design engineering manufacturing · 4 more energy: better return on investment ( roi ) software...
TRANSCRIPT
designengineering
manufacturing
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2134mm
84in
1321mm
52in 841mm
33in
3165mm
125in
35°
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TABLE OF CONTENTS
4 Better Return on Investment
6 SunRail Structure TM
7 SunRail Universal TM
8 SunRail Lite and UltraLite TM
9 SunRail Wallmount TM
10 SunGround TM
CUSTOM RACkING SySTEMS, LEAdING TO IMpROvEd RETURN ON INvESTMENT.
Founded in 2005, Opsun began as a
high-tech research laboratory focusing
on next-generation solar technologies.
Through the years, Opsun’s scientists and
engineers developed a leading expertise
in solar power plant design.
The company’s unique software-based
internal process allows to develop and
manufacture quickly custom racking
solutions answering any design chal-
lenge. Clients can select the solution
that best fits their budget and maximize
their return on investment.
Each project is approached with a unique
perspective, seeking to create the perfect
structure to minimize the client’s costs
and optimize the return on investment.
Opsun offers Total Support™,
which includes:
> designing a custom racking system ;
> Generating energy production forecast ;
> Generating financial projections ;
> Racking engineering ;
> Industry leading building permit and
installation plans ;
Opsun’s support is absolutely unequalled,
helps clients save money and leads to
more profitable projects.
With constant downward pressure
on solar ppA/FIT rates, Opsun’s Total
Support™ optimization process is the
best way to assure your project’s success.
Made in Canada
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more energy:Better return on investment ( roi )
software assisted custom design
Better return on Investment through Custom raCkIng solutIons
opsun total support™ > We are partner to help you succeed. We take in charge all aspects of racking design. > 10 years of experience help us find solutions to any mechanical constraint, on any type of roof or soil. > Any design challenge: tilted modules on tilted or arched roof, fully anchored systems,
flush modules on steel structure roofs, even zero load on roof.
how we operate
Optimized project design. Our simulation
software can quickly design the optimal system
based on a project’s requirements such as loca-
tion, weather conditions, building layout, energy
consumption, legislation and ppA/FIT rates.
Unique financial optimization process. Our
team of experts then provides financial projec-
tions to assess each unique design’s Return on
Investment ( ROI ), and improves such design
to optimize the client’s ROI.
Energy generation projections, custom for
each project, are then provided. We have a
unique understanding of bifacial pv solar
projects performances.
An optimized project will generate over
10 % additional energy per kW peak.
Unique plans, custom for each project, are
provided. preliminary layouts and system
details are quickly created. Opsun’s final plans
will greatly reduce soft costs by transferring
important tasks to our specialists, accelerating
engineering and installation time.
Save time and money. Opsun manages entirely
the process to design, optimize, engineer and
manufacture a solar mounting structure from
feasibility assessment to commissioning. Our
extended experience allows us to find solutions
to your challenges quickly, at low cost.
With low FIT/PPA rates, optimization of PV modules’ energy generation and of project’s return on investment is the best way to make a project profitable.
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general raCkIng Features
Unlimited design. While most pv racking offers
limited tilt angles and inflexible designs, our
unique, proprietary software-based engineering
and manufacturing approach allows us to gene-
rate quickly designs with custom tilt angle
( from 5o to 30o ) on tilted roof, flat roof, or on
the ground, unlimited inter-row spacing and
virtually unlimited modules elevation from the
roof deck or ground. We provide more data and
more options than any other manufacturer to
help you take better decisions.
Ultra-resistant, light, all aluminum innovative design. Highly resistant to corrosion without
anodizing, 6000-series structural aluminum
alloys and 304 stainless steel components offer
outstanding quality. 10 years warranty standard
( 20 years available ).
Design for high wind and heavy snow loads. Opsun’s racking design can be rated for wind
speeds up to 160 mph/255 kph ( hurricanes
proof ), or for snow loads higher than
100 psf/4.8 kpa.
Clicloc* quick-connect & grounding clamps. All Opsun racking systems use the best tech-
nology on the market: the Clicloc clamps click
in the rails, slide in place and lock the modules
with a single tool, while providing UL 2703
compliant grounding solution.
