C1019 Components

Check MAKO 32.768KHz Oscillator ckt

@ Y3201.

No

Check All MAKO LDOsVsave=2.5V @ R3206V2= 1.875V @ E3201V4= 2.8V @ E3203V6= 2.9V @ E3205V7= 2.8V @ E3206V8= 5.0V @ C3254V10= 3.3V @ E3208SW1= 3.6V @ L3200SW2= 2.3V @ C3206SW5= 5.25V @ L3202

Check OMAP Voltages1.4V @ R1020

1.875V @ R1021

Verify Y3201, C3204,C3205 Components

Verify 32KHz square ckt (U3202-1,-2,U3203)

Yes

NoY1000 Pin1 = 12 MHz

Sine Wave

Yes

Check OMAP (U1000) & SDRAM (2001) IC solder

connection.

Check Flash & SDRAM Voltages

1.875V @ R2011 & R2004

Check OMAP (U1000) & Flash (U2000) IC solder

connection

Check if the correct bootloader & firmware

loaded into unit.Update with appropriate

firmware if necessary.

72MHz @ TP_SDRAM_CLK

Testpoint

No

Power-UpSelf Check

Yes

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Control Head Troubleshooting Chart 2-3

3.0 Control Head Troubleshooting Chart

Speaker OK?

ControlheadCheck

No

* Check BRICK’S DC power distribtion

Yes

U6005 Pin3&4 =9.3V

Display OK?

No

Yes

* Check U6000 Pin2 for 1.265V for replacing U6000.

LED & Backlight OK?

U6000 Pin1 =2.9V

* Check SPI (Clock,Data,Display_CMD,Display_CE) write to J6000 connector. If one of these signals is absence, then trace the signal back to BRICK controlhead J4001 connector before replacing OMAP (U1000).

* Check SPI (Clock,Data,LED_CE) write to U6002. If one of these signals is absence, then trace the signal back to BRICK controlhead J4001 connector before replacing OMAP (U1000).* Check U6002 Bit0:Bit4 Output per decode table.

No

Yes

Yes

No

No

Yes

ControlheadOK

* Check Spkr-/+ wire plug @ P6004.* Trace signal to BRICK J4001-20,J4001-21* Check to see Q3502 Pin2 is 1.875V

Volume Knobfunctional?

* Check to see volume pulses on J60001-14 (Vol_A) and J6001-13 (Vol_B) resemble this

Detent Positions

Volume A

Volume B

CCW CWFigure 6.3.E. Volume Control Output Terminal Phase.

diagram.

Yes

No

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2-4 Audio Troubleshooting Chart

4.0 Audio Troubleshooting Chart

Is audio present at the speaker outputs?

AudioSelf-

Check

Is audio present at pin 7 of U3505?

Is audio present at pin 6 of U3505?

This test assumes standard RF input

applied:60% full deviation1KHz audio tone

No

Yes

Yes

U3501: AUDIO ATTENUATORpin 9: +5Vpin 8: +5Vpin 7: GNDpin 2: +2.5Vpin 6: PROBE I2C CLKpin 5: PROBE I2C DATApin 1: PROBE AUDIO IN (+2.5V BIAS)Pin 10: PROBE AUDIO OUT (+2.5V BIAS)

Yes

No

No

Yes

Yes

No

No

Self-checkcompleted

Verify U3501 connections

before replacing

Does adjusting the volume knob fix

the problem?

Verify U3505 connections

before replacing

U3505: OP-AMPpin 4: +9.3Vpin 11: GNDpin 2: +2.5Vpin 5: +4.5V BIASpin 6: PROBE AUDIO IN (+4.5V BIAS)Pin 7: PROBE AUDIO OUT (+4.5V BIAS)

Is SSI data stream present at input

of U3200?

U3200: MAKOTP_MAKO_DCLK:PROBE:CLKTP_MAKO_FSYNC: PROBE FSYNCTP_MAKO_RX: PROBE DIGITAL AUDIO IN

Verify U3505 connections

before replacing

Replace U1000

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3-1

Section 3

CONTROLLER SCHEMATICS/PARTS LIST

1.0 Allocation of Schematics and Parts List1.1 Controller Circuits

This Chapter shows the Schematics and the Parts List for the Controller circuits.

Table 3-1 Controller GPS R3 Schematic Diagrams and Parts ListController R3 used on PCB:8475265H01_P3 800/900 MHz (806-941 MHz), 10-35 W

SCHEMATICSController GPSDC SupplyDC DistributionPeripheral (sheet 1 of 2)Peripheral (sheet 2 of 2)MicroprocessorMemoriesAudio and USB

Page 3-3Page 3-4Page 3-5Page 3-6Page 3-7Page 3-8Page 3-9Page 3-10

Parts ListController Page 3-11

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3-2 Allocation of Schematics and Parts List

Notes

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C 3-3

2

NC

RE

SE

T_O

UT

SE

RIA

L_C

LKS

ER

IAL_

DA

TA

MO

BIL

E_D

ISP

LAY

_CM

D

McB

SP

3_D

RM

cBS

P3_

DX

McB

SP

3_FS

X

KE

YP

AD

_CO

L0K

EY

PA

D_C

OL1

KE

YP

AD

_CO

L2K

EY

PA

D_C

OL3

KE

YP

AD

_RO

W0

KE

YP

AD

_RO

W1

KE

YP

AD

_RO

W2

KE

YP

AD

_RO

W3

LED

_CS

AR

MIO

_6D

IR_C

TRL

DIS

PLA

Y_C

S

GP

IO_3

0G

PIO

_31

THK_CE

TX_CLKTX_DATA

TX_FSYNC

RX_CLKRX_DATA

RX_FSYNC

SPI_CLK

SPI_MISOSPI_MOSI

LOCK_DETECT

GPIO_40

GPIO_60

GPS_BOOT_SELECT

GPS_ON_OFF_LSGPS_RESET_LS

GPS_RX_LSGPS_TX_LS

GP_Timer5

DMCS

GPIO_15

GPIO_28

ABACUS3_CE

ADAPT_SW

ANT_EN

MORY: SHEET 2)

ONTROLLERAP 1710: SHEET 1)

JTA

G_T

CK

JTA

G_T

DI

JTA

G_T

DO

JTA

G_T

MS

JTA

G_N

EM

U0

JTA

G_N

EM

U1

JTA

G_N

TRS

T

JTA

G_R

TCK GPS

( SHEET 1 )

1.875V

16.8MHz32KHZ_GPS

5V_ACTIVE_ANTANT_CURRENT

GPS_5V

GPS_BOOT_SEL

GPS_ON_OFF_LSGPS_RESET_LS

GPS_RX_LSGPS_TX_LS

VCONT2.775V_V41.875V_V2

5V5V_SW

(6.0 MHz)

(1.20 MHz)

(20.0 KHz)(4.20 MHz)

(84.0 KHz)

(Active LOW)(Active LOW)

SP

I_M

OS

I_1

1

R25

2910

K

SP

I_M

ISO

_11

RF_ATTN_2

1S

PI_

CLK

_1

SPI_MOSI_MAKOSPI_CLK_MAKO

RX_SSI_FSYNC

RX_SSI_SYNCB

SPI_MISO_MAKO

1.875V_V2

LOCK_DETECT

PC_ATTEN_ENA

DMCSADAPT_SW

TX_SSI_FSYNCTX_SSI_DATATX_SSI_CLK

RX_SSI_DATARX_SSI_CLK

ANT_ENABLE

PRESSURE_PAD_DET

THK_CS

SPI_MOSISPI_MISO

SPI_CLK

ABACUS3_CS

R2518

R2520R2519

R2515

R2517R2516

0

00

0

00

R2511

R2512

R2510R2509

R2513R2514

0

0

00

00

R2526

R2528

R2524R2525

R25270

0

00

0

0R2508

220pFC2500

RESET_OUT

SE

RIA

L_D

ATA

VO

LUM

E_1

VO

LUM

E_2

RE

SE

T

SE

RIA

L_C

LK

INT_

MIC

+

INT_

SP

KR

+IN

T_S

PK

R-

KE

YP

AD

_CO

L_0

KE

YP

AD

_CO

L_1

KE

YP

AD

_CO

L_2

KE

YP

AD

_RO

W_0

KE

YP

AD

_RO

W_1

KE

YP

AD

_RO

W_2

KE

YP

AD

_RO

W_3

LED

_CS

MIC

_GR

OU

ND

HA

ND

SE

T_A

UD

IO

DIS

PLA

Y_C

MD

DIS

PLA

Y_C

S

CONTROL HEAD

Controller - GPS Schematic Diagram

ontroller R3 Schematic Diagrams

.0 Controller R3 Schematic Diagrams

5V3.6V_MAKO_SW1 1

BLM21PG300SN1E2500

C25011500pF

0R2501R2502 0

12.9V_MAKO_V6

0R2504

0MAKO_ADC8

MAKO_ADC5

5V_SW5V_SW

R2500

9V3_PA

MAKO_RAMP_DAC3

RAW_BATT

LO_BATTERY_DET

MAKO_DAC2

2.775V_ANA_V7

MAKO_DAC1

US

B2_

DP

VB

US

1

VB

US

2

RX

_AU

DIO

SPI_CLK

SPI_MISOSPI_MOSI

SP

KR

+S

PK

R-

SW_9V3

US

B1_

DM

US

B1_

DP

US

B2_

DM

OMAP_CORE_LDO

ON

E_W

IRE

_1

ON

E_W

IRE

_2

ON

_OFF

_ME

CH

PU

B_A

DD

RE

SS

_1

PU

B_A

DD

RE

SS

_1_E

N

PU

B_A

DD

RE

SS

_2

PU

B_A

DD

RE

SS

_2_E

N

RTC

_BA

TTE

RY

MAKO_CE

MAKO_DCLKMAKO_FSYNC

MAKO_RXMAKO_TX

MIC

_GR

OU

ND

EX

T_S

WB

+

GP

5_4_

EM

ER

GE

NC

YG

P5_

5_IG

NIT

ION

_SE

NS

E

GP

IO_0

_PW

R_O

N

GP

IO_3

_PTT

GP

IO_4

_HO

OK

HA

ND

SE

T_A

UD

IOIN

T_M

IC+

LO_BATTERY_DETMAKO_ADC5

1.875V_DIG_V22.775V_DIG_V4

3.3V_DIG_V10

9V3

EX

T_M

IC+

( MAKO AUDIO_DIGITAL_USB/RS232 : SHEET 3)

MAKO_AUDIO_DC( DC SUPPLY: SHEET 1)

( MAKO POWER MANAGEMENT : SHEET 2)

PUB_ADDRESS_MIC_ENRAW_B+

MAKO_AD_TRIGGER

MAKO_DAC1MAKO_DAC2

MAKO_INT

MAKO_OPT_GPIO0MAKO_OPT_GPIO2MAKO_OPT_GPIO3

MAKO_OPT_INTMAKO_RAMP_DAC3

EXT_MIC_ENA

I2C_CLKI2C_DATA

LOW_LEVEL_MUTE

MAKO_ADC8

2.775V_ANA_V72.9V_DIG_V6

3.6V_DIG_VSW15V5V_SW

9V3_PA

AUDIO_PA_ENA

USB_INT

USB0_DATUSB0_SE0

USB0_TXEN

USB1_DATUSB1_SE0

USB1_TXEN

MMP_GPIO2_INPUTONE_WIRE_UP

POR

RS232_RXRS232_TX

MMP_GPIO1_INPUT

GATED_32KHZ_OMAP32K

HZ_

GP

SA

NT_

CU

RR

EN

T_D

ET

R2506 0R2507 0

16.8MHZ_BUFF

1.875V_V21.875V_DIG_V22.775V_V42.775V_DIG_V4

16.8MHz_GPS

SPI_MOSI_MAKOSPI_MISO_MAKO

SPI_CLK_MAKO

2.775V_V41.875V_V2

USB0_DATUSB0_SE0

USB0_TXEN

USB1_DATUSB1_SE0

USB1_TXEN

USB_INT

ONE_WIRE_UP

OPT_GPIO_1OPT_GPIO_2

POR

RS232_RXRS232_TX

MAKO_DCLKMAKO_FSYNC

MAKO_GPIO_RX

MAKO_INT

MAKO_OPT_GPIO0MAKO_OPT_GPIO2MAKO_OPT_GPIO3

MAKO_OPT_INT

MAKO_RXMAKO_TX

OMAP_CORE_LDO

MAKO_AD_TRIGGER

MAKO_CE

GPIO_5

I2C_CLKI2C_DATA

EXT_MIC_ENA

GATED_32KHZ_OMAP

GPIO_18

GPIO_25

GPIO_27

1.875V_DIG_V22.775V_DIG_V43.3V_DIG_V10

ARMIO_12

ARMIO_2

ARMIO_5

(Active HIGH)

NC

PTT

McB

SP

3_C

LK

GP

IO_3

3

GP

5_8

GP

IO_2

6

GP

IO_3

2

AR

MIO

_15

AR

MIO

_3

(ME

MICROC(OM

16.8

_MH

Z_B

UFF

32K

HZ_

CLK

J2500-20

J2500-12

J2500-13

J2500-8

J2500-10J2500-16

J2500-7

J2500-6

J2500-3

J2500-1J2500-18

J2500-11

J2500-4

J2500-14

J2500-15J2500-17

J2500-9

J2500-19

J2500-5

J2500-2

NC

SS

I_C

LKS

SI_

DA

TA_I

NS

SI_

DA

TA_O

UT

SS

I_FS

YN

C

SW

_9V

3

SY

STE

M_S

YN

C

US

B2_

DM

US

B2_

DP

VB

US

1

VB

US

2

ON

E_W

IRE

_1

ON

E_W

IRE

_2

ON

_OFF

_SW

OP

T_B

RD

_PTT

OP

T_G

PIO

_1O

PT_

GP

IO_2

PR

OG

M_I

O_C

S

PU

B_A

DD

RE

SS

_1

PU

B_A

DD

RE

SS

_1_E

N

PU

B_A

DD

RE

SS

_2

PU

B_A

DD

RE

SS

_2_E

N

RE

SE

T_O

UT

RTC

_BA

TTE

RY

RX

_AU

DIO

McB

SP

3_C

LKX

McB

SP

3_D

RM

cBS

P3_

DX

McB

SP

3_FS

X

EX

T_S

WB

+

EX

T_W

AR

P

GP

5_1_

PTT

GP

5_2_

MO

NIT

OR

GP

5_3_

CH

AN

_AC

TIV

ITY

GP

5_4_

EM

ER

GE

NC

YG

P5_

5_IG

NIT

ION

_SE

NS

E

GP

5_6_

TxD

c_B

US

+G

P5_

7_R

xDc_

BU

S-

GP

5_8_

CTS

s_R

ES

ET

GP

IO_0

_PW

R_O

NG

PIO

_1_U

SB

1_D

PG

PIO

_2_U

SB

1_D

MG

PIO

_3_P

TTG

PIO

_4_H

OO

K

1V8

3.3V5V 9V3

AR

MIO

_6D

IR_C

TRL

EX

T_M

IC+

EX

T_S

PK

R+

EX

T_S

PK

R-

MMP

REPEATER INTERFACEREAR ACCESSORY

PERIPHERALS

OPTION BOARD INTERFACE

( 1 SHEET )

5VEXT_WARP_CNTRL

EXT_WARP

9V3

Page 88: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-4 Controller R3 Schematic Diagrams

(TO MAKO )

5V

(TO GPS & PERIPHERAL BLOCKS )

C30111.0uF

9V3_CNTRL

5V

5V

C3016100pF

1000pFC3017

39.2K1%

R3007

3

VOUT 1

TK11100CSCU3004

FB2

GN

D5

NP6

VCONT4

VIN

300813K1%

(TO RX BACKEND, SYNTH,GPS ANTENNA)

(TO SYNTH, VCO, RX FE, PWR CNTRL,CONTROLHEAD)

9V3

9V3

5V_SW

5V_SW

( TO REAR ACCESSORY)EXT_SWB+

5V

(TO PA DRIVER ONLY )

(TO TX PA)

(TO AUDIO PA)

9V3_PA

RAW_B+

UNSWB+

C

5

1

10uFC3002

470pFC3019

J3000-1 1

47pFC3015

J3000-2 2

FT_VBAT_GROUNDSP3001

E3000

1

SP3000

1

FT_VBAT

VR3000 C3000470pF

11

13.6V (NOMINAL)

C30210.1uF

C302033uF

2.74K1%

R3040

100KR3041

330R3037

C3030.01uF

2K1%

R3039

R30570

R30530

D3030

0.1R3032

0.1R3033

330R3034

10R3035

U3006 1

G1

R30560.1

10R3036

0R3051

U3005 1

23

G1

23

R30550.1

150R3050

Q3032

R3038NU

0.1uFC3031

NC

U3030-1

2

31

8

4

10KR3030 Q3030

.01uFC3032

9.3V

R3045

1%2K

0R3052

R3044330

R3042680

470pFC3040

Q3040

R30540

.01uFC3042

.01uFC3041

680R3043

6

57

8

4U3030-2

D3040

U3040

1

23

G1

R3047100K

1KR3048

VR3040

R3046

1%2.74K

NC

0.1uFC3044C3043

33uF

R

C30081000pF

13K1%

R3010

39.2K1%

R3009

0.10uF

NPVCONTVIN

VOUT

C3009

TK11100CSCU3002

FB

5G

ND

C30101.0uF

43

126

9.3V

GN

D1

6G

ND

22

ON

_OFF

VIN4 VOUT 5

LM2941U3001

ADJ 1

3

3.57K1%

R3003

C3046 0.10uF

R30045621%

C3005470pF

33uFC3006

0.1uFC3007 C3045

NU

13.6V

5%220R3006

2.2KR3005

5%3G

ND

16

GN

D22 ON_OFF

VIN4 VOUT

U3003LM2941

ADJ

22uFC3013

C30140.1uF

OFF: 4.8VON: 0 V

470pFC3012

47K

47K

MAKO_ON_OFF_CONTROLQ3041

R300210K

DC connector during reflow.This cap only use to support

NC

C301810uF

NC

9.3V

ontroller DC Supply Schematic Diagram

Page 89: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

C 3-5

C32810.1uF2.2uF

C3266

39

_ENT

13V

DD

12D2D

3G

ND

1D1A

2D1B

9D2A10D2B11D2C

Q3200

22uFC32000.1

R3200

SW_9V3

ON: 3.6VOFF: 0.0V

1.0uFC3269

22uHL3200

68uFC3203

R32450

NC

3.6V_DIG_VSW13.6V_DIG_VSW1

Change R3246 to 0613952N12 (13K) for OMAP1610

0R3215

51.1KR3247

1%

54

ADJ

2G

ND

17

GN

D2

3NC

VIN11

VIN26 VOUT

LP8340U3201

C32701.0uF

R3246

1%6.81K

OMAP_CORE_LDO_1

R32040.1

C326522uF

SW_9V3

ON: 5.2V - 5.3VOFF: 0.0V

C321268uF

L320222uH

10KR3237

VSW5

0.10uFC3290

R325347K

VSW5_CNTRL

OFF: 0V (DEFAULT)ON: 3.3V (MAKO V10)

FROM MAKO USB_CONNECT (L6)

USB_CONNECT10K

47KDTC114YKAFQ3208

23

1

47KR3240

NTHS5441T1Q3207

2D1B

9D2A10D2B11D2C

12D2D

GN

D3

1D1A

16 S1B

6 S2A7 S2B8 S2C

SYNC_EN VD

DIN

15 S1A

CBOOT

5

13

4

14

ON: 5Vpk; 230 KHZ PWMOFF: 0.0Vpk

Q3202SI4724CY

0.10uFC3209

R3225NU

NUC3273

4.7KR3224

V to 5.25V (5.0V typical)

TO MMP )

5.0V typical)

)

5.1R3243

220pFC3233

VR3208

C3229220pF

VR3206

NC NC

MAKO_V8_5V

1

2.2uFC3254

MAKO_V9_3V

1

1.0uFC3260

5V_V8_MAKO

5V_V

8_M

AK

O

3V_V

9_M

AK

O

1.0uFC3257

VR3207

220pFC3231

NC

E3208

0.10uFC3232

3.3V_DIG_V10

3.3V

_V10

_MA

KO

3.3V_DIG_V10

Controller DC Distribution Schematic Diagram

ontroller R3 Schematic Diagrams

47K47

K

220pFC3261

DTA144EKAFQ3205

NC

VR3200

R32280

10.0uFC3275

R320943.2K

C3274220pF

R3210

1%14.3K

0R3233

UNSWB+

LO_BATTERY_DET

BATTERY_SENSE

R3205100K

C32622.2uF

Q3201NTHS5441T1

SW_9V3

SW_9V3SW_9V3

9V3_CNTRL

9V3_CNTRL

D320010K

R3249EMD9FT2R

2

3

1

Q3206

R324810K

9V3_CNTRL

MAKO_ON_OFF_CONTROL C3207 0.1uF

2.2uFC3210

4

5

6

C32045.6pF

XTAL

32.768KHz

2 1

Y3201

2.2uFC3208

R32060

C32055.6pF

1000pFC321133KR3226

VSAVE

RTC_BATTERY

5V

9V3_CNTRL

24.576MHz Vpk-pk: 2.2V - 2.4VSine Wave

Y3200CX-101F

GN

D1

2

GN

D2

4

HOT1 1HOT23

C321533pF

C321433pF

NC

MAKO_GATED_32KHz 1

0R3218

VSAVE

GP5_4_EMERGENCY

GP5_5_IGNITION_SENSEPOR

ON_OFF_MECH

MAKO_INT

( ON= 0V; OFF=9.3V)

C2

A13A12

C1B1

D4

B3

M1

D3

C5

G4

B4

D5

E4F4E2

F5

D2D1

F3

B2

VSAVE

XINXOUT

XTAL32_INXTAL32_OUT

TCXO_SEL_16_24

SW_TYPE

TCXO_IN

REG_3V6

RESETX

GN

D6

GN

D7

GN

D8

GN

D9

HV_BG

IGN_X

INT_X

MECH_SWEMERG_PBFET_ENX

GATED_32K_CLKG

ND

1G

ND

2G

ND

3G

ND

4G

ND

5

BAT_3V6BAT_7V5

BAT_RTC

BAT_TYPE

L4 D14 H5

D9

P5

M7 J4 G5

K9

VBUS2_CMDVBUS2_SENS

VBUS_SUPPLY

V09_O

V10_GND

V10_IV10_O

VBUS1VBUS1_CMD

VBUS1_SENS

VBUS2

V02_OV03_OV04_OV06_OV07_O

V08_IV08_O

SW5_PHASESW5_SUMCOMP

SW5_VDDSW5_VDDHV

SW5_VOUT

SW5_VSENSE

SW1_VOUT

SW1_VSEN_BSTSW1_VSEN_BUK

SW2_GND

SW2_LX

SW2_VCCSW2_VCCS

SW2_VOUT

SW1_DH

SW1_GND

SW1_PHASE

SW1_SUMCOMP_DL

SW1_VDDSW1_VDDHV

NC

1N

C2

NC

3N

C4

NC

5N

C6

PGLDO2PGLDO3

U3200-1PWR_MNGR_BLOCK

NC

NC

NC

NC

NC

NC

A1

A14

P1

P14

M5

B14

1KR3236R3223

220K

10pFC3272

2MEGR3220 R3219

2MEG

LMC6035ITLXU3202-2

A2

A3

A1B1

B3

C32921000pF

220K

R32

22

VSAVE

VSAVE

VSAVE

C2

C3C1

B1

B3

LMC6035ITLXU3202-1

C32824.7uF

IN

1N

C

4OUT

5V

CC

U3203NL17SZ143

GN

D

2

1.875V_V2_MAKO

1.0uFC3276

10R3238

2.2uFC3201

32KHZ_GPSGATED_32KHZ_OMAP

C32790.1uF0.1uF

C3278

R32415.1

ON: 5Vpk; 230 KHZ PWMOFF: 0.0Vpk

NC

NC

C13F11

B13

L1

L9

J10M6

H10C14E12

D12

N4P4N5P3P6

K3K4

G11E13

D13F13

F12

E14

H12

J11H11

L14

J14

J12K14

J13

H13

H14

F14

G14

G13G12

C3A2

3.3V_V10_MAKO3.6V_DIG_VSW13V_V9_MAKO

5V_V8_MAKOSW_9V3

2.775V_V7_MAKO2.9V_V6_MAKO2.775V_V4_MAKO

1.875V_V2_MAKO

R3227NU

0R3216

C32342.2uF

R3217NU

OMAP_CORE_LDO_11.0uFC3277C3280

0.1uF

VSW5

10R32

C3202

5 SYNC

0.10uF

IN4

15 S1A16 S1B

6 S2A7 S2B8 S2C

CBOO14

ON: 4.75OFF: 0.0V

R32080.2

C32134.7uF

VBUS1 (

R3250100K

R32070.2

SI8401DBQ3203

2 3

1

4

VSW5_CNTRL

1V

BU

S1_

CM

D

C32890.10uF

Q3209

1

4

SI8401DBQ3204

2 3

Q3210

100KR3252

VBUS2_CMD

1

VSW5_CNTRL

0.10uFC3291 ON: 4.75V to 5.25V (

OFF: 0.0V( TO MAP

4.7uFC3216

VBUS2

C32481.0uF

NC

6.2VVR3204

C3225220pF

E3205

VR3205

0.10uFC3226 C3228

0.10uF220pFC3227

C32521.0uF

100pFC3249

10uFC3247

E3206

NC

2.9V

_V6_

MA

KO

2.77

5V_V

7_M

AK

O

2.9V_DIG_V62.9V_DIG_V6 2.775V_ANA_V7

VR3203C32431.0uF

E3203

C32220.10uF220pF

C3221

2.77

5V_V

4_M

AK

O

2.775V_DIG_V42.775V_DIG_V4

E3202

0.10uFC3220

220pFC3219

OMAP_CORE_LDO

100pFC3240

2.2uFC3239C3238

10uF

NCNC

VR3202

OM

AP

_CO

RE

_LD

O_1

E3201

0.10uFC3218

220pFC3217

NC

VR3201

2.2uFC3237

1.875V_V2_MAKO

1.87

5V_V

2_M

AK

O

1.875V_DIG_V21.875V_DIG_V2

R3203 0.1

C3206 22uFL3201 22uH

C3283 0.10uF

Page 90: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-6 Controller R3 Schematic Diagrams

03

UpF 220pF

C4005

NU

C4004220pF

NU

C4006220pF

17 J4001-17

13

J4001-1616

J4001-13

22 J4001-22

J4001-1919

28 J4001-28

J4001-2424

J4001-2121

27 J4001-27

7

J4001-33

J4001-7

4 J4001-4

J4001-1111J4001-1010

J4001-2626

J4001-1818

2 J4001-2

J4001-1414

8 J4001-8

30 J4001-30

J4001-2020

J4001-55

J4001-2929

J4001-2323

6 J4001-6

J4001-2525

12 J4001-12

J4001-11

9 J4001-9

15 J4001-15

PCB

J4001 FRONT VIEW

452930 28 1718 13 10122627 821 69 22325 20 19 1522 711 3 124 16 14

C4033220pF

C4032220pF

C4031220pF

11 1615 1096 7145 1226 813

J400

0-16

J400

0-11

J400

0-15

J400

0-10

J400

0-9

J400

0-7

J400

0-6

J400

0-14

J400

0-5

J400

0-12

J400

0-26

J400

0-8

J400

0-13

TX_A

UD

IO

EX

T_S

PK

R+

RX

_AU

DIO

PO

WE

R G

RO

UN

D

GR

OU

ND

EX

T_S

WB

+

AU

X_A

UD

IO_O

UT_

1

MA

P_I

D_1

AU

X_A

UD

IO_O

UT_

2

MA

P_I

D_2

EX

T_S

PK

R-

VIP

_1_(

EX

T A

LAR

M)

AU

DIO

GR

OU

ND

25

2624

23

EXT_WARP

PUB_ADDRESS_1EXT_MIC+

EXT_SPKR+EXT_SPKR-

EXT_SWB+EXT_SWB+

ONE_WIRE_2

PUB_ADDRESS_2

RX_AUDIO

BK1005HM471E4005

220pFC4067

220pFC4069C4068

220pF

C4063220pF

C4064220pF 220pF

C4066NU

C4075220pFC4065

C4070220pF

0R4057

R40560220pF

C4048

NC

FT_APM_1_WIRE

1

VR4004MMBZ20V

NC

BCW68GLT1GQ4013

VR4006

10K

47K

R40481.5K

R405010K

Q4012

23

1

DTC114YKAF

R40492.7K

EXT_SWB+

7

F7

Con

7

1

NC3.3V

1V8

1V8 1V8

5V

5V

91113

135

81012

246

SUBSCRIBER: NOT_USEDREPEATER: 0 OHM

NC

NU0R4086

WD_RESET

WD_RESET

Y_3Y_4Y_5Y_6

A_3A_4A_5A_6 G

ND

14V

CC Y_1

Y_2

SN74LVC07AU4001

A_1A_2

10KR4079

R407210K 0.10uF

C4084

220pFC4071

NU

C4072

NU220pF

C4085220pF

220pFC4074

NU

PROGM_IO_CS

ARMIO_6RESET

SERIAL_DATA

SERIAL_DATA

SERIAL_CLK

SERIAL_CLK

1V81V8 1V8

1.2KR4023

R41

011.

2K

R41031.2K1.2K

R4100

5V

123 4D4001

R403410K

5V

R4012 0MIC_GROUND

GPIO_4_HOOKVBUS1

ONE_WIRE_1

INT_MIC+

GPIO_0_PWR_ON

GPIO_3_PTT

GPIO_1_USB1_DPGPIO_2_USB1_DM

ON_OFF_SW

9V3

RESET

DISPLAY_CSSERIAL_DATA

SERIAL_CLKLED_CS

DISPLAY_CMD

HANDSET_AUDIO

INT_SPKR-

KEYPAD_ROW_1

KEYPAD_ROW_3

KEYPAD_COL_1

VOLUME_1

KEYPAD_ROW_0

KEYPAD_ROW_2

KEYPAD_COL_0

KEYPAD_COL_2

VOLUME_2

INT_SPKR+R4071

R4002

R4061

R4004

R4068R4067

R4005

R4064

R4000R4001

R4069

R4066R4065

R4063

R4003

R40700

33

33

33

3333

33

33

3333

33

3333

33

33

33

470R4006

R4010 51R4009 51

E4001BLM21PG221SN1E4004

BK1005HM471

MOBILE REPEATER: NOT_USEDMOBILE SUBSCRIBER: 33 OHM

E4000

RESET

E4003

CONTROL HEAD INTERFACEFT_VBUS1

1

FT_USB1_DP

1

FT_MMP_1_WIRE

1

FT_USB1_DM

1

J4001_9

NU220pFC4002

220pFC4013 C40

N220

NU220pFC4000

NU

C4001220pF

C4030220pF220pF

C4023220pFC4021C4017

220pFC4016220pF

C4025220pF

C4015220pF

C4014220pF 220pF

C4018 C4024220pF

C4028220pF

C4022220pF330pF

C4035C4034330pF

C4020NU

C4029220pF

C4076NU NU

C40190

R4011

C4027220pF

C4026220pF

REPEATER: 0 OHMSUBSCRIBER: NOT_USED

NU0R4090 J4001_9

RTC_BATTERY

7 915 1 2 3 4 5 6

NC

12 13 1411 10VCC

QG

QH

1Q

H2

RC

LK

RC

LR

SE

R

SR

CLK

SR

CLR

16 8GND

QA

QB

QC

QD

QE

QF

SN74AHC594U4000

C40730.10uF

5V

1V81V81V81V81V8 1V8

10K

R40

31

10K

R40

55

R40

5410

K

10K

R40

32

NU

R40

33

NU

R40

30

PUB_ADDRESS_1_ENPUB_ADDRESS_2_EN

GP5_1_PTT

GP5_4_EMERGENCY

GP5_7_RxDc_BUS-

GP5_8_CTSs_Reset

GP5_5_IGNITION_SENSE

GP5_3_CHAN_ACTIVITY

GP5_6_TxDc_BUS+

GP5_2_MONITOR

BLM21PG221SN1E4002

FT_USB2_DM

1

FT_VBUS2

1

R403510K

FT_USB2_DP

1

234 D4000

USB2_DMUSB2_DP

VBUS2

5V

47K

47K

DTC144EKAFQ4000

R40404.7K

5V

NC

VR4005

220pFC4040 MMBZ20V

VR4000

EXT_PTT1

220pFC4041

3

1

Q4001DTC144EKAF

Q4002DTC114YKAF

2 10K

47K

47K

47K

4.7KR4041

5V

10K

47K

47K

47K

23

1DTC114YKAFQ4004

Q4003DTC144EKAF

R40424.7K

5V

47K

47K

47K

47K

4.7KR4098

Q4005DTC144EKAF

DTC144EKAFQ4015

5V

C4042220pF

FT_EMERGENCY 1

VR4001MMBZ20V

19 21 234 17 20 243 222518 2 1

J400

0-19

J400

0-21

J400

0-23

J400

0-4

J400

0-17

J400

0-20

J400

0-24

J400

0-22

J400

0-3

J400

0-25

J400

0-18

J400

0-2

J400

0-1

GP

5_7

US

B_D

M_M

AP

GP

5_3_

(CH

AN

_AC

T)

EM

ER

G S

W

GP

5_2_

(MO

NIT

OR

)

US

B_D

P_M

AP

GP

5_1_

(EX

T P

TT)

GP

5_6

IGN

_SE

NS

E

US

B /

MA

P_I

D_G

RO

UN

D

VB

US

_MA

P

GR

OU

ND

GP

5_8

ACCESSORY INTERFACE (26-PIN)J4000 REAR VIEW

PCB

14 2218

15 2111

20

13

16

17 19

122

1 3 5 7

10

9

4 6 8

R4044.7K

5V

47K

47K

Q4011DTC144EKAF

Q4014BCW65A

13

2

R408810K

47KR4089

220pC404MMBZ20V

VR4003220pFC4046

220pFC4045C4044

220pF220pFC4043

VR4002MMBZ20V

1 FT_IGNITION_SENSE

R4051390K

47K

47KDTC144EKAFQ4006

R40434.7K

5V

WD_RESET

10K

47K

47K

47K

23

1

Q4008DTC114YKAF

4.7KR4045

DTC144EKAFQ4007

5V

47K

47K

10K

47K

DTC144EKAFQ4009

Q4010DTC114YKAF

23

1

4.7KR4046

5VSUBSCRIBER: NOT_USEDREPEATER: 0 OHM

R4044

5V

troller Peripheral Schematic Diagram - (sheet 1 of 2)

Page 91: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

C 3-7

4074

4076

ATION

--->A

----A

R4078

4080

R4082 00R4081

0R4083R4085 0

OPT_BRD_PTT

OPT_GPIO_1OPT_GPIO_2

RESET_OUT14

12J4003-1313J4003-14

J4003-1111J4003-12

J4003-66

J4003-44J4003-55

J4003-22J4003-33

9J4003-1010

7J4003-88J4003-9

J4003-7

1 J4003-1

OPT_SSI_SYNC

1

E4006

SYSTEM_SYNC

SW_9V3

C4094NU NU

C4093 C4055NUNU

C4059 C4053NU

C4051NUNU

C4049

C4062NU

C4058NU NU

C4060C4061NU

10 12 1411 132 4 6 81 3 5 7 9

OPTION BOARD INTERFACE

PCBJ4003 FRONT VIEW

Controller Peripheral Schematic Diagram (sheet 2 of 2)

ontroller R3 Schematic Diagrams

1V8

1V8

WD_RESET

McBSP3_DX0R4097

McBSP3_CLKX

DIR_CTRL

1V8McBSP3_FSX

R410510K

0R4099

0R4093

0R4095

TP4000

1

1V8

A1

VC

CA

A2

VC

CB

C1AC2 BB2 DIR

B1

GN

D

C40860.10uF

1V8

SN74AVCH1T45U4004

A C1BC2DIRB2

GN

DB

1V

CC

AA

1V

CC

BA

2

U4005SN74AVCH1T45

0.10uFC4087

VC

CB

AC2 BB2 DIR

GN

DV

CC

A

1V8

A2

C40880.10uF

U4006

C1

A1

SN74AVCH1T45

McBSP3_DR

1V8

B1

0R4096

0.10uFC4089

U4007SN74AVCH1T45

A C1BC2DIRB2

GN

DV

CC

AA

1V

CC

BA

2

SYSTEM_SYNC

1V8

C1AC2 BB2 DIR

B1

GN

DA

1V

CC

AA

2V

CC

B

C40900.10uF

B1

0R4094

SYSTEM_SYNC

SN74AVCH1T45U4008

10KR4106

J4002 FRONT VIEW

REPEATER CONNECTOR

PCB

2 4 6 8 101 3 5 7 9 11J4002-11

J4002-1010J4002-1111

J4002-99

2

J4002-77J4002-88

J4002-2

5J4002-66

J4002-44J4002-5

J4002-33

C4007NU NU

C4010NUC4012

NUC4011

SSI_FSYNC

SSI_CLK

C40910.10uF

C1AC2 BB2 DIR

B1

GN

DA

1V

CC

AA

2V

CC

B

SN74AVCH1T45U4009

DIRB2

GN

DB

1V

CC

AA

1V

CC

BA

2

U4010SN74AVCH1T45

A C1BC2

0.10uFC4092

0R

1V8

0R

1V8

LOW

HIGH

OPER

B -

DIR

B <

0

0R

SSI_DATA_IN

SSI_DATA_OUT

Page 92: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-8 Controller R3 Schematic Diagrams

