designing and building success - scoar. · pdf file• plant layout design • piping...
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Designing and
Building Success
Safety Integrity Quality Performance
Lauren Engineers & Constructors, Inc.
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Safety First There are no exceptions
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Four Cornerstones
• Safety Orientation
• Pre-task Planning
• Site Safety Audit Program (SSAP)
• Supervisor Safety Responsibility Program
(SSRP)
Safety First
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Safety First
The Results…
• 7,319,194 Man-hours completed since
last lost time incident (hours through March 2012).
• Last lost time incident date – 2/13/2008
• A Culture of Belief that we can work
Incident/Injury Free
• Accountability – Training – Enforcement – Learning
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Safety First
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Safety - TIR
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2007 2008 2009 2010 2011
LEC Actual 1.13 0.64 0.28 0.21 0.44
BLS National Average 4.9 4.2 3.8 3.8
CII Average 0.68 0.57 0.64 0.81
0.00
1.00
2.00
3.00
4.00
5.00
6.00
Total Incident Rate
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Safety - LTIR
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2007 2008 2009 2010 2011
LEC Actual 0.38 0.08 0 0 0
BLS National Average 2.6 2.2 1.4 1.3
CII Average 0.23 0.2 0.17 0.17
0.00
0.50
1.00
1.50
2.00
2.50
3.00
Lost Time Incident Rate
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Our Company
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Abilene, Texas • Corporate Headquarters
• Corporate Administration
• Abilene Operations
– Engineering
– Procurement
– Construction
• Fabrication & Modularization
• Began Operations in Atlanta, GA in 1984
• Consolidated Operations in Abilene in 1994
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Our Company
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Mission Lauren Engineers & Constructors helps our customers
succeed by providing innovative solutions and by
designing and building the highest quality facilities
with timeliness, integrity and skill.
Vision Lauren Engineers and Constructors' vision is to be a
light to the world and the contractor of choice through
constructive and caring relationships with customers,
suppliers and peers.
Mission and Vision
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Lauren Service, ULCCalagary, AB
Kamtech ServicesBurnaby, BC
HeadquartersAbilene, TX
Dallas OfficeDallas, TX
Knoxville OfficeKnoxville, TX
Atlanta OfficeAtlanta, GA
Kamtech ServicesSt. Laurent, QC
Kamtech ServicesSaskatoon, SK
Office Locations
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Montana Office Bynum, MT
Our Company
Fabrication Office Abilene, TX
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Lauren Provides the Full Complement of Project Delivery Services
● EPC Project Execution
● Project & Construction Management
● Engineering
● Procurement
● Construction
● Shut Down/Maintenance Services
● Commissioning & Start-up
● Fabrication/Modularization
Since 2000....$12.0 Billion TIV Projects Delivered
Our Company
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Our Company – Key Markets
Providing Full Service Project Delivery to these Markets
• Power Generation
• Transmission & Distribution
• Alternative Energy
• Oil & Gas
• Polymers/Chemicals
• Refining
• Pulp & Paper
• Materials Handling
• Mining and Metals
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Core Strengths
• Project Focused/Integrated Delivery
• Dedicated, Veteran “Contractor” Leadership
• Experienced, Loyal Management & Supervision
• EPC Mindset – Have the End in Mind
• Systems Driven
• Flexibility
• Embrace CII Best Practices
• Plan to Succeed
Our Company
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Our Company
Flexible Contracting Strategy Execution Approach
• “EPC/EPCM/EP/E” Delivery
• “C” Delivery: General or Discipline Contractor
• “CM” Delivery: Construction Management
Commercial Approach
• Firm Lump Sum
• LEC/Client Developed: Open/Closed Book
• Bid
• Target Price w/Fixed Fee/Sharing
• Cost Reimbursement with Fix Fee
• As Negotiated
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Our Company
The Principles of Lauren’s Quality Management System:
• Meet Our Commitments
• Create Customer Satisfaction
• Use ISO 9000 Principles as Basis
• Integrate Process, Measurement and Analysis
“The object of Lauren’s Quality Management system is to meet our commitments and maximize customer satisfaction both internally
and externally”
Quality
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Certifications
• “A” Stamp – Assembly of Power Boilers
• “U” Stamp – Manufacture of Pressure Vessels
• “S” Stamp – Manufacture & Assembly of Power Boilers
• “PP” Stamp – Fabrication & Assembly of Pressure Piping
• “R” Stamp – Boiler Repairs or Alterations
Implementation of Code Work
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Aggressive Continuous Improvement
Working to deploy Lean Principles for improved project flow
• Normalizing/aligning best work process standards across
Lauren
• Critical Chain – Work face focus
• Integrated Client & EPC Work-Packaged - expectations &
assurance
• Lean Execution Planning - Maximize Workface utilization
• Task Level Commitment & Transparency – to assure flow
happens
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Differentiating Lauren Quality
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ENR Ranking - 2011
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Our Company
Habitat for Humanities - Salvation Army- Big Brothers Big Sisters - United Way
