designed in italy - idra group bar spacing mm 560x560 620x620 760x760 840x840 910x910 movable platen...

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52501005400061 Gb www.idragroup.com IDRA S.r.l. Via dei Metalli, 2 25039 Travagliato (BS) Italy Tel. +39 030 2011 1 Fax +39 030 2002345 [email protected] Designed in Italy TECHNICAL DATA / MODEL XPress 300 XPress 420 XPress 560 XPress 700 XPress900 Clamping force kN 3.000 4.360 7.500 9.200 Clamping force Ton 306 445 597 765 938 Injection dynamic force (2^ phase) KN 163 181 212 246 282 Injection force with 0 bar counterpressure kN 419 457 531 615 806 Injection force with 20 bar counterpressure kN 382 417 483 550 728 Ejection force kN 157 246 246 385 385 Max. die height mm 650 700 800 900 1.000 Min. die height mm 250 250 300 400 450 Platens dimensions HxV mm 860x860 970x970 1.160x1.160 1.300x1.300 1.400x1.400 Tie bar spacing mm 560x560 620x620 760x760 840x840 910x910 Movable platen stroke mm 460 600 700 780 900 Ejection stroke mm 105 140 165 175 200 Injection stroke mm 450 500 600 650 700 Max. injection velocity (without alloy) m/s 8,5 8,5 8,5 8,5 8,5 Min.-Max. sleeve diameter mm 50 70 60 80 70 90 80 100 80 120 Max. shot weight (Al alloy) with 65% min. & max. sleeve filling up kg 1,5 2,9 2,4 4,2 3,8 6,4 5,4 8,5 5,9 13,2 Working pressure bar 160 160 160 160 160 Dry Ciclyng (DIN 24480) n/1' 11 9 7 6 5,5 Pump motor power KW 22 30 30 37 37 Machine weight Ton 11 18 23,5 33 47 Machine dimensions (L x W x H) m 5,5x2,2x2,6 6,6x2,3x2,7 7,2x2,4x2,8 8,1x2,5x3,3 9x2,7x3,8 IDRA PRESSEN GmbH Eisenbahnstrasse 6 73630 Remshalden Grunbach Deutschland Tel. +49 7151 7008 0 Fax +49 7151 7008 44 [email protected] IDRA NORTH AMERICA, INC. 1510 North Ann St. Kokomo, Indiana 46901 USA Tel. +1 765 459 0085 Fax + 1 765 457 0095 [email protected] IDRA TRADING (SHANGHAI) CO., LTD. Room 1009-1010, Qilu Bldg N° 836, Dongfang Road 200122 Pudong Shanghai – P.R. China Tel. +86 21 68751216 Fax +86 21 68751236 [email protected] www.idrachina.com

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Page 1: Designed in Italy - Idra Group bar spacing mm 560x560 620x620 760x760 840x840 910x910 Movable platen stroke mm 460 600 700 780 900 Ejection stroke mm 105 140 165 175 200 Injection

52501005400061

Gb

www.idragroup.com

IDRA S.r.l.Via dei Metalli, 2

25039 Travagliato (BS) Italy

Tel. +39 030 2011 1Fax +39 030 [email protected]

Designed in Italy

TECHNICAL DATA / MODEL XPress 300 XPress 420 XPress 560 XPress 700 XPress900

Clamping force kN 3.000 4.360 7.500 9.200

Clamping force Ton 306 445 597 765 938

Injection dynamic force (2^ phase) KN 163 181 212 246 282

Injection force with 0 bar counterpressure kN 419 457 531 615 806

Injection force with 20 bar counterpressure kN 382 417 483 550 728

Ejection force kN 157 246 246 385 385

Max. die height mm 650 700 800 900 1.000

Min. die height mm 250 250 300 400 450

Platens dimensions HxV mm 860x860 970x970 1.160x1.160 1.300x1.300 1.400x1.400

Tie bar spacing mm 560x560 620x620 760x760 840x840 910x910

Movable platen stroke mm 460 600 700 780 900

Ejection stroke mm 105 140 165 175 200

Injection stroke mm 450 500 600 650 700

Max. injection velocity (without alloy) m/s 8,5 8,5 8,5 8,5 8,5

Min.-Max. sleeve diameter mm 50 70 60 80 70 90 80 100 80 120

Max. shot weight (Al alloy) with 65% min. & max. sleeve filling up kg 1,5 2,9 2,4 4,2 3,8 6,4 5,4 8,5 5,9 13,2