Y1001

DECOUPLING CAPACITORS

C1003100pF 2.2uF

C1035C10341.0uF100pF

C1000100pFC1011

0.10uFC1015C1001

0.10uF 0.10uFC1002 C1013

0.10uF 0.10uFC1031

OMAP_CORE

0.10uFC1014

0.10uFC1006

0.10uFC1009C1007

100pF 1.0uFC1036C1005

0.10uF 2.2uFC1037

0.10uFC1010 C1008

100pFC1004100pF

1.875V

0.10uFC1012

10R1000

C10160.10uF

10R1060

0.10uFC1044

CVDDA

OMAP_CORE

DVDD2

VDD_DLL

OMAP_CORE

Place for Place for OMAP1610

OMAP1710

5.1R1019

C10171.0uF

LDO_FILTER

OMAP_CORE

RF CONTROLSDMCSGPIO_28

ADAPT_SW

LOCK_DETECTANT_EN

(Used as SW1 for PORTABLE, Volume A for MOBILE)

(Used as SW8 for PORTABLE, Channel Activity for MOBILE)

(Used as SW2 for PORTABLE, Volume B for MOBILE)(Used as SW4 for PORTABLE, Monitor for MOBILE)

FREQ SWITCH

GPIO_30GPIO_31GPIO_32GPIO_33

SDR or DDR SDRAMSDRAM_CTL(8:0)

SDRAM_ADD(12:0)

SDRAM_DATA(15:0)SDRAM_CLK

SDRAM_CLK_ENSDRAM_CS

SDRAM_CLKX

10KR1036

1.875V

RESET_OUT

SPI

MAKO_CE

ABACUS3_CE

THK_CE

SPI_CLKSPI_MISOSPI_MOSI

(MOBILE ONLY)MOBILE_DISPLAY_CMD

KEYPAD COLUMN

(Used as KEYPAD_COL4 for NEO and Public Add Mic for MORPHEUS)

TX_RAMP1

KEYPAD_COL0KEYPAD_COL1KEYPAD_COL2KEYPAD_COL3GPIO_27

PORTABLE DISPLAY

NC

NC

NCNC

NCNC

NCNCNC

NC

DISPLAY_CMDDISPLAY_CEDISPLAY_DATA0DISPLAY_DATA1DISPLAY_DATA2DISPLAY_DATA3DISPLAY_DATA4DISPLAY_DATA5DISPLAY_DATA6DISPLAY_DATA7

Cont

(1.4V for OMAP1710 & 1.55V for OMAP1610)(0.87mA/MHz for OMAP1710 & 1.06mA/MHz for OMAP1610)

NC

0R1021

NC

0R1020

1.875V

DVDD2

OMAP_CORE

2.775V_DIG_V4

1.875V_DIG_V2

1.875V_DIG_V2

OMAP_CORE_LDO

3.3V_DIG_V10

2G

ND

VC

C5

6Y1

4Y2

NL27WZU04U1006

1 A1

3 A2

0.10uFC1033

1.875V

.01uFC1032

47KR1026

16.8_MHZ_BUFF

(FROM MAKO )

( RESET CIRCUIT PROVIDED BY MAKO )

(FROM MAKO )R10480

TP_POR1GATED_32KHZ_OMAP

PORMAKO_GPIO_RX

GPIO_5

MAKO_INT

32KHZ_CLK

(MOBILE ONLY)

OPTION SELECT

MAKO SSI

16.8MHz Squarer

(FROM MAKO )

MAKO_OPT_GPIO2

MAKO_DCLK

MAKO_TX

MAKO_RX

MAKO_FSYNC

MAKO_OPT_GPIO0MAKO_OPT_GPIO3

EXT_MIC_ENA

BOOT FROM CS3

BOOT FROM CS0

DNP

R10280

10KR1027

NU

1.875V KEYPAD ROW

(Used as KEYPAD_ROW4 for PORTABLE, GP5_6 for MOBILE)

R104510K

1.875V

KEYPAD_ROW0KEYPAD_ROW1KEYPAD_ROW2KEYPAD_ROW3

ARMIO_15

GPIO_40MAKO_AD_TRIGGER

OPT_GPIO_1OPT_GPIO_2

(MOBILE ONLY)

RS232

R10700

RS232_TXRS232_RX

GP5_80R1044

10KR1001

OMAP_CORE

1.0 Vpk_pk

Y1000CX3225SB

12MHz

GN

D1

GN

D21 HOT1 3

HOT2

18pF18pFC1019

C1018

R100210MEG

2 4

TOMAHAWK SSI

ABACUS3 SSI

R1041 1K

RX_CLK

TX_CLK

RX_DATA

TX_DATA

RX_FSYNC

TX_FSYNC

FLASH

EMIFS_ADD(25:1)

FLASH_WAIT

FLASH_CTL(5:0)

EMIFS_DATA(15:0)

MAKO_OPT_INT

FLASH_CLK

NU0R1046

R100610K

1.875V

TP_M

AK

O_D

CLK

TP_M

AK

O_R

X

TP_M

AK

O_F

SY

NC

TP_M

AK

O_T

X

1

1

1

1

R10544.7K

C10

3018

pF

R10

66 NU

R10

67 NU

1.875V

JTAG

JTA

G_N

TRS

T

JTA

G_N

EM

U0

JTA

G_N

EM

U1

JTA

G_R

TCK

JTA

G_T

CK

JTA

G_T

DI

JTA

G_T

DO

JTA

G_T

MS

MCBSP3

MC

BS

P3_

DX

MC

BS

P3_

DR

MC

BS

P3_

FSX

MC

BS

P3_

CLK LARGEST REF

CLK rate: 1 MHz

GP DEVICE CONFIG

(Use

d as

GR

EE

N_L

ED

for P

OR

TAB

LE,

PA

_EN

AB

LE fo

r MO

BIL

E)

(Use

d as

RE

D_L

ED

for P

OR

TAB

LE,

RX

_ATT

N_1

for M

OB

ILE

)

SE

RIA

L FL

AS

H S

PI

R1050

(MO

BIL

E O

NLY

)

LED & Display CS: Active Low

PLACE FOR GP DEVICE FAST BOOT

Date rate: 20 of 8 bits packet per chip select

DNP

C1039

DELETED REF

PLA

CE

D F

OR

U1008

(Use

d as

BL_

EN

for P

OR

TAB

LE, G

P5_

7 fo

r MO

BIL

E

MO

BIL

E O

NY

(P18 used as GPIO_3 for PORTABLE-Green LED)

(MO

BIL

E O

NLY

)

GP

S

10K

R10

25

R10350 NU

10K

R10

17 R103410K

GP

_Tim

er5

DIS

PLA

Y_C

S

AR

MIO

_2

SE

RIA

L_D

ATA

AR

MIO

_6

ON

E_W

IRE

_UP

DIR

_CTR

L

SE

RIA

L_C

LK

GP

S_B

OO

T_S

ELE

CT

1.875V

1.875V

LED

_CS

1.87

5V

GP

IO_6

0

GP

S_O

N_O

FF_L

S

GP

IO_1

5

PTT

AR

MIO

_3

AR

MIO

_5A

RM

IO_1

2

GP

S_R

X_L

SG

PS

_TX

_LS

GP

S_R

ES

ET_

LS

R10470

47KR1071

OMAP1710

I2C

I2C

_CLK

I2C

_DA

TA

OPTION BOARDUSB#2

NCNC

NC NC

US

B2_

SE

0

GP

IO_1

8

US

B2_

DA

T

US

B2_

SU

SP

EN

D

GP

IO_2

6

GP

IO_2

5

US

B2_

RC

V

USB#1

( INTERFACE WITH MAKO )USB#0 RESERVED FOR MOBILE

USB#0

US

B1_

SE

0

US

B0_

SE

0U

SB

0_D

AT

US

B0_

TXE

N

US

B1_

TXE

NU

SB

1_D

AT

US

B_I

NT

OMAP1610 Place for OMAP1710

Place for

R10

054.

7K

45

1TP

1000

R10

140

10 2 3

1210 11 15 16 214 8 1917 2320181 1493 52 6 137 252422

1113

4

1415

13

12

8

5

910

2

7

0

6

Y19V17Y18

R14V14Y5R9

C14D4

W18

V13AA13

R12

J20U20

Y2W3

V9

AA5

W6

W7

V15W14AA9

Y14

H20

H15

P10

AA15

F19H14E20E19

G18

V2

Y1P3

N7P2P4P7R2R3R4T2

N4N2

T3P8U1U3T4V3

H12

V18

G8

V5

P14

Y10

R10

V7

G20G21

Y6

D9

Y15W15

P13

W19

W16P9

R8

W13

P12

AA

20

Y17

Y12

P11W9

V6

W5

V20 M7

M3

M4

N8

W1

V4

C1

E4

D2

F4 E3 J7 F3 L4J3D3

F2 L8 K4

K3 L7 E1

G3

G2

K8

H4

H3

K7 J2 J4 M8

U4

W2

W4

J8 G4

L3C9

J15

V11Y4

P15N14

L14

U18W21AA19

B4C8D10H7

C3

A1G10B9G12G11G9B12

B3

A2B2

B8H10H9H11

B6

M18

H18

H13A20B19C18D17D16

B18

C17B17G13A17C16D15

C19G14

B15C20

D18B21

F18D20D19E18C21G19

T18

H8

C15

V19

H19

1

2

2

101112

0

6

4

4

9

1

53

8

5

7

3

6

087

Y20

Y9

M2

A11

W12

E2

B13

B20

J21

R20

J1Y21

A15

AA

3A

9A

3

OMAP_CORE

CVDDADVDD2

LDO_FILTER

1.875V

VDD_DLL

B7A13B16A21F20K20R21W20

AA7Y3AA1U2N1K2G1B1

B5

AA21Y13

L1

B14R1H2C2

Y16L21AA2Y7

AA11A5A7B10

A19E21U21 VSS_2

VSS_3VSS_4VSS_5VSS_6VSS_7VSS_8VSS_9

VSS_12VSS_13VSS_14VSS_15VSS_16VSS_17VSS_18VSS_19

VSS_1

VSS_10VSS_11

RE

SE

RV

ED

E5

NC

DVDD4_4

DVDD5_1DVDD5_2DVDD5_3

DV

DD

RTC

V12

DVDD1_4DVDD1_5

DVDD2_1DVDD2_2DVDD2_3

DVDD4_1DVDD4_2DVDD4_3

CV

DD

_2C

VD

D_3

CV

DD

_4

CV

DD

_DLL

CV

DD

_RTC

DVDD1_1DVDD1_2DVDD1_3

CV

DD

2_2

CV

DD

3_1

CV

DD

3_2

CV

DD

3_3

CV

DD

3_4 CVDD4

CV

DD

A

CV

DD

_1

CV

DD

1C

VD

D2

CV

DD

2_1

7 49 35810 06 21113 11415 12D

14

C12

C5

D7

D5

C7

C4

D8

C10

D6

C6

D11

C13

C11

D13

D12

V8

T19

T20

R11

V10

W10

W11

U19

N15

AA

17

P18

P20

P19

M15

Y8

W8

R18

R19

N20

N18

N19

N21

M20

M14

V16

W17

N3

J14

J19

J18

L15

M19

L18

R13

L19

K14

K15

K19

K18

TDITMS

TRST

UART1_CTS

UART1_RXUART2_CTS

UART2_RX

SDDQS_HSDDQS_L

TCK

PWRON_RESET

MPU_BOOTMPU_RST

MCBSP1_DR

MCBSP1_FSX

KBR_1KBR_2KBR_3KBR_4

KBR_0

F_CS1UF_CS2U

EN_SDCKE

CONF

CS_SDRAM

CLK_MCSI2CLKS_MCBSP1

CLKX_MCBSP1

CLKX_SDCLK32K_IN

BFAIL

OSC32K_INOSC32K_OUT

OSC1_INOSC1_OUT

MCSI2_SYNC

MCBSP2_DX

MCBSP2_FSR

MCBSP2_FSX

MCSI1_DINMCSI1_DOUT

MCSI2_DIN

LOW_STATE_2

MCBSP2_DR

LOW_STATE_1

FRDY

FDATA_2FDATA_3FDATA_4FDATA_5FDATA_6FDATA_7FDATA_8FDATA_9

FDATA_0FDATA_1

FDATA_10FDATA_11FDATA_12FDATA_13FDATA_14FDATA_15

CLK_M

CLK_MCSI1

CLK_M_REQ

CLKR_MCBSP2CLKX_MCBSP2

CLK_BCLK_B_REQ

SD

ATA

_9

SDRAM_CASSDRAM_DQMLSDRAM_DQMU

SDRAM_RAS

SD

ATA

_15

SD

ATA

_2S

DA

TA_3

SD

ATA

_4S

DA

TA_5

SD

ATA

_6S

DA

TA_7

SD

ATA

_8

SD

ATA

_0S

DA

TA_1

SD

ATA

_10

SD

ATA

_11

SD

ATA

_12

SD

ATA

_13

SD

ATA

_14

MP

UIO

_3M

PU

IO_4

MP

UIO

_5

MP

UIO

_1M

PU

IO_2

MC

SI1

_SY

NC

GP

IO_3

GP

IO_4

GP

IO_6

GP

IO_7

GP

IO_8

GP

IO_9

GP

IO_1

GP

IO_1

1G

PIO

_12

GP

IO_1

3G

PIO

_14

GP

IO_1

5

GP

IO_2 EN_WE_SDRAM

EM

U0

EM

U1

CLK

_F

CA

M_D

_5C

AM

_D_6

CA

M_D

_7

CA

M_H

SC

AM

_RS

TZ

CA

M_V

S

CLK

32K

_OU

T

CA

M_D

_0C

AM

_D_1

CA

M_D

_2C

AM

_D_3

CA

M_D

_4

SBANK_1

SADD_3SADD_4SADD_5SADD_6SADD_7SADD_8SADD_9

SBANK_0

SADD_0SADD_1

SADD_10SADD_11SADD_12SADD_13

SADD_2

MM

C_D

AT0

MM

C_D

AT1

MM

C_D

AT2

MM

C_D

AT3

GP

IO_0

U1000OMAP1710

LOW_STATE_5

LCD_PIXEL_4LCD_PIXEL_5LCD_PIXEL_6LCD_PIXEL_7LCD_PIXEL_8LCD_PIXEL_9

LCD_VSYNC

LCD_PIXEL_10LCD_PIXEL_11LCD_PIXEL_12LCD_PIXEL_13LCD_PIXEL_14LCD_PIXEL_15

LCD_PIXEL_2LCD_PIXEL_3

LCD_ACLCD_HSYNC

LCD_PIXEL_0LCD_PIXEL_1

KBC_0KBC_1KBC_2KBC_3KBC_4KBC_5

CLK_P_LCD

CLK_EX_CAM

Z_S

TATE

_1

Z_STATE_2Z_STATE_3

UART3_RX

US

B0_

DA

TU

SB

0_S

E0

UWIRE_SDIUWIRE_SDO

TDO

RTC

_WA

KE

_IN

TR

ES

ET_

MO

DE

RS

T_O

UT

RTC

K

RTC

_ON

_NO

FF

MM

C_C

MD

MC

SI2

_DO

UT

LOW

_STA

TE_3

LOW

_STA

TE_4

MCBSP1_DX

I2C

_SD

A

GP

IO_6

2

I2C_SCL

F_C

S1

F_C

S2

F_C

S3

F_R

P

F_W

P

FAD

D_3

FAD

D_4

FAD

D_5

FAD

D_6

FAD

D_7

FAD

D_8

FAD

D_9

FAD

V

FAD

D_1

9

FAD

D_2

FAD

D_2

0FA

DD

_21

FAD

D_2

2FA

DD

_23

FAD

D_2

4FA

DD

_25

FAD

D_1

1FA

DD

_12

FAD

D_1

3FA

DD

_14

FAD

D_1

5FA

DD

_16

FAD

D_1

7FA

DD

_18

EN

_F_B

E_1

EN

_F_O

E

EN

_F_W

E

EN

_US

B_P

UE

N

FAD

D_1

FAD

D_1

0

EN

_F_B

E_0

CLK

_SD

CLK_S_UWIRE

CLK

_L_C

AM

CLK

_MM

C

CLK

_B_U

AR

T2

roller Microprocessor Schematic Diagram

Page 93: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

C 3-9

_BA1_BA0

6

4

7

3

12

01

9

5

2

1011

8

G7

G9

F2

G1

F8

G2G3

H7

K3J1J2J3H1

H8H9

G8

J8J9

J7H2H3

K7K8K2

33R2015R2014 33

NUR2008

NUR2009

U2007

_V2

DDR SDRAM

0.10uFC2006

0R2011

100pFC2004C2005

.01uFC20070.10uF

C2009 C20082.2uF2.2uF

1.875V_DIG_V2

32 MBYTES

MT46H16M16LFU2001

C9

D1

E9

A9

F9 K9

A7

B1

NCNC

E2

D8E7E3D2

E8

F3F7

B2B3A2

B8C7C8D7

A8B7

D3C2C3

TP_DDR_LDQSTP_DDR_UDQS

9

5678

15

1011121314

4

21

3

0

C1

D9

E1

A1 F1 K1

A3

B9

VS

SQ

3V

SS

Q4

VS

SQ

5

WE

VD

DQ

3V

DD

Q4

VD

DQ

5

VS

S1

VS

S2

VS

S3

VS

SQ

1V

SS

Q2

RAS

UDM

UDQSVD

D1

VD

D2

VD

D3

VD

DQ

1V

DD

Q2

DQ7DQ8DQ9

EN_CKE

LDM

LDQS

NC1NC2

DQ12DQ13DQ14DQ15

DQ2DQ3DQ4DQ5DQ6

CKCK*

CS

DQ0DQ1

DQ10DQ11

A5A6A7A8A9

BA0BA1

CAS

A0A1

A10_APA11A12

A2A3A4

Controller Memories Schematic Diagram

ontroller R3 Schematic Diagrams

FLASHR20040

1.875V_DIG_V2

32 MBYTES10K

R200010KR2012

TP_FLASH_CLK PF48F4000P0ZBQ0U2000

FLASH_CTL(5:0)

1.875V_DIG_V2

FLASH_CLK

5

1

2

43

0

J2G8

H8

F4

F5E4

K1

C1F2E2F6D7

E5

C6

E1

E6B7C7C3D3

D1B1

C8D8F7E8F8D2B2B3

G1F1

E7B8

15

21

345

11

2324

22

12

20

109

25

171819

16

13

12

14

678

NC

WRITE_PROTECT

OUTPUT_ENABLE

WRITE_ENABLE

LATCH_ENABLE

RESETCHIP_ENABLE

K7

L3 D4

B5

B6

K6

L4J8

VS

S6

VS

S7

VS

S8

WAIT

VC

CQ

2V

CC

Q3

VP

P

VS

S1

VS

S2

VS

S3

VS

S4

VS

S5

RFU7RFU8RFU9

VC

C1

VC

C2

VC

C3

VC

C4

VC

CQ

1

RFU11RFU12RFU13

RFU2RFU3RFU4RFU5RFU6

EN_F1_OEEN_F2_CE

EN_F2_OE

EN_RST

EN_WEEN_WP

RFU1

RFU10

DU2DU3DU4DU5DU6DU7DU8

EN_F1_CE

DQ3DQ4DQ5DQ6DQ7DQ8DQ9

DU1

DQ1

DQ10DQ11DQ12DQ13DQ14DQ15

DQ2

A5A6A7A8A9

ADV

CLK

DQ0

A2

A20A21A22A23A24

A3A4

A12A13A14A15A16A17A18A19

A0A1

A10A11

C2001.01uF

C20030.10uF0.10uF

C2002100pFC2000

1.875V_DIG_V21.875V_DIG_V2

Normal Mode = 72 MHzBootstrap Mode = 48 MHz

TP_S

DR

AM

_CLK

X

TP_S

DR

AM

_CLK

10KR2010

SDRAM_CLKSDRAM_CLKX

SDRAM_CLK_EN

TP_SDRAM_CS

NUR2013

SDRAM_CTL(8:0)

1.875V_DIG_V2

SDRAM_CS

56

1

0

23

4

87

TP_SDRAMTP_SDRAM

NUR2005

NUR2006

NR

1.875V_DIG

SDRAM_ADD(12:0)

SDRAM_DATA(15:0)

FLASH_WAIT

NC

NCNC

NCNC

NC

NCNC

G7

A2A7A8M1M2M7M8

A1

NC

NCNCNC

NC

NC

NC

NCNCNCNC

NCNC

H1J1K2

K4K5K8

C5D5D6E3F3

C2

K3

H4J5G5J6H7G2J3

H3

G4J4H5G6H6J7

G3

H2

45

9

1314

1110

3

12

76

15

8

012

L6 L7 L8B4

C4 L1 L2 L5

EMIFS_DATA(15:0)

EMIFS_ADD(25:1)

Page 94: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-10 Controller R3 Schematic Diagrams

4

M

MATR

HW

INT_M

EXT_MIC_E

EXT_M

MIC_GROU

600mV RMS

10uFC3509R3524

560144

11U3505-4MC3403

350700pF

15K

3

HANDSET_AUDIO

1.0uFC3532

AG

R3536100K

220pFC3525

57

4

11

MC3403U3502-2

6

9V3

47KR3554

2 36

1

5

Q3504UMZ2NTR

10KR3551

10KR3553

R353324K

4

11MC3403U3502-3

9

108

C35270.1uF

VAG

9V3

VR3502

31

2

51R3529

R3548100K

RX_AUDIO

330mV RMS

C351947uF

MC3403U3505-1

14

9V3

2

311

VAG

R3525 100K

R352822K

C3510 330pF

10uFC3517

R3540100

C353310uF

100R354510uF

C35344

11

MC3403U3502-4

13

1214

9V3

PUB_ADDRESS_1

PUB_ADDRESS_2

47KR3556

MMBZ20VVR3504

10KR3552

24KR3541

2 36

41

5

UMZ2NTRQ3505

10KR3555

VAG

31

4

11

MC3403U3502-1

2

R354224K

VAG

9V3

R354615K

R354424K

1.0uFC3535

PUB_ADDRESS_1_ENPUB_ADDRESS_2_EN

LOW_LEVEL_MUTEPUB_ADDRESS_MIC_EN

1.87

5V_V

2_M

AK

O

1.875V_V2_MAKO

2.77

5V_D

IG_V

4

2.775V_DIG_V4

2.9V

_DIG

_V6

2.9V_DIG_V6

5V_V

8_M

AK

O

5V_V8_MAKO

1.875V_DIG_V2

1.87

5V_D

IG_V

2

5V_SW

5V_S

W

UNSWB+

UN

SW

B+

9V3

9V3

3.3V

_DIG

_V10

3.3V_DIG_V10

52mV RMS for rated audio

4.6VDC muted9.3VDC unmuted

24KR3516

1000pFC3503

C35020.1uF

10KR3511

Q3500EMD9FT2R

47uFC3506

24KR3520

AUDIO_PA_ENA

9V3

M_SS

NINVOUT1

OUT2RR

VC

CG

ND

12 5

GN

D2

INV

8

14

63

7

TDA1519CU3500

9

C35010.1uF

UN

SW

B+

E3501

E3500

1000pFC3505

C35041000pF

7.8V RMS(7.5 W @ 8 ohms)

(7.5 W @ 8 ohms)7.8V RMS

SPKR+

SPKR-

Cont

0

4.75 K4.75 K

ORPHEUS

CYPHER

R3503 R3507

HW_ID0

IX PLATFORM

NU

_ID

R35

085%

0

4.7K1%

R3505

05%

R3507

5%NUR3504

12K

1%R

3509

4.7K1%

R3503

HW

_ID

2

HW

_ID

1

HW

_ID

0

2.9V_DIG_V6

1 2

VR3503MMBZ20V 3

R3532100

1

EXT_MIC

C3515220pF

R35260

C352410uF

C3514220pF

10KR3580

R3535560

E3502

R358316.2K

560R3547

100R3590

9V3

IC+

ONE_WIRE_UP

MAKO_OPT_GPIO3

MMP_GPIO1_INPUT

MMP_GPIO2_INPUT

9V3

MAKO_AD_TRIGGER

MAKO_OPT_INT

MAKO_OPT_GPIO0

MAKO_OPT_GPIO2

C3530220pF

E3503

220pFC3531

0R3537

C35181.0uF

R3538NU

10uFC3543

NCNA

IC+

ND

C35

211.

0uF

1.0uFC3520

C35

230.

10uF

NCNC

INT_MIC

1 C35161.0uF

A4

A11

J3

H4

H2H3

K2

F2F1

L2

E1G3G2

E3

J1J2

G1H1

K1

B11

NC

NC

NC

NCNC

NC

NCSW_9V3

9V3_CNTRL

0.10

uFC

3528

C35

290.

10uF

VMES

VREF

SCAN_ENTEST

TX_RX

VCM1

VCM2

VC_OUT_MVC_OUT_P

VFUSE

INT_MIC_P

INT_SPKR_MINT_SPKR_P

MIC_BIAS

PA_BPLUSPA_IN_MPA_IN_P

PWR_CTRL

BPLUS

EXT_MIC_MEXT_MIC_P

EXT_SPKR_MEXT_SPKR_P

FE_TUNE1FE_TUNE2

INT_MIC_M ATOD_1ATOD_2ATOD_3ATOD_4ATOD_5ATOD_6ATOD_7ATOD_8

U32

00-3

PA

_CO

DE

C_A

2D_B

LOC

K

ADC_VREF

AD_TRIG

ATOD_0

L10

C4A3E8

N1

L3M2

M13L11M14L12L13K11K12K13

M12N14

100pFC3511

100pFC3513

4.12V (44W)3.91V (27.5W)

82KR3550

150R3596

10KRT3500

.01uFC3538

1

TX_RAMP_DAC

C3545220pF

R357726.7K

2KR3571 R3576

100

MAKO_ADC8

MAKO_RAMP_DAC3MAKO_DAC1MAKO_DAC2

10KR3595

ANT_CURRENT_DET

BATTERY_SENSEMAKO_ADC5

2.9V_DIG_V6

HW_ID1HW_ID0

HW_ID2

NC

NCNC

NC

GPIO_0_PWR_ON

GPIO_4_HOOKGPIO_3_PTT

(To MMP PORT)

(To MAP PORT)

1I2

C_D

ATA

I2C

_CLK

1

I2C_CLK

I2C_DATAONE_WIRE_1ONE_WIRE_2

4

VDD

W

U3501

A

AD0_CS*

B

CLK_SCL

DIS

GN

D

SDI_SDASDO_NC

AD5161

NC

9

101

3

2

6

8

7

5

5V_SW

C35080.1uF

0.1uFC3512

10uFC3536

R35751K

13

12

R352324K

C22

R3521

9V

VAG

7V

RE

F2

8EN

1G

ND

3SCL1

6SCL24 SDA1 5SDA2

2V

RE

F1

PCA9306U3503

10KR3573

10KR3558

0.10uFC3540

10K

R35

74

R35691K

R35130

200KR3578

10KR3559

C35390.10uF

1.875V_DIG_V22.775V_DIG_V4

1.875V_DIG_V2

2.775V_DIG_V4

70mV RMS (RX AUDIO)

80mV RMS (TX AUDIO)

US

B1_

TXE

N1

1U

SB

1_S

EO

1U

SB

1_D

AT

MA

KO

_CE

1

R356047K10K

R3572

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NCNC

MAKO USB

MAKO SPI

MAKO SSI

MAKO UART

USB0_SE0USB0_DAT

USB0_TXEN

MAKO_CE

USB_INT

MAKO_TX

USB1_DATUSB1_TXEN

USB1_SE0

SPI_CLK

SPI_MOSISPI_MISO

MAKO_DCLKMAKO_FSYNC

MAKO_RX

1.875V_V2_MAKO

RS232_RXRS232_TX

51.1KR358810KR3579

R3587NU

R358216.2K

R3581 10K

1.875V_V2_MAKO

E7D7

A7

B7M4

D8

B9A9

C9

C10

J5

A10E9

N3

C8B8

E6D6B6C6

K6

D11

A8

M3

P2

N2

N8

B12

F10C11G10

L7

B5

C7

C12E11D10

B10

A6

L5

A5

VC_DCLKVC_FSYNC

VC_RX

VC_TXVC_TX3V

USB1_SE0

USB2_DAT_VP

USB2_DMUSB2_DP

USB2_OE_RCV_RTS

USB2_SE0_VM_RXD

USB_CONNECTUSB_INTX

TXDO_BDI_UP_3V

UART2_RXD_ODUART2_TXD

UCM_SS

USB1_DAT_TXD

USB1_DMUSB1_DP

USB1_OE

SB96_BDO_KF_5VSB96_BUS_BUSY

SPI_CLKSPI_CSSPI_DISPI_DO

TXDO_BDI_5VTXDO_BDI_ENC_3V

OPT_GPIO3

RS232_USB_X

RTS_FILLSEN_3VRTS_FILLSEN_5V

RXDIN_3V

RXDIN_5VRXDIN_ENC_3V

SB96D_BDO_KF_3V

OPTB_SEL0OPTB_SEL1OPTB_SEL2OPTB_SEL3OPTION_INTX

OPT_GPIO0OPT_GPIO1OPT_GPIO2

ONE_WIRE_1ONE_WIRE_2

ONE_WIRE_BATTONE_WIRE_UP

OPTA_SEL0OPTA_SEL1OPTA_SEL2OPTA_SEL3

BBP_SYNC

BOOT_NORM_X

BUSY_INBUSY_OUTCABLE_DET_3V

CTS_CABLE_DET_5V

CTS_X

LOGIC_VDD

DIGITAL_BLOCKU3200-2

APCO

BBP_CLK

P8N7

L6

P7N6

N9N13

M10

M11N12

P11K8P12N11

P9M8L8

P10K7M9N10

P13

NC

NC

NC

NC

NC

USB_CONNECT

0.10uFC3541

10KR3514

R351510K

2V

RE

F17

VR

EF2

8EN

1G

ND

3 SC

L1

6SCL24 SDA1 5SDA2

PCA9306U3508

2.9V_DIG_V6

R35912.2K

R35922.2K

0.10uFC3542

200KR3593

5V_SW

R350027

27R3501

3.3KR3594

USB2_DMUSB2_DP

R35860NO2D2

V_POSCOM1B1

COM2C2

D1

GN

D

IN1 B2

IN2 C1

NO1A1

A2 U3504

TS5A23166

5V_V8_MAKO

R358422K 22K

R3585

3.3V_DIG_V10

R3512 2727R3510 USB1_DP

USB1_DM

470pFC3522

R3549 30K

1.0uFC3526

NUR3530

10KR3534

MC3403

6

57

4

11U3505-2

5

6

4VAG

9V3

2

3

1

EMD9FT2RQ3502

V15 25

6

3

1

4

Q3503EMD9FT2R

24KR3539

V

(SOURCE)9

108

4

11

10K

U3505-3MC3403R3506

10KR3502

10.0uFC3500

9V3VAG

9V3

roller Audio and USB Schematic Diagram

Page 95: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

C 3-11

2

0.1uF

.01uF

0.1uF

.01uF

470pF

.01uF

.01uF

33uF

0.1uF

0.10uF

22uF

2.2uF

0.10uF

68uF

5.6pF

5.6pF

22uF

0.1uF

2.2uF

0.10uF

2.2uF

1000pF

68uF

4.7uF

33pF

33pF

4.7uF

220pF

0.10uF

Description

C3219 2113944A44 220pF

C3220 2113945Y02 0.10uF

C3221 2113944A44 220pF

C3222 2113945Y02 0.10uF

C3225 2113944A44 220pF

C3226 2113945Y02 0.10uF

C3227 2113944A44 220pF

C3228 2113945Y02 0.10uF

C3229 2113944A44 220pF

C3231 2113944A44 220pF

C3232 2113945Y02 0.10uF

C3233 2113944A44 220pF

C3234 2113946D05 2.2uF

C3237 2113946D05 2.2uF

C3238 2113946H02 10uF

C3239 2113946D05 2.2uF

C3240 2113944C45 100pF

C3243 2113946S35 1.0uF

C3247 2113946H02 10uF

C3248 2113946S35 1.0uF

C3249 2113944C45 100pF

C3252 2113946S35 1.0uF

C3254 2113946D05 2.2uF

C3257 2113946S35 1.0uF

C3260 2113946S35 1.0uF

C3261 2113944A44 220pF

C3262 2113946N03 2.2uF

C3265 2113946J04 22uF

C3266 2113946D05 2.2uF

C3269 2113946S35 1.0uF

Circuit Ref

Motorola Part No. Description

ontroller R3 Schematic Diagrams

.1 Controller R3 Parts List

Circuit Ref

Motorola Part No. Description

C1000 2113944A40 100pF

C1001 2113945Y02 0.10uF

C1002 2113945Y02 0.10uF

C1003 2113944A40 100pF

C1004 2113944A40 100pF

C1005 2113945Y02 0.10uF

C1006 2113945Y02 0.10uF

C1007 2113944A40 100pF

C1008 2113944A40 100pF

C1009 2113945Y02 0.10uF

C1010 2113945Y02 0.10uF

C1011 2113944A40 100pF

C1012 2113945Y02 0.10uF

C1013 2113945Y02 0.10uF

C1014 2113945Y02 0.10uF

C1015 2113945Y02 0.10uF

C1016 2113945Y02 0.10uF

C1017 2113946E02 1.0uF

C1018 2113944A28 18pF

C1019 2113944A28 18pF

C1030 2113944A28 18pF

C1031 2113945Y02 0.10uF

C1032 2113945B02 .01uF

C1033 2113945Y02 0.10uF

C1034 2113946S35 1.0uF

C1035 2113946D05 2.2uF

C1036 2113946S35 1.0uF

C1037 2113946D05 2.2uF

C1044 2113945Y02 0.10uF

C2000 2113944A40 100pF

C2001 2113945B02 .01uF

C2002 2113945Y02 0.10uF

C2003 2113945Y02 0.10uF

C2004 2113944A40 100pF

C2005 2113945B02 .01uF

C2006 2113945Y02 0.10uF

C2007 2113945Y02 0.10uF

C2008 2113946D05 2.2uF

C2009 2113946D05 2.2uF

C2500 2113944A44 220pF

C2501 2113945A10 1500pF

C3000 2113944C06 470pF

C3002 2371403L02 10uF

C3005 2113944C06 470pF

C3006 2314030E85 33uF

C3007 2113945C31 0.1uF

C3008 2113945A09 1000pF

C3009 2113945Y02 0.10uF

C3010 2113946S35 1.0uF

C3011 2113946S35 1.0uF

C3012 2113944C06 470pF

C3013 2314030J28 22uF

C3014 2113945C31 0.1uF

C3015 2113944C38 47pF

C3016 2113944A40 100pF

C3017 2113945A09 1000pF

C3018 2389289U01 10uF

C3019 2113944C06 470pF

C3020 2314030E85 33uF

Circuit Ref

Motorola Part No. Description

C3021 2113945C31

C3030 2113945C02

C3031 2113945C31

C3032 2113945B02

C3040 2113944C06

C3041 2113945C02

C3042 2113945B02

C3043 2314030E85

C3044 2113945C31

C3045 NOT PLACED

C3046 2113945Y02

C3200 2113946J04

C3201 2113946D05

C3202 2113945Y02

C3203 2316410H02

C3204 2115153H21

C3205 2115153H21

C3206 2316410H01

C3207 2113945C31

C3208 2113946D05

C3209 2113945Y02

C3210 2113946D05

C3211 2113945A09

C3212 2316410H02

C3213 2113946F03

C3214 2115153H45

C3215 2115153H45

C3216 2113946F03

C3217 2113944A44

C3218 2113945Y02

Circuit Ref

Motorola Part No.