Community Focused
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Services Engineering
Manufacturing
Construction
Project Management
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Over 50 Years of Design and Project Experience
Engineering Services
Successfully Completed Services for Projects up to $500M
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• Process Design
• Process Hazards Analysis
(PHA) and HAZOP Facilitation
• Plant Layout Design
• Piping Design
• Equipment Specifications
• Instruments & Controls
• Civil/ Structural Design
• Power Distribution Design
• Systems Integration/Process Control
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Engineering Expertise
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Engineering Expertise
• Power Generation
• Transmission & Distribution
• Alternative Energy
• Oil & Gas
• Polymers/Chemicals
• Refining
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• Modular/skid assemblies
• Pipe spools
• Control panels
• Access platforms
• Plate assemblies
• Skid assemblies
• Module assemblies
Fabrication/Modular Services
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Key Steps – Work Smarter
• Team Building – Assemble the “Right” team
• Execution Plan – “Plan the work & work the Plan”
– Establish Project Specific Procedures
– Safety Plan – First, Last, Always
– Constructability Reviews – Early & Often
– Monthly Reports – Transparency/Awareness
• Control the Project; project controls from start to finish
– Data Collection & Reporting – How we communicate
– Validation – Where we are
– Forecast; React; manage
• Embrace CII Best Practices and Lean Principles
Project Management
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Monitor
Validate
Forecast
Manage/
Report
Review & Report
Monitor Physical % Complete
(EVMS)
Rooted in Quantification
Constructability
Measure Where
you are!
Project Control Cycle
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Controls
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Project Management/Communication
Project Communication Platform = SharePoint
• A centralized location of project-related information
• Multifaceted web-based capabilities--a platform for document/business process management
• Enhanced Project collaboration with all stakeholders
• Searchable Document Control /Storage Library
• Project Issues System: NCR’s; RFI’s, Change Management, etc.
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Select Project
Profiles
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Solar Experience
Nevada Solar One
72 MW Nominal
Completed 2007
Martin County Solar
75 MW Solar Thermal
Completed 2010
Power -Renewable
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EPC Hybrid Solar Power
Facility – 75 MW
Martin Solar Energy Center
Indiantown, FL
Scope of Work:
Lauren served as the Engineering,
Procurement and Construction contractor
for this 75 MW Concentrated Solar Power
Plant located near Indiantown, Florida.
The Martin Solar Plant is the first hybrid
solar facility in the world to connect to an
existing combined-cycle power plant.
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Florida Power & Light
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Florida Power & Light
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Biomass Lauren’s experience includes: •Recovery Boilers •Power Boilers CFB/BB
•Pulping/material handling •Wood yards
Renewable Energy
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Bosque Power Co., LLC
Combined Cycle Expansion
Laguna Park, TX
Scope of Work:
The Bosque Expansion Project, located
in Laguna Park, Texas involved the
conversion of two existing simple-cycle
GE 7FA combustion turbine units into
a (2x1) combined cycle
configuration. The conversion increased
the nominal output of the Bosque Plant
from 546 MW to 770MW.
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Bosque Power
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Bosque Power
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Bosque Power Co. LLC
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Cogeneration Project
Horizon Oil Sands (CNRL)
Alberta, CA
Scope of Work:
Construction Management services to
assist with the installation of a new
Co-Generation plant. Scope of Lauren’s
work included managing the construction
execution plan up to the pre-commissioning
activities for all Cogent plant facilities,
including water treatment, steam and
power generation block, natural/fuel gas
system, transmission and main substation,
and satellite operations center.
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Canadian Natural Resources Limited
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Combined Cycle Power Plant
Las Vegas, NV
Scope of Work:
EPC construction of an additional 225 MW
Generation Capacity.
• 4 LM 6000 Gas Turbine Generators in
Combined Cycle
• 2-28 MW Steam Turbine Generators
• 4 Once-thru Steam Generators by IST
(Innovative Steam Technologies)
• Gas Turbine Inlet Chilling System
• All Balance of Plant Equipment
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Black Hills Energy
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Horsehead Corporation
Zinc Kiln
Rockwood, TN
Scope of Work:
Lauren served as the EPC contractor for this
Zinc reclamation facility in Rockwood, TN.
The scope of this work included a new rotary
kiln, materials handling, and ancillary
equipment. Completion of on-site work was
achieved on time and on budget.
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Horsehead Corporation
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Why Lauren?
Our People…Our Behavior…Our Skill