Working pressure bar 160 160 160 160 160

Dry Ciclyng (DIN 24480) n/1' 11 9 7 6 5,5

Pump motor power KW 22 30 30 37 37

Machine weight Ton 11 18 23,5 33 47

Machine dimensions (L x W x H) m 5,5x2,2x2,6 6,6x2,3x2,7 7,2x2,4x2,8 8,1x2,5x3,3 9x2,7x3,8

IDRA PRESSEN GmbHEisenbahnstrasse 673630 Remshalden GrunbachDeutschlandTel. +49 7151 7008 0Fax +49 7151 7008 [email protected]

IDRA NORTH AMERICA, INC.1510 North Ann St.Kokomo, Indiana 46901USATel. +1 765 459 0085Fax + 1 765 457 [email protected]

IDRA TRADING (SHANGHAI) CO., LTD.Room 1009-1010, Qilu Bldg N° 836,Dongfang Road200122 Pudong Shanghai – P.R. ChinaTel. +86 21 68751216Fax +86 21 [email protected]

Page 2: Designed in Italy - Idra Group bar spacing mm 560x560 620x620 760x760 840x840 910x910 Movable platen stroke mm 460 600 700 780 900 Ejection stroke mm 105 140 165 175 200 Injection

All the Italian technology compressed in a brand new smart, simple, and fast die-casting machine: the ideal solution for your growing enterprise, the perfect machinery to rely on, the contemporary evolution of Idra Know-how.XPress: born in Italy, brought to you worldwide.

XPress Key words:

•Fastandreliableinjection•Builttolastinheavydutycondition•Easyrun•Easymaintenance•Lowenergyconsumption•Topsafe•Readyforautomation

FAST AND RELIABLE INJECTION SYSTEMInjection end is the Idra “S” design considered one of the best on the market today.Smart combination of simple design for easy maintenance and excellent performances like more than 8 m/sec on 2nd phase velocity and less than 15 millisecond of final pressure built up are powerful tools for high integrity casting production. Metering out injection control with last generation of fast proportional valves and high dynamic and full parameters repeatability give the “S” injection the reputation of best system.

BUILT TO LAST IN HEAVY DUTY CONDITIONVery fast cycle time and efficient production are combined with minimal cooling water requirement. Heat exchanger is a solid and reliable tube type with little requirements in terms of water cleanliness.World class manufacturer components; in our “Rittal” electronic cabinet a Siemens PLC provides the machine process cycle control. A robustly designed electronic cabinet with heavy duty air cooler allows the system to run without any problem even in the most difficult hot climates.

BUILT TO LAST IN HEAVY DUTY CONDITIONStrong and reliable mechanical structure: Idra design, recognized as one of best machines in the market. Steel bushing with case hardened floating toggle pins are the best combination for long lasting successful operation. Point to point automatic toggle lubrication is a standard solution together with high tensile steel, hard chromed tie bars.

EASY RUNOperator interface panel completed with graphic features combines setting, maintenance and fault tracing instruction with process control. Graph of injection parameters are displayed in color together with numeric values on the Siemens touch panel.

EASY MAINTENANCE Modular design, standard market components and easy access to all internal parts make maintenance easy, minimizing time and costs. The total life cycle cost (TLCC), combination of purchasing, maintenance and running cost, is the most competitive on the market and gives the die caster the ultimate tool for competitiveness.

TOP SAFEEuropean standards design for safety doors including a top guard to protect toggle mechanism for safe and clean operation ensures you top safety condition for your operators.

ENERGY SAVINGSA high efficiency hydraulic system is powered by servo motor and gear pump granting an outstanding 70% energy saving compared with traditional asynchronous motors. The motor pump controlled by machine control system delivers the requested oil supply for eah cycle phase optimizing the energy consumption, avoiding any loss.

READY FOR AUTOMATIONWide space between tie bars and extra long max die height make the XPress the very best candidate for automation. Interface for automation like metal ladle, die spray, handling robots, trimming press, conveyors and pin marking devices are included as standard options allowing the design of a world class manufacturing cell.

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