Page 96: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-12 Controller R3 Schematic Diagrams

C327

C327

C327

C327

C327

C327

C327

C327

C327

C328

C328

C328

C328

C328

C329

C329

C329

C350

C350

C350

C350

C350

C350

C350

C350

C350

C350

C351

C351

C351

CircRe

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

0pF

Description

C4031 2113944A44 220pF

C4032 2113944A44 220pF

C4033 2113944A44 220pF

C4034 2113945A03 330pF

C4035 2113945A03 330pF

C4040 2113944A44 220pF

C4041 2113944A44 220pF

C4042 2113944A44 220pF

C4043 2113944A44 220pF

C4044 2113944A44 220pF

C4045 2113944A44 220pF

C4046 2113944A44 220pF

C4047 2113944A44 220pF

C4048 2113944A44 220pF

C4049 NOT PLACED –

C4051 NOT PLACED –

C4053 NOT PLACED –

C4055 NOT PLACED –

C4058 NOT PLACED –

C4059 NOT PLACED –

C4060 NOT PLACED –

C4061 NOT PLACED –

C4062 NOT PLACED –

C4063 2113944A44 220pF

C4064 2113944A44 220pF

C4065 2113944A44 220pF

C4066 2113944A44 220pF

C4067 2113944A44 220pF

C4068 2113944A44 220pF

C4069 2113944A44 220pF

Circuit Ref

Motorola Part No. Description

0 2113946S35 1.0uF

2 2115153H27 10pF

3 NOT PLACED –

4 2113944A44 220pF

5 2113946J03 10.0uF

6 2113946S35 1.0uF

7 2113946S35 1.0uF

8 2113945C31 0.1uF

9 2113945C31 0.1uF

0 2113945C31 0.1uF

1 2113945C31 0.1uF

2 2113946F03 4.7uF

3 2113945Y02 0.10uF

9 2113945Y02 0.10uF

0 2113945Y02 0.10uF

1 2113945Y02 0.10uF

2 2113945A09 1000pF

0 2113946J03 10.0uF

1 2113945G91 0.1uF

2 2113945C31 0.1uF

3 2113945A09 1000pF

4 2113945A09 1000pF

5 2113945A09 1000pF

6 2314030F30 47uF

7 2113945A11 2200pF

8 2113945C31 0.1uF

9 2313960D07 10uF

0 2113945A03 330pF

1 2113944A40 100pF

2 2113945C31 0.1uF

uit f

Motorola Part No. Description

C3513 2113944A40 100pF

C3514 2113944A44 220pF

C3515 2113944A44 220pF

C3516 2113946S35 1.0uF

C3517 2314030M51 10uF

C3518 2113946S35 1.0uF

C3519 2314030F30 47uF

C3520 2113946S35 1.0uF

C3521 2113946S35 1.0uF

C3522 2113945A05 470pF

C3523 2113945Y02 0.10uF

C3524 2313960D07 10uF

C3525 2113944A44 220pF

C3526 2113946S35 1.0uF

C3527 2113945C31 0.1uF

C3528 2113945Y02 0.10uF

C3529 2113945Y02 0.10uF

C3530 2113944A44 220pF

C3531 2113944A44 220pF

C3532 2113946S35 1.0uF

C3533 2313960D07 10uF

C3534 2313960D07 10uF

C3535 2113946S35 1.0uF

C3536 2314030M51 10uF

C3538 2113945B02 .01uF

C3539 2113945Y02 0.10uF

C3540 2113945Y02 0.10uF

C3541 2113945Y02 0.10uF

C3542 2113945Y02 0.10uF

C3543 2313960D07 10uF

Circuit Ref

Motorola Part No. Description

C3545 2113944A44 22

C4000 NOT PLACED –

C4001 NOT PLACED –

C4002 NOT PLACED –

C4003 NOT PLACED –

C4004 NOT PLACED –

C4005 NOT PLACED –

C4006 2113944A44 22

C4007 NOT PLACED –

C4010 NOT PLACED –

C4011 NOT PLACED –

C4012 NOT PLACED –

C4013 2113944A44 22

C4014 2113944A44 22

C4015 2113944A44 22

C4016 2113944A44 22

C4017 2113944A44 22

C4018 2113944A44 22

C4019 NOT PLACED –

C4020 NOT PLACED –

C4021 2113944A44 22

C4022 2113944A44 22

C4023 2113944A44 22

C4024 2113944A44 22

C4025 2113944A44 22

C4026 2113944A44 22

C4027 2113944A44 22

C4028 2113944A44 22

C4029 2113944A44 22

C4030 2113944A44 22

Circuit Ref

Motorola Part No.

Page 97: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

C 3-13

PMOSFET

PMOSFET

ANALOG SWITCH

ANALOG SWITCH

P-CHANNEL MOSFET

ANALOG SWITCH

NPN

NPN

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

ANALOG SWITCH

PNP

NPN

ANALOG SWITCH

10

Description

R1001 0613952R01 10K

R1002 0613952J73 10MEG

R1005 0613952Q89 4.7K

R1006 0613952R01 10K

R1014 0613952R66 0

R1017 0613952R01 10K

R1019 0613952Q18 5.1

R1020 0613952R66 0

R1021 0613952R66 0

R1025 0613952R01 10K

R1026 0613952R17 47K

R1027 NOT PLACED –

R1028 0613952R66 0

R1034 0613952R01 10K

R1035 NOT PLACED –

R1036 0613952R01 10K

R1041 0613952Q73 1K

R1044 0613952R66 0

R1045 0613952R01 10K

R1046 NOT PLACED –

R1047 0613952R66 0

R1048 0613952R66 0

R1054 0613952Q89 4.7K

R1060 0613952Q25 10

R1066 NOT PLACED –

R1067 NOT PLACED –

R1070 0613952R66 0

R1071 0613952R17 47K

R2000 0613952R01 10K

R2004 0613952R66 0

Circuit Ref

Motorola Part No. Description

ontroller R3 Schematic Diagrams

C4070 2113944A44 220pF

C4071 NOT PLACED –

C4072 NOT PLACED –

C4073 2113945Y02 0.10uF

C4074 NOT PLACED –

C4075 NOT PLACED –

C4076 NOT PLACED –

C4084 2113945Y02 0.10uF

C4085 2113944A44 220pF

C4086 NOT PLACED –

C4087 NOT PLACED –

C4088 NOT PLACED –

C4089 NOT PLACED –

C4090 NOT PLACED –

C4091 2113945Y02 0.10uF

C4092 2113945Y02 0.10uF

C4093 NOT PLACED –

C4094 NOT PLACED –

D3030 4813978P07 DIODE, SWITCHING

D3040 4813978P07 DIODE, SWITCHING

D3200 4813978C02 DIODE, SWITCHING

D4000 4866544A01 DIODE, DUAL

D4001 4866544A01 DIODE, DUAL

E2500 2480675U01 FERRITE BEAD

E3000 2485011Y01 FERRITE BEAD

E3201 2480675U01 FERRITE BEAD

E3202 2480675U01 FERRITE BEAD

E3203 2480675U01 FERRITE BEAD

E3205 2480675U01 FERRITE BEAD

E3206 2480675U01 FERRITE BEAD

Circuit Ref

Motorola Part No. Description

E3208 2480675U01 FERRITE BEAD

E3500 2485011Y01 FERRITE BEAD

E3501 2485011Y01 FERRITE BEAD

E3502 2485011Y01 FERRITE BEAD

E3503 2485011Y01 FERRITE BEAD

E4000 2485011Y01 FERRITE BEAD

E4001 7686949J14 FERRITE BEAD

E4002 7686949J14 FERRITE BEAD

E4003 2409134J25 FERRITE BEAD

E4004 2409134J25 FERRITE BEAD

E4005 2409134J25 FERRITE BEAD

E4006 2409134J25 FERRITE BEAD

J3000 0905902V09 DC POWER CONNECTOR

J4000 0916017H01 26-PIN ACCESSORY CONNECTOR

J4001 0915555H01 30-PIN CONTROL HEAD CONNECTOR

J4002 NOT PLACED –

J4003 0915556H01 14-PIN OPT B0ARD CONNECTOR

L3200 2415005H02 22uH

L3201 2415005H02 22uH

L3202 2415005H02 22uH

Q3030 4813973M07 NPN

Q3032 4813973B01 NPN

Q3040 4813973M07 NPN

Q3041 4815263H01 ANALOG SWITCH

Q3200 5185956E76 N-CHANNEL SYN-CHRONOUS MOSFET

Q3201 4813970A62 P-CHANNEL MOSFET

Q3202 5185956E76 N-CHANNEL SYN-CHRONOUS MOSFET

Circuit Ref

Motorola Part No. Description

Q3203 4805585Q23

Q3204 4805585Q23

Q3205 4815262H01

Q3206 4815272H01

Q3207 4813970A62

Q3208 4815261H01

Q3209 4813973M07

Q3210 4813973M07

Q3500 4815272H01

Q3502 4815272H01

Q3503 4815272H01

Q3504 4815270H01

Q3505 4815270H01

Q4000 4815263H01

Q4001 4815263H01

Q4002 4815261H01

Q4003 4815263H01

Q4004 4815261H01

Q4005 4815263H01

Q4006 4815263H01

Q4007 4815263H01

Q4008 4815261H01

Q4009 4815263H01

Q4010 4815261H01

Q4011 4815263H01

Q4012 4815261H01

Q4013 4816023H01

Q4014 4813973A06

Q4015 4815263H01

R1000 0613952Q25

Circuit Ref

Motorola Part No.

Page 98: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-14 Controller R3 Schematic Diagrams

R200

R200

R200

R200

R200

R201

R201

R201

R201

R201

R201

R250

R250

R250

R250

R250

R250

R250

R250

R251

R251

R251

R251

R251

R251

R251

R251

R251

R251

R252

CircRe

4K

0K

0

0K

.2K

.3K

EG

EG

0K

0K

K

Description

R3226 0613952R13 33K

R3227 NOT PLACED –

R3228 0613952G67 0

R3233 0613952R66 0

R3236 0613952Q73 1K

R3237 0613952R01 10K

R3238 0613952H25 10

R3239 0613952H25 10

R3240 0613952R17 47K

R3241 0613952Q18 5.1

R3243 0613952Q18 5.1

R3245 0613952G67 0

R3246 0613952M81 6.81K

R3247 0613952N69 51.1K

R3248 0613952R01 10K

R3249 0613952R01 10K

R3250 0613952R25 100K

R3252 0613952R25 100K

R3253 0613952R17 47K

R3500 0613952Q35 27

R3501 0613952Q35 27

R3502 0613952R01 10K

R3503 NOT PLACED –

R3504 NOT PLACED –

R3505 0613952Z48 4.7K

R3506 0613952R01 10K

R3507 0613952R66 0

R3508 0613952R66 0

R3509 0613952Z55 12K

R3510 0613952Q35 27

Circuit Ref

Motorola Part No. Description

5 NOT PLACED –

6 NOT PLACED –

7 NOT PLACED –

8 NOT PLACED –

9 NOT PLACED –

0 0613952R01 10K

1 0613952R66 0

2 0613952R01 10K

3 NOT PLACED –

4 0613952Q37 33

5 0613952Q37 33

0 0613952R66 0

1 0613952R66 0

2 0613952R66 0

4 0613952R66 0

6 0613952R66 0

7 0613952R66 0

8 0613952R66 0

9 0613952R66 0

0 0613952R66 0

1 0613952R66 0

2 0613952R66 0

3 0613952R66 0

4 0613952R66 0

5 0613952R66 0

6 0613952R66 0

7 0613952R66 0

8 0613952R66 0

9 0613952R66 0

0 0613952R66 0

uit f

Motorola Part No. Description

R2524 0613952R66 0

R2525 0613952R66 0

R2526 0613952R66 0

R2527 0613952R66 0

R2528 0613952R66 0

R2529 0613952R01 10K

R3002 0613952R01 10K

R3003 0613952M54 3.57K

R3004 0613952L73 562

R3005 0613952Q81 2.2K

R3006 0613952Q57 220

R3007 0613952N58 39.2K

R3008 0613952N12 13K

R3009 0613952N58 39.2K

R3010 0613952N12 13K

R3030 0613952R01 10K

R3032 0615871H01 0.1

R3033 0615871H01 0.1

R3034 0613952H61 330

R3035 0613952H25 10

R3036 0613952H25 10

R3037 0613959G61 330

R3038 NOT PLACED –

R3039 0613952M30 2K

R3040 0613952M43 2.74K

R3041 0613952R25 100K

R3042 0613952H69 680

R3043 0613952H69 680

R3044 0613958S61 330

R3045 0613952M30 2K

Circuit Ref

Motorola Part No. Description

R3046 0613952M43 2.7

R3047 0613952R25 10

R3048 0613952Q73 1K

R3050 0613959Q53 15

R3051 0613952G67 0

R3052 0613952G67 0

R3053 0613952R66 0

R3054 0613952R66 0

R3055 0615871H01 0.1

R3056 0615871H01 0.1

R3057 0613952R66 0

R3200 0615871H01 0.1

R3203 0615871H01 0.1

R3204 0615871H01 0.1

R3205 0613952R25 10

R3206 0613952R66 0

R3207 0686135Z02 0.2

R3208 0686135Z02 0.2

R3209 0613952N62 43

R3210 0613952N16 14

R3215 0613952G67 0

R3216 0613952G67 0

R3217 NOT PLACED –

R3218 0613952R66 0

R3219 0613952R56 2M

R3220 0613952R56 2M

R3222 0613952R33 22

R3223 0613952R33 22

R3224 0613952Q89 4.7

R3225 NOT PLACED –

Circuit Ref

Motorola Part No.

Page 99: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

C 3-15

51.1K

100

2.2K

2.2K

200K

3.3K

10K

150

33

33

33

33

33

33

470

51

51

0

0

1.2K

10K

10K

10K

10K

4.7K

4.7K

4.7K

4.7K

Description

R4044 NOT PLACED –

R4045 0613952Q89 4.7K

R4046 0613952Q89 4.7K

R4047 0613952Q89 4.7K

R4048 0613952Q77 1.5K

R4049 0613958H83 2.7K

R4050 0613952R01 10K

R4051 0613952R39 390K

R4054 0613952R01 10K

R4055 0613952R01 10K

R4061 0613952Q37 33

R4063 0613952Q37 33

R4064 0613952Q37 33

R4065 0613952Q37 33

R4066 0613952Q37 33

R4067 0613952Q37 33

R4068 0613952Q37 33

R4069 0613952Q37 33

R4070 0613952Q37 33

R4071 0613952R66 0

R4072 0613952R01 10K

R4074 0613952R66 0

R4076 0613952R66 0

R4078 0613952R66 0

R4079 0613952R01 10K

R4080 0613952R66 0

R4081 0613952R66 0

R4082 0613952R66 0

R4083 0613952R66 0

R4085 0613952R66 0

Circuit Ref

Motorola Part No. Description

ontroller R3 Schematic Diagrams

R3511 0613952R01 10K

R3512 0613952Q35 27

R3513 0613952R66 0

R3514 0613952R01 10K

R3515 0613952R01 10K

R3516 0613952R10 24K

R3520 0613952R10 24K

R3521 0613952R05 15K

R3523 0613952R10 24K

R3524 0613952Q67 560

R3525 0613952R25 100K

R3526 0613952R66 0

R3528 0613952R09 22K

R3529 0613952Q42 51

R3530 NOT PLACED –

R3532 0613952Q49 100

R3533 0613952R10 24K

R3534 0613952R01 10K

R3535 0613952Q67 560

R3536 0613952R25 100K

R3537 0613952R66 0

R3538 NOT PLACED –

R3539 0613952R10 24K

R3540 0613952Q49 100

R3541 0613952R10 24K

R3542 0613952R10 24K

R3544 0613952R10 24K

R3545 0613952Q49 100

R3546 0613952R05 15K

R3547 0613952Q67 560

Circuit Ref

Motorola Part No. Description

R3548 0613952J25 100K

R3549 0613952R12 30K

R3550 0613952R23 82K

R3551 0613952R01 10K

R3552 0613952R01 10K

R3553 0613952R01 10K

R3554 0613952R17 47K

R3555 0613952R01 10K

R3556 0613952R17 47K

R3558 0613952R01 10K

R3559 0613952R01 10K

R3560 0613952R17 47K

R3569 0613952Q73 1K

R3571 0613952Q80 2K

R3572 0613952R01 10K

R3573 0613952R01 10K

R3574 0613952R01 10K

R3575 0613952Q73 1K

R3576 0613952Q49 100

R3577 0613952N42 26.7K

R3578 0613952R32 200K

R3579 0613952R01 10K

R3580 0613952R01 10K

R3581 0613952R01 10K

R3582 0613952N21 16.2K

R3583 0613952N21 16.2K

R3584 0613952R09 22K

R3585 0613952R09 22K

R3586 0613952R66 0

R3587 NOT PLACED –

Circuit Ref

Motorola Part No. Description

R3588 0613952N69

R3590 0613952Q49

R3591 0613952Q81

R3592 0613952Q81

R3593 0613952R32

R3594 0613952Q85

R3595 0613952R01

R3596 0613952H53

R4000 0613952Q37

R4001 0613952Q37

R4002 0613952Q37

R4003 0613952Q37

R4004 0613952Q37

R4005 0613952Q37

R4006 0613952Q65

R4009 0613952Q42

R4010 0613952Q42

R4011 0613952R66

R4012 0613952R66

R4023 0613952Q75

R4030 NOT PLACED

R4031 0613952R01

R4032 0613952R01

R4033 NOT PLACED

R4034 0613952R01

R4035 0613952R01

R4040 0613952Q89

R4041 0613952Q89

R4042 0613952Q89

R4043 0613952Q89

Circuit Ref

Motorola Part No.

Page 100: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-16 Controller R3 Schematic Diagrams

R408

R408

R408

R409

R409

R409

R409

R409

R409

R409

R409

R410

R410

R410

R410

R410

RT35

SP30

SP30

U100

U100

U200

U200

U300

U300

U300

U300

CircRe

ODE, 3.3V ZENER

ODE, 3.3V ZENER

ODE, 3.3V ZENER

ODE, 6.2V ZENER

ODE, 3.3V ZENER

ODE, 6.2V ZENER

ODE, 6.2V ZENER

ODE, 6.2V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 20V ZENER

ODE, 6.2V ZENER

ODE, 6.2V ZENER

MHZ CRYSTAL

.576MHZ CRYSTAL

KHZ CRYSTAL

Description

6 NOT PLACED –

8 0613952R01 10K

9 0613952R17 47K

0 NOT PLACED –

3 NOT PLACED –

4 NOT PLACED –

5 NOT PLACED –

6 NOT PLACED –

7 NOT PLACED –

8 0613952Q89 4.7K

9 NOT PLACED –

0 0613952Q75 1.2K

1 0613952Q75 1.2K

3 0613952Q75 1.2K

5 NOT PLACED –

6 NOT PLACED –

00 0615471H01 THERMISTOR, 10K

00 1015349H03 SOLDER_PREFORM

01 1015349H03 SOLDER_PREFORM

0 5102495J13 MICROPROCESSOR

6 5115001H02 IC, DUAL UNBUF-FERED INVERTER

0 0104032J81 IC, 32MB FLASH

1 5188120J01 IC, 32MB SDRAM

1 5164015H94 VOLTAGE REGULATOR

2 5115391H01 VOLTAGE REGULATOR

3 5164015H94 VOLTAGE REGULATOR

4 5115391H01 VOLTAGE REGULATOR

uit f

Motorola Part No. Description

U3005 0105959T72 PNP

U3006 0105959T72 PNP

U3030 5116525H01 DUAL OPAMP

U3040 0105959T72 PNP

U3200 5185143E77 IC, POWERMANAGEMENT

U3201 5115616H01 VOLTAGE REGULATOR

U3202 5115453H01 DUAL OPAMP

U3203 5114007A43 IC, SCHMITT TRIGGER

U3500 5102463J95 AUDIO PA

U3501 5115368H01 DIGITAL ATTENUATOR

U3502 5114016A18 QUAD OPAMP

U3503 5164852H47 IC, LEVEL TRANSLATOR

U3504 5171395L01 IC, CMOS SWITCH

U3505 5114016A18 QUAD OPAMP

U3508 5164852H47 IC, LEVEL TRANSLATOR

U4000 5115476H01 IC, SERIAL-TO-PARAL-LEL CONVERTER

U4001 5115502H01 LOGIC TRANSLATOR

U4004 NOT PLACED –

U4005 NOT PLACED –

U4006 NOT PLACED –

U4007 NOT PLACED –

U4008 NOT PLACED –

U4009 5178395A01 IC, BUFFER

U4010 5178395A01 IC, BUFFER

VR3000 4813979C17 TRANSIENT SUPPRESSOR

VR3040 4813977M10 DIODE, 5.1V ZENER

VR3200 4813977M10 DIODE, 5.1V ZENER

Circuit Ref

Motorola Part No. Description

VR3201 4813977M05 DI

VR3202 4813977M05 DI

VR3203 4813977M05 DI

VR3204 4813977M13 DI

VR3205 4813977M05 DI

VR3206 4813977M13 DI

VR3207 4813977M13 DI

VR3208 4813977M13 DI

VR3502 4813977A48 DI

VR3503 4813977A48 DI

VR3504 4813977A48 DI

VR4000 4813977A48 DI

VR4001 4813977A48 DI

VR4002 4813977A48 DI

VR4003 4813977A48 DI

VR4004 4813977A48 DI

VR4005 4813977M13 DI

VR4006 4813977M13 DI

Y1000 93012000001 12

Y3200 4815028H01 24

Y3201 4802582S80 32

Circuit Ref

Motorola Part No.

Page 101: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

XPR 4380/XPR 4580Mobile Radios

Chapter 4

GPS

Service Information

M

Issue: November, 2009

Page 102: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, but not limited to, the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

Page 103: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

i

Chapter 4 - GPS Service Information

Table of Contents

Section 1 Theory of Operation

1.0 GPS Overview ..................................................................................................... 1-12.0 GPS Receiver ...................................................................................................... 1-13.0 GPS Antenna....................................................................................................... 1-24.0 GPS Front-End .................................................................................................... 1-25.0 GPS Power Regulation........................................................................................ 1-26.0 GPS Reference Frequencies............................................................................... 1-37.0 GPS Host Interface.............................................................................................. 1-3

Section 2 Troubleshooting Charts

1.0 GPS Troubleshooting Chart (Sheet 1 of 2).......................................................... 2-1

Section 3 GPS Schematic/Parts List

1.0 Allocation of Schematic and Parts List ................................................................ 3-11.1 GPS Circuits................................................................................................... 3-1

2.0 GPS Schematic Diagram..................................................................................... 3-3GPS Schematic Diagram ....................................................................................... 3-32.1 GPS Parts List................................................................................................ 3-4

Page 104: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

ii

Notes

Page 105: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

1-1

Section 1

THEORY OF OPERATION

1.0 GPS OverviewThis section provides a detailed theory of operation for the GPS circuit.

2.0 GPS ReceiverThe onboard GPS receiver is based around the SiRF StarIII single-chip GPS IC. This IC combines an RF front-end with an ARM microprocessor and DSP with 200,000 effective correlators, 1 MB of SRAM, and 4 MB of flash memory into a single package. A simplified block diagram of the StarIII-based GPS design is shown below.

Figure 1-1 GPS Receiver Block Diagram

The design of the onboard GPS receiver can be broken down into five areas: the active antenna, RF front-end circuitry, power regulation, reference frequencies/clocks, and the GPS-Host interface.

2.8V

2.8V

5V

Current sense voltage to MAKO A-to-D

Active Antenna

Antenna Current Sense

Network

Ceramic Filter

LNA

-1.7dB

GPS_RX (MOSI)

GPS_TX (MISO)

MCX port RF+5V Bias

SAW Filter -1.7dB Resistive Pad

3 Element Input Match

nSRESET

BOOT_SELGSC3f/LP or /LPx

RFin

UART_A

RTC In

XTAL In

VDD_BB

VDD_RTC

VCC_RF

32.768kHz

16.8MHz

5V

1.5V

2.8V

2.8V

1.5V(LP)/1.2V(LPx)

SiRF StarIII

Page 106: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

1-2 GPS Antenna

3.0 GPS AntennaThe onboard GPS receiver system is designed to be used with an active GPS antenna, which provides a necessary amount of gain in front of the StarIII’s RF input to improve noise figure. This antenna is typically a right-hand, circularly-polarized (RHCP), patch element integrated with a ceramic band-pass pre-filter and low-noise amplifier, yielding roughly 26 dB of overall gain. The antenna interface is an SMA port on the rear of the radio, which is connected internally to the onboard GPS circuitry via a short coaxial feed terminated into an MCX connector on the radio board. The active antenna is powered by a 5 Volt bias on the rear RF connector. This bias is supplied by regulator U3002, which is switched by the vehicle’s ignition.

The current drawn by the active antenna is monitored by a current-sensing network, which uses U6405 to amplify the antenna current induced voltage drop across R6430 to output a voltage on the emitter of Q6401 to an analog-to-digital converter located on ball K11 of the MAKO IC. The resulting value can be used to flag any open or short fault-conditions in the antenna. An output voltage of 0 Volts indicates that the antenna is not connected or not being powered while a voltage greater than 4.3 Volts indicates that there is a short circuit or the antenna is drawing too much current. A nominal antenna current draw of 20 mA should produce an output of around 1.5 Volts.

4.0 GPS Front-EndThe received signal from the antenna port is first passed through SAW filter FL6401 to attenuate any out-of-band noise. This filter has a maximum insertion loss of 1.8 dB in the GPS passband (1575.42 MHz +/-1.023 MHz) and a -3 dB bandwidth of approximately 45 MHz. The output of this filter is passed through a -1.7 dB resistive pi-pad, which is intended to limit excessively strong signals at the input of the extremely sensitive StarIII IC, as well as pad the input match slightly to compensate for part tolerance variations. This pad is not placed due to the sensitivity degradation observed. The final stage before the IC’s RF input is a 3-element LC match (C6443, C6444, L6403) used to couple the 50 ohm SAW filter into the complex impedance of the StarIII IC.

5.0 GPS Power RegulationThe StarIII IC is powered via three separate LDO regulators supplied by an always-on 5 Volts from U3004 in the radio’s main DC distribution tree. The first two regulators, U6402 and U6406, are both configured to supply 2.8 Volts to the RF and digital sections of the IC, respectively. The isolation of these two regulators ensures that digital noise does not feed back into the RF section through the DC path. These regulators are switched at pin 4 by the 2.775V_DIG_V4 line from the MAKO IC so that they are disabled when ignition is off. The final regulator, U6407, supplies 1.5 Volts if U6401 is the GSC3f/LP IC (0104024J41) or 1.2 Volts if U6401 is the GSC3f/LPx (0104034J14) to the RTC section of the IC and is always on to maintain RTC availability and to preserve information in the GPS IC’s battery-backed RAM.

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GPS Reference Frequencies 1-3

6.0 GPS Reference FrequenciesThe RF section of the StarIII IC is supplied with a 16.8 MHz reference signal, which drives the onboard integer-N PLL synthesizer to generate the LO. This signal comes from a voltage-tunable TCXO (Y0100) located in the FGU block. The temperature stability (0.5 ppm), frequency accuracy, and phase noise characteristics of this reference are critical due to the extremely sensitive nature of the GPS receiver. The digital section of the IC is supplied with a buffered and 1.5 Volts if U6401 is the GSC3f/LP IC (0104024J41) or 1.2 Volts if U6401 is the GSC3f/LPx (0104034J14) level-shifted 32.768 kHz XTAL (Y3201), which is used as the onboard ARM microprocessor’s real-time clock. The level-shifting and squaring is accomplished by Schmitt trigger IC U6404. The output of the Schmitt trigger on pin C2 is then low-pass filtered by R6464 and C6449 to reduce clock noise.

7.0 GPS Host InterfaceCommunication between the StarIII IC and OMAP host is accomplished via one of the GPS IC’s two full-duplex UART serial ports (UART_A) at a data rate of 57.6 kbps. These lines are located at pins A6 (TX) and A5 (RX) on the StarIII. UART_B is unused. Other control lines include nSRESET (pin J10), which is toggled by the OMAP and used as the main GPS system reset when pulled low, and BOOT_SEL (pin G1), which is held high by the OMAP when flashing firmware to the StarIII IC.

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1-4 GPS Host Interface

Notes

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2-1

Section 2

TROUBLESHOOTING CHARTS

1.0 GPS Troubleshooting Chart (Sheet 1 of 2)

Connect Satellite Simulator & SiRFDemo in

GPS pass-thru mode

No position fix can be made or

poor signal reception

Can position fix be made?

Retry using GPS in stronger signal environment

Yes

Does SiRFDemo show GPS

communication?

No

Check R6419 for activity

No

Any activity on MISO line?

Replace U1005

Yes

Check U6402, U6406, and U6407 for 5 V on pin 3 (pins

A2 & B2, U6407), 2.8 V on pin 1 of U6402 and U6406, and

1.5 V at 1.5V_RTC_TEST Test Point (or 1.2V at 1.2V_RTC_TEST

if U6401 is the GSC3f/LPx, 0104034J14)

Regulators OK?

Replace faulty regulator

No

No

Yes

Check RF front-end

Yes

Measure voltage across R6437

Is voltage greater than 100 mV but less than 4 V?

Problem with antenna. 0 V=no connection, >4.3 V=short circuit. Replace antenna

No

Yes

Start

B

A

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2-2 GPS Troubleshooting Chart (Sheet 1 of 2)

1.1 GPS Troubleshooting Chart (Sheet 2 of 2)

Check for 16.8 MHz at R6408

Is 16.8 MHz present?

Check Synthesizer Troubleshooting

Chart

Check Synthesizer Troubleshooting

Chart

No

Can SiRF IC be re-flashed?re-flashed?

Yes

Re-flash IC and re -testRe -flash IC and re

Yes

Replace SiRFReplace SiRF IC

No

Check SMA-to-MCX rear connector coaxCheck SMArear connector coax

Is loss greater than 0.5 dB at 1575.42 MHz?

Replace coax

Replace coax

Yes

Check 16.8 MHz for frequency

accuracy

Check 16.8 MHz for frequency

accuracy

No

Is 16.8 MHz centered?

Is 16.8 MHz centered?

Re-warp TCXO or

troubleshoot Synthesizer

Re -warp TCXO or

troubleshoot Synthesizer

No

Replace SiRF ICReplace SiRF

Yes

Check for 32 kHz at R6401 and

R6464

Check for 32 kHz at R6401 and

R6464

32 kHz present on both

resistors?

32 kHz present on both

resistors?

Replace U6404

Replace U6404

No

Yes

Check SAW filter FL6401

Is filter loss >2 dB at 1575.42 MHz?

Replace FL6401

Yes

No

A B

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3-1

Section 3

GPS SCHEMATIC/PARTS LIST

1.0 Allocation of Schematic and Parts List1.1 GPS Circuits

This Chapter shows the Schematic and the Parts List for the GPS circuit.