Highest amount of aluminum per Watt on the market.
* Clicloc is a trademark from FATH USA.
Features
> Flexible design allows better energy generation, and adapts to any roof type and layout. > Any price point. We can provide racking for the lowest budgets. > Optimized for your needs. Opsun’s approach allows to create a structure tailored
for each client’s requirements and optimize their return on investment.
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versatIle Flat rooF raCkIng DesIgn
proDuCts: sunraIl struCture™
DetaIls
Various configuration. Flat roof systems can be
built with tilt angle from 5o to 30o and unlimited
inter-row spacing ( shading angle ). A wide
range of rails and components selection gives
us the flexibility to design any level of rigidity
so that an appropriate racking structure can
be created for each project.
Highly structural design. Stronger rails allow
low loads on roof. System can be adapted
to the highest wind and snow loads.
Easy leveling and adjustment. Components are
designed with leveling and adjusment features
that can correct installation misalignment,
uneven roof and local roof deformation
( i.e. drain ).
Open Array. Roof is kept accessible for main-
tenance after installation, since there is no
wind deflector. Open back allows module to
operate at lower temperature, thus generating
more power.
Anchored Solution. Opsun’s highly structural
racking reduces the number of anchors
required, and allows the creation of entirely
anchored solutions for a low cost.
Custom engineering. Structure is imagined and
designed to meet the project’s requirements,
local loads and legislation. Modules can be
installed in portrait or landscape position.
Ideal racking for bifacial PV. Open array struc-
ture with large span and a high roof clearance
optimizes the energy collected from the back
side of the bifacial pv panels, and increases yield.
Features
> Ultra-solid extrusions reduce the loads on roof. > Large spans reduce the number of ground rails required, accelerate installation time. > Reduced ballasting and anchoring required. > Easy, fast installation.
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proDuCts: sunraIl unIversal™
other Features
High profile: large air gap, modules above snow. Modules are usually from 7 to 15 inches
above the roof deck, allowing for significant
snowfall before the modules get covered with
snow. Elevation of modules on the roof
is fully customizable.
Roof protection. All Opsun roof racking
includes thick rubber pads to protect the roof
and is compatible with most roof’s warranty.
Sacrificial membrane is rarely required.
Preassembly. All ground rails ( up to 24’ ) can
be preassembled in chain, at factory, greatly
accelerating installation time. A unique clamp
design allows to install cross rails with a simple
quarter turn of the wrist.
BOS connectivity. Our team can design the
arrays to allow installation of components like
combiner box, inverter or switch anywhere
along the rails. Inverter racking can be easily
integrated on the solar structure. Rails slots
can also be used for wire management.
Wind tunnel tested by a leading test facility. All flat roof racking systems were tested to
minimize wind loads on the roof as well as the
amount of anchors or ballasts. Racking systems
are Building Code compliant even at tilt angle
as high as 30o.
Software simulated. Our team tests each
custom assembly in advanced aviation-grade
software to verify its structural integrity under
project-specific loads.
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low Cost tIlteD rooF solutIon
proDuCts: sunraIl lIte™ anD sunraIl ultralIte™
Features
> Simple, all aluminum, low-cost solution. > We take in charge design, engineering and create custom plans. > Custom designed to fit virtually any roof.
DetaIls
Air gap up to 6 inches. Brackets offer easy
adjustment to roof unevenness. Components
can be easily connected anywhere along the
rails’ channels for faster installation ( 4” standard
air gap, can be increased ).
Low cost flashing. Roofing adhesive membrane
seals the roof fixture. Simple flashing design
allows to drill lag bolt anywhere, reducing
installation time.
SMC™ Fixtures. patented fixture goes on top
of corrugated metal roofs ribs. Many models
available with shapes that match exactly most
brands in America.
No new holes pierced into the roof. perfectly
sealed with special roofing membrane. Load
is distributed on a 4” x 4” surface, to better
protect the roof.
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DetaIls
Esthetical look. Whether to shade windows or
to create an architectural façade, Opsun’s Wall-
mounted racking solution is elegant, practical
and low cost.
