I N T E G R A T E D T E C H N O L O G I E S , I N C . 552 Peacham Road, Danville, Vermont 05828

Tel (802) 684-1016 | Fax (802) 684-9665 pgallerani@processengineer.com | www.processengineer.com

Design/Build

Surface Finishing Process and Environmental Systems

Integrated Technologies Inc. (ITI) can provide a turnkey solution to your equipment requirements for surface finishing process and environmental systems, including process lines, ventilation/scrubbing, water and wastewater treatment. Whether it is conceptual or detailed design, design-build, or design-bid-build, a project delivery method can be tailored to meet your needs. ITI’s network of suppliers and contractors combined with our engineering and project management staff can provide effective, well-engineered and robust equipment at competitive prices, thus provid-ing a complete, turnkey project from a single source requiring reduced client interface. ITI will design a project execution strategy to meet client requirements, including a fast-track, open-book, negotiated bid approach to design/build that reduces client risk when project requirements are uncertain and evolving during the design phase. ITI will accept single source responsibility for design, sourcing, fabrication and construction, start-up, commis-sioning, and training to support client needs.

ITI offers a very unique advantage on a global scale: ITI can integrate expert process knowledge and highly developed tools with years of experience in process equipment and facility design to deliver the optimum system for perfor-mance, life cycle cost, operability, maintainability, and reduced energy and environmental impact.

FIELD SERVICES included turnkey installation by ITI contractors or supervision of client’s contractors. Services include start-up, commissioning, validation, operator training, operations and maintenance support.

ITI Design/Build Advantages:

• Expert process experience integrated with multi-disciplin-ary design teams to deliver effective system design to assure optimum performance.

• Expert design experience to assure the right selection and application of process components and major equipment tailored to suit current and future requirements

• Flexible project delivery and expert project management and quality control

• Optimize client requirements with robust analytical capability to evaluate ROI, capital costs, operating costs, project life cycle cost, as well as operability, maintainability and reliability and compliance issues.

• Process modeling software, Platos’ Process Planner ™, utilized to visualize activity based operating costs including materials, labor, energy, utilities, and impact on waste treatment.

• Optimize process costs including energy, materials, water, waste-water, ventilation, and other environmental costs during design. We don’t just deliver new equipment based on old designs

• Process improvement including review of process chemistries, rins-ing, and solution maintenance.

• Lean analysis concepts are core design principles to assure effective facility workflow

• Optimize health and safety with process hazard analysis

• Effective cost management 3D design (AutoCAD Inventor) to optimize process equipment and facility arrangement, evalu-ate interferences, constructability, operability and maintain-ability.

• Finite Element Analysis (FEA) for structural design includ-ing tanks to confirm allowable stress and deflection and electroplating simulation to design plating cells and tooling

• Computational Fluid Dynamics (CFD) analysis for solu-tion agitation and ventilation systems design

• Integrated environmental systems are designed in as part of process design for effective use of point source and end-of-pipe technology.

I N T E G R A T E D T E C H N O L O G I E S , I N C . 552 Peacham Road, Danville, Vermont 05828

Tel (802) 684-1016 | Fax (802) 684-9665 pgallerani@processengineer.com | www.processengineer.com

Surface Finishing Wet Process Lines

Industries served include aerospace, defense, electronics, automo-tive, and various consumer product manufacturing. Plato’s Process Planner™, modeling software, is utilized as a design tool to ana-lyze and optimize the process, including activity based costs such as materials, labor, environmental, and energy.

• Integratedwasteminimization/recoveryapproachutilizingadvancedprocess recovery technologies

• Effectiveuseofcounterflowandotherrinsingtechnologies

• Effectivewastestreamsegregationapproachtoenhancewastewatertreatment system performance and reduce life cycle costs

• Manualorprogrammableautomatichoistsincludingoverhead,railriders, and side arms

• ProvenFlextimeautomationsoftwareforPC/PLCcontrolofprocess, process information management and reporting to meet Nadcap,AIAGand/orotherrequirements

• VentilationandscrubbersystemsincompliancewithACGIH

• Thermallyformed/buttfusionweldedtanksinpolypropylene,PVC,andPVDF

• Carbonsteel,stainless,alloy,andtitaniumtanks

• SwitchmodeorSCRrectifiersandcopperbussing

• Automatedcoversforenergyefficiency

• Containmentsystems

• Tankshieldsforoperatorsafetyandprotectionofinfrastructure

• Regenerativeblowersforairagitationandpushairsystems

• Highqualityselectionofpumps,filters,heatexchangersandotheraccessory equipment

• Catwalks,mezzanines,andgratingsystems

• Pre-engineered,modularizedlinesarefactoryassembled,plumbed, wired, and tested, prior to shipment

• CompleteO&Mdocumentation

Wastewater Treatment Systems

TheITIwastewatersystemdesignapproach begins upstream with the pro-cess. Plato’s Process Planner™ modeling software is employed to analyze process scenarios and characterize wastestreams in order to develop an integrated design strategy and establish load conditions. Theprocessisevaluatedtoconsiderproperdump/bleedmanagement,pro-cess chemistry, segregation, and poten-tial process substitution when possible to enhance system performance. Rinse-water requirements are characterized to

assureefficientuseofavailablewaterandqualityrequirements.Simulations include the use of advanced technology for recycling and recovery when possible. Wastewater treatment systems are provided for continuous flow and batch operation.

• Wastestreamcharacterizationanddevelopmentofmasterplantomeet or exceed local, state, and federal discharge limits

• Masterplanningtomaximizewastereductionutilizingrecovery,recycling, and reduction techniques to sometimes permit disconnec-tion from POTW

• Closedlooporzerodischargedesignsavailableforsomeprocessap-plications including chrome, cyanide-based plating, and others

• Metalprecipitationsystemsavailableashydroxideorsulfidebased

• Pretreatmentincludingchromiumreduction,cyanideoxidation,chelate breaking and advanced oxidation

• Nitrate,BOD,CODreduction

• Automaticduplexliftstationswithhighqualitylevelcontrolsandpumps

• Solidsseparationincludingmicrofiltrationmembranesorinclinedplate clarifier

• Oil/waterseparationwithultrafiltrationmembranesorphaseseparators

• Electrolyticrecoveryofmetals

• Recoverytechnologiesincludingionexchange,reverseosmosis,diffusion dialysis, and electrodialysis

• Evaporationsystemsforrecoveryorwastereductionincludingvacuum,MVR,fallingfilm,andatmospherictypes

• Vibratorywastewaterrecyclingsystems

• UseofRO,nanofiltration,ultrafiltration,andmicrofiltrationmembranesforrecyclingand/orintegratedprocesswatertreat-ment

• PLCControlsystems,digitalandanaloginstrumentation,dataacquisition with various communications highways includ-ingModbus,Ethernetconnectivity,andremotemonitoring.SCADA and PC based systems are available.