Table 3-1 GPS Schematic Diagram and Parts List

Schematic Diagram

GPS Schematic Diagram Page 3-3

Parts ListGPS Page 3-4

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3-2 Allocation of Schematic and Parts List

Notes

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G 3-3

2

V_DIG_BB

PS

C64392.2uF

100K

R64

66

R64

6510

0K

R64

49

R64

50

100K

100K

R64

4610

K

100K

R64

56

100K

R64

45

10K

R64

43

R64

4410

0K

2.8V_DIG_BB

ED

_12

ED

_1W

AK

EU

P

JTC

K

JTD

ICLK_ED_3

EIT

_0

CLK_ED_2

CLK_E

0R6419

100KR6454

CLK_ACQ_TEST1

GPS_TX

2.8V_DIG_BB

ED

_0

ED

_7

100KR6440 R6438

100K

C64460.10uF

15KR6439

25 6

3 1

4

Q6402EMD9FT2R

R64200

GPS_BOOT_SEL

2.8V_DIG_BB

B3

C5

C4

F7 B4

B10

C10

A10

D4

E4

F4 K2

L2 L3M8

M9

M10

P9

N3

N4

N10 P5

P7 F5 F6N5

N6

N7

N8

N9

A1

D5

D6

E5

E6

WAKEUP

XTAL_OUT

TIMEMARK_GPIO_9

TP_IF

TXATXB

SK

SO

SPI_DO

SS0*_GPIO_3SS1*_GPIO_4

RTC_XO

SCLK

SIGN_MAG_O

RESETRFPWRUP

RTC_OUT

JTDO

ODO

PLL_FILTER

GN

D_R

F_8

GN

D_R

F_9

GPIO0

GPIO13_CTS*

GPIO14_RTS*GPIO15_YCLK

GN

D_R

F_16

GN

D_R

F_17

GN

D_R

F_7

GN

D_B

B_7

GN

D_R

F_10

GN

D_R

F_11

GN

D_R

F_12

GN

D_R

F_13

GN

D_R

F_14

GN

D_R

F_15

EN_MWE

GN

D_B

B_1

GN

D_B

B_2

GN

D_B

B_3

GN

D_B

B_4

GN

D_B

B_5

GN

D_B

B_6

ED_7EIT_0_GPIO_10

EN_MOE

ED_1

ED_2ED_3

ED_0

EA_2

AGCPWM_GPIO2

CLKACQ_O

CS0

VD

D_B

B_6

VD

D_F

LAS

H

VD

D_P

LLV

DD

_RE

G_1

VD

D_R

EG

_2V

DD

_RTC

VD

DK

_2

VD

DP

LL_O

VD

D_B

B_1

VD

D_B

B_2

VD

D_B

B_3

VD

D_B

B_4

VD

D_B

B_5

VC

C_R

F_6

VC

C_R

F_7

VC

C_R

F_8

VC

C_R

F_9

VC

C_R

TC

VD

DK

_1

GSC3F_LPXU6401

C6440.01uF

P3

E7

C6

P4

A6B7

K5

J7

J8

K6

J9H1

K10L10

A8

H10B1

M1

A2

H6

A4

F1

C1E1

D1B2

F2

J2B5

F3

G1

C2

D7

K3

K4

D3

NCNC

NC

NCNC

NC

NC

NC

NC

IF_TEST1NC

NC

1000pFC6406

NC

NC

NC

NCNC

NC

GPS Schematic Diagram

PS Schematic Diagram

.0 GPS Schematic Diagram

MCX RF input + 5V DC Bias

1C2G1

G2 34G35G4

J64000R6471

C6412

1000pFC6413

18pF27nH

L6402

C641418pF

47KR6407

NU

NU

Switched 5V

R6472

NC

VR6400MMBZ5V6R6432

1.5K

E640010R6430

R6473

5V_ACTIVE_ANT

5V_ACTIVE_ANT

16.8MHz

1.7dB Attenuatorchange R6411 to 0613952Q25

C64011000pF

0R6418

R64110G

ND

2 3G

ND

15

GN

D2

IN4 O

UT

1

FL6401B39162-B7829-C710

0R6416

3.6pFC6444

L64032.7nH

NUR6410

NUR6409

C64439.1pF

NUR6417 0

GPS_RX

GPS_RESET

16.8MHz

16.8MHz

GPS_ON_OFF

2.8V_DIG_BB

2.8V RF Regulator

R640347.5K

R640239.2K C6429

1000pF

1.0uFC6430

NU

NU

4 VCONT3 VIN

1

VO

UT

100pFC6428

U6402TK11100CSC

2 FB5

GND

6 NP

1.0uFC6427

VOUT

TK11100CSCU6406

FB2

GND

5

NP6VCONT4VIN3

2.8V Digital/Baseband Regulator

100pF NUR640439.2K

C6432

C64311.0uF

1

R640547.5K

1000pFC6433

1.2V RTC Regulator

1.2V_RTC_TEST

1

C64071.0uF

C64081.0uF

LP3990U6407

GN

DA

1

VENA2VINB2 V

OU

T B1

GPS Regulator Enable(2.775V_DIG_V4)

VCONT

VCONT

Unswitched 5V1.0uFC6426

GPS_5V

2.8V_RF_TEST 1

IDCTRE6401

IDCTRE6407

0.10uFC6419

C642018pF

C642110uF

E6402IDCTR

18pFC6422

C641718pF

C64

1810

uF

C6416.01uF

C64232.2uF

2.8V_RF

2.8V_IO

OMAP to SiRF I/O Level Translator

0.10uFC6452

B4

GND

VC

CA

VC

CY C1Y1 C2Y2 C3Y3 C4Y4

U6408

A1 A1A2 A2A3 A3A4 A4

B3 EN

ADG3304

GPS_TXGPS_RXGPS_ON_OFFGPS_RESET

10KNU

R6470C6451

0.10uF

R646800

R6467

NU10K

R6469

B2

B1

GPS_RESET_LSGPS_ON_OFF_LS

1.875V

VCONT1.875V

GPS_TX_LSGPS_RX_LS

2.8

1.2V_G

Antenna Curent Sense Network

R643713K

100KR6436

220pFC6436

NU

R6434100K

100KR6435

220pFC6438

U6405-2LMC6035ITLX

A2

A3A1

B1

B3Q6401

C6435220pF

C6437220pF

R6433100K

5V_ACTIVE_ANT

NCC2

C3C1

B1

B3

U6405-1LMC6035ITLX

5V_ACTIVE_ANT

0V = Open Circuit4.3V = Short Circuit

Normal range: 0.25V-2.5V

AN

T_C

1

ANT_CURRENT

1.0uFC6445

NC

U6404-2IC_PWR_GND

GN

DC

1

VCC

A2

0R6401

0.10uFC6434

1000pFC6449

XX14U6404-1

B1A

A1

DN

U

C2Y

1.2V_GPS

32KHZ_GPS

R64642.2K

10KR6455

ROUT_TEST1

ED

_13

ED

_11

ED9/ED11Pull down thru 10k for 16.8MHz

ED

_9

ED

_10

Pull up thru 100k for 19.2MHz

10KR6458R6460

10KR646110K10K

R6459

NC

NC

NC

NCNC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NCNC

NC

NC

NCNC

NC

NCNCNCNC

NC

NC

P2

D10

K7

K8

J10

P10

A5C7

J6

J5

P6

F10

B8

C8

E10

J1

L1K1

G10

P1

N1

K9

D2

H2

H4

E3E2

C3

G3G2

H3

G4

J3

D8D9

E8E9

G9

A7

H7

G6G5

H5

F8F9

C9

B6

A3

A9

B9

H9

G8

H8

G7

J4

R6457100K

SPI_CLK_TEST1

M5

M6

M7

M2

M3

M4

P8

1000pFC6450

N2L5 L6 L7 L8 L9L4

GN

D_R

F_2

GN

D_R

F_3

GN

D_R

F_4

GN

D_R

F_5

GN

D_R

F_6

GN

D_R

F_1

XTAL_IN

VC

C_R

F_3

VC

C_R

F_4

VC

C_R

F_5

TMODE

VC

C_R

F_1

VC

C_R

F_2

SPI_CLK

SPI_DI

SRESET

RTC_XI

RXARXB

SI

SIGN_MAG_I

RFIN

RIN

RSVD1

RSVD2

RSVD3

JTDI

JTMSJTRST

VC

C_I

O_E

XT

ON_OFF

GRFRST

JTCK

EN_SPI_CEB

ED_4

ED_5

ED_6

ED_8ED_9

ED_10

ED_11ED_12

ED_13

ED_14

ED_15

EA_5EA_6

EA_7EA_8

EA_9

ECLK

EA_15EA_16

EA_17

EA_18EA_19

EA_3

EA_4

CS_F

EA_0

EA_1

EA_10

EA_11

EA_12

EA_13

EA_14

CLKACQ_I

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3-4 GPS Schematic Diagram

2.1

CircRe

C640

C640

C640

C640

C641

C641

C641

C641

C641

C641

C641

C642

C642

C642

C642

C642

C642

C642

C642

C643

C643

C643

C643

C643

C643

C643

C643

C643

C643

5K

0K

0K

0K

0K

K

0K

K

0K

K

0K

0K

K

0K

0K

0K

K

0K

0K

K

K

K

K

2K

0K

Description

R6466 0613952R25 100K

R6467 0613952R66 0

R6468 0613952R66 0

R6469 NOT PLACED –

R6470 NOT PLACED –

R6471 0613952R66 0

R6472 NOT PLACED –

U6401 0104034J41 IC, GPS

U6402 5115391H01 VOLTAGE REGULATOR

U6404 5115962H01 IC, SCHMITT TRIGGER

U6405 5115453H01 DUAL OPAMP

U6406 5115391H01 VOLTAGE REGULATOR

U6407 5175237H01 1.2V VOLTAGE REGULATOR

U6408 5116324H01 IC, LEVEL TRANSLATOR

VR6400 4813977A43 DIODE, 5.6V ZENER

Circuit Ref

Motorola Part No Description

GPS Parts List

uit f

Motorola Part No Description

1 2113945A09 1000pF

6 2113945A09 1000pF

7 2113946S35 1.0uF

8 2113946S35 1.0uF

2 2113944A28 18pF

3 2113945A09 1000pF

4 2113944A28 18pF

6 2113945B02 .01uF

7 2113944A28 18pF

8 2113946F05 10uF

9 2113945Y02 0.10uF

0 2113944A28 18pF

1 2113946F05 10uF

2 2113944A28 18pF

3 2113946D05 2.2uF

6 2113946S35 1.0uF

7 2113946S35 1.0uF

8 NOT PLACED –

9 2113945A09 1000pF

0 NOT PLACED –

1 2113946S35 1.0uF

2 NOT PLACED –

3 2113945A09 1000pF

4 2113945Y02 0.10uF

5 2113944A44 220pF

6 NOT PLACED –

7 2113944A44 220pF

8 2113944A44 220pF

9 2113946D05 2.2uF

C6440 2113945B02 .01uF

C6443 2115153H26 9.1pF

C6444 2115153H16 3.6pF

C6445 2113946S35 1.0uF

C6446 2113945Y02 0.10uF

C6449 2113945A09 1000pF

C6450 2113945A09 1000pF

C6451 2113945Y02 0.10uF

C6452 2113945Y02 0.10uF

E6400 7686949J08 FERRITE BEAD

E6401 7686949J08 FERRITE BEAD

E6402 7686949J08 FERRITE BEAD

E6407 7686949J08 FERRITE BEAD

FL6401 9180310L38 1575.42MHZ SAW FILTER

J6400 0909901V02 GPS MCX CONNECTOR

L6402 2415429H24 27nH

L6403 2414017P06 2.7nH

Q6401 4813973M07 NPN

Q6402 4815272H01 ANALOG SWITCH

R6401 0613952R66 0

R6402 0613952N58 39.2K

R6403 0613952N66 47.5K

R6404 0613952N58 39.2K

R6405 0613952N66 47.5K

R6407 0613952R17 47K

R6409 NOT PLACED –

R6410 NOT PLACED –

R6411 0613952R66 0

R6416 0613952R66 0

Circuit Ref

Motorola Part No Description

R6417 NOT PLACED –

R6418 0613952R66 0

R6419 0613952R66 0

R6420 0613952R66 0

R6430 0613952K01 10

R6432 0613952M18 1.

R6433 0613952P01 10

R6434 0613952P01 10

R6435 0613952P01 10

R6436 0613952P01 10

R6437 0613952N12 13

R6438 0613952R25 10

R6439 0613952R05 15

R6440 0613952R25 10

R6443 0613952R01 10

R6444 0613952R25 10

R6445 0613952R25 10

R6446 0613952R01 10

R6449 0613952R25 10

R6450 0613952R25 10

R6454 0613952R25 10

R6455 0613952R01 10

R6456 0613952R25 10

R6457 0613952R25 10

R6458 0613952R01 10

R6459 0613952R01 10

R6460 0613952R01 10

R6461 0613952R01 10

R6464 0613952Q81 2.

R6465 0613952R25 10

Circuit Ref

Motorola Part No

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XPR 4380/XPR 4580Mobile Radios

Chapter 5

800/900 MHz Band

(806–941 MHz)

10–35W

Service Information

M

Issue: November, 2009

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Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

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i

Chapter 5 - 800/900 MHz Band Service Information

Table of Contents

Section 1 Theory of Operation

1.0 Introduction .......................................................................................................... 1-12.0 800/900 MHz (851–870, 935–941MHz) Band Receiver Circuitry........................ 1-1

2.1 Receiver Front-End ........................................................................................ 1-12.2 Receiver Back-End......................................................................................... 1-22.3 Receiver DSP (Digital Signal Processing)...................................................... 1-3

3.0 Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz).................... 1-43.1 Power Amplifier .............................................................................................. 1-43.2 Input Stage (50 Ohm Fixed Gain Block)......................................................... 1-43.3 Pre-Driver Stage............................................................................................. 1-53.4 Driver Stage ................................................................................................... 1-53.5 Final Stage ..................................................................................................... 1-53.6 Antenna Switch .............................................................................................. 1-63.7 Harmonic Filter ............................................................................................... 1-63.8 Directional Coupler......................................................................................... 1-73.9 Power Control................................................................................................. 1-73.10 Power Ramp Profile Control........................................................................... 1-83.11 Thermal Protection ......................................................................................... 1-83.12 Out-of-Range Battery Protection .................................................................... 1-83.13 Pressure Pad Switch ...................................................................................... 1-8

4.0 Frequency Generation Circuitry........................................................................... 1-94.1 Reference Oscillator....................................................................................... 1-94.2 Fractional-N Synthesizer ................................................................................ 1-94.3 Voltage Controlled Oscillator (VCO)............................................................. 1-104.4 Synthesizer Operation.................................................................................. 1-11

Section 2 Troubleshooting Charts

1.0 Troubleshooting Flow Chart for 800 MHz Receiver............................................. 2-12.0 Troubleshooting Flow Chart for 900 MHz Receiver............................................. 2-43.0 Troubleshooting Flow Chart for 800/900 MHz Transmitter.................................. 2-74.0 Troubleshooting Flow Chart for Synthesizer........................................................ 2-85.0 Troubleshooting Flow Chart for 800 MHz VCO ................................................... 2-96.0 Troubleshooting Flow Chart for 900 MHz VCO ................................................. 2-11

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ii

Section 3 800/900 MHz PCB/Schematics/Parts List

1.0 Allocation of Schematics and Circuit Boards .......................................................3-11.1 Controller Circuits...........................................................................................3-1

2.0 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List ...................3-3800/900 MHz (806–941 MHz) 10–35W 8475265H01 Top Side .............................3-3800/900 MHz (806–941 MHz) 10–35W 8475265H01 Bottom Side........................3-4800/900 MHz (806–941 MHz) 10–35W Overall Schematic Diagram .....................3-5800/900 MHz (806–941 MHz) 10–35W Receiver Front-End Schematic Diagram 3-6800/900 MHz (806–941 MHz) 10–35W Receiver IF Amp Schematic Diagram......3-7800/900 MHz (806–941 MHz) 10–35W Receiver Back-End Schematic Diagram.3-8800/900 MHz (806–941 MHz) 10–35W Power Amplifier Schematic Diagram .......3-9800/900 MHz (806–941 MHz) 10–35W Power Control Schematic Diagram.......3-10800/900 MHz (806–941 MHz) 10–35W Synthesizer Schematic Diagram............3-11800/900 MHz (806–941 MHz) 10–35W VCO Buffer Schematic Diagram ...........3-12800/900 MHz (806–941 MHz) 10–35W VCO Schematic Diagram.......................3-13800/900 MHz PCB 8475265H01 Parts List 10–35W............................................3-14

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1-1

Section 1

THEORY OF OPERATION

1.0 IntroductionThis chapter provides a detailed theory of operation for the RF circuits in the radio. For details of the theory of operation and troubleshooting for the associated Controller circuits, refer to the Controller Section of this manual.

2.0 800/900 MHz (851–870, 935–941MHz) Band Receiver CircuitryThe receiver is dual-band operating in both the 800 MHz and 900 MHz bands capable of FM, 4-level FSK and APCO C4FM demodulation. It is a dual-conversion super-heterodyne using IF frequencies 73.35 and 2.25 MHz. This configuration allows for a dynamic range of 130 dB in both analog and digital modes. The receiver in general is divided into three sections, front-end, back-end, and DSP. The overall block diagram is shown below in Figure 1-1.

Figure 1-1 Receiver Block Diagram

2.1 Receiver Front-End

When the radio is receiving, RF energy is routed from the antenna through the External Connector (J0700) to a pin diode Transmit/Receive (T/R) antenna switch comprising of (D0700) and (D0702). The front-end provides rejection of any unwanted out-of-band energy and the initial frequency conversion to the first IF (Intermediate Frequency) of 73.35 MHz.

The receiver front-end has two line-ups, one to receive in the 800 MHz band and one to receive in the 900 MHz band. Band selection of the proper set of ceramic filters and LNA is achieved by the use of two SPDT RF switches (U0403) and (U0404). The band select signal from the main processor controls two transistor switches with outputs going to the RF Switch control inputs.

At 800 MHz band selection, receiving signal is routed to pre-selector filter (FL0401), LNA (U0401) and image band-pass filter (FL0402).

Harmonic FilterIL = 1.5 dB (max.)

Antenna

1

2

IL = 0.4 dBRF Switch1

IL = 1.5 dB

IL = 1.5 dB

Pre-Selector 900

Pre-Selector 800

900 MHz LNAAvago MGA62563

800 MHz LNAAvago MGA62563Gain = 18 dBNF = 1.5 dBIP3 = 12 dBm

G = 18 dBNF = 1.5 dBIP3 = 12 dBm

IL = 1.5 dBPost-Selector 800

Post-Selector 900IL = 1.5 dB

1

2RF Switch2IL = 0.4 dB

1st LOPwr = +16 to +18 dBm

Mini-Circuits Mixer

IP3 = 23 dBm

RL

Xtal Filter73.35 MHzIP3 +15 dBm

IF

ConvGain = -8.0 dBIFAmp/LimiterGain = 24 dBNF = 2.5 dB

AD9864

Back EndAbacus

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1-2 800/900 MHz (851–870, 935–941MHz) Band Receiver Circuitry

At 900 MHz band selection, receiving signal is routed to pre-selector filter (FL0403), LNA (U0405) and image band-pass filter (FL0404).

800/900 MHz band uses the same mixer (U0407) to frequency down conversion to IF 73.35 MHz.

The insertion loss of the filters is typically 1.5 dB while the insertion loss of the RF switches is about 0.4 dB.

Power protection of these line-ups is provided by a pair of Schottky diodes CR0400 & CR0401. These diodes allow operation at a maximum RF input power of +30 dBm.

The LNAs are biased to achieve a gain of approximately 18 dB and an IIP3 of +10 dBm minimum. The mixer has an IIP3 of approximately +23 dBm. A dual Schottky diode, (CR0400 and CR0401), is located between the first switch and the pre-selector filter to protect the LNA and mixer from high RF input levels.

The LO drive to the first mixer is +16dBm min. A 7-pole injection filter attenuates any unwanted harmonics before the signal reaches the mixer.

2.2 Receiver Back-End

After the first frequency conversion to 73.35 MHz, the IF signal passes though a crystal filter (FL0500) with a minimum 3 dB BW of 13 kHz. The signal is then routed through a 2-stage limiter/amplifier (Q0500 & Q0501). The limiter/amplifier stage applies low level signals while limiting signals above -30 dBm, to help achieve a dynamic range of well over 100 dB without over-driving the ADC, internal to the AD9864 IC.

Figure 1-2 AD9864 Block Diagram

The 73.35 MHz IF signal finally reaches the AD9864 (U0600), as shown in Figure 1-2. Here another frequency down-conversion to 2.25 MHz takes place before the resultant RF voltage gets sampled by a Sigma-Delta converter. The Sigma-Delta converter is a high-speed ADC that outputs a 20 kHz data stream to the main DSP.

AD9864 IFIC

2.25 MHz IF

-16 dBStep Atten

73.35MHz

IF

LNA

External 16.8 MHzReference

External 2nd LOHigh/Low Side

Injection73.35 +/- 2.25 MHz

18 MHz SAMPLING RATE

20 kHz DATA

Hi-Speed ADC Decimator

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800/900 MHz (851–870, 935–941MHz) Band Receiver Circuitry 1-3

2.3 Receiver DSP (Digital Signal Processing)

Shown below in Figure 1-3 is the block diagram of the signal flow through the receiver back-end. All blocks within the dotted box represent the DSP software algorithms internal to U1000.

Figure 1-3 Signal Flow through Receiver Back-End

The DSP takes the incoming 20 kHz data stream and passes the information through an FIR (Finite Impulse Response) filter, which provides rejection from any in-band adjacent channel interference. The remaining filtered data is then sent through the FM Discriminator routine. This routine is primarily responsible for base-band information recovery. Depending on whether the radio is in analog or digital mode determines the kind of signal processing used. If the radio is in analog mode, the recovered base-band data is sent through FM De-emphasis and sub-audible tone (CTCSS/ CDCSS) recovery subroutines in the DSP code. If the radio is in digital mode, the recovered base-band information is sent through a Symbol Recovery routine. The resultant data is then routed through a standard AMBE+2™ vocoder for processing.

The output signal from either the analog or digital mode signal processing (still represented by hi-speed data), is sent to a DAC (U3200), which converts the data stream back into usable audio. This stage drives several additional gain stages. These gain stages consist of an I2C audio attenuator (U3501) and a high-power audio PA (U3500) providing the user with at least 3 W of power through an internal speaker and 13 W of audio to an external speaker.

DAC

DAC

ANALOG AUDIOGAIN STAGES SPEAKER

SPEAKERANALOG AUDIOGAIN STAGES

DEEMPHASISDISCRIMINATOR

DSP ANALOG FM MODE

DSP DIGITAL 4FSK/C4FM MODE

FM

DISCRIMINATOR

4FSK/C4FMSYMBOL

RECOVERYAMBE+2™

VOCODERFM

FIR20 kHz DATA

20 kHz DATAFIR

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1-4 Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz)

3.0 Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz)The Transmitter consists of the Power Amplifier (PA) circuitry and the Power Control circuitry. The Power Amplifier is responsible for delivering a replica of the VCO output amplified up to the desired output power level, free from distortion. The Power Control portion is responsible for ensuring the desired output power level is maintained in both analog and digital modes, as well as protecting the power amplifier from damage due to heat, antenna mismatch, out of range battery voltage, or mis-assembly.

Figure 1-4 800/900 MHz Transmitter Detailed Block Diagram

3.1 Power Amplifier

The radio’s power amplifier (PA) is a 4 stage amplifier which amplifies the output of the VCO to the required transmit power level. The first stage consists of a fixed gain block (ADA-4743, U0700), followed by an adjustable gain LDMOS pre-driver (RD01MUS1, Q0705), an adjustable gain LDMOS driver (RD05MMP1, Q0703), and dual fixed gain LDMOS final devices (MRF6E9045, Q0709 & Q0710). A transmit / receive (TR) switch and a harmonic filter complete the transmit lineup.

3.2 Input Stage (50 Ohm Fixed Gain Block)

The first amplifier stage (ADA-4743, U0700) is an integrated circuit with internal 50 ohm input and output impedance matching networks providing approximately 17dB power gain. It serves 2 purposes: 1) it provides reverse isolation between the PA and the VCO to lessen the risk of VCO load pull, and 2) it provides appropriate power to the pre-driver stage. The ADA-4743 is biased at 60mA during transmit by R0706, which is switched to 9V3 during TX by Q0701 (controlled by Antenna_En). The ADA-4743 is preceded by a 13 dB resistive pad to improve reverse isolation still further.

lines = RFlines = DC

Attenuator

Stage1 Stage2 Stage3

Stage4

Stage4

Vbat

Switched 9.3V

Regulated 9.3V

REV

FWD

Coupler

Filter

VSWRCutback

TempCutback

Voltage ControlledCurrent Source

RDACLog Amp

DC outTo MAKO

Variable Attenuator

Log Amp

Filter

ReconstructionTx_DAC In

From MAKO

HarmonicTx/Rx

Switch

RF OutTo RxFE

AntEnable InFrom MAKO

9V3Switch

Final_BiasFrom MAKO

MAKO

PressurePad

RF InFromVCO

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Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz) 1-5

3.3 Pre-Driver Stage

The next amplifier stage is a low power LDMOS device ( RD01MUS1, Q0705) which delivers up to 30dBm power to the driver stage. Its gain is controlled by varying the gate bias voltage, which varies the power gain up to 14dB. The gate bias voltage is controlled with the V_cont signal and is controlled in parallel with the Driver Stage gain.

The input matching network to this stage is a high pass topology. High pass impedance matching networks are used to minimize the chances of low frequency regeneration within the amplifier. The inter-stage impedance matching network between the pre-driver and driver stages is also arranged in a high pass topology.

3.4 Driver Stage

The next amplifier stage is a medium power LDMOS device (RD05MMP1, Q0703) which delivers up to 38.5 dBm to the final devices. Its gain is controlled by varying the gate bias voltage and varies from low gain up to approximately 10 dB power gain. The gate bias voltage is controlled with the V_cont signal, as well, and is controlled in parallel with the Pre-Driver Stage gain.

Series gate resistors are required to improve the bandwidth of the driver stage. The inter-stage impedance matching network between the driver and final device uses a low pass topology.

3.5 Final Stage

The final stage is a pair of high power LDMOS devices (MRF6E9045, Q0709 & Q0710). The packages are mounted to a copper carrier to improve thermal conductivity to the chassis, and allow a common chassis among the other frequency bands.

This stage is biased at a quiescent current of 350 mA per device and operates with a fixed gain of approximately 11dB, allowing up to 46.9 dBm output power (49 W). The quiescent currents are set by adjusting the Final_Bias signals.

The output match uses a low pass topology and has extremely critical part location requirements. Any repairs must be done with extensive care to ensure the replaced components are placed accurately and properly soldered. Additional footprints are provided on the printed circuit board to allow for possible engineering optimizations to this match. The resistor networks at the input of each of the final elements are required to improve the bandwidth of the circuit.

If the final device is replaced, the bias voltages must be re-tuned using the Customer Programming Software (CPS). Care must be taken not to damage the device by exceeding the maximum allowed quiescent current. The maximum allowable current is 750 mA, but the design is optimized for 350 mA as stated earlier. The device can tolerate up to 5 amps for brief periods of time without damage.

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1-6 Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz)

3.6 Antenna Switch

The Antenna Switch (T/R switch) has 2 modes, transmit mode and receive mode.

Transmit mode: The antenna switch utilizes the switched 9.3 V from Q0713. Both PIN diodes D0700 and D0702 are turned on during key-up by forward biasing them. Forward biasing is achieved by injecting 9.3 V with Q0713 and the current is set with 2 series resistors (R0723 & R0724) and a 0.8 V drop across each diode. Q0713 maintains the current through the antenna switch diodes at 160 mA. Q0713 is enabled during transmit mode by ANT_ENABLE asserting through Q0714 (an inverter) and associated circuitry. An RF short is formed through PIN diode D0702, providing a path to ground through the parallel pair of cap C0796 and inductor L0714. This path completes the DC bias and provides a quarter-wave open circuit, isolating the RX path. The values of C0796 and L0714 are chosen so that they are in parallel resonance at the center of the transmit band, making them appear as an open circuit so that a 50 ohm power path is maintained thru D0700 to the Harmonic filter and isolating the Tx signal from the Rx front end.

Receive mode: The DC current thru the PIN diodes is interrupted by turning off the switch and reverse biasing the PIN diodes. The RF path now flows from the Harmonic Filter thru inductor L0710, capacitor C0791 (to ground) and C0792. C0792 acts as a coupling capacitor, blocking DC from reaching the Rx front end.

3.7 Harmonic Filter

Inductors L0706, L0707, L0708 and capacitors C0735, C0736, C0737 and C0795 form a harmonic filter which is a 7th order Chebyshev low pass filter, that is used to attenuate harmonic energy from the transmitter before it reaches the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits, improving spurious response rejection. R0713 and L0722 are used to drain any electrostatic charges that might otherwise build up on the antenna.

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Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz) 1-7

3.8 Directional Coupler

The dual directional microstrip coupler is implemented at the harmonic filter output to sample both forward and reverse directed transmitter power. RF power from the transmitter PA passes through the microstrip coupler before reaching the antenna. Forward RF power is coupled to the U0940 log detector / controller via the voltage controlled attenuator (VCA) stage. This consists of pin diodes D0901, D0902, and D0903. The log detector / controller also regulates the gain of PA stages Q0703 and Q0705 (via V_cont) as necessary thus ensuring the forward power out of the radio is held to a constant value.

The directional coupler functions not only as part of the transmitter power regulation circuit but also functions as part of the VSWR load detection circuitry. Its physical location close to the antenna connector allows accurate VSWR sensing at the transmitter output. Forward and reverse coupled signals are rectified by D0904 and D0905 respectively. Resulting DC voltage FWD_DETECTED is proportional to transmit RF power, while REV_DETECTED is proportional to reflected RF power. The detected voltages are fed to the respective inputs of difference amplifier U0901. The difference amplifier output is applied to variable attenuator control stage, U0900-1. An abnormally high reflected power level may be caused by a damaged antenna. This would cause an increase in the amplifier output voltage, thereby causing a reduction in attenuation by the VCA. As a result, the controller reduces the gain of PA stages Q0703 and Q0705 to prevent damage to these devices due to an improper load.

3.9 Power Control

The transmitter uses a PA controller IC, U0940 to control the power output of the radio. A portion of the forward RF power from the transmitter is sampled by the directional coupler and delivered via the VCA to the RFIN port of the PA controller IC (pin 1). The PA controller, a log detector type, provides temperature stability and high accuracy control over a typical 50 dB dynamic range.

The MAKO contains a digital to analog converter (DAC) which provides a reference voltage (TX_DAC) at the input of reconstruction filter stage U0900-2. The filtered reference voltage at the output of U0900-2 is divided by the combination of R0942 and R0946 before reaching the VSET input of the PA controller IC (pin 3). Thermistor RT0953 is used in combination with R0954 to compensate reference voltage drift at operating temperature extremes. This reference voltage level is programmable through the SPI lines of the MAKO. It is also proportional to the desired power setting of the transmitter, and is factory programmed at several points across the frequency range of the transmitter to offset frequency response variations in the transmitter’s coupled power circuits.

The PA controller IC provides a dc output voltage which is to provide gate bias for PA pre-driver and driver stages. The 0 to 5 Vdc range at U0940, pin 7, is applied as V_CONTROL to power-adjust the transmitter output power by controlling the gate bias of stages Q0703 and Q0705. Voltage divider combination R0727 and R0728 provides gate bias to Q0703 while divider combination R0750 and R0751 provides gate bias to Q0705. The ratios of each of these resistor dividers are chosen to ensure Q0703 and Q0705 are each running at its nominal design condition at rated output power. Variations in sampled forward transmitter power cause the PA controller IC to adjust the control voltage above or below its nominal value. This will raise or lower output power in order to maintain an output power level relative to the reference voltage applied to VSET.

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1-8 Transmitter Power Amplifier (PA) 35 W (800MHz)/30 W (900MHz)

3.10 Power Ramp Profile Control

In order to limit transient adjacent channel power at the transmitter’s output, the ramped power should follow a raised cosine profile. The PA controller IC has a linear slope function when scaled in dB/V. To achieve the desired raised cosine profile of the output power, the ramped reference voltage provided by the MAKO DAC follows a raised cosine approximation. The MAKO DAC reference output is low pass filtered by the DAC reconstruction filter before it is applied to the VSET input of the PA controller IC.

Reconstruction filtering reduces spurious emissions in the RF spectrum as a result of the finite steps of the DAC. Loop filter capacitor C0926 in conjunction with resistor R0950 and the integrator within the PA controller IC, control the loop dynamics. Loop dynamics have been optimized to achieve sufficient speed to follow the required ramping profiles while meeting switching transient requirements over varied power levels. Accurate control of the power-rise (ramp-up) andpower-decay (ramp-down) characteristics minimizes splatter into adjacent channels.

3.11 Thermal Protection

Thermistor RT0908 in combination with R0902 forms a voltage divider with output proportional to the sensed circuit board temperature in the vicinity of the transmitter driver and final devices. The voltage divider output is routed to an operational amplifier U0901-2 which provides a dc voltage via diode junction D0900 to control attenuation level of the VCA stage. If the case temperature threshold set by resistive divider combination R0901 and R0909 is reached, the VCA is driven to increase RFIN signal at PA controller IC (pin 1). This increase will cause the PA controller IC to adjust the PA control voltage below its nominal value to decrease transmitter output power. Temperature will be reduced by lowering transmitter output power relative to the reference voltage applied to VSET.

3.12 Out-of-Range Battery Protection

Transmitter power cutback under extended battery supply voltage operation is provided for by monitoring battery supply in the controller circuit of the radio in order to change VSET input of the PA controller IC (pin 3) for reduced transmitter output. This cutback starts when the battery voltage at the connector reaches 15.3 V and above. This results in a 2 dB drop in output power. There is also a low battery detect circuit that is implemented in hardware. This hardware cutback gives a 1.2 dB drop in RF power level when the battery voltage drops below 11.6 V and has about 0.6 V of hysteresis before it will return to normal power.

3.13 Pressure Pad Switch

The power control circuitry includes a safety switch (S0700) that consists of a conductive portion of the rubber pad which pushes the RF final transistors Q0709 and Q0710 firmly against the chassis, improving the heat-sink to the devices. When the chassis cover and rubber pad are properly assembled, the conductive portion of the pad contacts a pattern on the circuit board, electrically closing switch S0700. If the cover and pad are not in place, switch S0700 is open-circuited and the power control circuit is disabled via software in which turning off the gate bias to Q0709, Q0710, Q0703, and Q0705. This mechanism is to prevent thermal damage of the RF transistors which might occur if the transmitter is operated without adequate heat-sinking.

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Frequency Generation Circuitry 1-9

4.0 Frequency Generation CircuitryThe synthesizer subsystem consists of the reference oscillator (Y0100), the fractional-N synthesizer IC (U0100), and the Voltage Controlled Oscillator (VCO).

4.1 Reference Oscillator

The reference oscillator (Y0100) contains a voltage-controlled temperature compensated crystal oscillator (VC-TCXO) with a frequency of 16.8 MHz. A digital-to-analog (DAC) converter internal to U0100 and controlled by the mP via serial interface (SPI), sets the voltage at the AUX_DAC output of U0100 (pin K6) to set the frequency of the oscillator. The output of the oscillator (pin 3 of Y0100) is applied to pin K5 (REF_IN) of U0100.

4.2 Fractional-N Synthesizer

The fractional-N synthesizer IC (U0100) consists of a pre-scaler, a programmable divider with control logic, phase detector, charge pump, a D/A converter in the high frequency analog modulation path, an attenuator to balance the high and low frequency modulation paths, a serial interface for control (SPI), a serial interface for modulation (SSI), and a super filter for the regulated 8.4 Volts.

Figure 1-5 800/900 MHz Synthesizer Block Diagram

Data Write

Clock

CEX

Data

Fsync

Clock

SPID10

Data ReadD9

C11

D8

F11

F10

F9SSI

(Modulation)

VCO

Loop Filter

G1

L9 HP MOD

PRSCTX / LO

SPIInterface

Prescaler Main Divider

Fractional Unit Reference

Divider

Digital Attenuator

SSIInterface

D/A

Waveform Generator

DS18-bit

Modulation Unit

MainPhase/Freq.

DetectorAnd

Charge Pumps

G3 G2 B4

Main_CP

Adapt_CP

AUXD/A

/ N

Fractional-NSynthesizer

(U0100)

Super Filter8.5V Ana

5V

2.775V Ana

2.775V Dig

1.875V Dig

9.3VL2,J3

G4,G8,A8

H6,J6,A9,D4,A2,H9,H7,B11,H3

E11

K4

J5

K6

J10

K5

Buffer Buffer

16.8MHz REF

SF_OUT

TCXO(16.8MHz)

LOCK DETECT

Voltage Multiplier

5V

12VF1

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1-10 Frequency Generation Circuitry

A voltage of 9.3 Volts applied to the super filter input (U0100 pin K4) supplies an output voltage of 8.4 Vdc (SF_OUT) at pin J5. This supplies the VCO and the VCO modulation bias circuit (via R0321). The super filter supply voltage is provided by the 9.3 Volt regulator, U3001. The synthesizer is also supplied by the 5 Volt regulator (U3002) as well as two 2.775 Volt regulators and a 1.875 Volt regulator within U3200.

The output signal LOCK (U0100-B4) provides information about the lock status of the synthesizer loop. A high level (1.8V) at this output indicates a stable loop. A discrete buffer amplifier (Q0100) provides a buffered 16.8 MHz reference frequency to other parts of the radio.

The serial programming interface (SPI) is connected to the mP via the data lines SPI_DW (U0100-D10) and SPI_DR (U0100-D9), clock line SPI_CLK (U0100-C11), and chip enable line CEX (U0100-D8). The serial modulation interface (SSI) is connected to the DSP via the data line SDTX (U0100-F11), clock line TXCLK (U0100-F10), and frame sync line SFTX (U0100-F9).

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) subsystem consists of two Colpitts oscillators (one for 800MHz and one for 900MHz band), a two-stage buffer amplifier with RF switch to route between TX injection or RX LO injection paths, oscillator bias control switches, and the modulation circuitry.

Figure 1-6 800/900 MHz VCO Block Diagram

Each varactor-tuned oscillator has a tuning range of 64MHz, sufficient to cover the RX and TX frequency ranges for both 800MHz and 900MHz bands. VCO1 (800MHz VCO) is designed to cover 806MHz to 870MHz, which is used for 800MHz TX frequencies and for 900MHz RX LO injection (low side injection). VCO2 (900MHz VCO) is designed to cover 879.35MHz to 943.35MHz, which is used for 900MHz TX frequencies and for 800MHz RX LO injection (high side injection). Two general purpose output lines (GPO1 and GPO3) from the Fractional-N Synthesizer IC (U0100-E5, E6) provide the control for independent bias selection for each oscillator (VCO1/VCO2_SEL) via digital transistors Q0291 and Q0292. A third general purpose output line (GPO4, U0100-C5) provides selection control for the RF switch (RX/TX_SEL) via digital transistors Q0111 and Q0106.

Low Pass Filter

Steering Line Voltage(VCTRL)

High Port Modulation(HP_MOD_OUT)

(U0100-L9)

Prescaler(U0100-G1)

800MHz VCO (VCO1)

900MHz VCO (VCO2)

900M_VCO_SEL(U0100-E6)

800M_VCO_SEL(U0100-E5)

800/900MHz VCOSubsystem

TX INJ

To U0700

To Q0402

RX INJ

RX_SEL

TX_SEL

Buffer 1 Buffer 2

9V3(U3001-5)

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Frequency Generation Circuitry 1-11

The 8.4 Volt super filtered output, SF_OUT, of the Fractional-N synthesizer IC (U0100-J5) supplies the bias to the oscillators. A portion of the VCO output signal is lightly coupled through coupling capacitor C0281, routed through a low-pass filter (formed by L0281, C0282, L0283, and C0284), and fed back to the M_PRSC input of the Fractional-N synthesizer IC (U0100-G1).

High-port modulation is scaled through a voltage divider (comprised of R0206, R0207, R0208, R0256, R0257, and R0258) and applied to the Tx modulation varactor diodes CR0205 and CR0255. The TX VCO frequency is modulated via coupling capacitors C0204 and C0254. High-port modulation is also applied to the VCO steering line (through R0139, R0140, and C0166) which modulates the main VCO tuning varactors.