Custom solution engineered for your needs. Our team will create the perfect structure
for your project, engineering a racking that
matches the building requirements, and provide
custom plans.
Works with most walls. Any concrete, metal
or wooden structure wall will work flawlessly,
and our engineering team will make sure the
integrity of the building is protected, while the
system will resist to any environmental condi-
tions it could withstand, including heavy snow
falls and strong winds.
low Cost wall-mounteD solutIon
proDuCts: sunraIl lIte wallmount™ anD sunraIl ultralIte wallmount™
Features
> Simple, low-cost solution to add modules on a building. > Flush-mounted or any tilt angle. > We will find solutions to fix to most wall types.
10
DetaIls
Customized structure for the local loads. different aluminum rails and custom engineer-
ing allow to design a structure specifically for
the location of a project, adapted for the local
weather conditions.
Prevents PV degradation. Aluminum rails
have the same thermal expansion than the pv
modules, slowing silicon degradation. Modules
supported on their full length limit deflection
and reduce stress, further reducing degradation.
Several modules per pile. Our engineering team
will match the array design with the project’s
requirements, such as inverter strings’ length,
and will reduce the number of ground piles
as much as possible.
Piles & foundation versatility. Compatible with
all types and size of piles and soil, ballasted
options possible on some soils.
BOS connectivity. Avoid extra work by connect-
ing any component, like combiner box, inverter
or switch anywhere along the rails or the array.
Adjustable. Up to 2” tolerance for piles’ position
( in all directions ) allows cheaper and faster
posts set up.
FlexIBle grounD mounteD raCkIng DesIgn
proDuCt: sungrounD™
Features
> Any module design ( from 1 to 4 rows and 1 to 12 columns ). > Seasonal adjustment can generate up to 5 % more energy for low additional cost. > Ultra-fast assembly, without heavy machinery. 80 % of the system can be preassembled in-house. > Foundation design support ( piles or ballasted design ).
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aDDItIonal Features
Seasonal adjustment. One bolt can be quickly
changed between two positions to switch the
system’s tilt from 35o to 55o, which provides the
best solution to harvest up to 5 % more energy,
for a minimal cost.
Preassembly. 80 % of components can be pre -
assembled in chain in a factory. Efficient trans-
portation ( up to 500 kW per flatbed truck ).
preassembled components can then be placed
on ground posts by hand, no lift required, and
installed with only two bolts.
Hookclamp™. Opsun’s innovative components
allow cross rails to be inserted and locked in
place with a turn of the wrist, significantly
speeding-up installation.
Note
Sheet1
Title
Roof Type: Flat Roof
Configuration :SRU-LP-15D-72M-P-126IN-06FT-10x10
Array InformationType of mounting : SRU-LP
Project Manager : Frederic Martineau1 (416)[email protected] Forbes StreetWhitby, Ontario L1N 9A7Canada
All information in this document is the property of Opsun. No reproductions of this document are permitted. Photocopying, duplication, written, photographing and/or others electronic transfer is not permitted (All rights reserved). If there are any changes or missing information, Installer/Contractor has to advice Opsun immediately. Every failure or structural integrity of the building is the responsibility of others (Structural Engineer). Opsun will not held responsible for any modifications or alterations made to the approved design layout and/or specification. Any and all proposed changes must first be reviewed, and approved in writing by Opsun’s Engineering team. No warranty is provided or implied by Opsun, with regards to the longevity or leak-resistance of the roof, validity of any roof warranty, ballasting or anchoring of the racking, suitability of the roof to support the installation of such racking, or otherwise. Do not scale this drawing. By acceptance of this document, the client is in full agreement with the above statement.
NOTICE
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SR-HC-DEMO
QUEBEC 4780 Saint-Félix Street
Saint-Augustin-de-desmaures, Qc
Canada, G3A 2J9
Tel: +1.581.981.9996
Email: [email protected]: www.opsun.com
ONTARIO1901 Forbes Street
Whitby, Ontario
Canada, L1N 9A7
Tel: +1.416.800.1614
Email: [email protected]: www.opsun.com
FOR MORE INFORMATION ABOUT OUR PRODUCTS AND SERVICES PLEASE VISIT
WWW.OPSUN.COM