The outputs of the VCOs are amplified and buffered by a 2-stage cascade design. The use of two stages for the buffer ensures the VCOs will be adequately isolated from load pull effects. Each stage uses the PBR941 configured as a common emitter amplifier. A SPDT RF (T/R) switch (Skyworks AS179-92) routs the output of the buffer to the RX or TX block.

4.4 Synthesizer Operation

The complete synthesizer subsystem is comprised mainly of the Fractional-N synthesizer IC, Reference Oscillator (crystal oscillator with temperature compensation), loop filter circuitry, VCO, DC supplies, and a capacitive voltage multiplier circuit. The VCO feedback signal, PRSC, is fed to pin G1 of U0100 (M_PRSC) via a low-pass filter (L0281, C0282, L0283 and C0284) which attenuates harmonics and provides the correct level to close the phase-locked loop.

The prescaler in the synthesizer IC (U0100) is a four-level prescaler capable of dividing by 4, 5, 6, and 7. The main loop N divider is configured to be an 8-bit divider. The divide-by-N portion of the main loop is set via the SPI. The fractional portion of the divider is realized using a 3-accumulator, 24-bit fractional divider. The SPI is used to set the desired divide ratio.

The output of the prescaler is applied to the main loop divider. The output of the main divider is sent to the phase/frequency detector, which compares the main divider’s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y0100). This output signal of the phase/frequency detector is a pulsed signal which is then routed to the charge pumps. A capacitive voltage multiplier (formed by diode arrays D0100 and D0101, load capacitors C0186 and C0187, and supporting circuitry) generates 12V to supply the charge pumps. The main charge pump current is programmable through the SPI with its output at pin G3 of U0100 (MN_CP). The loop filter transforms this current into a steering voltage that is then applied to the VCO.

To reduce lock time when new frequency data has been loaded into the synthesizer, an adapt charge pump providing much greater current than the main charge pump is turned on for a finite amount of time to quickly charge or discharge the loop filter capacitors to steer the VCO to the desired frequency. The output of the adapt charge pump passes to the loop filter via pin G2 of U0100 (MN_ADAPT_CP). When the synthesizer is within the lock range and the adapt timer runs out, the adapt charge pump is powered down and the main charge pump takes over. A settled synthesizer loop is indicated by a high level at signal LOCK (U0100-B4), which is routed to the µP.

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1-12 Frequency Generation Circuitry

Modulation is performed by applying a digital data stream via the SSI bus from the DSP (U1000) to the synthesizer (U0100). In order to meet spurious and phase noise requirements, the PLL bandwidth was designed to be narrower than the full modulation bandwidth, therefore requiring the use of dual-port modulation. Internal to the synthesizer (U0100), low-port modulation is added to the fractional-N division numerator to trace out the modulation versus time while the high-port data stream passes through an interpolating waveform generator, a digital attenuator (for modulation balancing), and then gets converted to an analog signal through an 11-bit DAC before modulating the VCO. This high-port analog modulation output (HP_MOD_OUT, U0100-L9) is connected to the VCO modulation varactor diodes (CR0205 and CR0255) via C0219, R0206 and R0256, and to the loop filter via R0139, R0140, and C0166.

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2-1

Section 2

TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for 800 MHz Receiver (Sheet 1 of 3)

Set up radio in analog Rx mode on

desired channelwith squelch open

1st LO > +5 dBmat R0446?

Spray or inject 73.35 MHz RF carrier modulated with

1 kHz audio tone into XTAL Filter FL0500

NoAudio tone present

at speaker?

Yes

Volumelevel

adjustedproperly?

Check U3501bias and

replace part if necessary

Audio at pin 1of U3501?

Verify audio path to U3501

Place unit into "Test Mode" by pressing <P2> on control

head five times.Use the channel button to set channel to F3 (860.525 MHz).

Apply an on-channel RF carrier at -47 dBm modulated

with 1 kHz tone at the antenna port.

C

Audio at pin 6 of U3505?

Audio at pin 10 of U3501?

Check connections to external speaker and

replace speaker if necessary

Verify audio path between U3500 and

pin 1 of U3501

Audio at pin 4 of U3500?

Audio at pin 1 of U3500?

Check biasing before replacing

U3500

1st LO(933.875 MHz)

> +16 dBmat TP0401?

Check biasing on Q0402 before replacing

9 VDC present

at R0436?

Check9R1 path back to

synthesizer

Check VCO Troubleshooting

Flow Chart

RF levelof on-channel

signal > -45 dBmon pin 3

of U0407?

A

Check U0407 and replace if necessary

Yes

Yes

YesYesNo

No No

Yes

YesNo

No

No

Yes

Yes

No

No

No

Yes

Yes

No Rx Audio

No

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2-2 Troubleshooting Flow Chart for 800 MHz Receiver

1.1 Troubleshooting Flow Chart for 800 MHz Receiver (Sheet 2 of 3)

A

Voltage level5 VDC

on pin 6 of U0403 and pin 4 of U0404?

Check biasing circuitry of U0406 and U0402 before

replacing

Check biasing on U0408 before replacing

No

No

Yes

Yes

+5.0 VDCon pin 4

of U0402?

Check FL0402 & U0404 for insertion loss and

replace if necessary

Check biasing circuitry of U0401 before replacing

RF levelof on-channel

signal > -45 dBmat R0420?

Is voltage at L0417

= 1.2 VDC?

Check biasing circuitry of U0401 before replacing

No No

Yes

Yes

Check FL0401 & U0403 for insertion loss and

replace if necessary

NoRF levelof on-channel

signal > -50 dBmat R0419?

Yes

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Troubleshooting Flow Chart for 800 MHz Receiver 2-3

1.2 Troubleshooting Flow Chart for 800 MHz Receiver (Sheet 3 of 3)

C

16.8 MHz present

at C0622?

Check Synthesizer Troubleshooting

Flow Chart

2nd LO > 0 dBm and at 71.1 MHz at TP0600?

Yes

No

No

Yes

73.35 MHz present

at U602?

2.25 MHz present

at C0625?

No

Yes

No

Yes

18 MHz present

at L0608?

Check diode continuity before replacing D0601

Replace componentsas needed

No No

Yes Yes No

Yes

Check for visible solder shorts near

pins before replacing U0600

~ 1.65 VDC on R0617?

Clock VCO and LF components

OK?

DC continuitythrough

biasing componentsE0600 - E0610?

Replacedefective biasing

component

Yes

No

3.0 VDC on pin 1

of U0601?

Check Controller Troubleshooting

Flow Chart

5.0 VDC at E0610?

Check biasing on U0601 before

replacing

No No

YesYes

3.5 VDCat E0609?

No

Yes

Check biasing on Q0601 before

replacing

Remove Shield SH0500.

Check biasing on Q0600 and

check continuityon D0600.

Replace parts if necessary.

Check 5 VDC supply and biasing components

before replacing Q0500 or Q0501

Biasingcorrect on

Q0500 and Q0501?

~ 3.0 VDC on L0604

and L0605?Check biasing

components and 3 VDC supply. Replace

any parts if necessary.

No

Yes

No

Yes

Check FL0500 matching components before

replacing

73.35 MHz present

at pin 6 of FL0500?

Check signal gain and biasing

before replacing Q0500 or Q0501

No

Yes

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2-4 Troubleshooting Flow Chart for 900 MHz Receiver

2.0 Troubleshooting Flow Chart for 900 MHz Receiver (Sheet 1 of 3)

Set up radio in analog Rx mode on

desired channelwith squelch open

1st LO > +5 dBmat R0446?

Spray or inject 73.35 MHz RF carrier modulated with

1 kHz audio tone into XTAL Filter FL0500

NoAudio tone present

at speaker?

Yes

Volumelevel

adjustedproperly?

Check U3501bias and

replace part if necessary

Audio at pin 1 of U3501?

Verify audio path to U3501

Place unit into "Test Mode" by pressing <P2> on control

head five times.Use the channel button to set channel to F6 (938.025 MHz).

Apply an on-channel RF carrier at -47 dBm modulated

with 1 kHz tone at the antenna port.

C

Audio at pin 6 of U3505?

Audio at pin 10 of U3501?

Check connections to external speaker and

replace speaker if necessary

Verify audio path between U3500 and

pin 1 of U3501

Audio at pin 4 of U3500?

Audio at pin 1 of U3500?

Check biasing before replacing

U3500

1st LO(864.675 MHz)

> +16 dBmat TP0401?

Check biasing on Q0402 before replacing

9 VDC present

at R0436?

Check9R1 path back to

synthesizer

Check VCO Troubleshooting

Flow Chart

RF levelof on-channel

signal > -45 dBmon pin 3

of U0407?

B

Check U0407 and replace if necessary

Yes

Yes

YesYesNo

No No

Yes

YesNo

No

No

Yes

Yes

No

NoNo

Yes

Yes

No Rx Audio

No

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Troubleshooting Flow Chart for 900 MHz Receiver 2-5

2.1 Troubleshooting Flow Chart for 900 MHz Receiver (Sheet 2 of 3)

A

Check biasing circuitry of U0406 and U0402 before

replacing

Check biasing on U0408 before replacing

No

No

Yes

Yes

+5.0 VDCon pin 4

of U0406?

Check FL0404 & U0404 for insertion loss and

replace if necessary

Check biasing circuitry of U0405 before replacing

RF levelof on-channel

signal > -45 dBmat R0432?

Is voltageat L0426

= 1.2 VDC?

Check biasing circuitry of U0405 before replacing

No No

Yes Yes

Check FL0403 & U0403 for insertion loss and

replace if necessary

NoRF levelof on-channel

signal > -50 dBmat R0415?

Yes

Voltage level5 VDC

on pin 4 of U0403 and pin 6 of U0404?

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2-6 Troubleshooting Flow Chart for 900 MHz Receiver

2.2 Troubleshooting Flow Chart for 900 MHz Receiver (Sheet 3 of 3)

C

16.8 MHz present

at C0622?

Check Synthesizer Troubleshooting

Flow Chart

2nd LO > 0 dBm and at 71.1 MHz at TP0600?

Yes

No

No

Yes

73.35 MHz present

at U602?

2.25 MHz present

at C0625?

No

Yes

No

Yes

18 MHz present

at L0608?

Check diode continuity before replacing D0601

Replace componentsas needed

No No

Yes Yes No

Yes

Check for visible solder shorts near

pins before replacing U0600

~ 1.65 VDC on R0617?

Clock VCO and LF components

OK?

DC continuitythrough

biasing componentsE0600 - E0610?

Replacedefective biasing

component

Yes

No

3.0 VDC on pin 1

of U0601?

Check Controller Troubleshooting

Flow Chart

5.0 VDC at E0610?

Check biasing on U0601 before

replacing

No No

YesYes

3.5 VDCat E0609?

No

Yes

Check biasing on Q0601 before

replacing

Remove Shield SH0500.

Check biasing on Q0600 and

check continuityon D0600.

Replace parts if necessary.

Check 5 VDC supply and biasing components

before replacing Q0500 or Q0501

Biasingcorrect on

Q0500 and Q0501?

~ 3.0 VDC on L0604

and L0605?Check biasing

components and 3 VDC supply. Replace

any parts if necessary.

No

Yes

No

Yes

Check FL0500 matching components before

replacing

73.35 MHz present

at pin 6 of FL0500?

Check signal gain and biasing

before replacing Q0500 or Q0501

No

Yes

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Troubleshooting Flow Chart for 800/900 MHz Transmitter 2-7

3.0 Troubleshooting Flow Chart for 800/900 MHz Transmitter

Place Switch or R0775

Check 9V3_PA Regulator in Controller

Troubleshooting Flow Chart

IsVoltage at TP0910 >

1VDC?

Check Bias Set Circuit;bias tune

Replace U0700

Check VCO Troubleshooting

Flowchart

Is TP0909 >1 VDC?

NO TRANSMITTER POWER

Check Q0705 and associated circuitry

Check 9.3V Regulator circuit (U3001)

Check T/R bias circuitAnd diodes

Check 5V Regulator circuit (U0941) Replace Q0709 or

Q0710 *

Check MAKO troubelshooting

Flowchart

Check U0900-2 and associated circuitry

Replace U0940

Does TP0702

=9.3 VDC?

Is TP0913 =9.1 VDC?

Is U0941 Pin1 =

5 VDC?

Is voltage at TP0911

> 3VDC?

Is voltage across

D0700 ~ 0.7 VDC?

is TP0707 &TP0708 ~2.2 VDC?

Is Pressure Pad Switch

in Place?

Is Power at TP0704 ~ +17 dBm?

Is TP0703 +2dBm ?

Is resistance to ground at Q0709

&Q0710 > 10 kohms

Is Power at TP0709 ~ 10 dB > TP0710?

Is Power at TP0702 ~ 10 dB > TP0709?

Check Q0703 and associated circuitry

Is Power at D0700 ~ 10

dB > TP0702?

Check Q0709, Q0710 and associated

circuitry

Measure relative power thru the remainder of TR swtich and LPF to find open circuit. Perform visual inspection of circuit.

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

Yes

Yes

Yes Yes

YesYes

Yes Yes

Yes Yes

Yes

Yes

Yes

Yes

Yes

* Note: If Q0709 or Q0710 are replaced, radio must be bias set and power set.1) Levels are during Transmit Mode (analog), 13.6V at battery connector, 50 ohm termination on transmitter.2) Make sure PCB is screwed into chassis during these tests to avoid damage to final device3) When making measurements within the transmitter using an RF power probe, be careful that the rating of the probe is not exceeded.The “relative” measurements listed in the flow chart should be made with a scope probe connected to a spectrum analyzer or similar instrument to avoid damaging sensitive power probes.

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2-8 Troubleshooting Flow Chart for Synthesizer

4.0 Troubleshooting Flow Chart for SynthesizerStart

Visual check ofthe Board OK?

+5V at R0100?

+2.775V atR0101 and

R0103?

+1.875V atR0102?

Is 16.8MHzSignal at C0145? Check Y0100

Check U3200

Check U3200

Check 5VRegulator

U3002

CorrectProblem

Is 16.8MHzSignal at R0155?

Is 16.8MHzSignal at R0109?

Is Radio in TX orRX mode?

Is ModulationPresent atC0219?

Is GPO4 low (<0.5V)?Is SPI

ProgrammingOK?

Check μP U1000Troubleshooting

Chart

ReplaceU0100

Check Q0100and surrounding

components

ReplaceU0100

ReplaceU0100

Is RF Prescaler level(at C0284) between

100mVpk and 300mVpk(harmonics <-15dBc)?

Check VCOTroubleshooting

Chart

Replace orresolder

components

Are C0136,C0137 OK?

+8.4V at C0137(SF_OUT)?

Replace U0100

Is GPO4 high(>2.5V)?

Is Tx SSI activitypresent on

CLK, FSYNC, andDATA lines (R2512,

R2514, R2513)

Is SPIProgramming

OK?

ReplaceU0100

Check μP U1000Troubleshooting

Chart

Yes Yes

Yes

NoNo

Yes

Yes

Yes

Yes

Yes

Yes

YesYes

Yes

Yes

Yes

Yes

No

No No

No

No

No

No

No

No

No

No

No

RX

TX

No

No

Yes

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Troubleshooting Flow Chart for 800 MHz VCO 2-9

5.0 Troubleshooting Flow Chart for 800 MHz VCO (Sheet 1 of 2) g ( )

No 806 - 870MHz signal at C0323 or C0324

Visual check of the Board OK?

Correct Problem

No

Yes

9VDC at L0303 or L0305?

Yes

No Radio did not boot up properly. Check 9V3

Regulator.

Vbe =0.7VDC for Q0301 or Q0302?

Yes

No Check biasing on components and replace Q0301 / Q0302 if needed

RF signal present at R0301?

Yes

No

Check components between R0301 and C0332 for shorts

and opens

Yes

Yes

Yes

Check CR0202-CR0204, L0202, C0202, C0205, Y0201, and C0206 for

shorts or opens

Vbe = 0.7 VDC for Q0201?

8.4 VDC at L0205?

Check Synthesizer troubleshooting chart

No

~2.7VDC C0291?

No

No Check biasing components then replace Q0201 if

needed.

Radio is not programmed for 800MHz Transmit

Mode, or 900MHz Receive Mode, or U0100

not functional

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2-10 Troubleshooting Flow Chart for 800 MHz VCO

5.1 Troubleshooting Flow Chart for 800 MHz VCO (Sheet 2 of 2)

800MHz VCO not locked at correct frequency

DC voltage atR0201 between 1V

and 9 VDC?

Check Synthesizer Troubleshooting Flow

Chart

No

Yes

Check C0209, C0210 and R0209 and all components between C0201 and C0206

for shorts or opens

800MHz VCO locked but no high-port modulation

~2.1 VDC at VCO side of C0219?

Check R0208, R0207, R0206 and

CR0205 for shorts or opens

No

Yes

Modulation at CR0205 ?

Replace C0204Yes

Yes

No

Modulation at C0217 ?

No Check C0217 and C0218 for a short and then check

Synthesizer troubleshooting Flow chart

Replace C0219

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Troubleshooting Flow Chart for 900 MHz VCO 2-11

6.0 Troubleshooting Flow Chart for 900 MHz VCO (Sheet 1 of 2)

No 870 – 943.35MHz signal at C0323 or C0324

Visual check of the Board OK?

Correct Problem

No

Yes

9VDC at L0303 or L0305?

Yes

No Radio did not boot up properly. Check 9V3

Regulator.

Vbe =0.7VDC for Q0301 or Q0302?

Yes

No Check biasing on components and replace Q0301 / Q0302 if needed

RF signal present at R0301?

Yes

No

Check components between R0301 and C0332 for shorts

and opens

Yes

Yes

Yes

Check CR0252-CR0254, L0252, C0252, C0255, Y0251, and C0256 for

shorts or opens

8.4 VDC at L0255?

Check Synthesizer troubleshooting chart

No

~2.7VDC C0295?

Vbe = 0.7 VDC for Q0251?

No

No Check biasing components then replace Q0251 if

needed.

Radio is not programmed for 800MHz Transmit

Mode, or 900MHz Receive Mode, or U0100

not functional

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2-12 Troubleshooting Flow Chart for 900 MHz VCO

6.1 Troubleshooting Flow Chart for 900 MHz VCO (Sheet 2 of 2)

900MHz VCO not locked at correct frequency

DC voltage atR0201 between 1V

and 9 VDC?

Check Synthesizer Troubleshooting Flow

Chart

No

Yes

Check C0259, C0260 and R0259 and all components between C0251 and C0256

for shorts or opens

900MHz VCO locked but no high-port modulation

~2.1 VDC at VCO side of C0219 ?

Check R0258, R0257, R0256 and

CR0255 for shorts or opens

No

Yes

Modulation at CR0255 ?

Replace C0254Yes

Yes

No

Modulation at C0217 ?

NoCheck C0217 and C0218 for

a short and then check Synthesizer troubleshooting

Flow chart

Replace C0219

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3-1

Section 3

800/900 MHZ PCB/SCHEMATICS/PARTS LIST

1.0 Allocation of Schematics and Circuit Boards1.1 Controller Circuits

The 800/900 MHz circuits are contained on the Printed Circuit Board (PCB) which also contains the Controller circuits. This Chapter shows the schematics for the 800/900 MHz circuits only, refer to the Controller section for details of the related Controller circuits. The PCB component layouts and the Parts Lists in this Chapter show both the Controller and 800/900 MHz circuit components. The 800/900 MHz schematics and the related PCB and parts list are shown in the table below.

Table 3-1 800/900 MHz 10-35W Diagrams and Parts ListPCB :

8475265H01 Main Board Top Side8475265H01 Main Board Bottom Side

Page 3-3Page 3-4

SCHEMATICSOverall Receiver Front- EndReceiver IF AmpReceiver Back-EndPower AmplifierPower ControlSynthesizerReceiver VCOTransmit VCO

Page 3-5Page 3-6Page 3-7Page 3-8Page 3-9Page 3-10Page 3-11Page 3-12Page 3-13

Parts List8475265H01 Page 3-14

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3-2 Allocation of Schematics and Circuit Boards

Notes

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8 3-3

2

3006

R30

33

R30

563

C3008

C3009

C30

10

C3501C3504 C3505

C3506

E35

00 E3501

63 4 Q

3500

R3009R3010

R3516R3520

U3002

25

262

J4000

C3007

C4048

C4075E4005Q4013

R4048

R4050

VR4000 VR4001 VR4002

VR4003

VR4004

VR4005

C3005

C3019

C30

46

C4040 C4041 C4042 C4043C4044

C4045C4046 C4047

23

Q40

00

23

Q40

02

23

Q40

04

23

Q40

05

23

Q40

06

23

Q40

08

23

Q40

10

23

Q40

11

R3002

R30

03

R30

04

R4040R4041

R4042R4043 R4044R4045R4046 R4047

R40

51

C64

06

C64

07

C64

08

C6416C6417

C64

18C6419

C6420

C64

21

C64

22

C6423

C6426

C6427 C64

28

C64

29

C6430C6431

C64

33

C6439C6440

C6445

C6450

E64

01

E6402E6407

R6402R6403

R64

43

R6444

R6445

R6446

R6449

R6450

R6454

R6455

R6456R6458R6459R6460R6461

R6465R6466

U64

02U

6407

9

16

18

9Q3200

C3202

C3203L3200

R3203

16

18

9Q3202

3

2.9V

_M

AK

O_

V6

C30

40

C32

19C

3220

C32

25C

3226

C3229

C3238

C32

39

C32

47

C3254

C3530C3545

C6451

E3202

E32

05

R10

20

R35

00

R3501

R3505R3550

R3594

R3595

R35

96

R6467

RT3500

VR

3204

VR

3206

3.6V_MAKO_SW1

C32

07 C3211

C32

34 C3240

C32

48C3249

C3276C3278

C3283

C3511

C35

13

C3516

C3518C3520 C3523

C3528

C35

31

C3538

C35

43

E35

03

R3217

R32

33

R35

03

R35

04

R35

07

R3509R3514R3515

R3535R3537

R35

38

R3571

R35

76

R3588

R35

90

VR

3202

C10

07

C1009

C10

31

C1036C1037 C3209C3212

C32

13

C32

16

C32

73

C32

77

C3280

L3202

MA

KO

_GAT

ED

_32K

Hz

23 4

Q3203

23 4

Q3204

R1021

R10

27 R10

28

R3224R3225

R35

08

R3587

US

B1_

DAT

VB

US

1_C

MD

VB

US

2_C

MD

C2008 R2010R2014

R2015TP_SDRAM_CS

C1011

C10

14

C10

16C

2002

C2004C2005

C20

06

C20

07

C40

16C

4017

C40

18C

4019

C40

20C

4021

C40

22C

4023

C40

24C

4025

C40

26C

4027

C40

34

C40

35

C4089C4090

E40

01

R10

00R

2004

R20

05

R20

06

R2007

R20

08R

2009

R2011

R20

13

R40

06

R40

09R

4010

R40

11R

4012

R40

68R

4069

R40

70R

4071

R4093

R4094

R40

95

R4096

R4097R4099

R4105

TP40

00

TP_SDRAM_BA0

TP_SDRAM_BA1

TP_S

DR

AM

_CLK

TP_SDRAM_CLKX

U4004U4005U4006

U4008

C10

03

C10

05

C10

06

C1008

C10

13C

1017

C2000C2001

C20

03

C20

09

C40

00C

4001

C40

02C

4003

C40

04C

4005

C40

06

C40

28C

4029

C40

30C

4031

C40

32C

4033

C4091C4092

R10

14R

1019

R10

47

R1066R1067

R20

00 R20

12R40

00R

4001

R40

02R

4003

R40

04

R40

05R

4061

R40

63R

4064

R40

65R

4066

R40

67

U4007U4009

C1001

C1004C1012

C1015

C1018

C10

19

C3514

4013

E40

00

R1001

R10

02

R1005

R1006

R1041

R1071

R35

80

R35

83

TP1000

U40

10

N

VR

3503 C10

02

C1010

C10

34

C32

08

C32

10

C32

62

C3292

C35

15

C35

29

E35

02

458

Q3201

R10

17R

1025

R10

34

R1035

R1036

R1045

R32

05

R32

06 R3218

R35

26R

3547 R35

60TP_P

OR

C1000C10

30

U3500

30J4001

800/900 MHz (806–941 MHz) 10–35W 8475265H01 Top Side

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

.0 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

3 2

J070

0

L0722 R0713

C0900

C09

01C

0906

C09

07

C0908C0909

C0910

C0915

C09

39

C09

66

D09

00

D09

06

D0907

Q0900

Q0901R

0900

R09

02

R09

03

R09

06

R0911R0912

R09

14

R0915

R09

16R

0920

R0923

R0930R0931

R0986

R09

87

U09

01

R0901

R0907

R0909

634

C0929C0960C0961

C0962

C0963

C0964

C09

65

R0981R0982

R09

83R

0984R

0985

R0989

458U

0943

C0914

C0918

C0921

C0922

C09

26

C0931 C09

34C

0935

C0936 C0937

C09

47

C0948

C0949C0951

D09

01

D09

02 D0903

L0901

R0917

R0924

R0925

R0926R09

27

R09

28

R0929

R09

32

R09

36R

0937

R0940

R0950R0988

SH

0900

45 8 U0940

U09

41

C0950

C0411

C04

22

C0427

C04

29

C0430

C0438

C0473G1

2

FL04

02

L041

1

L0412

R04

19

R04

20

R04

21

R0422

R0427

R04

29

R0430

U0401

43 6 U0404

C04

10

C0419

C0420C0421

C0423

C0425

C0426

C04

28

C0431C0432

C0433

C0441

C04

49

C0472C0475

CR0400

CR

0404

L041

0

L0413

L0414

L041

5

L0417

Q04

01

R04

10 R0411R04

13

R04

14R

0417

R04

24

R0425

R0431

43 6U0403

U04

08U04

09

G1

2

FL04

01

C04

58

C0459

C0462

C0470

L0427

L0432

R0441

R0445

R04

46

R0447

R04

52

R04

53C

0454

C04

71

432Q0402

R0436

R0442

R0444

R0454

R04

55

C0502

C05

04

C05

09

C0510

C0515

C0516

C0605

C06

11

C06

15

C06

17C

0619

C06

20

C06

21

C0622

C0623

C0625

C06

26

C0627C0629

C0630

C0631

C0633

C0638

C06

42

C06

43

C0644C0645

C06

46

C0650

CLKOUT

D06

01

DOUTADOUTB

E0600E0601

E0602

E0604

E0605E0606

E0607

E06

08

5

6

4

3

21

FL0500

FS

L050

4

L0506

L060

4

L0608 PCPD

PE

Q0501

R05

03 R05

10

R0606

R0607R0608R0609R0610 R0611R0612R0613

R0614

R0615

R06

17R

0618

R0619

R06

21R0622

R06

23

R0627TP0601

U60

21 37

2513

U06

00

C07

40C

0754

C0755

C0796

C0803

C0804

L0714

458Q07

13

Q07

14

R0723

R0724

R0725

R0749

C0700C0701C0702

C0703C0704C0705

C07

06

C07

07

C07

08C

0709

C0710

C0711

C0712

C0713

C07

14

C07

15

C07

16

E0700

E0701

R0742

R0771

3HS0700

Q0709 Q0710

C0725

C0726

C08

05C

0806 C0809C0810

C0904

L0900

R0732R0740R0741

R07

53

R07

57

R07

58

1RT0908

C07

17C

0718

C0719C0720

C07

21C

0722

C0727

C0728C0733

C0742C0758

C0764

C0793

C08

07C

0808 C0811C0812

E07

03

L070

2

Q0701

3

24

Q07

03

R0702 R0706

R0730R0734

R0750 R0751

R0752

R0756

R0761

R07

78

R0779

C3018J3000

C30

00

C3002

C

C30

15

E30

00

SP

3000

SP

3001

1

6

5

U30

01

R3032

R30

35

R3036

21

3

2

1

U3006

R3042

21

U30

40C

2500

C

R25

29

TP_MAKO_DCLKTP_MAKO_FSYNC

TP_MAKO_RXTP_MAKO_TX USB1_SEO

USB1_TXE

C3524

R3532

U30

05

C0201

C0202

C0203

C0204C0205

C0206C0207

C02

08

C0209C0210

C02

12

C02

13C

0214

C02

15

C0216

C0251

C02

52 C0253

C0254 C0255

C0256

C02

57C

0258

C0259C0260

C02

62

C02

63C

0264

C02

65C0266

CR0201CR0202

CR0203CR0204

CR0251 CR0252

CR0253CR0254

L0201

L0202

L0203

L0204 L0205

L0251

L0252

L0253

L025

4

L0255

Q0201 Q02

51

R0201

R0202

R02

03

R02

04

R02

05

R0209

R02

10

R0252

R02

53

R02

54

R02

55

R0259

R02

60

1

2SH0301

Y0201 Y0251

C0100

C0116 C0139

C01

41C

0142

C01

45

C0146C0180

C0196

R0119

R0123

R0161

R0177

R0178

R01

79R

0180 R01

81

SH0101

43 6

U0102

43 6

U0103

432Y0100

C0104C0110

C0111

C01

24C

0126

C01

27

C0128

C01

29

C0140

C01

43

C01

44

R0100

R0102

R01

03

R0109

R0116

R0147

R0155

R0156R0157

R01

58R

0168

R01

71

R01

72

C01

02C

0103

C0109

C0113

C0117C0118

C01

20

C0122C

0132 C

0171

C0175

C0178

C0195L0100

Q0100

R0101

R01

05

R0106

R01

07R0108

R0110

R01

13R0144

R0146

1

2

Page 146: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-4 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

C0737

C07

91C

0792

C07

95

D0702

L070

8L0710

L0711

C0741

C0940

C09

41

C09

42

C0943

C09

44

C09

45

D0904

D0905

L0903

L097

2

R0733

R07

36R

0971

R09

73

R0974R0975

R09

76R

0977

R09

78

R09

79

TP0903

TP09

04

TP09

07

TP09

13

C0604

C06

47

C06

48

E0609

Q0601 R06

20

C0601

C0628

C06

32

C0634C0635

C0636

C0637

C06

40E06

03

E06

10

L0605

R0616

TP0600

U06

01

C04

12

C04

13C

0414

C04

15

C0416

C04

17C

0418

C0446

C0450

C04

55

C04

56

C0464

C04

66

C0468

C0474

E0401

E04

02

2

FL04

04

L042

0

L0421

L042

8

1

R04

12 R04

26

R04

33

R0434

R04

35

40

R0443

TP0401

634

U04

02

634

U04

06

C0434

C0435C0436

C0437C0439

C04

40

C04

42

C04

43

C0444

C0445

C04

47C

0448

C0451

C0452C0453

CR0401

2

FL04

03

L0418

L041

9

L042

3

L042

4

L0425L0426

R04

15

R04

23

R04

28

R04

32

R0437

R04

49

R04

51

R0456TP0400

U04

05C

0503

C0506

C0512

C0513

C0514

C0641C0651

D05

00

E0500

Q05

00

R0500R0501

R05

02

R0508 R0509

R05

11

R0512

R06

25

R0626C0507

L0503

C0911

C0916C0919

C0920

R0919R0922

R0938

TP09

11

C09

02 C09

03

C0912

C09

13C

0917

C0923 C0925

C09

27

C09

28

C09

53

Q09

02R

0910

R0913

R09

18

R0921R0941R

0942

R09

43

R0944

R0946R09

47

R0951

R0954

R0955R09

60

1RT0

953

1 2SH0901

TP0910

U09

42U

0900

C0602C0603

C0607

C06

10

C06

12

C0613

C0614

C06

16C06

18 C0649D0600

L0602

L060

3

Q0600R0601

R0602

R06

03

R06

04R

0605

R06

24

21

SH

0500

800/9

C30

12

C30

13

C30

14C3045

D4000

FT_U

SB

2_D

M

FT_V

BAT

FT_V

BAT

_GR

OU

ND

R30

05R

3006

R4035

C40

69

C40

70

EX

T_P

TT

FT_APM_1_WIRE FT

_US

B2_

DP

FT_V

BU

S2

23

Q4001

3

Q4003

23

Q4009

23

Q4012

Q4014

R40

31R4032

R4049

R40

54

R4055

R40

56

R40

57R

4088

R40

89

VR

4006

2

23

Q4007

3

Q4015 R4030

R4033

R4098

ANT_C

C3533

C3534

C40

63C

4064

C40

65

C40

66

C40

67C

4068

2

Q64

01

R35

29R

3540

R35

45R

3548

R6432 R64

33

R6434

R64

37

VR

3504

C6412C6413

C64

35

C64

36

C64

37C64

38

E6400

FT_E

ME

RG

EN

CY

FT_I

GN

ITIO

N_S

EN

SE

J640

0

L6402

R6407

R64

30R

6435 R

6436

R6471R6472

C1

C3 A

3

U64

05

VR6400

1

6

5

U30

03 VR

3000 C0738

C0743C0744C0745C0746

C0747

C0748

C0749

C0750

C0751

C07

52

C0753L0700

C07

39

C0735

C0736

C07

90 D07

00

L070

6

L0707

L0719

TP07

13

TP0711TP0712

C07

56

C07

57

C07

59

C0760C0761

C0762C0763

C0765

C0766C0767

C0768C0769

C0770

C07

72

C07

73C

0774

C0775C0776

C0777

C0778

C0779

C0780

C07

81

C07

88C

0789

C07

94

C0797C0798C0799

E0702

L072

0

R07

18R

0720

R0722

R07

27R

0754

R07

55

R07

62

R07

65

R07

66

R07

69R07

75

R0780

R0781

S07

00

TP0702

TP07

07

TP07

08

C0729C0730

C07

31C

0732

C0771

C0782

C07

83

C0784

C07

85C

0786

C07

87

L0705

L0715

L0718

L0721 Q07

05

R0711

R07

14R

0715

R0728

R07

44

R07

47

R0759

R0760

R07

77

R2502R2519

R2520

R3044

R3577

TP07

03

TP07

04

TP0705

TP0709

TP07

10

TP09

09

U07

00

C0457

C04

60 C0461

C04

63

C0465

C04

67

C0469

CR

0403

L042

9

L0430L043

L0433

R04

38

R0439R04R0448

3

4 6

U0407

11J400214

J4003

TP02

81TP

_VC

TRL

C0182C0184

C0190

R01

64

C01

81

C0183

C0185

C01

86

C01

87

C0188

C01

89

D01

00D

0101

L0101

R0162

R0163

R01

65

R0166R0167

SH0102

C01

56

C01

57

C01

58

C01

61

C01

63

C01

64

C01

65

C01

92

C01

94

C01

59

C01

60

C01

62

C01

91

C01

93

C01

06

C0112

C0115

C0119

C01

21

C0123

TP503TP_TEST1

L11

A11

L1

U01

00

C01

01

C01

05

C01

07

C0108

C01

14

C01

30

C01

31

C01

34

C0135C

0136

C0137

C0147

C0148C01

49C0150

C01

51

C01

66C0168

C0197

C01

98

C0199

Q0107Q01

08Q01

09 Q01

10

Q01

11

R0104

R01

25

R01

26

R0127

R0128R0129

R0131

R01

34

R01

39R

0140

R0159

R01

60R

0169

E0100R0173R0174

1

2

SH0100

TP501TP502

TP504

TP_TEST2

Q0106

C02

18C

0219

C02

20C02

67

C02

91C

0292

C02

93

C02

94

C02

95C

0296

C0318C0320C0321

C0322

C0324

CR

0255

L030

7

634

Q02

91

634Q0292 R0206

R02

07

R0208R0256

R02

57

R0258

R02

91R

0292

R03

22

1

2

TP0291TP0292

TP03

034

36

U03

01

C02

17

C0281

C02

82

C02

84

C0285

C03

01

C03

02C

0303

C03

04

C03

05

C0307

C03

08C

0309

C03

10

C0311

C03

12C

0313

C03

15

C03

16

C03

17

C03

19

C0323

C0325

C03

26

CR

0205

E03

01

L028

1L0

283

L0301L0302

L0303

L0304

L030

5

L030

6

L0309

Q03

01

Q03

02

R03

01R

0302

R03

03

R03

04

R03

05

R0306

R03

07

R03

08R

0309

R03

10

R0311R0312

R03

13

R0314R0315

R03

16

R0317R0318

R03

19

SH0201

TP03

02

C40

07C

4010

C40

11C

4012C

4014

C40

15

C40

49C

4051

C40

53C

4055

C40

58

C40

59

C40

60C

4061

C40

62

C4076

C40

86

C4087 C40

88

C40

93C

4094D

4001

E4004

E40

06

FT_U

SB

1_D

M

FT_U

SB

1_D

P

FT_V

BU

S1

R10

46

R2501R2504

R2506 R2507

R25

08

R25

09R

2510

R2512R2513 R2514R2516R2517

R2518

R25

24

R2525 R2526R2527

R2528

R4034

R40

74R

4076

R40

78R

4080

R40

81R

4082

R40

83

R40

85

R4106

TP_DDR_LDQSTP_FLASH_CLK

A1 M1

M8A8

U2000

4 32

Y1000

FT_MMP_1_WIRE

K1

A9K9

U2001

145

8U

3030

4

321

Q30

32

C30

20

C3021

R3034

R3037

R3038

R3050

R3055

C3043

G220

G1

J250

0

C1032C10

33C

1044

C3204 C3272 C32

82

OP

T_S

SI_

SY

NC

R1026

R1044

R10

48

R1054R1060

R10

70

R25

11

R2515

R32

20

436 U

1006

435

U32

03

C10

35

C3200

C32

01

C32

06

C3214

C32

15

C3265

C32

66

C3269

C3270

C3279

C3281

C3289

C32

90C

3541

L3201

MA

KO

_CE

458Q32

07 23

Q32

08

Q32

09

Q32

10

R3200

R3204

R32

07

R32

08

R32

15

R3216R3227

R3237

R32

38R

3239

R32

40

R3241

R3243

R3245

R3246R3247

R3250

R32

52

R3253

R3510R3512

R3572

R3579

R3584R3585

RF_ATTN_2

SP

I_M

ISO

_1

SPI_MOSI_1

TP_DDR_UDQS

TX_RAMP

A21 AA21

AA1

U1000

A14

P14

U32

00

1

6 4

3U32

01

432 Y

3200

C32

05

C3217C3218

C3233

C32

37C

3260

C35

21E

3201

E4003

EXT_MIC

MAKO_V8_5V

MAKO_V9_3V

Q3040

63 4

Q32

06R

3043

R32

19 R32

22

R3223

R32

26R

3236

R32

49R3581R3582

R4090

SP

I_C

LK_1

TX_RAMP_DACP1

C1

C3 A

3U

3202

VR

3201

VR

3208

Y32

01

C3221C3222

C3227

C3228

C3231

C32

32C

3257

C35

42C4071

C40

72

C40

73

C40

74

C40

84C

4085

C6449

C64

52

E3203E3206E3208E40

02

Q35

05

R3544R3546

R3552R3555R3556

R3586R3591

R3592

R3593

R4023

R40

72

R40

79

R4086

R4100R4101R4103

R64

01

R64

16R

6417

R64

18R

6419

R6464

R6468

R6469R6470

U3504 854

U35

08

14

7 8U

4001

U6404U6408

VR

3203

VR

3205

VR

3207

C3011C3016

C3017

C30

44

C32

43C32

52

C32

61 C3274C32

75

C35

00

C3507

C3509C3510

C3512

1C3517

C35

22

C3526

C3535

C64

34

D32

00

INT_MIC

23

Q3205

634

Q3502

634

Q3503Q

3504

R25

00

R3007

R30

08

R32

09

R32

10

R3228

R32

48

R3502

R35

06

R3521

R3523

R35

24

R35

25

R35

28

R3530

R35

34R

3539

R35

49

R35

51

R35

54

U30

04

7 814

U35

05V

R32

00

C30

30

C3031

C3502C3503

C3508

C3519

C3525

C35

27

C3532

1C

3536

C3539 C3540

D30

30I2C_CLK

I2C_DATA

Q30

30

R30

39

R30

40

R3051R3052

R30

53

R30

57

R3511 R35

13

R35

33

R3536R35

41R

3542

R3553

R3558R3559

R3569

R3573R3574

R35

75

R3578

1065 U

3501

7

814U3502

854

U3503

16

18

9U4000

VR3502

C25

01 C30

32

C3041

C3042

D3040E2500 2

3

Q30

41

R30

30

R30

41

R30

45R

3046 R

3047

R30

48

R3054

VR

3040

C3291

A1

1.2V

_RTC

_TE

ST

2.8V

_RF_

TES

TC6401

C64

14C

6432

C6443C6444

C6446

CLK_ACQ_TEST

34

25

FL64

01

IF_T

ES

T

L64036

34Q

6402

R64

04R

6405

R64

09R6410

R6411

R6420

R6438R6439

R6440R6457

R64

73

ROUT_TEST

SPI_CLK_TEST

P10

A10

P1

U64

01U

6406

A1

00 MHz (806–941 MHz) 10–35W 8475265H01 Bottom Side

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8 3-5

VCO_800_900_TRIDENT( BUF: SHEET 1 )( VCO: SHEET 2 )

9V3_SYNTH_OUT

HP_MOD_OUTPRSC

RXINJ

RX_SEL

SF_THTXINJ

TX_SEL

VCTRL

800M_VCO_SEL

900M_VCO_SEL9V3_SYNTH_IN

TX_800_900MHz( PA: SHEET 1 )( PC: SHEET 2 )

PA_SUPPLY

PC_ATTEN_ENAPRESSURE_PAD

RX_IN

TX_DAC

TX_INJ

VSWR_DET

9V39V3_PA

9V3_SYNTH9V3_VCO

ANT_ENABLE

FINAL_BIAS_1

FINAL_BIAS_2

LO_BATTERY_DETLO_PWR_DET

NC

ABACUS_SPI_BUS(0:3)

ABACUS_SSI_BUS(0:2)

10

0

3

2

21

RXBE_73.35MHZ(IF AMP: SHEET 1)

(ABACUS3: SHEET 2)

SSI_ABACUS_FSYNCSSI_ABACUS_SYNCB

1V85V

5V_FE

IF

REF_CLK

SPI_ABACUS_CEXSPI_ABACUS_CLK

SPI_ABACUS_DATA

SSI_ABACUS_CLKOUTSSI_ABACUS_DOUTA

SSI_ABACUS_DOUTB

RXFE_800_900M(1 SHEET)

9R1

FE_SELECTIF

RXBE_5V

RX_INRX_INJ

800/900 MHz (806–941 MHz) 10–35W Overall Schematic Diagram

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

CONTROLLER_&_GPS_R3( TOP LEVEL: SHEET 1)

PRESSURE_PAD_DET

RAW_BATT

RESET_OUT

RX_SSI_CLKRX_SSI_DATA

RX_SSI_FSYNCRX_SSI_SYNCB

SPI_CLKSPI_MISOSPI_MOSI

THK_CS

TX_SSI_CLKTX_SSI_DATA

TX_SSI_FSYNC

5V_SW

9V39V3_PA

ABACUS3_CS

ADAPT_SW

ANT_ENABLE

DMCS

EXT_WARP

LOCK_DETECT

LO_BATTERY_DET

MAKO_ADC5MAKO_ADC8

MAKO_DAC1

MAKO_DAC2MAKO_RAMP_DAC3

PC_ATTEN_ENA

1.875V_DIG_V2

16.8MHZ_BUFF

16.8MHz_GPS

2.775V_ANA_V72.775V_DIG_V4

NC

34

1

2

0

10

1

2

2

0TX_SSI_BUS(0:2)

SPI_BUS(0:4)

RX_SSI_BUS(0:2)

1

4

0

3

0

1

21

2

2

0

SYNTH

VCO3_SEL

VCO4_SEL

VCTRL

RX_SSI_FSYNC_PASS_IN

RX_SSI_FSYNC_PASS_OUT

SDTX

SFTX

SF_OUTSPI_CLK_IN

SPI_CLK_OUT

SPI_MISO_IN

SPI_MISO_OUT

SPI_MOSI_IN

SPI_MOSI_OUT

TH_CEX

TX_CLK

TX_SEL

VCO1_SEL

VCO2_SEL

ABACUS3_CEX_OUTABACUS3_SYNCB_IN

ABACUS3_SYNCB_OUT

DMCS

EXT_WARP

FE_SELECT

HP_MOD_OUT

LOCK

PRSC

RF_ATTN_1

RSTB

RX_SEL

RX_SSI_CLK_PASS_IN

RX_SSI_CLK_PASS_OUT

RX_SSI_DATA_PASS_IN

RX_SSI_DATA_PASS_OUT

1.8V_TH_DIG

16.8_GPS16.8_REF

1V8_BE

2.8V_TH_ANA2.8V_TH_DIG

5V

5V_BE

9R19V3

ABACUS3_CEX_IN

NC

NC

10

210

3

2

NC

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3-6 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

+16.0 dBm Min. (250 mV P-P)

R04432.7K

C04683.0pF

TEST_POINTTP0401

1

C046118pF

5.6nH2%

L0431

C0456NU

5G

ND

3

2IF

6LO

RF3

ADE-13H-1U0407

1G

ND

14

GN

D2

C0464100pF

0R0438

IF_FE_8

R043951

L042847nH

R0440NU

IF

L0433NU

R04480

NUCR0403

G1

GN

D 2OUT

MI3065FL0404

R04330

C0450NU

L0420NU

C044639pF

L0421NU

C0474NU

R04340

4V

1

6V

2

AS179_92LFU0404

2G

ND

5J1

3J2

1J3 C0438

39pF

R0429NU

800_SEL 900_SEL

R0427

5%0

R0430NU

C04390.1uF

MI3062FL0402

G1

GN

D 1IN

R04220

NUL0412

R04210

NUL0411

C0430NU

39pFC0427

NUC0473

39pFC0418

EMD9FT2RU0406

900_SEL

R04121K

5R0_FILT

1

4

2

56

3

h at 5V for 900MHz at 0V for 800MHz

C041739pF

_SELECT

E0402BK1005HM471

6

31

4

U0402EMD9FT2R

2

5

39pFC0415

800_SEL

5R0_FILT

800

4.7KR0423

39nHL0418

NUC0440

RXIN_FE_6

39pFC0434

TP0400TEST_POINT

1

C043539pF

RXBE_5V_3RXBE_5V

RX_IN

25

1

3

6

4

SKY13270-92LFU0403

C04472.0pF

8.2pFC0448

G1

GN

D1IN

2OUT

MI3065FL0403

12nHL0424

1

3

2MMBD352CR0401

C04452.0pF

8.2nHL0425

R045618K R0451

1KR04491K

900_SEL800_SEL

NUR0413

NUC0449

NUR0431

CR0404NU

NUQ0401

C0441NU

NUU0409

5R0_FILT

39pFC0475 C0472

NU

R04422.7KR0441

3K

2.7K39pFR0444C0462

R043610

NUC0459

39pFC0458

R04450

9R1_FILT

L0427

2%8.2nH

39pFC0454

Q0402BFG540W

C04692.7pF

3.9pFC0465

62 0.1uFR0455 C0471

18pFC0460

5.1pFC0466

5.6nH2%

L0430

4.7pFC0467

NUC0457

5.6nHL0429

2%

C0455NU

C046312pF

8.5 dB Attenuator

R04521105%

565%

R0446

1.2KR0454

0R0447

7.5nHL0432

5.1pFC0470

RX_INJ_FE_5

5%110R0453

RX_INJ

9R1_FE_5

C04130.1uF

9R1

39pFC0412

BLM21PG300SN1E0401

.01uFC0411

16.2K1%

R04119R1_FILT

4.7uFC0414

3VIN

1VOUT

2FB

5G

ND

6NP

4VCONT

100pFC0410

47.5K1%

R0410

TK11100CSCU0408

C04161.0uF

5R0_FILT

MI3062FL0401

G1

GN

D 1IN

2OUT

C04232.0pF

L041318nH

L04148.2nH

C04268.2pF2.0pF

C0425

1

3

2

CR0400MMBD352

0R0419

1.2KR0424

L0415NU

800_SEL

R042510K

0.1u

FC

0431

C04

3239

pF

C04

331.

0uF 39nH

5%

L0417

NUL0423

0R0415 39pF

C0443

1.0uFC0452

L042639nH

R04351.2K

39pFC0451 C0453

0.1uF

R043710K

900_SEL

GN

D1

GN

D2

GN

D3

INPUT OUTPUT

U0405MGA62563

BIAS

1.8pFC0442

1IN

C044439pF

30R0432

R04281K

C043639pF4.7uF

C0437L041939nH

5R0_FILT

R04260

BIAS

GN

D1

GN

D2

GN

D3

INPUT OUTPUT

U0401MGA62563

1KR0417

1.8pFC0429

R042030

C042839pF

2OUT

HigLow

FEFE_SELECT0

R0414

L0410

5%39nH

39pFC0420C0421

0.1uFC04194.7uF

5R0_FILT

39pFC0422

/900 MHz (806–941 MHz) 10–35W Receiver Front-End Schematic Diagram

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8 3-7

050620nH

C0516NU

0.72V

30KR0503

PBR941Q0501

30KR0510

C05040.10uF

1.6V0.10uFC0502

C05130.10uF

R05005.1K

51R0512

SHIELDSH0500

12

IF_TO_ABACUSIF_OUT

0/900 MHz (806–941 MHz) 10–35W Receiver IF Amp Schematic Diagram

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

L0503390nH

13pFC0507

IFIN_BE_8

IF

6.2pFC0510

GN

D1

2

GN

D2

5

IN1 OUT 4

FL0500D73312GQ1

CC13

CC26

73.35MHz 4-POLE

RX_FE_3

5V_BE_5

5V

5V

5V_FE

0.76V

R0508

NU

56K

L0504

0.10uFC0503

C0509NU

C05060.10uF

Q050013

2

PBR941

R05094.7K

BK1005HM471E0500

1.43V

R050220K

R0501330

C05120.10uF

1.2KR0511

0.10uFC0514

L8

NUC0515

D0500MMBD352

80

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3-8 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

IF_OUT

0611

0R0615

0R0613

R06140

0R0612

R06090

R06080

100pFC0651

VOUT

CSC

GN

D

R062668.1K

3VA

1.0uFC0637

1

5

BK1005HM471E0609

C064810.0uF

VVCO

73A04Q0601

d LO LF

0.1uFC0618

24

TEST_POINTTP0601

2KR0603C0613

.01uF

FREF_IF

R0607NU 0

R0627

1000pFC0622

REF_CLK1V8

SSI_ABACUS_FSYNC

SPI_ABACUS_CEX

SPI_ABACUS_CLK

SSI_ABACUS_DOUTASSI_ABACUS_CLKOUT

SSI_ABACUS_DOUTB

SPI_ABACUS_DATA

SSI_ABACUS_SYNCBSB_1_BE_5

FD_1_BE_5

FE_1_BE_5

CLKOUT_1_BE_5

FS_1_BE_5

FC_1_BE_5

DOUTA_1_BE_5

DOUTB_1_BE_5

800

U602TEST_POINT

1

0R0621

R0623NU

C065030pF

R0622NU

E0602BK1005HM471

3VA

51R0606

C06380.10uF

E0607BK1005HM471

3VA

0.10uFC0644

3VA

C06280.10uF

3VA

0.10uFC0633

E0604BK1005HM471

C06230.10uF

3VA

3VA E0608BK1005HM471

E0603BK1005HM471

L060410uH 10uH

L0605

# C0626# C0627

# C0629 # R0610

100pF

2200pF

100pF

C0625200pF

0

# R0616

* C0632

# C0636

# C0635

# C0634.01uF

4.7uF

100K

100pF

100pF

CLOCK VCO CLOCK LF

L06084.7uH

C064268pF

R0618390

0.68uFC0646

D06011SV305

10KR0617

10KR0619 0.10uF

C0643

.01uFC0645

E0605BK1005HM471

E0606BK1005HM471

1V8_33VA

1V8

PC

DOUTAFS CLKOUT

PE PD

DOUTB

51.1KR0625

C06402.2uF

C0641.01uF

E0610BK1005HM471

5V

R0

U0601TK11100

FBNPVCONTVIN

2643

10.0uFC0647

9.1KR0620

VDDH

VD

DI

VD

DL

VD

DP

VD

DQ

VREFNVREFP

PD PERR

EF

SYNCB

VDDA

VD

DC VDDD

VDDF

IFIN

IOU

TC

IOU

TL

LON

LOP

MXONMXOP

PC

GN

DI

GNDLG

ND

P

GN

DQ

GN

DS

1

GNDS2IF2NIF2P

FS

GCNGCP

GNDA

GN

DC

GN

DD

GNDF

GNDH

CLKOUT

CLK

P

CX

IF

CX

VL

CX

VM

DOUTADOUTB

FREF

AD9864U0600

CLK

N

27

48 40 39

14 24

25

13

33

17

26

47

15

384243

23

45

3637

16 21

34

31

18 22

32

28

19

46 44 41

2930

35

20

1211

9

6

21

45

87

10

3

C06210.10uF0.10uF

C0620

3VA5V

0.10uFC0619

E0600BK1005HM471

C06170.10uF BK1005HM471

E0601

# C06111000pF

.01uFC0615

C060543pF

43pFC0601

TEST_POINTTP0600

SPF_3.5V

330R0605

R060210K

VVCO

68pFC0610

R060168

43pFC0614

Q0600NE68519

0.10uFC0604

18pFC0607

.01uFC0602

NUC0616

C0603220pF

24KR0604

2nd LO VCO (71.1MHz/75.6 MHz)

2n

D06001SV305

3300pFC0649

L06022.7uH 5.1K

R06

L0603270nH

C061211pF

0.10uFC0631C0630

0.10uF

/900 MHz (806–941 MHz) 10–35W Receiver Back-End Schematic Diagram

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8 3-9

49

C080439pF

R07490

NTHS5441T1Q0713

A

TP0713

1000pFC0803

R0725100K

R072333

610

33R0724

9V3_TX

n

150nHL0711

2.5nHL0700

C0714100pF

0701

F

39pFC0715 C0716

NU

C0713100pF

R074210

2G

ND

2G

ND

33

HEATSINKHS0700

GN

D1

1

NU

1 2

SHIELDSH0902

39pFC0755

C07535.1pF

C07542pF

50

C07514.7pF

C0739NU

C0740NUC0738

NU

39nHL0719

C079039pF

D0700

J0700-11

3 J0700-32 J0700-2

130R0977

R0974150

L09723.3nH

R0973NU

L072230nH

R0975270

W = 2.5 mm

S = 0.9 mm

W = 0.6 mm

W = 0.6 mm

L = 10.1 mm

S = 1.3 mm

L07068nH

R0971200

L07084.22nH

NUR0733

R07

1330

K

8nHL0707

R0736220

L090310nH

C074139pF

100R0978

4.22nH

L0714

L0710

82nH

D0702 C094027pF

5.6pFC0736

C079611pF

C07375.6pF

C07927.5pF

D0904

4.7pFC0941

2.2pFC0795

C07910.5pF

3.9pFC0735

150R0976

C094239pF

C09441.8pF

27pFC0945

68R0979

D0905 C094320pF

REV_DETECTED

RX_IN_TX_PA

R0758 1K

FINAL_BIAS_2_TX_PA

R0753 1K

R07520

FINAL_BIAS_1_TX_PA

RX_IN

FWD_POWER

Final_Bias_2a FINAL_BIAS_2

V_cont V_CONTROL

FINAL_BIAS_1Final_Bias

FWD_DETECTED

R1

R2

OUT

Q0714DTC114YM

GN

D

IN

0/900 MHz (806–941 MHz) 10–35W Power Amplifier Schematic Diagram

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

D

S

PA_SUPPLY_TX_PA

E0703

9V3_PA

PA_SUPPLY

2.2K47K

47K47K

22R0778

RN49A2Q0701

NUR0702

22R0779

Antenna_En

+2 dBm+17 dBm

Test Point to checkfor Ref Osc Warping

3.2VDC

13dB Pad

R071575

L0718

68nH

3.9nH

L0705

TP0704

2.7KR0760 R0711

120

C07857.5pF

TP0703

43R0706

TP0705

C078339pF

TX_INJ_TX_PA

75R0714

ADA4743

2G

ND

14

GN

D2

1 RF_IN VD_RF_OUT 3

U0700

39pFC0722

L07211.2nH

C07867.5pF

C078239pF

39pFC0784

C07211000pF

TX_INJ

2.10V (11W) 9.1VDC2.85V (38.5W)

TP0709

0R0734

C0787NU

C07772.2pF 10pF

C0779NUC0774

68nHL0715

5.6nHL0720

NUC0778

TP0710

C0719.022uF

Q0705RD01MUS1

NUR0744

39pFC0720

10pFC0780

R07772.2

18pFC0773

R07474.7K

C077239pF

NUC0771

9V3_TX

R07592.2

20KR0751

10KR0750

C0731NU

C073339pF

39pFC0732

V_cont

D

G

S

9V39V3

9V3_VCO

9V3_SYNTH

R072810K

C0729NU39pF

C0730 R072710K

V_cont

Sorted 0.3V VgsD

G

S1

S2

RD05MMP1Q0703

R0718 1.5

R0720 1.5

4.7KR0722

1.5R0754

R0755 NU

121012pFC0764

C07

58N

U

C07

42N

U

C0701.022uF

C070030pF

E0702

C07022200pF

9V3_TX

C071839pF

TP0702

11.87nHL0702 1000pF

C0717

E0700

NU

C07

65

9.1p

FC

0770

15R0781

C079939pF

NUC076915pF

C0763C07603.9pF4.7pF

C0761

C07563.3pF

C07596.2pF

C07579.1pF

15pFC0762

R078015

NUC0768

NUC0797

NUC0766 C0775

NU

NUC0798

NUC0767

NUC0776

R0765 2.7

39pFC0789

2.7R0766

C0805 NU

C0788 39pF

C0807 NU

39pFC0794

NUC0806

NUC0808

R0762 2.7

2.7R0769

39pFC0781

Gate_2

Gate_1

D

S

Q0709

SRF7123DNR1C080913pF

12pFC0810

36R0771

12pFC0811

Q0710SRF7123DNR1

13pFC0812

C07482.4pF

C074310pF

C0752NU

9.1pFC0745 2.4pF

C0747

NUC07

9.1pFC0746

10pFC0744

2.2VDC (TX Only)2.2VDC (TX Only)TP0708

R07301K

TP0707

R07321K

Gate_1 Gate_2

150KR0740

1000pFC0726

TP0711 TP0712

C072739pF

R0756150K

R074110K

39pFC0725R0757

10KC0728

1000pF

Final_Bias_2aFinal_Bias

ANT_ENABLE_TX_P

S0700SWITCH

R07

R0775NU

51pFC0793

PRESSURE_PAD_TX_PAPRESSURE_PAD

Antenna_E

ANT_ENABLE

9V3_TX

C07051000pF

C07081000pF.022uF

C0704 C0706NU

C07090.1uF

C070330pF NU

C0707

1

C0711NU

E

C07121000p

C071010uF

NUC07

80

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3-10 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

LO_BA

V_CO

0R0938

PC_ATTEN_ENA_TX_PAPC_ATTEN_ENA

FWD_POWER

VSWR_DET

TX_DAC

REV_DETECTED

FWD_DETECTED

0.38V (38.5W)

2.67V (38.5W)

C091051pF

3.57KR0916

VSWR_DET

TP0904

R091584.5K

25.5KR0920

R0912

TP0903

28.7K

C093951pF

TX_DAC

3.01KR0911

9V3 9V3

C096651pF D0907

5.1V

68.1KR0987 NC

6

3

C090951pF

AD8566U0901-1

2

31

8

4

182KR0914

C09080.1uF

9V3_PC

43KR0909

C0907.01uF

C090651pF

001

2

6

6

57

8

4U0901-2AD8566

9V3_PC Repeater: 3.3Kohm

C090451pF

R090143K

1uHL0900

TP0913

22K

56KR0900

R0903

RT090847K

3.83KR0902

R09070

9V39V3_PC

C09000.1uFC0901

51pF

Q0900EMD9FT2R 9V3

25

6

3

1

4

0R0931

800

SHIELDSH0900

1 2

SH0901SHIELD

1 2

2.85V (38.5W)

LO_BATTERY_DET

TP0909

TTERY_DET

NTROL

1.35V (38.5W)

TP0910

430K5%

R0954

C090351pF

R09463.32K

0.1uFC0902

51pFC0925

6.81KR0942

RT095347K

R0955

1%100K

3G

ND

INPUTNC1 NC2

RESET_OUT

0R0941

NCP301U0942

24 5

1

51pFC0953

C09264700pF

10KR0950

NC0R0940

1RFIN7 VAPC

8V

PO

S

VSET 3

AD8315ACPZ-REEL

5 COMM

2ENBL

4FLTR

9

GND

6 NC

U0940C09210.1uF

C092251pF

5

C09510.1uFC0949

2.2uF

9V3

U0941TK11100CSC

FB

GND

NPVCONTVIN

VOUT

100pFC0947

1%16.2K

R0937

2643

1

C09501000pF

1.0uFC0948

R0936

1%47.5K

5V

5V DC

R09130

C093151pF

100nHL0901

5.6KR0924

150R0926

HSMP3810

D0901

51R0927

Q0902MMBT3904

R09320

C093451pF

NC

R09101K

5.6KR0925

51pFC0914

51pF

39R0928

C0936

HSMP3860

NC

D0902

C091851pF

C091251pF

390

2

31

8

4

R0918

51pF

AD8566U0900-1

C0935

R091939K

R09602.4K 51pF

C0911

Q0901MMBT3906

C091651pF

R092236K

51pFC0913

5.6KR0917

1000pFC0917 51pF

C09200.1uFC0919

R09212.2K

9V3_PC

9V3_PC

9V3_PC

Mobile: 43ohm

300R0988

51pFC0937

R092939

D0903HSMP3860

R098951

REPEATER ONLY

LO_PWR_DET

10KR0983

C09631000pF

C09610.1uF C0962

51pF

0

C0965

R0984

51pF68.1KR0985

C09648.2pF

10KR0982

18KR0981

51pFC0960

INHI1

8 INLO

6TADJ

5VOUT

7V

PO

S

4VSET

U0943AD8319

3CLPF

2 COMM

9G

ND

LO_PWR_DET

5V

NOTE: VOLTAGES SHOWN FOR ANALOG TX MODE

R095143.2K

6

57

8

4

U0900-2AD8566 C0928

2200pFC0923

1500pF

R0944

0R0947

039.2KR0943

220pFC0927

9V3_PC

TP0911

68.1KR098

R0920

1.0V or less, typical

MMBD61D0906

TP0907

1

2

D0900

51pFC0929

3

R0900

3

R093018K C0915

51pF

MMBD6100

NC

/900 MHz (806–941 MHz) 10–35W Power Control Schematic Diagram

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8 3-11

39pF10uFC0137 C0134

0.1uFC0136

R01690

R0116NU

9V3_TH

5V_TH

C01290.1uF

5V_TH

2.8V_DIG

2.8V_ANA

39pFC0175

NUC0113

NUC0119

39pF

NUC0121

C0112

1TP501

1

TP5021

TP504TP5031

0R0103

R01020

0R0100

0R0101

DMCS

TH_CEX

LOCK

1V8_BE

5V_BE

2.8V_TH_DIG

5V

2.8V_TH_ANA

1.8V_TH_DIG

SFTX

SDTX

TX_CLK

SPI_MOSI

SPI_MISO

SPI_CLK

1V8_BE_SYNTH

2.8V_TH_DIG_SYNTH

2.8V_TH_ANA_SYNTH

1.8V_TH_DIG_SYNTH

5V_BE_SYNTH

LOCK_SYNTH

5V_SYNTH

Locked: 1.8VUnlocked: 0V

R017218K

10KR0171

SDTX_SYNTH

TH_CEX_SYNTH

DMCS_SYNTH

SFTX_SYNTH

TX_CLK_SYNTH

2

SHIELDSH0100

1

SHIELDSH0102

1 2

SH0101SHIELD

1 2

VCO STEERING LINE VOLTAGE: 2V TO 9V

UHF_R2)

TP_VCTRL 1

C01650.1uF

0.1uFC0160 C0162

0.1uF 0.1uFC0164

C01610.1uF

0157.1uF 0.1uF

C0159 C01630.1uF

C01580.1uF

10

NU

NU

NU

10

220 0.1uF

NU

150

0.047uF

R0134

C01490.1uFC0150

R0140

0R0129

C0168NU C0151

R0127

R0131 C0148

R0139

C0166

R0128

NUR0181

Ext_warpExt_warp

V_WARP

VCO STEERING LINE VOLTAGE: 2V TO 9V

VCTRL_SYNTHR01250

VCTRL

SF_OUT VOLTAGE: 4.5V OR 8.4V

SF_OUT

PRSC

HP_MOD_OUTHP_MOD_OUT_SYNTH

SF_OUT_SYNTH

PRSC_SYNTH

800/900 MHz (806–941 MHz) 10–35W Synthesizer Schematic Diagram

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

CAPACITIVE VOLTAGE MULTIPLIER CIRCUIT

10R0162

.01uFC0184

.01uFC0185

.01uFC0183

.01uFC0182

0R0165

R01640

22pFC0190

K3 1

D0100IMN10

4 A1A25

6 A3

K1 3K2 2

4 A15 A26 A3

3K1

2K2

1K3

D0101IMN10

NCNC

VOUT = 12V

R016351K 0.1uF

C0189

0R0167

10uFC0187

10uFC0186

.01uFC0188

R0166NU 0.1uF

C0181 10uHL0101

5V_TH

39pF

Buffer to Abacus/Controller

.01uF0.1uF C0120C0118C0117

C0195390pF

C0171.01uF

R0105240

10KR0144

L0100270nH

2.8V_DIG

.01uFC0122R0107

220PBR941Q0100

2KR0108

2.7KR0106

100R0110

16.8_REF

FE_SELECT

16.8_GPS

16.8_REF_CONTROLLER_SYNTH

R01550

16.8_REF_BE_SYNTH

NUR0157

R0147

0

NU

R0146

16.8_GPS_SYNTH

R1

R239pF

800MHz Band = 0V900MHz Band = 4.2V

GN

D

INOUT

DTC114YMQ0110

FE_SEL_SYNTH

R01731K

C0197

5V_TH

9R1 SWITCH FOR FRONT-END

9V3_SYNTH

Q0107NTR1P02T1

R0160100K

9R1_SYNTH

E01009V3_IN

9V3_TH

9R1

9V3

R1

R2

LOW: 0V

(RX2)

(900MHz / TX1)

(800MHz / RX1)

(TX2)

GPO_4

HI: 2.8VGPO LINES

DTC114YM

GN

D

INOUT

Q0108

GPO_3_SYNTH

GPO_6_SYNTH

GPO_2_SYNTH

GPO_5_SYNTH

GPO_1_SYNTH

VCO4_SEL

VCO1_SEL

RF_ATTN_1

VCO2_SEL

VCO3_SEL

39pF 39pF

39pF

C0126

C0128

C0127

NUR0158

R0156NU

NC

NC

NC

NC

NC

NC

10KR0113

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

.01uFC0124

10uFC0135

39pFC0143

MMBT3906Q0109

R01680

C01440.1uF

F10F11

F9

C11

D9

D10

E8D7

E9D11

G2

G3

G1H1

L9

H2

K1K2

L3J2

F7

D8

NCNC

NC

NC

NCNC

NC

NCNC

G6

H6

G7

H7

B4

C4

E7

E10

E11

C9

C8

J4A2

C7

B11

B9

A9

E4

B3

D4

J6 F2 F1 G9

G8

G5

G4

H4

H3

L2 K3

J3J1J9H9

B8

A8

NC

C01151.0uF1.0uF

C0114

AUX_DACNC

NC

NC

NC

NC

NC

NC

NC

NCNCNC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

1.0uFC0123

R01090

L7

J11

L8

A10

B6F5

C1C2

D1D2

A5

K8

L6

G11

K7J7

F8

A4A3

J10

B5B2

B1

E1

E2

C3

A6D3

K6

H11

H10K9 F6 F4 H5L4 J5K4

B10K5 L5C

10L1 L11

E3 F3A1

A11C5

E5

D5

E6

G10 H8J8 K

11

K10 L10

B7

A7

C6

D6

TXQ

TX_D

AC

_GN

DTX

_DA

C_V

CC

TX_G

ND

TX_V

CC

VM

ULT

I1V

MU

LTI2

TCLK

TES

T1_L

CK

DE

TTE

ST2

TM

TXCLKTXD

TXFS

TXI

SPI_CLK

SPI_DR

SPI_DW

SS

I_G

ND

SS

I_V

CC

SU

B1

SU

B2

SU

B3

SDM_VAG

SD

M_V

RE

FMS

DM

_VR

EFP

SE

NS

SF_

BY

P

SF_

GN

D

SF_

OU

T

SF_

SP

LY

RX

_AV

CC

2

RX_EN_OUT

SC

AN

_EN

SCAN_IN

SD

M_C

LK_G

EN

_GN

D

SD

M_C

LK_G

EN

_VC

C

SD

M_R

EF_

GN

D

SD

M_

RE

F_V

CC

RXFS

RXIRXIX

RXQRXQX

RX

_AG

ND

1

RX

_AG

ND

2

RX

_AV

CC

1

RE

F_IN

RE

F_O

SC

_OU

T

RE

F_V

CC

RFSTEPA_GPO6

RS

TB

RXACQ

RXCLKRXD

NC

3N

C4

NC

5N

C6

NTXI

NTXQ

PHCLK

QCAP

MN_ADAPT_CP

MN_CP

MN

_CP

_GN

D

MN

_CP

_VC

C

M_PRSCM_PRSCX

NC

1N

C2

GP

O4_

TES

T4

HP_MOD_OUT

ICAP

INCR_DECR

LGN

D1

LVC

C1

MA

IN_G

ND

MA

IN_V

CC

ESC_INX

ES

C_T

ES

T

ES

C_V

CC

FBIFBQ

GP

O1_

TES

T1G

PO

2_TE

ST2

GP

O3_

TES

T3

ESCD2_OUTESCD2_OUTX

ESC_CP

ES

C_C

PB

IAS

ES

C_C

P_G

ND

ES

C_C

P_V

CC

ES

C_G

ND

ESC_IN

CLK

_GN

D

CLK_OUT

CLK

_VC

C

DC_CAL_GPO5

DE

EP

SLE

EP

DMCS

EF_

OU

TME

F_O

UTP

BP_I

BP_IX

BP_Q

BP_QX

CEX

CLK

_BA

SE

CLK

_CP

CLK

_EM

IT

AGC_DAC

AGC_FLAGAGC_REF AS

PI_

GN

D

AS

PI_

CLK

AS

PI_

DA

TA

AS

PI_

VC

C

AUX_DAC

U0100AT46213

AC

E1_

GP

O7

AC

E2_

GP

O8

ABACUS3_CEX_IN

RX_SSI_DATA_IN

RX_SSI_FSYNC_IN

ABACUS3_SYNCB_IN

SPI_MISO_INSPI_CLK_IN

RSTB_SYNTH

RX_SSI_CLK_IN

SPI_MOSI_INSPI_MOSI_INSPI_MISO_IN

SPI_CLK_IN

RSTB

RX_SSI_DATA_PASS_OUTRX_SSI_CLK_PASS_OUT

RX_SSI_FSYNC_PASS_OUT

ABACUS3_CEX_INABACUS3_SYNCB_IN

39pFC0147

SP

I_M

OS

I

SP

I_M

ISO

SP

I_C

LK

SPI_MISO_OUTSPI_MOSI_OUT

ABACUS3_CEX_OUT

RX_SSI_DATA_OUTRX_SSI_CLK_OUT

ABACUS3_SYNCB_OUT

RX_SSI_FSYNC_OUT

SPI_CLK_OUT

RX_SSI_CLK_PASS_IN

SPI_MISO_OUTSPI_MOSI_OUT

SPI_CLK_OUT

RX_SSI_DATA_PASS_IN

RX_SSI_FSYNC_PASS_IN

ABACUS3_SYNCB_OUTABACUS3_CEX_OUT

39pFNUR0161

0.1uFC0180

R012356K

10uFC0196 C0146

AUX_DAC

V_WARP

39pF

NU

NUC0139

4COM

2GND

6 IN 3NC

1 NO

V_POS

U0102

0R0177

C01404.7uF

R0126NU

C0142

27R0119

0.1uFC0141

2.8V_ANA

R1

R2Q0106DTC114YM

GN

D

INOUT

39pFC0199

TX_SEL_SYNTH

R01591K

TX_SEL

5V_TH

R1

R2

RX_SEL_SYNTH

C019839pF

INOUT

R01741K

DTC114YMQ0111

GN

D

5V_TH

RX_SEL

39pF

39pF39pFC0132C0131

C0130

NC

4V

CCVCONT

1

GN

D2

NC1 56NC27NC3

NC4 8

3OUTPUT

NC

NC

NC

C0145.01uF

NU

C0116.01uF

0R0178

4COM

2GND

6 IN 3NC

1 NO

V_POS

U0103

2.8V_ANA

NU NUR0180 R0179

2.8V_ANA

39pF

39pF

39pF

C0178

0.1uFC0106

C0104

0.1uFC0103

C0108C01050.1uF

2.8V

_AN

A

39pF

R010447K

C0102

C01100.1uF

C01110.1uF

C01070.1uF

TP_TEST211

TP_TEST1

39pFC0101

39pFC0100C0109

0.1uF

C0191,C0192,C0193,C0194: NU (UHF_R1, C0191,C0192,C0193,C0194: NU (800 / 900)

C01940.1uF 0.1uF

C0192

0.1uFC0191 C

0C01930.1uF

0.1uFC0156

BK1005HM471

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3-12 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

9V

1.0pFC0319

NUC0321

NUC0320

C032239pF0

R0322L030715nH

TP0302

1

TX_SELTX_SEL_7

U0301AS179_92LF

GN

D2

J15

V1

4

V2

6

J23

J3 1

RX_INJ: 822-944 MHz

RXINJ_VCO_5

RX_SEL_7

TP0303

1

RX_SEL

RXINJ

39pFC0323

TX_INJ: 806-941 MHz

TXINJ_VCO_5

C032439pF

TXINJ

800

1

E0301BK1005HM471

9V3

3_SYNTH_IN 9V3_SYNTH_OUT

C031639pF

R0317220

L0305180nH

C03170.1uF

300R0318

9V3

Buffer Amplifier 2

C031339pF

R031415K

10R0315

NUC0312

39pFC0311

10nHL0309

NUC0326

NUC0325

300R0310

300R0312

L030227nH

PBR9411

3

2

Q0301

18R0311

C031039pF

4.7KR0313

NUC0307R0307

0

4.7KR0304

NUC0304 C0305

39pF

10R0306

R030515K

C030339pF

NUC0302

L030110nH30

R0302

R0303180

C03011.0pF

R0301180

VCO_OUT

C0309.01uF 180nH

L0303

9V3

Buffer Amplifier 1R0308

390 39pFC0308

510R0309

SH0301SHIELD

1 2

R031951

0R0316

L030427nH

PBR941Q0302

3

2

C031839pF

NUC0315

33nHL0306

/900 MHz (806–941 MHz) 10–35W VCO Buffer Schematic Diagram

Page 155: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

8 3-13

EMD9FT2RQ0291

0.10uFC0294

39pFC0293

(High)

(Low)

1

4TP0291

25

6

3

10.10uFC0292C0291

39pF

0291VCO_800M

PRESCALER : 806MHz - 944MHz

2.0pFC0284

PRSC_VCO_5PRSC

25

6

3

1

4

EMD9FT2RQ0292

0.1 V (Low)

900M_SEL: 2.7 V (High)

C02960.10uF39pF

C0295

0R0292

1

TP0292

900M_VCO_SEL

VCO_900M

900M_SEL_VCO_5

SF_TH

800/900 MHz (806–941 MHz) 10–35W VCO Schematic Diagram

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

1.0pFC0204

HP_MOD_OUT_VCO_7

1000pFC0217

C02194.7uF

4.7pFC0202

L02027.5nH

39pFC0218

R020818K

39pFC0208

3.3KR0203

3.6KR0202

150nHL0203

C02053.3pF

C0203NU

1250MHzRESON_DRR030Y0201

0.10uFC0207

130KR0206

C02067.5pF

CR02051SV279 NU

C0220R020715K

HP_MOD_OUT

HP_MOD

SF_TH

VCO_800M

800M VCO (VCO1)

Steering Line Voltage (VCTRL_TH)VCTRL: 1.0-10.5 V

VCTRL_VCO_7 0R0201

V_CTRL

VCTRL

CR02041SV27939pF

C0201

1SV279CR0201

NU

NU

CR02021SV279

1SV279CR0203

180nHL0201

900M VCO (VCO2)

SHIELDSH0201

1 2

C025139pF

L0251180nH

V_CTRL

1SV279NU 1SV279

CR0254CR02537.5nHL0252

NU 1SV279CR0252

CR02511SV279

15KR0257

C0253NU

3.9pFC0252

C02541.0pF1SV279

CR0255NUC0267

180KR0256

18KR0258

SF_TH

HP_MOD

39pFC0258

150nHL0253

C02570.10uF

R02533.3K

6.2pFC0256

1.1pFC0255

Y0251RESON_DRR0301250MHz

33R0259

3.3pFC0260

4.7pFC0259

C026227pF560

R0254

C026539pF

100nHL0254

100R0255

560R0260

NE68519Q02512

3

1

C02640.10uF

6.8pFC0266

C026339pF

L0255180nH

R02523.6K

VCO_900M

R0210560 30pF

C0212R0204560

SF_TH

C021539pF

100nHL0204

100R0205

NE685192

3

1

Q0201

R020927

C02104.3pF

C02096.2pF

Super Filter Voltage (SF_TH)

L0205180nH

C02164.7pF

0.10uFC0214

SF_TH_VCO_7

39pFC0213

SF_TH

SF_TH

800M_SEL: 2.7 V

0.1 V

800M_SEL_VCO_5 0R

800M_VCO_SEL

VCO OUT : 806MHz - 944MHz

VCO_OUT

2.0pFC0282

27nHL0283

2.0pFC0285

2.7pFC0281 L0281

27nH

TP0281

1

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3-14 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

800/935W

CirR

C010C010C010C010C010C010C010C010C010C010C0110C0111C0112C0113C0114C0115C0116C0117C0118C0119C012C012C012C012C012C012C012C012C012C013C013C013C013C013C013C013C013C014C014C014C014C014C014C014C014C014C014C015C015

pFuF

pFpF

pFpFpF0uF

pFpFpFpFpF0uF

pFpF

pFpFpFpFpF0uFpF0uFpF0uFpF

pF

pF

pFuF

pFpF

pF

pFuF

pFpF

pFpFpF

Description

C0325 NOT PLACED –C0326 NOT PLACED –C0410 2115153H57 100pFC0411 2113945B02 .01uFC0412 2115153H47 39pFC0413 2113945C31 0.1uFC0414 2113946F03 4.7uFC0415 2115153H47 39pFC0416 2113946S35 1.0uFC0417 2115153H47 39pFC0418 2115153H47 39pFC0419 2113946F03 4.7uFC0420 2115153H47 39pFC0421 2113945C31 0.1uFC0422 2115153H47 39pFC0423 2115153H10 2.0pFC0425 2115153H10 2.0pFC0426 2113944A23 8.2pFC0427 2115153H47 39pFC0428 2115153H47 39pFC0429 2113944C12 1.8pFC0430 NOT PLACED –C0431 2113945C31 0.1uFC0432 2115153H47 39pFC0433 2113946E02 1.0uFC0434 2115153H47 39pFC0435 2115153H47 39pFC0436 2115153H47 39pFC0437 2113946F03 4.7uFC0438 2115153H47 39pFC0439 2113945C31 0.1uFC0440 NOT PLACED –C0441 NOT PLACED –C0442 2113944C12 1.8pFC0443 2115153H47 39pFC0444 2115153H47 39pFC0445 2115153H10 2.0pFC0446 2115153H47 39pFC0447 2115153H10 2.0pFC0448 2113944A23 8.2pFC0449 NOT PLACED –C0450 NOT PLACED –C0451 2115153H47 39pFC0452 2113946E02 1.0uFC0453 2113945C31 0.1uFC0454 2115153H47 39pFC0455 NOT PLACED –C0456 NOT PLACED –C0457 NOT PLACED –C0458 2115153H47 39pFC0459 NOT PLACED –

Circuit Ref

Motorola Part No. Description

00 MHz PCB 8475265H01 Parts List 10–

cuit ef

Motorola Part No. Description

0 2113944A32 39pF1 2113944A32 39pF2 2113944A32 39pF3 2113945C31 0.1uF4 2113944A32 39pF5 2113945C31 0.1uF6 2113945C31 0.1uF7 2113945C31 0.1uF8 2113944A32 39pF9 2113945C31 0.1uF

2113945C31 0.1uF2113945C31 0.1uF2113944A32 39pFNOT PLACED –2113946E02 1.0uF2113946E02 1.0uF2113945B02 .01uF2113944A32 39pF2113945C31 0.1uFNOT PLACED –

0 2113945B02 .01uF1 NOT PLACED –2 2113945B02 .01uF3 2113946E02 1.0uF4 2113945B02 .01uF6 2113944A32 39pF7 2113944A32 39pF8 2113944A32 39pF9 2113945C31 0.1uF0 2113944A32 39pF1 2113944A32 39pF2 2113944A32 39pF4 2113944A32 39pF5 2313960B32 10uF6 2113945C31 0.1uF7 2313960B32 10uF9 NOT PLACED –0 2313960B30 4.7uF1 2113945C31 0.1uF2 2113944A32 39pF3 2113944A32 39pF4 2113945C31 0.1uF5 2113945B02 .01uF6 2113944A32 39pF7 2113944A32 39pF8 NOT PLACED –9 2113945C27 .047uF0 2113945C31 0.1uF1 2113945C31 0.1uF

C0156 2185419D06 0.1uFC0157 2185419D06 0.1uFC0158 2185419D06 0.1uFC0159 2185419D06 0.1uFC0160 2185419D06 0.1uFC0161 2185419D06 0.1uFC0162 2185419D06 0.1uFC0163 2185419D06 0.1uFC0164 2185419D06 0.1uFC0165 2185419D06 0.1uFC0166 NOT PLACED –C0168 NOT PLACED –C0171 2113945B02 .01uFC0175 2113944A32 39pFC0178 2113944A32 39pFC0180 2113945C31 0.1uFC0181 2113945C31 0.1uFC0182 2113945B02 .01uFC0183 2113945B02 .01uFC0184 2113945B02 .01uFC0185 2113945B02 .01uFC0186 2313960D07 10uFC0187 2313960D07 10uFC0188 2113945B02 .01uFC0189 2113945C31 0.1uFC0190 2115153H41 22pFC0191 NOT PLACED –C0192 NOT PLACED –C0193 NOT PLACED –C0194 NOT PLACED –C0195 2113945A04 390pFC0196 2113946H02 10uFC0197 2113944A32 39pFC0198 2113944A32 39pFC0199 2113944A32 39pFC0201 2113944A32 39pFC0202 2115153H19 4.7pFC0203 NOT PLACED –C0204 2115153H03 1.0pFC0205 2115153H15 3.3pFC0206 2115153H24 7.5pFC0207 2113945Y02 0.10uFC0208 2113944A32 39pFC0209 2115153H22 6.2pFC0210 2115153H18 4.3pFC0212 2115153H44 30pFC0213 2113944A32 39pFC0214 2113945Y02 0.10uFC0215 2113944A32 39pFC0216 2115153H19 4.7pFC0217 2113944C51 1000pF

Circuit Ref

Motorola Part No. Description

C0218 2113944A32 39C0219 2313960B30 4.7C0220 NOT PLACED –C0251 2113944A32 39C0252 2115153H17 3.9C0253 NOT PLACED –C0254 2115153H03 1.0C0255 2115153H04 1.1C0256 2115153H22 6.2C0257 2113945Y02 0.1C0258 2113944A32 39C0259 2115153H19 4.7C0260 2115153H15 3.3C0262 2115153H43 27C0263 2113944A32 39C0264 2113945Y02 0.1C0265 2113944A32 39C0266 2115153H23 6.8C0267 NOT PLACED –C0281 2115153H13 2.7C0282 2115153H10 2.0C0284 2115153H10 2.0C0285 2115153H10 2.0C0291 2113944A32 39C0292 2113945Y02 0.1C0293 2113944A32 39C0294 2113945Y02 0.1C0295 2113944A32 39C0296 2113945Y02 0.1C0301 2115153H03 1.0C0302 NOT PLACED –C0303 2113944A32 39C0304 NOT PLACED –C0305 2113944A32 39C0307 NOT PLACED –C0308 2113944A32 39C0309 2113945C02 .01C0310 2113944A32 39C0311 2113944A32 39C0312 NOT PLACED –C0313 2113944A32 39C0315 NOT PLACED –C0316 2113944A32 39C0317 2113945C31 0.1C0318 2113944A32 39C0319 2115153H03 1.0C0320 NOT PLACED –C0321 NOT PLACED –C0322 2113944A32 39C0323 2113944A32 39C0324 2113944A32 39

Circuit Ref

Motorola Part No.

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8 3-15

39pF–39pF39pF3.9pF5.6pF5.6pF–––39pF–10pF10pF9.1pF9.1pF2.4pF2.4pF––4.7pF–5.1pF2pF39pF3.3pF9.1pF–6.2pF3.9pF4.7pF15pF15pF12pF–––––9.1pF–39pF18pF–––2.2pF–10pF10pF39pF

Description

C0782 2113944C37 39pFC0783 2113944C37 39pFC0784 2113944C37 39pFC0785 2113944C27 7.5pFC0786 2113944C27 7.5pFC0787 NOT PLACED –C0788 2113944C37 39pFC0789 2113944C37 39pFC0790 2111078B32 39pFC0791 2113944C61 0.5pFC0792 2113944C27 7.5pFC0793 2113944A85 51pFC0794 2113944C37 39pFC0795 2185400Y18 2.2pFC0796 2111078B14 11pFC0797 NOT PLACED –C0798 NOT PLACED –C0799 2113944F56 39pFC0803 2113944C51 1000pFC0804 2113944C37 39pFC0805 NOT PLACED –C0806 NOT PLACED –C0807 NOT PLACED –C0808 NOT PLACED –C0809 2113944F45 13pFC0810 2113944F44 12pFC0811 2113944F44 12pFC0812 2113944F45 13pFC0900 2113944A85 51pFC0901 2113945C31 0.1uFC0902 2113945C31 0.1uFC0903 2113944A85 51pFC0904 2113944A85 51pFC0906 2113944A85 51pFC0907 2113945C02 .01uFC0908 2113945C31 0.1uFC0909 2113944A85 51pFC0910 2113944A85 51pFC0911 2113944A85 51pFC0912 2113944A85 51pFC0913 2113944A85 51pFC0914 2113944A85 51pFC0915 2113944A85 51pFC0916 2113944A85 51pFC0917 2113945A09 1000pFC0918 2113944A85 51pFC0919 2113945C31 0.1uFC0920 2113944A85 51pFC0921 2113945C31 0.1uFC0922 2113944A85 51pFC0923 2113944C55 2200pF

Circuit Ref

Motorola Part No. Description

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

C0460 2115153H39 18pFC0461 2115153H39 18pFC0462 2115153H47 39pFC0463 2115153H35 12pFC0464 2113944A40 100pFC0465 2115153H17 3.9pFC0466 2115153H20 5.1pFC0467 2115153H19 4.7pFC0468 2115153H14 3.0pFC0469 2115153H13 2.7pFC0470 2115153H20 5.1pFC0471 2113945C31 0.1uFC0472 NOT PLACED –C0473 NOT PLACED –C0474 NOT PLACED –C0475 2115153H47 39pFC0502 2113945Y02 0.10uFC0503 2113945Y02 0.10uFC0504 2113945Y02 0.10uFC0506 2113945Y02 0.10uFC0507 2115153H36 13pFC0509 NOT PLACED –C0510 2115153H22 6.2pFC0512 2113945Y02 0.10uFC0513 2113945Y02 0.10uFC0514 2113945Y02 0.10uFC0515 NOT PLACED –C0516 NOT PLACED –C0601 2115153H48 43pFC0602 2113945B02 .01uFC0603 2113944A44 220pFC0604 2113945Y02 0.10uFC0605 2115153H48 43pFC0607 2115153H39 18pFC0610 2115153H53 68pFC0611 2113945A09 1000pFC0612 2115153H34 11pFC0613 2185419D03 0.01uFC0614 2115153H48 43pFC0615 2113945B02 .01uFC0616 NOT PLACED –C0617 2113945Y02 0.10uFC0618 2185419D06 0.1uFC0619 2113945Y02 0.10uFC0620 2113945Y02 0.10uFC0621 2113945Y02 0.10uFC0622 2113945A09 1000pFC0623 2113945Y02 0.10uFC0625 2113944C89 200pFC0626 2113944A40 100pFC0627 2113944A40 100pF

Circuit Ref

Motorola Part No. Description

C0628 2113945Y02 0.10uFC0629 2113945A11 2200pFC0630 2113945Y02 0.10uFC0631 2113945Y02 0.10uFC0632 2313960B30 4.7uFC0633 2113945Y02 0.10uFC0634 2113945B02 .01uFC0635 2113944A40 100pFC0636 2113944A40 100pFC0637 2113946S35 1.0uFC0638 2113945Y02 0.10uFC0640 2113946N03 2.2uFC0641 2113945B02 .01uFC0642 2115153H53 68pFC0643 2113945Y02 0.10uFC0644 2113945Y02 0.10uFC0645 2113945B02 .01uFC0646 2113946G04 0.68uFC0647 2113946J03 10.0uFC0648 2113946J03 10.0uFC0649 2113945A12 3300pFC0650 2115153H44 30pFC0651 2115153H57 100pFC0700 2113944C82 30pFC0701 2113945C04 .022uFC0702 2113944C55 2200pFC0703 2113944C82 30pFC0704 2113945C04 .022uFC0705 2113944C51 1000pFC0706 NOT PLACED –C0707 NOT PLACED –C0708 2113944C51 1000pFC0709 2113945C31 0.1uFC0710 2371403L02 10uFC0711 NOT PLACED –C0712 2113944C51 1000pFC0713 2111078B42 100pFC0714 2111078B42 100pFC0715 2111078B32 39pFC0716 NOT PLACED –C0717 2113945A09 1000pFC0718 2113944A32 39pFC0719 2113945C04 .022uFC0720 2113944A32 39pFC0721 2113945A09 1000pFC0722 2113944A32 39pFC0725 2113944C37 39pFC0726 2113944C51 1000pFC0727 2113944C37 39pFC0728 2113944C51 1000pFC0729 NOT PLACED –

Circuit Ref

Motorola Part No. Description

C0730 2113944A32C0731 NOT PLACEDC0732 2113944A32C0733 2113944A32C0735 2111078B03C0736 2111078B07C0737 2111078B07C0738 NOT PLACEDC0739 NOT PLACEDC0740 NOT PLACEDC0741 2111078B32C0742 NOT PLACEDC0743 2111078B13C0744 2111078B13C0745 2111078B12C0746 2111078B12C0747 2185400Y19C0748 2185400Y19C0749 NOT PLACEDC0750 NOT PLACEDC0751 2111078B05C0752 NOT PLACEDC0753 2111078B06C0754 2113951B17C0755 2111078B32C0756 2113944F30C0757 2113944F41C0758 NOT PLACEDC0759 2113944F37C0760 2113944F32C0761 2113944F34C0762 2113944F46C0763 2113944F46C0764 2111078B15C0765 NOT PLACEDC0766 NOT PLACEDC0767 NOT PLACEDC0768 NOT PLACEDC0769 NOT PLACEDC0770 2113944F41C0771 NOT PLACEDC0772 2113944C37C0773 2113944C33C0774 NOT PLACEDC0775 NOT PLACEDC0776 NOT PLACEDC0777 2113944C14C0778 NOT PLACEDC0779 2113944C30C0780 2113944C30C0781 2113944C37

Circuit Ref

MotorolaPart No.

Page 158: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-16 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

C092C092C092C092C092C093C093C093C093C093C093C094C094C094C094C094C094C094C094C094C095C095C095C096C096C096C096C096C096C096C100C100C100C100C100C100C100C100C100C100C101C1011C101C101C101C101C101C101C101C101C103

CirR

0uFuFpFpF

uFuFuF0uFuF00pFuFuFpFpFuF0pF0uF0pF0uF0pF0uF0pF0uF0pF0uF0pF0pF0uF

0pFuFuFuFuF0pFuFuFuF0pFuFuFuFuF

0pFuF

uFuFuFuF

pF

0pF

Description

C3275 2113946J03 10.0uFC3276 2113946S35 1.0uFC3277 2113946S35 1.0uFC3278 2113945C31 0.1uFC3279 2113945C31 0.1uFC3280 2113945C31 0.1uFC3281 2113945C31 0.1uFC3282 2113946F03 4.7uFC3283 2113945Y02 0.10uFC3289 2113945Y02 0.10uFC3290 2113945Y02 0.10uFC3291 2113945Y02 0.10uFC3292 2113945A09 1000pFC3500 2113946J03 10.0uFC3501 2113945G91 0.1uFC3502 2113945C31 0.1uFC3503 2113945A09 1000pFC3504 2113945A09 1000pFC3505 2113945A09 1000pFC3506 2314030F30 47uFC3507 2113945A11 2200pFC3508 2113945C31 0.1uFC3509 2313960D07 10uFC3510 2113945A03 330pFC3511 2113944A40 100pFC3512 2113945C31 0.1uFC3513 2113944A40 100pFC3514 2113944A44 220pFC3515 2113944A44 220pFC3516 2113946S35 1.0uFC3517 2314030M51 10uFC3518 2113946S35 1.0uFC3519 2314030F30 47uFC3520 2113946S35 1.0uFC3521 2113946S35 1.0uFC3522 2113945A05 470pFC3523 2113945Y02 0.10uFC3524 2313960D07 10uFC3525 2113944A44 220pFC3526 2113946S35 1.0uFC3527 2113945C31 0.1uFC3528 2113945Y02 0.10uFC3529 2113945Y02 0.10uFC3530 2113944A44 220pFC3531 2113944A44 220pFC3532 2113946S35 1.0uFC3533 2313960D07 10uFC3534 2313960D07 10uFC3535 2113946S35 1.0uFC3536 2314030M51 10uFC3538 2113945B02 .01uF

Circuit Ref

Motorola Part No. Description

5 2113944A85 51pF6 2113945L41 4700pF7 2113944C02 220pF8 2113944C53 1500pF9 2113944A85 51pF1 2113944A85 51pF4 2113944A85 51pF5 2113944A85 51pF6 2113944A85 51pF7 2113944A85 51pF9 2113944A85 51pF0 2113944C35 27pF1 2113944C22 4.7pF2 2113944C37 39pF3 2113944C80 20pF4 2113944C12 1.8pF5 2113944C35 27pF7 2113944A40 100pF8 2113946S35 1.0uF9 2113946G01 2.2uF0 2113945A09 1000pF1 2113945C31 0.1uF3 2113944A85 51pF0 NOT PLACED –1 NOT PLACED –2 NOT PLACED –3 NOT PLACED –4 NOT PLACED –5 NOT PLACED –6 2113944A85 51pF0 2113944A40 100pF1 2113945Y02 0.10uF2 2113945Y02 0.10uF3 2113944A40 100pF4 2113944A40 100pF5 2113945Y02 0.10uF6 2113945Y02 0.10uF7 2113944A40 100pF8 2113944A40 100pF9 2113945Y02 0.10uF0 2113945Y02 0.10uF

2113944A40 100pF2 2113945Y02 0.10uF3 2113945Y02 0.10uF4 2113945Y02 0.10uF5 2113945Y02 0.10uF6 2113945Y02 0.10uF7 2113946E02 1.0uF8 2113944A28 18pF9 2113944A28 18pF0 2113944A28 18pF

cuit ef

Motorola Part No. Description

C1031 2113945Y02 0.10uFC1032 2113945B02 .01uFC1033 2113945Y02 0.10uFC1034 2113946S35 1.0uFC1035 2113946D05 2.2uFC1036 2113946S35 1.0uFC1037 2113946D05 2.2uFC1044 2113945Y02 0.10uFC2000 2113944A40 100pFC2001 2113945B02 .01uFC2002 2113945Y02 0.10uFC2003 2113945Y02 0.10uFC2004 2113944A40 100pFC2005 2113945B02 .01uFC2006 2113945Y02 0.10uFC2007 2113945Y02 0.10uFC2008 2113946D05 2.2uFC2009 2113946D05 2.2uFC2500 2113944A44 220pFC2501 2113945A10 1500pFC3000 2113944C06 470pFC3002 2371403L02 10uFC3005 2113944C06 470pFC3006 2314030E85 33uFC3007 2113945C31 0.1uFC3008 2113945A09 1000pFC3009 2113945Y02 0.10uFC3010 2113946S35 1.0uFC3011 2113946S35 1.0uFC3012 2113944C06 470pFC3013 2314030J28 22uFC3014 2113945C31 0.1uFC3015 2113944C38 47pFC3016 2113944A40 100pFC3017 2113945A09 1000pFC3018 2389289U01 10uFC3019 2113944C06 470pFC3020 2314030E85 33uFC3021 2113945C31 0.1uFC3030 2113945C02 .01uFC3031 2113945C31 0.1uFC3032 2113945B02 .01uFC3040 2113944C06 470pFC3041 2113945C02 .01uFC3042 2113945B02 .01uFC3043 2314030E85 33uFC3044 2113945C31 0.1uFC3045 NOT PLACED –C3046 2113945Y02 0.10uFC3200 2113946J04 22uFC3201 2113946D05 2.2uF

Circuit Ref

Motorola Part No. Description

C3202 2113945Y02 0.1C3203 2316410H02 68C3204 2115153H21 5.6C3205 2115153H21 5.6C3206 2316410H01 22C3207 2113945C31 0.1C3208 2113946D05 2.2C3209 2113945Y02 0.1C3210 2113946D05 2.2C3211 2113945A09 10C3212 2316410H02 68C3213 2113946F03 4.7C3214 2115153H45 33C3215 2115153H45 33C3216 2113946F03 4.7C3217 2113944A44 22C3218 2113945Y02 0.1C3219 2113944A44 22C3220 2113945Y02 0.1C3221 2113944A44 22C3222 2113945Y02 0.1C3225 2113944A44 22C3226 2113945Y02 0.1C3227 2113944A44 22C3228 2113945Y02 0.1C3229 2113944A44 22C3231 2113944A44 22C3232 2113945Y02 0.1C3233 2113944A44 22C3234 2113946D05 2.2C3237 2113946D05 2.2C3238 2113946H02 10C3239 2113946D05 2.2C3240 2113944C45 10C3243 2113946S35 1.0C3247 2113946H02 10C3248 2113946S35 1.0C3249 2113944C45 10C3252 2113946S35 1.0C3254 2113946D05 2.2C3257 2113946S35 1.0C3260 2113946S35 1.0C3261 2113944A44 22C3262 2113946N03 2.2C3265 2113946J04 22C3266 2113946D05 2.2C3269 2113946S35 1.0C3270 2113946S35 1.0C3272 2115153H27 10C3273 NOT PLACED –C3274 2113944A44 22

Circuit Ref

Motorola Part No.

Page 159: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

8 3-17

–1.0uF–1000pF0.10uF220pF–220pF220pF2.2uF.01uF9.1pF3.6pF1.0uF0.10uF1000pF1000pF0.10uF0.10uF–DIODE VARACTOR 1SV279–DIODE VARACTOR 1SV279DIODE VARACTOR 1SV279–DIODE VARACTOR 1SV279–DIODE VARACTOR 1SV279DIODE VARACTOR 1SV279DIODE, SCHOTTKYDIODE, SCHOTTKY––DIODE ARRAYDIODE ARRAYDIODE, SCHOTTKYDIODE VARACTOR 1SV305DIODE VARACTOR 1SV305DIODE, PINDIODE, PINDIODE, SWITCHINGDIODE, PINDIODE, PIN

Description

D0903 4815024H01 DIODE, PIND0904 4813974A21 DIODE, SCHOTTKYD0905 4813974A21 DIODE, SCHOTTKYD0906 4813978C02 DIODE, SWITCHINGD0907 4813977M10 DIODE, 5.1V ZENERD3030 4813978P07 DIODE, SWITCHINGD3040 4813978P07 DIODE, SWITCHINGD3200 4813978C02 DIODE, SWITCHINGD4000 4866544A01 DIODE, DUALD4001 4866544A01 DIODE, DUALE0100 2409134J25 FERRITE BEADE0301 2409134J25 FERRITE BEADE0401 2480675U01 FERRITE BEADE0402 2409134J25 FERRITE BEADE0500 2409134J25 FERRITE BEADE0600 2409134J25 FERRITE BEADE0601 2409134J25 FERRITE BEADE0602 2409134J25 FERRITE BEADE0603 2409134J25 FERRITE BEADE0604 2409134J25 FERRITE BEADE0605 2409134J25 FERRITE BEADE0606 2409134J25 FERRITE BEADE0607 2409134J25 FERRITE BEADE0608 2409134J25 FERRITE BEADE0609 2409134J25 FERRITE BEADE0610 2480640Z01 FERRITE BEADE0700 2485011Y01 FERRITE BEADE0701 2485011Y01 FERRITE BEADE0702 7671656M01 FERRITE BEADE0703 2485011Y01 FERRITE BEADE2500 2480675U01 FERRITE BEADE3000 2485011Y01 FERRITE BEADE3201 2480675U01 FERRITE BEADE3202 2480675U01 FERRITE BEADE3203 2480675U01 FERRITE BEADE3205 2480675U01 FERRITE BEADE3206 2480675U01 FERRITE BEADE3208 2480675U01 FERRITE BEADE3500 2485011Y01 FERRITE BEADE3501 2485011Y01 FERRITE BEADE3502 2485011Y01 FERRITE BEADE3503 2485011Y01 FERRITE BEADE4000 2485011Y01 FERRITE BEADE4001 7686949J14 FERRITE BEADE4002 7686949J14 FERRITE BEADE4003 2409134J25 FERRITE BEADE4004 2409134J25 FERRITE BEADE4005 2409134J25 FERRITE BEADE4006 2409134J25 FERRITE BEADE6400 7686949J08 FERRITE BEADE6401 7686949J08 FERRITE BEAD

Circuit Ref

Motorola Part No. Description

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

C3539 2113945Y02 0.10uFC3540 2113945Y02 0.10uFC3541 2113945Y02 0.10uFC3542 2113945Y02 0.10uFC3543 2313960D07 10uFC3545 2113944A44 220pFC4000 NOT PLACED –C4001 NOT PLACED –C4002 NOT PLACED –C4003 NOT PLACED –C4004 NOT PLACED –C4005 NOT PLACED –C4006 2113944A44 220pFC4007 NOT PLACED –C4010 NOT PLACED –C4011 NOT PLACED –C4012 NOT PLACED –C4013 2113944A44 220pFC4014 2113944A44 220pFC4015 2113944A44 220pFC4016 2113944A44 220pFC4017 2113944A44 220pFC4018 2113944A44 220pFC4019 NOT PLACED –C4020 NOT PLACED –C4021 2113944A44 220pFC4022 2113944A44 220pFC4023 2113944A44 220pFC4024 2113944A44 220pFC4025 2113944A44 220pFC4026 2113944A44 220pFC4027 2113944A44 220pFC4028 2113944A44 220pFC4029 2113944A44 220pFC4030 2113944A44 220pFC4031 2113944A44 220pFC4032 2113944A44 220pFC4033 2113944A44 220pFC4034 2113945A03 330pFC4035 2113945A03 330pFC4040 2113944A44 220pFC4041 2113944A44 220pFC4042 2113944A44 220pFC4043 2113944A44 220pFC4044 2113944A44 220pFC4045 2113944A44 220pFC4046 2113944A44 220pFC4047 2113944A44 220pFC4048 2113944A44 220pFC4049 NOT PLACED –C4051 NOT PLACED –

Circuit Ref

Motorola Part No. Description

C4053 NOT PLACED –C4055 NOT PLACED –C4058 NOT PLACED –C4059 NOT PLACED –C4060 NOT PLACED –C4061 NOT PLACED –C4062 NOT PLACED –C4063 2113944A44 220pFC4064 2113944A44 220pFC4065 2113944A44 220pFC4066 2113944A44 220pFC4067 2113944A44 220pFC4068 2113944A44 220pFC4069 2113944A44 220pFC4070 2113944A44 220pFC4071 NOT PLACED –C4072 NOT PLACED –C4073 2113945Y02 0.10uFC4074 NOT PLACED –C4075 NOT PLACED –C4076 NOT PLACED –C4084 2113945Y02 0.10uFC4085 2113944A44 220pFC4086 NOT PLACED –C4087 NOT PLACED –C4088 NOT PLACED –C4089 NOT PLACED –C4090 NOT PLACED –C4091 2113945Y02 0.10uFC4092 2113945Y02 0.10uFC4093 NOT PLACED –C4094 NOT PLACED –C6401 2113945A09 1000pFC6406 2113945A09 1000pFC6407 2113946S35 1.0uFC6408 2113946S35 1.0uFC6412 2113944A28 18pFC6413 2113945A09 1000pFC6414 2113944A28 18pFC6416 2113945B02 .01uFC6417 2113944A28 18pFC6418 2113946F05 10uFC6419 2113945Y02 0.10uFC6420 2113944A28 18pFC6421 2113946F05 10uFC6422 2113944A28 18pFC6423 2113946D05 2.2uFC6426 2113946S35 1.0uFC6427 2113946S35 1.0uFC6428 NOT PLACED –C6429 2113945A09 1000pF

Circuit Ref

Motorola Part No. Description

C6430 NOT PLACEDC6431 2113946S35C6432 NOT PLACEDC6433 2113945A09C6434 2113945Y02C6435 2113944A44C6436 NOT PLACEDC6437 2113944A44C6438 2113944A44C6439 2113946D05C6440 2113945B02C6443 2115153H26C6444 2115153H16C6445 2113946S35C6446 2113945Y02C6449 2113945A09C6450 2113945A09C6451 2113945Y02C6452 2113945Y02CR0201 NOT PLACEDCR0202 4805656W87

CR0203 NOT PLACEDCR0204 4805656W87

CR0205 4805656W87

CR0251 NOT PLACEDCR0252 4805656W87

CR0253 NOT PLACEDCR0254 4805656W87

CR0255 4805656W87

CR0400 4813974A19CR0401 4813974A19CR0403 NOT PLACEDCR0404 NOT PLACEDD0100 4815011H01D0101 4815011H01D0500 4813974A19D0600 4815096H01

D0601 4815096H01

D0700 4802482J02D0702 4802482J02D0900 4813978C02D0901 4815023H01D0902 4815024H01

Circuit Ref

MotorolaPart No.

Page 160: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-18 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

E6402E6407FL040FL040FL040FL040FL050FL640HS07J0700J2500J3000

J4000

J4001

J4002J4003

J6400L0100L0101L0201L0202L0203L0204L0205L0251L0252L0253L0254L0255L0281L0283L0301L0302L0303L0304L0305L0306L0307L0309L0410L0411L0412L0413L0414L0415L0417L0418

CirR

PALOG SWITCHALOG SWITCHN RF TRANSISTORN RF TRANSISTORALOG SWITCHALOG SWITCHN RF TRANSISTORN RF TRANSISTOR

N RF TRANSISTORN RF TRANSISTORN RF TRANSISTORN RF TRANSISTORN DARLINGTONAL NPN/PNPHANNEL LDMOS

E-DRIVERHANNEL LDMOS

E-DRIVER POWERPLIFIER, LDMOS POWERPLIFIER, LDMOSHANNEL MOSFET

ALOG SWITCHALOG SWITCHPNNNNALOG SWITCHHANNEL SYNCHRO-US MOSFETHANNEL MOSFETHANNEL SYNCHRO-US MOSFETOSFETOSFETALOG SWITCHALOG SWITCHHANNEL MOSFET

ALOG SWITCHNNALOG SWITCHALOG SWITCHALOG SWITCHALOG SWITCHALOG SWITCH

Description

Q4000 4815263H01 ANALOG SWITCHQ4001 4815263H01 ANALOG SWITCHQ4002 4815261H01 ANALOG SWITCHQ4003 4815263H01 ANALOG SWITCHQ4004 4815261H01 ANALOG SWITCHQ4005 4815263H01 ANALOG SWITCHQ4006 4815263H01 ANALOG SWITCHQ4007 4815263H01 ANALOG SWITCHQ4008 4815261H01 ANALOG SWITCHQ4009 4815263H01 ANALOG SWITCHQ4010 4815261H01 ANALOG SWITCHQ4011 4815263H01 ANALOG SWITCHQ4012 4815261H01 ANALOG SWITCHQ4013 4816023H01 PNPQ4014 4813973A06 NPNQ4015 4815263H01 ANALOG SWITCHQ6401 4813973M07 NPNQ6402 4815272H01 ANALOG SWITCHR0100 0613952R66 0R0101 0613952R66 0R0102 0613952R66 0R0103 0613952R66 0R0104 0613952R17 47KR0105 0613952Q58 240R0106 0613952Q83 2.7KR0107 0613952Q57 220R0108 0613952Q80 2KR0109 0613952R66 0R0110 0613952Q49 100R0113 0613952R01 10KR0116 NOT PLACED –R0119 0613952Q35 27R0123 0613952R19 56KR0125 0613952R66 0R0126 NOT PLACED –R0127 0613952Q25 10R0128 0613952Q25 10R0129 0613952R66 0R0131 0613952Q57 220R0134 0613952Q53 150R0139 NOT PLACED –R0140 NOT PLACED –R0144 0613952R01 10KR0146 0613952R66 0R0147 NOT PLACED –R0155 0613952R66 0R0156 NOT PLACED –R0157 NOT PLACED –R0158 NOT PLACED –R0159 0613952Q73 1KR0160 0613952R25 100K

Circuit Ref

Motorola Part No. Description

7686949J08 FERRITE BEAD7686949J08 FERRITE BEAD

1 91012003001 CERAMIC FILTER2 91012003001 CERAMIC FILTER3 91012002001 CERAMIC FILTER4 91012002001 CERAMIC FILTER0 9116854H02 CRYSTAL FILTER1 9180310L38 SAW FILTER

00 0104031J96 HEATSINK0905901V11 MINI-U RF CONNECTOR0915064H02 –0905902V09 DC POWER

CONNECTOR0916017H01 26-PIN ACCESSORY

CONNECTOR0915555H01 30-PIN CONTROL HEAD

CONNECTORNOT PLACED –0915556H01 14-PIN OPT B0ARD

CONNECTOR0909901V02 GPS MCX CONNECTOR2414017N29 270nH2466505A01 10uH2414017N27 180nH2416540H07 7.5nH2414017N26 150nH2414017N24 100nH2414017N27 180nH2414017N27 180nH2416540H07 7.5nH2414017N26 150nH2414017N24 100nH2414017N27 180nH2414017N17 27nH2414017N17 27nH2414017N12 10nH2414017N17 27nH2414017N27 180nH2414017N17 27nH2414017N27 180nH2414017N18 33nH2414017N14 15nH2414017N12 10nH2414032F29 39nHNOT PLACED –NOT PLACED –2415429H20 18nH2415429H12 8.2nHNOT PLACED –2415429H28 39nH2415429H28 39nH

cuit ef

Motorola Part No. Description

L0419 2414032F29 39nHL0420 NOT PLACED –L0421 NOT PLACED –L0423 NOT PLACED –L0424 2415429H17 12nHL0425 2415429H12 8.2nHL0426 2415429H28 39nHL0427 2414015B25 8.2nHL0428 2414017N20 47nHL0429 2414015B33 5.6nHL0430 2414015B33 5.6nHL0431 2414015B33 5.6nHL0432 2415427H16 7.5nHL0433 NOT PLACED –L0503 2414015B27 390nHL0504 NOT PLACED –L0506 2414032B66 820nHL0602 2414032K23 2.7uHL0603 2414032D20 270nHL0604 2466505A01 10uHL0605 2466505A01 10uHL0608 2414032B76 4.7uHL0700 2460592A02 12.5nHL0702 2460591C03 11.87nHL0705 2414017N22 68nHL0706 2460592A04 8nHL0707 2460592A04 8nHL0708 2460591A01 4.22nHL0710 2460591A01 4.22nHL0711 2414015A06 150nHL0714 2414015A03 82nHL0715 2414017N22 68nHL0718 2414017N07 3.9nHL0719 2414032F29 39nHL0720 2414017N09 5.6nHL0721 2414017N01 1.2nHL0722 2460591E77 30nHL0900 2414032D30 1uHL0901 2414032F34 100nHL0903 2414032F66 10nHL0972 2414032F20 3.3nHL3200 2415005H02 22uHL3201 2415005H02 22uHL3202 2415005H02 22uHL6402 2415429H24 27nHL6403 2414017P06 2.7nHPASTE 1085674C03 PASTEQ0100 4802197J95 NPN RF TRANSISTORQ0106 4816134H01 ANALOG SWITCHQ0107 4813970A59 P-CHANNEL MOSFETQ0108 4816134H01 ANALOG SWITCH

Circuit Ref

Motorola Part No. Description

Q0109 4813973A13 PNQ0110 4816134H01 ANQ0111 4816134H01 ANQ0201 4885061Y01 NPQ0251 4885061Y01 NPQ0291 4815272H01 ANQ0292 4815272H01 ANQ0301 4802197J95 NPQ0302 4802197J95 NPQ0401 NOT PLACED –Q0402 4885593U03 NPQ0500 4802197J95 NPQ0501 4802197J95 NPQ0600 4885061Y01 NPQ0601 4813973A04 NPQ0701 4816013H01 DUQ0703 4816698H04 N-C

PRQ0705 4816547H01 N-C

PRQ0709 4878031A02 RF

AMQ0710 4878031A02 RF

AMQ0713 4813970A62 P-CQ0714 4816134H01 ANQ0900 4815272H01 ANQ0901 4813973A13 PNQ0902 4813973M07 NPQ3030 4813973M07 NPQ3032 4813973B01 NPQ3040 4813973M07 NPQ3041 4815263H01 ANQ3200 5185956E76 N-C

NOQ3201 4813970A62 P-CQ3202 5185956E76 N-C

NOQ3203 4805585Q23 PMQ3204 4805585Q23 PMQ3205 4815262H01 ANQ3206 4815272H01 ANQ3207 4813970A62 P-CQ3208 4815261H01 ANQ3209 4813973M07 NPQ3210 4813973M07 NPQ3500 4815272H01 ANQ3502 4815272H01 ANQ3503 4815272H01 ANQ3504 4815270H01 ANQ3505 4815270H01 AN

Circuit Ref

Motorola Part No.

Page 161: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

8 3-19

18K5.1K33020K30K56K4.7K30K1.2K516810K2K24K33051–00000000100K10K39010K9.1K0––5.1K51.1K68.1K0–4312030K75751.51.54.7K3333100K10K10K

Description

R0730 0613952H73 1KR0732 0613952H73 1KR0733 NOT PLACED –R0734 0613952G67 0R0736 0613958H57 220R0740 0613952J29 150KR0741 0613952J01 10KR0742 0613959Q25 10R0744 NOT PLACED –R0747 0613952H89 4.7KR0749 0613952G67 0R0750 0613952J01 10KR0751 0613952J08 20KR0752 0613952G67 0R0753 0613952H73 1KR0754 0613952H05 1.5R0755 NOT PLACED –R0756 0613952J29 150KR0757 0613952J01 10KR0758 0613952H73 1KR0759 0613952H09 2.2R0760 0613952Q83 2.7KR0761 0613952G67 0R0762 0613952H11 2.7R0765 0613952H11 2.7R0766 0613952H11 2.7R0769 0613952H11 2.7R0771 0613959Q38 36R0775 NOT PLACED –R0777 0613952H09 2.2R0778 0613958H33 22R0779 0613958H33 22R0780 0613958S29 15R0781 0613958S29 15R0900 0613952R19 56KR0901 0613952R16 43KR0902 0613952M57 #N/AR0903 0613952R09 22KR0906 0613952R66 0R0907 0613952R66 0R0909 0613952R16 43KR0910 0613952H73 1KR0911 0613952M47 3.01KR0912 0613952N45 28.7KR0913 0613952R66 0R0914 0613952P26 182KR0915 0613952N90 84.5KR0916 0613952M54 3.57KR0917 0613952H91 5.6KR0918 0613952H63 390R0919 0613952R15 39K

Circuit Ref

Motorola Part No. Description

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

R0161 NOT PLACED –R0162 0613952Q25 10R0163 0613952R18 51KR0164 0613952R66 0R0165 0613952R66 0R0166 NOT PLACED –R0167 0613952R66 0R0168 0613952R66 0R0169 0613952R66 0R0171 0613952R01 10KR0172 0613952R07 18KR0173 0613952Q73 1KR0174 0613952Q73 1KR0177 0613952R66 0R0178 0613952R66 0R0179 NOT PLACED –R0180 NOT PLACED –R0181 NOT PLACED –R0201 0613952R66 0R0202 0613952Q86 3.6KR0203 0613952Q85 3.3KR0204 0613952Q67 560R0205 0613952Q49 100R0206 0613952R28 130KR0207 0613952R05 15KR0208 0613952R07 18KR0209 0613952Q35 27R0210 0613952Q67 560R0252 0613952Q86 3.6KR0253 0613952Q85 3.3KR0254 0613952Q67 560R0255 0613952Q53 150R0256 0613952R31 180KR0257 0613952R05 15KR0258 0613952R07 18KR0259 0613952Q37 33R0260 0613952Q67 560R0291 0613952R66 0R0292 0613952R66 0R0301 0613952Q55 180R0302 0613952Q36 30R0303 0613952Q55 180R0304 0613952Q89 4.7KR0305 0613952R05 15KR0306 0613952Q25 10R0307 0613952R66 0R0308 0613952H63 390R0309 0613952H66 510R0310 0613952Q60 300R0311 0613952Q31 18R0312 0613952Q60 300

Circuit Ref

Motorola Part No. Description

R0313 0613952Q89 4.7KR0314 0613952R05 15KR0315 0613952Q25 10R0316 0613952R66 0R0317 0613952H57 220R0318 0613952H60 300R0319 0613952Q42 51R0322 0613952G67 0R0410 0613952N66 47.5KR0411 0613952N21 16.2KR0412 0613952Q73 1KR0413 NOT PLACED –R0414 0613952G67 0R0415 0613952R66 0R0417 0613952Q73 1KR0419 0613952R66 0R0420 0613952Q36 30R0421 0613952R66 0R0422 0613952R66 0R0423 0613952Q89 4.7KR0424 0613952Q75 1.2KR0425 0613952R01 10KR0426 0613952G67 0R0427 0613952R66 0R0428 0613952Q73 1KR0429 NOT PLACED –R0430 NOT PLACED –R0431 NOT PLACED –R0432 0613952Q36 30R0433 0613952R66 0R0434 0613952R66 0R0435 0613952Q75 1.2KR0436 0613958H25 10R0437 0613952R01 10KR0438 0613952R66 0R0439 0613952Q42 51R0440 NOT PLACED –R0441 0613952Q84 3KR0442 0613952Q83 2.7KR0443 0613952Q83 2.7KR0444 0613952Q83 2.7KR0445 0613952R66 0R0446 0613952Q43 56R0447 0613952R66 0R0448 0613952G67 0R0449 0613952Q73 1KR0451 0613952Q73 1KR0452 0613952Q50 110R0453 0613952Q50 110R0454 0613952Q75 1.2KR0455 0613958H44 62

Circuit Ref

Motorola Part No. Description

R0456 0613952R07R0500 0613952Q90R0501 0613952Q61R0502 0613952R08R0503 0613952R12R0508 0613952R19R0509 0613952Q89R0510 0613952R12R0511 0613952Q75R0512 0613952Q42R0601 0613952Q45R0602 0613952R01R0603 0613952Q80R0604 0613952R10R0605 0613952Q61R0606 0613952Q42R0607 NOT PLACEDR0608 0613952R66R0609 0613952R66R0610 0613952R66R0611 0613952R66R0612 0613952R66R0613 0613952R66R0614 0613952R66R0615 0613952R66R0616 0613952R25R0617 0613952R01R0618 0613952Q63R0619 0613952R01R0620 0613952Q96R0621 0613952R66R0622 NOT PLACEDR0623 NOT PLACEDR0624 0613952Q90R0625 0613952N69R0626 0613952N81R0627 0613952R66R0702 NOT PLACEDR0706 0613958S40R0711 0613952H51R0713 0613959H12R0714 0613952H46R0715 0613952H46R0718 0613952H05R0720 0613952H05R0722 0613952H89R0723 0613959Y37R0724 0613959Y37R0725 0613952J25R0727 0613952J01R0728 0613952J01

Circuit Ref

MotorolaPart No.

Page 162: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-20 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

R092R092R092R092R092R092R092R092R092R092R093R093R093R093R093R093R094R094R094R094R094R094R094R095R095R095R095R096R097R097R097R097R097R097R097R097R098R098R098R098R098R098R098R098R098R100R100R100R100R100R101

CirR

KK7K2K0.2KK.2KKK

0

0

4K0K000

4K0K

0

0K

Description

R3208 0686135Z02 0.2R3209 0613952N62 43.2KR3210 0613952N16 14.3KR3215 0613952G67 0R3216 0613952G67 0R3217 NOT PLACED –R3218 0613952R66 0R3219 0613952R56 2MEGR3220 0613952R56 2MEGR3222 0613952R33 220KR3223 0613952R33 220KR3224 0613952Q89 4.7KR3225 NOT PLACED –R3226 0613952R13 33KR3227 NOT PLACED –R3228 0613952G67 0R3233 0613952R66 0R3236 0613952Q73 1KR3237 0613952R01 10KR3238 0613952H25 10R3239 0613952H25 10R3240 0613952R17 47KR3241 0613952Q18 5.1R3243 0613952Q18 5.1R3245 0613952G67 0R3246 0613952M81 6.81KR3247 0613952N69 51.1KR3248 0613952R01 10KR3249 0613952R01 10KR3250 0613952R25 100KR3252 0613952R25 100KR3253 0613952R17 47KR3500 0613952Q35 27R3501 0613952Q35 27R3502 0613952R01 10KR3503 NOT PLACED –R3504 NOT PLACED –R3505 0613952Z48 4.7KR3506 0613952R01 10KR3507 0613952R66 0R3508 0613952R66 0R3509 0613952Z55 12KR3510 0613952Q35 27R3511 0613952R01 10KR3512 0613952Q35 27R3513 0613952R66 0R3514 0613952R01 10KR3515 0613952R01 10KR3516 0613952R10 24KR3520 0613952R10 24KR3521 0613952R05 15K

Circuit Ref

Motorola Part No. Description

0 0613952N40 25.5K1 0613952H81 2.2K2 0613952R14 36K3 0613952R66 04 0613952H91 5.6K5 0613952H91 5.6K6 0613958H53 1507 0613952H42 518 0613958H39 399 0613958H39 390 0613952R07 18K1 0613952R66 02 0613958J74 06 0613952N66 47.5K7 0613952N21 16.2K8 0613952R66 00 0613952R66 01 0613952R66 02 0613952M81 6.81K3 0613952N58 39.2K4 0613952R66 06 0613952M51 3.32K7 0613952R66 00 0613952N01 10K1 0613952N62 43.2K4 0613952R40 430K5 0613952P01 100K0 0613952H82 2.4K1 0613958H56 2003 NOT PLACED –4 0613958H53 1505 0613958H59 2706 0613952H53 1507 0613952H52 1308 0613952H49 1009 0613952H45 681 NOT PLACED –2 NOT PLACED –3 NOT PLACED –4 NOT PLACED –5 NOT PLACED –6 0613952N81 68.1K7 0613952N81 68.1K8 0613952H60 3009 0613952Q40 510 0613952Q25 101 0613952R01 10K2 0613952J73 10MEG5 0613952Q89 4.7K6 0613952R01 10K4 0613952R66 0

cuit ef

Motorola Part No. Description

R1017 0613952R01 10KR1019 0613952Q18 5.1R1020 0613952R66 0R1021 0613952R66 0R1025 0613952R01 10KR1026 0613952R17 47KR1027 NOT PLACED –R1028 0613952R66 0R1034 0613952R01 10KR1035 NOT PLACED –R1036 0613952R01 10KR1041 0613952Q73 1KR1044 0613952R66 0R1045 0613952R01 10KR1046 NOT PLACED –R1047 0613952R66 0R1048 0613952R66 0R1054 0613952Q89 4.7KR1060 0613952Q25 10R1066 NOT PLACED –R1067 NOT PLACED –R1070 0613952R66 0R1071 0613952R17 47KR2000 0613952R01 10KR2004 0613952R66 0R2005 NOT PLACED –R2006 NOT PLACED –R2007 NOT PLACED –R2008 NOT PLACED –R2009 NOT PLACED –R2010 0613952R01 10KR2011 0613952R66 0R2012 0613952R01 10KR2013 NOT PLACED –R2014 0613952Q37 33R2015 0613952Q37 33R2500 0613952R66 0R2501 0613952R66 0R2502 0613952R66 0R2504 0613952R66 0R2506 0613952R66 0R2507 0613952R66 0R2508 0613952R66 0R2509 0613952R66 0R2510 0613952R66 0R2511 0613952R66 0R2512 0613952R66 0R2513 0613952R66 0R2514 0613952R66 0R2515 0613952R66 0R2516 0613952R66 0

Circuit Ref

Motorola Part No. Description

R2517 0613952R66 0R2518 0613952R66 0R2519 0613952R66 0R2520 0613952R66 0R2524 0613952R66 0R2525 0613952R66 0R2526 0613952R66 0R2527 0613952R66 0R2528 0613952R66 0R2529 0613952R01 10R3002 0613952R01 10R3003 0613952M54 3.5R3004 0613952L73 56R3005 0613952Q81 2.2R3006 0613952Q57 22R3007 0613952N58 39R3008 0613952N12 13R3009 0613952N58 39R3010 0613952N12 13R3030 0613952R01 10R3032 0615871H01 0.1R3033 0615871H01 0.1R3034 0613952H61 33R3035 0613952H25 10R3036 0613952H25 10R3037 0613959G61 33R3038 NOT PLACED –R3039 0613952M30 2KR3040 0613952M43 2.7R3041 0613952R25 10R3042 0613952H69 68R3043 0613952H69 68R3044 0613958S61 33R3045 0613952M30 2KR3046 0613952M43 2.7R3047 0613952R25 10R3048 0613952Q73 1KR3050 0613959Q53 15R3051 0613952G67 0R3052 0613952G67 0R3053 0613952R66 0R3054 0613952R66 0R3055 0615871H01 0.1R3056 0615871H01 0.1R3057 0613952R66 0R3200 0615871H01 0.1R3203 0615871H01 0.1R3204 0615871H01 0.1R3205 0613952R25 10R3206 0613952R66 0R3207 0686135Z02 0.2

Circuit Ref

Motorola Part No.

Page 163: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

8 3-21

33010K00010K00000–10K47K––––––4.7K–1.2K1.2K1.2K––039.2K47.5K39.2K47.5K47K––00–000101.5K100K100K100K100K13K100K15K

Description

R6440 0613952R25 100KR6443 0613952R01 10KR6444 0613952R25 100KR6445 0613952R25 100KR6446 0613952R01 10KR6449 0613952R25 100KR6450 0613952R25 100KR6454 0613952R25 100KR6455 0613952R01 10KR6456 0613952R25 100KR6457 0613952R25 100KR6458 0613952R01 10KR6459 0613952R01 10KR6460 0613952R01 10KR6461 0613952R01 10KR6464 0613952Q81 2.2KR6465 0613952R25 100KR6466 0613952R25 100KR6467 0613952R66 0R6468 0613952R66 0R6469 NOT PLACED –R6470 NOT PLACED –R6471 0613952R66 0R6472 NOT PLACED –R6473 NOT PLACED –RT0908 0615585H01 47KRT0953 0615585H01 47KRT3500 0615471H01 THERMISTOR, 10KSH0100 2615362H01 SHIELDSH0101 2615362H01 SHIELDSH0102 2675057M01 SHIELDSH0201 2615362H01 SHIELDSH0301 2615362H01 SHIELDSH0500 2615576H01 SHIELDSH0900 2686423Z02 SHIELDSH0901 2686425Z02 SHIELDSP3000 1015349H03 SOLDER_PREFORMSP3001 1015349H03 SOLDER_PREFORMU0100 5164015H28 IC, FRACN

SYNTHESIZERU0102 NOT PLACED –U0103 NOT PLACED –U0301 5186310Y39 SPDT RF SWITCHU0401 5185335Y02 LOW NOISE RF

AMPLIFIERU0402 4815272H01 ANALOG SWITCHU0403 51012115001 SPDT RF SWITCHU0404 5186310Y39 SPDT RF SWITCHU0405 5185335Y02 LOW NOISE RF

AMPLIFIERU0406 4815272H01 ANALOG SWITCH

Circuit Ref

Motorola Part No. Description

00/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

R3523 0613952R10 24KR3524 0613952Q67 560R3525 0613952R25 100KR3526 0613952R66 0R3528 0613952R09 22KR3529 0613952Q42 51R3530 NOT PLACED –R3532 0613952Q49 100R3533 0613952R10 24KR3534 0613952R01 10KR3535 0613952Q67 560R3536 0613952R25 100KR3537 0613952R66 0R3538 NOT PLACED –R3539 0613952R10 24KR3540 0613952Q49 100R3541 0613952R10 24KR3542 0613952R10 24KR3544 0613952R10 24KR3545 0613952Q49 100R3546 0613952R05 15KR3547 0613952Q67 560R3548 0613952J25 100KR3549 0613952R12 30KR3550 0613952R23 82KR3551 0613952R01 10KR3552 0613952R01 10KR3553 0613952R01 10KR3554 0613952R17 47KR3555 0613952R01 10KR3556 0613952R17 47KR3558 0613952R01 10KR3559 0613952R01 10KR3560 0613952R17 47KR3569 0613952Q73 1KR3571 0613952Q80 2KR3572 0613952R01 10KR3573 0613952R01 10KR3574 0613952R01 10KR3575 0613952Q73 1KR3576 0613952Q49 100R3577 0613952N42 26.7KR3578 0613952R32 200KR3579 0613952R01 10KR3580 0613952R01 10KR3581 0613952R01 10KR3582 0613952N21 16.2KR3583 0613952N21 16.2KR3584 0613952R09 22KR3585 0613952R09 22KR3586 0613952R66 0

Circuit Ref

Motorola Part No. Description

R3587 NOT PLACED –R3588 0613952N69 51.1KR3590 0613952Q49 100R3591 0613952Q81 2.2KR3592 0613952Q81 2.2KR3593 0613952R32 200KR3594 0613952Q85 3.3KR3595 0613952R01 10KR3596 0613952H53 150R4000 0613952Q37 33R4001 0613952Q37 33R4002 0613952Q37 33R4003 0613952Q37 33R4004 0613952Q37 33R4005 0613952Q37 33R4006 0613952Q65 470R4009 0613952Q42 51R4010 0613952Q42 51R4011 0613952R66 0R4012 0613952R66 0R4023 0613952Q75 1.2KR4030 NOT PLACED –R4031 0613952R01 10KR4032 0613952R01 10KR4033 NOT PLACED –R4034 0613952R01 10KR4035 0613952R01 10KR4040 0613952Q89 4.7KR4041 0613952Q89 4.7KR4042 0613952Q89 4.7KR4043 0613952Q89 4.7KR4044 NOT PLACED –R4045 0613952Q89 4.7KR4046 0613952Q89 4.7KR4047 0613952Q89 4.7KR4048 0613952Q77 1.5KR4049 0613958H83 2.7KR4050 0613952R01 10KR4051 0613952R39 390KR4054 0613952R01 10KR4055 0613952R01 10KR4056 NOT PLACED –R4057 0613952R66 0R4061 0613952Q37 33R4063 0613952Q37 33R4064 0613952Q37 33R4065 0613952Q37 33R4066 0613952Q37 33R4067 0613952Q37 33R4068 0613952Q37 33R4069 0613952Q37 33

Circuit Ref

Motorola Part No. Description

R4070 0613952Q37R4071 0613952R66R4072 0613952R01R4074 0613952R66R4076 0613952R66R4078 0613952R66R4079 0613952R01R4080 0613952R66R4081 0613952R66R4082 0613952R66R4083 0613952R66R4085 0613952R66R4086 NOT PLACEDR4088 0613952R01R4089 0613952R17R4090 NOT PLACEDR4093 NOT PLACEDR4094 NOT PLACEDR4095 NOT PLACEDR4096 NOT PLACEDR4097 NOT PLACEDR4098 0613952Q89R4099 NOT PLACEDR4100 0613952Q75R4101 0613952Q75R4103 0613952Q75R4105 NOT PLACEDR4106 NOT PLACEDR6401 0613952R66R6402 0613952N58R6403 0613952N66R6404 0613952N58R6405 0613952N66R6407 0613952R17R6409 NOT PLACEDR6410 NOT PLACEDR6411 0613952R66R6416 0613952R66R6417 NOT PLACEDR6418 0613952R66R6419 0613952R66R6420 0613952R66R6430 0613952K01R6432 0613952M18R6433 0613952P01R6434 0613952P01R6435 0613952P01R6436 0613952P01R6437 0613952N12R6438 0613952R25R6439 0613952R05

Circuit Ref

MotorolaPart No.

Page 164: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

3-22 800/900 MHz (806–941 MHz) 10–35W PCB/Schematics/Parts List

U040

U040U040U060U060U070U090U090U094U094U094U094U100U100

U200U200U300U300

U300U300U300U300U303U304U320

U320U320U320U350U350U350U350U350U350U350U400

U400U400U400U400U400U400U400U401U640U640

CirR

7 4878197A01 DIODE RING MIXER MODULE

8 5115391H01 VOLTAGE REGULATOR9 NOT PLACED –0 5102495J14 IC, RF ASIC1 5115391H01 VOLTAGE REGULATOR0 4802246J29 PA PRE-DRIVER0 5115147H01 DUAL OPAMP1 5115147H01 DUAL OPAMP0 5180390L83 IC, PA CONTROLLER1 5115391H01 VOLTAGE REGULATOR2 5114004A35 VOLTAGE DETECTOR3 NOT PLACED –0 5102495J13 MICROPROCESSOR6 5115001H02 IC, DUAL UNBUFFERED

INVERTER0 0104032J81 IC, 32MB FLASH1 51012031001 IC, 32MB FLASH1 5164015H94 VOLTAGE REGULATOR2 5115391H01 VOLTAGE

REGULATOR3 5164015H94 VOLTAGE REGULATOR4 5115391H01 VOLTAGE REGULATOR5 0105959T72 PNP6 0105959T72 PNP0 5116525H01 DUAL OPAMP0 0105959T72 PNP0 5185143E77 IC, POWER

MANAGEMENT1 5115616H01 VOLTAGE REGULATOR2 5115453H01 DUAL OPAMP3 5114007A43 IC, SCHMITT TRIGGER0 5102463J95 AUDIO PA1 5115368H01 DIGITAL ATTENUATOR2 5114016A18 QUAD OPAMP3 5164852H47 IC, LEVEL TRANSLATOR4 5171395L01 IC, CMOS SWITCH5 5114016A18 QUAD OPAMP8 5164852H47 IC, LEVEL TRANSLATOR0 5115476H01 IC, SERIAL-TO-PARAL-

LEL CONVERTER1 5115502H01 LOGIC TRANSLATOR4 NOT PLACED –5 NOT PLACED –6 NOT PLACED –7 NOT PLACED –8 NOT PLACED –9 5178395A01 IC, BUFFER0 5178395A01 IC, BUFFER1 0104034J14 SiRF GPS IC2 5115391H01 VOLTAGE REGULATOR

cuit ef

Motorola Part No. Description

U6404 5115962H01 IC, SCHMITT TRIGGERU6405 5115453H01 DUAL OPAMPU6406 5115391H01 VOLTAGE REGULATORU6407 5175237H01 VOLTAGE REGULATORU6408 5116324H01 IC, LEVEL TRANSLATORVR3000 48012043001 TRANSORBVR3040 4813977M10 DIODE, 5.1V ZENERVR3200 4813977M10 DIODE, 5.1V ZENERVR3201 4813977M05 DIODE, 3.3V ZENERVR3202 4813977M05 DIODE, 3.3V ZENERVR3203 4813977M05 DIODE, 3.3V ZENERVR3204 4813977M13 DIODE, 6.2V ZENERVR3205 4813977M05 DIODE, 3.3V ZENERVR3206 4813977M13 DIODE, 6.2V ZENERVR3207 4813977M13 DIODE, 6.2V ZENERVR3208 4813977M13 DIODE, 6.2V ZENERVR3502 4813977A48 DIODE, 20V ZENERVR3503 4813977A48 DIODE, 20V ZENERVR3504 4813977A48 DIODE, 20V ZENERVR4000 4813977A48 DIODE, 20V ZENERVR4001 4813977A48 DIODE, 20V ZENERVR4002 4813977A48 DIODE, 20V ZENERVR4003 4813977A48 DIODE, 20V ZENERVR4004 4813977A48 DIODE, 20V ZENERVR4005 4813977M13 DIODE, 6.2V ZENERVR4006 4813977M13 DIODE, 6.2V ZENERVR6400 4813977A43 DIODE, 5.6V ZENERY0100 4875188M01 0.5 PPM 16.8 MHZ TCXO

(GPS Models Only)Y0201 4805911Z21 T-LINE RESONATORY0251 4805911Z21 T-LINE RESONATORY1000 93012000001 12MHZ CRYSTALY3200 4815028H01 24.576MHZ CRYSTALY3201 4802582S80 32KHZ CRYSTAL

8475265H01 PCB1104555J01 THERMAL RIBBON3385980Z01 THERMAL TRANSFER

LABEL

Circuit Ref

Motorola Part No. Description

Page 165: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

A-1

Appendix A Replacement Parts Ordering

A.1 Basic Ordering InformationWhen ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it.

A.2 Motorola OnlineMotorola Online users can access our online catalog at

http://motorola.com/businessonline

To register for online access, please call 1-800-422-4210 (for U.S. and Canada Service Centers only). International customers can obtain assistance at http://motorola.com/businessonline

A.3 Mail OrdersMail orders are only accepted by the US Federal Government Markets Division (USFGMD).

Motorola7031 Columbia Gateway Drive3rd Floor - Order ProcessingColumbia, MD 21046U.S.A.

A.4 Telephone OrdersRadio Products and Solutions Organization*(United States and Canada)7:00 AM to 7:00 PM (Central Standard Time)Monday through Friday (Chicago, U.S.A.)1-800-422-42101-847-538-8023 (United States and Canada)

U.S. Federal Government Markets Division (USFGMD)1-877-873-46688:30 AM to 5:00 PM (Eastern Standard Time)

A.5 Fax OrdersRadio Products and Solutions Organization*(United States and Canada)1-800-622-62101-847-576-3023 (United States and Canada)

USFGMD(Federal Government Orders)1-800-526-8641 (For Parts and Equipment Purchase Orders)

Page 166: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

A-2 Replacement Parts Ordering: Parts Identification

A.6 Parts IdentificationRadio Products and Solutions Organization*(United States and Canada)1-800-422-4210

A.7 Product Customer ServiceRadio Products and Solutions Organisation (United States and Canada)1-800-927-2744

* The Radio Products and Solutions Organization (RPSO) was formerly known as the Radio Products Services Division (RPSD) and/or the Accessories and Aftermarket Division (AAD).

Page 167: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

B-1

Appendix B Motorola Service Centers

B.1 Servicing InformationIf a unit requires further complete testing, knowledge and/or details of component level troubleshooting or service than is customarily performed at the basic level, please send the radio to a Motorola Service Center as listed below.

B.2 Motorola Service Center45D Butterfield TrailEl Paso, TX 79906Tel: 1-800-227-6772

B.3 Motorola Federal Technical Center4395 Nicole DriveLanham, MD 20706Tel: 1-800-969-6680Fax: 1-800-784-4133

B.4 Motorola Canadian Technical Logistics CenterMotorola Canada Ltd.8133 Warden AvenueMarkham, Ontario, L6G 1B3Tel: 1-800-543-3222Fax: 1-888-331-9872 or 1-905-948-5970

Page 168: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

B-2 Motorola Service Centers: Motorola Canadian Technical Logistics Center

Notes

Page 169: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

Glossary-1

Glossary Glossary

This glossary contains an alphabetical listing of terms and their definitions that are applicable to portable and mobile subscriber radio products. All terms do not necessarily apply to all radios, and some terms are merely generic in nature.

Term Definition

Analog Refers to a continuously variable signal or a circuit or device designed to handle such signals.

Band Frequencies allowed for a specific purpose.

CPS Customer Programming Software: Software with a graphical user interface containing the feature set of a radio.

Default A pre-defined set of parameters.

Digital Refers to data that is stored or transmitted as a sequence of discrete symbols from a finite set; most commonly this means binary data represented using electronic or electromagnetic signals.

DPL Digital Private-Line: A type of digital communication that utilizes privacy call, as well as memory channel and busy channel lock out to enhance communication efficiency.

FCC Federal Communications Commission.

Frequency Number of times a complete electromagnetic-wave cycle occurs in a fixed unit of time (usually one second).

GPIO General-Purpose Input/Output: Pins whose function is programmable.

GPS Global Positioning System

IC Integrated Circuit: An assembly of interconnected components on a small semiconductor chip, usually made of silicon. One chip can contain millions of microscopic components and perform many functions.

IF Intermediate Frequency.

kHz kilohertz: One thousand cycles per second. Used especially as a radio-frequency unit.

LCD Liquid-Crystal Display: An LCD uses two sheets of polarizing material with a liquid-crystal solution between them. An electric current passed through the liquid causes the crystals to align so that light cannot pass through them.

LED Light Emitting Diode: An electronic device that lights up when electricity is passed through it.

MDC Motorola Digital Communications.

MHz Megahertz: One million cycles per second. Used especially as a radio-frequency unit.

Paging One-way communication that alerts the receiver to retrieve a message.

Page 170: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

Glossary-2

PC Board Printed Circuit Board. Also referred to as a PCB.

PL Private-Line Tone Squelch: A continuous sub-audible tone that is transmitted along with the carrier.

Programming Cable A cable that allows the CPS to communicate directly with the radio using USB.

Receiver An electronic device that recovers information from a modulated RF signal. A receiver separates the audio signal from the RF carrier, amplifies it, and converts it back to the original sound waves.

Repeater Remote transmit/receive facility that re-transmits received signals in order to improve communications range and coverage (conventional operation).

RF Radio Frequency: The portion of the electromagnetic spectrum between audio sound and infrared light (approximately 10 kHz to 10 GHz).

RX Receive.

Signal An electrically transmitted electromagnetic wave.

Spectrum Frequency range within which radiation has specific characteristics.

Squelch Muting of audio circuits when received signal levels fall below a pre-determined value. With carrier squelch, all channel activity that exceeds the radio’s preset squelch level can be heard.

TOT Time-out Timer: A timer that limits the length of a transmission.

TPL Tone Private Line

Transceiver Transmitter-receiver. A device that both transmits and receives analog or digital signals. Also abbreviated as XCVR.

Transmitter Electronic equipment that generates and amplifies an RF carrier signal, modulates the signal, and then radiates it into space.

TX Transmit.

UHF Ultra-High Frequency.

USB Universal Serial Bus: An external bus standard that supports data transfer rates of 12 Mbps.

USB_DM_MAP USB D- Connection at the rear accessory connector.

USB_DP_MAP USB D+ Connection at the rear accessory connector.

VHF Very High Frequency.

VIP Vehicle Interface Port.

XPR Refers to Digital Professional Radio model names in the Professional Digital Two-Way Radio System.

Term Definition

Page 171: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not
Page 172: Detailed Service Manual...MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not

*68009274001*68009274001-A

Motorola Inc.1301 E. Algonquin Rd.Schaumburg, IL 60196-1078, U.S.A.

MOTOROLA and the Stylized M Logo are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners.© 2009 by Motorola, Inc.All rights reserved.November 2009.

www.motorola.com/mototrbo